CN115594082A - Sliding cable stabilizing device of crane - Google Patents
Sliding cable stabilizing device of crane Download PDFInfo
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- CN115594082A CN115594082A CN202211183936.3A CN202211183936A CN115594082A CN 115594082 A CN115594082 A CN 115594082A CN 202211183936 A CN202211183936 A CN 202211183936A CN 115594082 A CN115594082 A CN 115594082A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C13/00—Other constructional features or details
- B66C13/04—Auxiliary devices for controlling movements of suspended loads, or preventing cable slack
- B66C13/06—Auxiliary devices for controlling movements of suspended loads, or preventing cable slack for minimising or preventing longitudinal or transverse swinging of loads
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C11/00—Trolleys or crabs, e.g. operating above runways
- B66C11/16—Rope, cable, or chain drives for trolleys; Combinations of such drives with hoisting gear
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C9/00—Travelling gear incorporated in or fitted to trolleys or cranes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C9/00—Travelling gear incorporated in or fitted to trolleys or cranes
- B66C9/08—Runners; Runner bearings
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- Mechanical Engineering (AREA)
- Jib Cranes (AREA)
Abstract
本发明提供一种吊机滑动稳索装置,包括移动滑车,所述移动滑车设置在吊机的吊臂上,所述移动滑车包括移动机构、稳索滑轮机构和机架,所述移动机构设置在机架上,在机架的下方设有稳索滑轮机构,移动机构与吊臂连接;在吊机的主座上还设有稳索绞车,在稳索绞车上设有稳索缆绳,所述稳索缆绳的一端连接稳索绞车,稳索缆绳的另一端穿过稳索滑轮机构连接通过吊机吊起的重物上;上述结构,当吊机需要吊起重物时,通过将稳索缆绳的另一端连接在重物上,并通过稳索绞车收紧稳索缆绳,使得稳索缆绳保持一定的恒张力,从而通过稳索缆绳对重物施加一种平衡力,增加稳定性。
The invention provides a sliding and stabilizing device for a crane, which includes a moving block, the moving block is arranged on the boom of the crane, the moving block includes a moving mechanism, a cable stabilizing pulley mechanism and a frame, and the moving mechanism is set On the frame, a cable-stabilizing pulley mechanism is provided below the frame, and the moving mechanism is connected with the boom; a cable-stabilizing winch is also provided on the main base of the crane, and a cable-stabilizing winch is provided on the cable-stabilizing winch, so that One end of the stabilized cable is connected to the stabilized winch, and the other end of the stabilized cable passes through the stabilized pulley mechanism and is connected to the heavy object lifted by the crane; The other end of the cable is connected to the heavy object, and the cable is tightened by the cable winch, so that the cable maintains a certain constant tension, thereby exerting a balance force on the heavy object through the cable to increase stability.
Description
技术领域technical field
本发明涉及起重机技术领域,具体涉及一种吊机滑动稳索装置。The invention relates to the technical field of cranes, in particular to a sliding and stabilizing cable device for a crane.
背景技术Background technique
起重机是指在一定范围内垂直提升和水平搬运重物的多动作起重机械。对部分重型起重机来说,如果提升的重物的吨位过大,而重物在提升过程中又出现较大晃动,可能会出现重物撞击起重机臂架的情况,引发安全事故。A crane refers to a multi-action hoisting machine that lifts vertically and carries heavy objects horizontally within a certain range. For some heavy-duty cranes, if the tonnage of the lifted heavy object is too large, and the heavy object shakes greatly during the lifting process, the heavy object may hit the boom of the crane, causing a safety accident.
因此,为提高起重机在提升重物时的安全性,在提升吨位过大的重物时,通常会在起重机上设置稳索绞车,稳索绞车的钢丝绳与重物连接。现有的稳索机构中,大多都是在起重机的吊臂上设置一个固定的滑轮作为支点,以此使得稳索绞车的钢丝绳保持恒张力,增加稳定性,这种设置,当起重机在提升重物时,稳索绞车的钢丝绳会被重物带动从而变得松动,通过稳索绞车收放钢丝绳来控制稳索绞车的钢丝绳保持恒张力,稳索绞车的钢丝绳则对重物施加一定的平衡力,以来减小重物的晃动。但在这种调整方式中,稳索绞车每进行一次收放钢丝绳的动作,能够对重物晃动的调整的幅度较小,导致稳索绞车整体对重物晃动的调整时间较长,影响重物的起升效率。Therefore, in order to improve the safety of the crane when lifting heavy objects, when lifting heavy objects with an excessive tonnage, a cable-steady winch is usually set on the crane, and the wire rope of the cable-steady winch is connected to the heavy object. Most of the existing cable-stabilizing mechanisms set a fixed pulley on the boom of the crane as a fulcrum, so that the steel wire rope of the cable-stabilizing winch maintains a constant tension and increases stability. When there is an object, the wire rope of the anchor winch will be driven by the heavy object and become loose. The wire rope of the anchor winch is controlled to maintain a constant tension by retracting and releasing the wire rope of the anchor winch, and the steel wire rope of the anchor winch exerts a certain balance force on the heavy object. , to reduce the shaking of heavy objects. However, in this adjustment method, every time the cable-stabilizing winch performs an action of retracting and releasing the steel wire rope, the range of adjustment to the shaking of the heavy object is relatively small, resulting in a longer adjustment time for the entire cable-stabilizing winch to the shaking of the heavy object, which affects the weight of the heavy object. lifting efficiency.
发明内容Contents of the invention
本发明提供一种吊机滑动稳索装置,通过本发明的稳索装置,可以更好的保证在吊机吊起重物时的稳定性。The invention provides a sliding cable stabilizing device for a crane. Through the cable stabilizing device of the invention, the stability when the crane lifts heavy objects can be better ensured.
为达到上述目的,本发明的技术方案是:一种吊机滑动稳索装置,包括移动滑车,所述移动滑车设置在吊机的吊臂上,所述移动滑车包括移动机构、稳索滑轮机构和机架,所述移动机构设置在机架上,在机架的下方设有稳索滑轮机构,移动机构与吊臂连接;In order to achieve the above object, the technical solution of the present invention is: a crane sliding and stabilizing device, comprising a moving block, the moving block is arranged on the boom of the crane, and the moving block includes a moving mechanism, a cable stabilizing pulley mechanism and a frame, the moving mechanism is arranged on the frame, and a cable pulley mechanism is arranged below the frame, and the moving mechanism is connected with the boom;
所述移动机构包括驱动滑轮组、主滚轮组件和副滚轮组件,所述驱动滑轮组设置在吊臂的顶端,在吊臂的一侧上设有滑动支架,所述机架通过副滚轮组件设置在滑动支架上,在机架的中心设有主滚轮组件,所述主滚轮组件伸入至滑动支架内;所述驱动滑轮组驱动主滚轮组件沿着滑动支架的长度方向移动设置;The moving mechanism includes a driving pulley block, a main roller assembly and an auxiliary roller assembly. The driving pulley assembly is arranged on the top of the boom, and a sliding bracket is provided on one side of the boom. On the bracket, a main roller assembly is provided in the center of the frame, and the main roller assembly extends into the sliding bracket; the driving pulley group drives the main roller assembly to move along the length direction of the sliding bracket;
在吊机的主座上还设有稳索绞车,在稳索绞车上设有稳索缆绳,所述稳索缆绳的一端连接稳索绞车,稳索缆绳的另一端穿过稳索滑轮机构连接通过吊机吊起的重物上;The main seat of the crane is also provided with a steadier winch, on which a steadier cable is arranged, one end of the steadier cable is connected to the steadier winch, and the other end of the steadier cable is connected through the steadier pulley mechanism on heavy objects lifted by a crane;
所述稳索滑轮机构包括稳索滑轮,所述稳索滑轮设置在机架的下方,稳索缆绳的另一端穿过稳索滑轮并连接通过吊机吊起的重物上,所述稳索滑轮抵持稳索缆绳。The cable pulley mechanism includes a cable pulley, and the cable pulley is arranged below the frame. The other end of the cable cable passes through the cable pulley and is connected to the weight lifted by the crane. The cable The pulley bears against the steadier cable.
上述结构,通过在吊机的吊臂上设置可沿着滑动支架的长度方向移动设置的移动滑车,当吊机需要吊起重物时,通过将稳索缆绳的另一端连接在重物上,并通过稳索绞车收紧稳索缆绳,使得稳索缆绳保持一定的恒张力,从而通过稳索缆绳对重物施加一种平衡力,增加稳定性,当吊机开始将重物吊起时,由于稳索缆绳会因为重物的位置变化而变的松动,此时,移动机构驱动移动滑车在滑动支架上移动,使得重物被吊机吊起的过程中,移动滑车跟随移动,从而使得稳索缆绳在移动滑车与重物连接的部分始终保持着一定的恒张力状态,同时再通过稳索绞车收紧稳索缆绳在移动滑车与稳索绞车连接的部分,最终使得重物在起升的过程中,稳索缆绳一直处于恒张力状态,由此保证重物在吊起的过程的稳定性。The above-mentioned structure, by setting the mobile block that can move along the length direction of the sliding bracket on the boom of the crane, when the crane needs to lift a heavy object, by connecting the other end of the stabilizer cable to the heavy object, And tighten the steadier cable through the steadier winch, so that the steadier cable maintains a certain constant tension, so that a balance force is applied to the heavy object through the steadier cable to increase stability. When the crane starts to lift the heavy object, Since the cables will become loose due to the change of the position of the heavy object, at this time, the moving mechanism drives the moving block to move on the sliding bracket, so that when the heavy object is hoisted by the crane, the moving block moves accordingly, so that the stable The cable is always kept in a certain constant tension state at the part where the moving block is connected to the heavy object, and at the same time the cable is tightened by the cable winch at the part where the cable is connected to the moving block and the cable winch, and finally the weight is lifted During the process, the stable cable is always in a state of constant tension, thus ensuring the stability of the heavy object during the lifting process.
进一步的,所述驱动滑轮组包括驱动绞车、驱动缆绳和辅助滑轮,所述驱动绞车设置在滑动支架一端的吊臂上,辅助滑轮设置在滑动支架另一端的吊臂上,在机架上设有固定耳,所述驱动缆绳的一端设置在驱动绞车上,驱动缆绳的另一端绕在辅助滑轮上并连接固定耳。由此设置,通过驱动绞车带动驱动缆绳,从而拉动机架沿着滑动支架的长度方向进行移动,由此保证稳索缆绳的恒张力状态。Further, the driving pulley set includes a driving winch, a driving cable and an auxiliary pulley, the driving winch is arranged on the boom at one end of the sliding bracket, the auxiliary pulley is arranged on the boom at the other end of the sliding bracket, and the frame is provided with A fixed ear, one end of the driving cable is arranged on the driving winch, and the other end of the driving cable is wound on the auxiliary pulley and connected to the fixed ear. Thus, the winch is driven to drive the driving cable, thereby pulling the machine frame to move along the length direction of the sliding bracket, thus ensuring the constant tension state of the cable.
进一步的,所述滑动支架包括滑动连接板、滑动支撑板、滑动顶板和滑动主板,所述滑动支撑板通过滑动连接板固定在吊臂上,在滑动支撑板的顶端设有滑动顶板,所述滑动主板设置在滑动支撑板的底端,在滑动支撑板远离滑动连接板的一侧面的滑动顶板和滑动主板之间设有主滚轮组件;在滑动顶板和滑动主板的两侧上设有副滚轮组件。以上设置,通过设置滑动支架,使得移动滑车不需要直接安装在吊臂上,这样,不仅可以不需要改变吊臂的结构,且还能方便移动滑车的安装,从而可以方便后续的检修维护。Further, the sliding bracket includes a sliding connecting plate, a sliding supporting plate, a sliding top plate and a sliding main board, the sliding supporting plate is fixed on the boom through the sliding connecting plate, and a sliding top plate is arranged on the top of the sliding supporting plate, the The sliding main board is arranged at the bottom of the sliding supporting board, and a main roller assembly is arranged between the sliding top board and the sliding main board on the side of the sliding supporting board away from the sliding connecting board; auxiliary rollers are arranged on both sides of the sliding top board and the sliding main board components. With the above arrangement, the sliding bracket is provided so that the mobile block does not need to be directly installed on the boom. In this way, not only the structure of the boom does not need to be changed, but also the installation of the mobile block can be facilitated, thereby facilitating subsequent maintenance.
进一步的,所述主滚轮组包括主滚轮、主滚轮连接轴和主滚轮轴承,所述主滚轮连接轴的一端固定在机架上,主滚轮连接轴的另一端伸入滑动顶板和滑动主板之间,在所述主滚轮通过主滚轮轴承设置在主滚轮连接轴的另一端,且主滚轮与滑动主板滚动连接。由此设置,当移动滑车在移动时,通过主滚轮在滑动主板上滚动,使得移动滑车的移动平稳不会发生晃动从而防止对重物的起升造成影响。Further, the main roller set includes a main roller, a main roller connecting shaft and a main roller bearing, one end of the main roller connecting shaft is fixed on the frame, and the other end of the main roller connecting shaft extends between the sliding top plate and the sliding main board Between, the main roller is arranged on the other end of the main roller connecting shaft through the main roller bearing, and the main roller is rollingly connected with the sliding main board. Thus, when the moving block is moving, the main roller rolls on the sliding main board, so that the moving block moves smoothly and does not shake so as to prevent the lifting of the heavy object from being affected.
进一步的,所述副滚轮组包括副滚轮、副滚轮连接轴和副滚轮轴承,所述副滚轮通过副滚轮轴承转动的设置在副滚轮连接轴上;机架包括主机架、上机架和下机架,所述上机架设置在主机架的顶端且位于滑动顶板的上方,下机架设置在主机架的底端且位于滑动主板的下方,在滑动顶板两侧的上机架上以及在滑动主板两侧的下机架上都设有副滚轮连接轴,所述副滚轮与滑动顶板以及滑动主板的两侧滚动连接;稳索滑轮机构设置在下机架上。以上设置,通过设置副滚轮对滑动顶板和滑动主板的两侧相夹,不仅可以实现移动机构与滑动支架的固定,且还能增加移动滑车移动的稳定性,进一步保证了中午起升时的平衡。Further, the auxiliary roller set includes an auxiliary roller, an auxiliary roller connecting shaft and an auxiliary roller bearing, and the auxiliary roller is arranged on the auxiliary roller connecting shaft through the auxiliary roller bearing to rotate; the frame includes a main frame, an upper frame and a lower frame frame, the upper frame is arranged on the top of the main frame and above the sliding top plate; the lower frame is arranged on the bottom of the main frame and below the sliding main board; The lower frame on both sides of the sliding main board is provided with auxiliary roller connecting shafts, and the auxiliary rollers are rollingly connected with the sliding top plate and the two sides of the sliding main board; the cable-steady pulley mechanism is arranged on the lower frame. With the above settings, by setting the auxiliary rollers to clamp both sides of the sliding top plate and the sliding main board, not only can the moving mechanism and the sliding bracket be fixed, but also the stability of the moving block can be increased, which further ensures the balance when lifting at noon .
进一步的,所述稳索滑轮机构还包括稳索支架、稳索连接轴和稳索轴承,所述稳索支架设置在下机架上,在稳索支架的上设有稳索连接轴,所述稳索滑轮通过稳索轴承设置在稳索连接轴上,稳索滑轮沿着稳索缆绳转动设置。以上设置,通过稳索滑轮抵持稳索缆绳,使得稳索缆绳可以保持一定的恒张力,同时,当稳索绞车收紧或放松稳索缆绳时,稳索滑轮跟随稳索缆绳的移动而转动,由此保证稳索滑轮不会影响稳索缆绳的收紧或者放松。Further, the cable pulley mechanism also includes a cable bracket, a cable connecting shaft and a cable bearing, the cable bracket is arranged on the lower frame, and a cable connecting shaft is arranged on the cable bracket, and the The cable pulley is arranged on the cable connecting shaft through the cable bearing, and the cable pulley is rotated and arranged along the cable. With the above settings, the anchor pulley is held against the anchor cable, so that the anchor cable can maintain a certain constant tension. At the same time, when the anchor winch tightens or loosens the anchor cable, the anchor pulley follows the movement of the anchor cable and rotates , thereby ensuring that the wire rope pulley will not affect the tightening or loosening of the wire rope.
附图说明Description of drawings
图1为本发明的移动滑车的主视图。Fig. 1 is the front view of the mobile tackle of the present invention.
图2为本发明的移动滑车的侧视图。Fig. 2 is a side view of the traveling block of the present invention.
图3为本发明的移动滑车安装在吊机的吊臂上的简单示意图。Fig. 3 is a simple schematic diagram of the mobile block of the present invention installed on the boom of the crane.
具体实施方式detailed description
下面结合附图和具体实施方式对本发明做进一步详细说明。The present invention will be described in further detail below in conjunction with the accompanying drawings and specific embodiments.
如图1至图3所示,一种吊机滑动稳索装置,包括移动滑车2,所述移动滑车2设置在吊机1的吊臂11上,所述移动滑车2包括移动机构3、稳索滑轮机构4和机架5,所述移动机构3设置在机架5上,在机架5的下方设有稳索滑轮机构4,移动机构3与吊臂11连接;As shown in Figures 1 to 3, a crane sliding and stabilizing device includes a moving block 2, which is arranged on the
所述移动机构3包括驱动滑轮组、主滚轮组件32和副滚轮组件33,所述驱动滑轮组设置在吊臂11的顶端,在吊臂11的一侧上设有滑动支架12,所述机架5通过副滚轮组件33设置在滑动支架12上,在机架5的中心设有主滚轮组件32,所述主滚轮组件32伸入至滑动支架12内;所述驱动滑轮组驱动主滚轮组件32沿着滑动支架12的长度方向移动设置;Described
在吊机1的主座13上还设有稳索绞车14,在稳索绞车14上设有稳索缆绳15,所述稳索缆绳15的一端连接稳索绞车14,稳索缆绳15的另一端穿过稳索滑轮机构4连接通过吊机1吊起的重物10上;On the
所述稳索滑轮机构4包括稳索滑轮41,所述稳索滑轮41设置在机架5的下方,稳索缆绳15的另一端穿过稳索滑轮41并连接通过吊机1吊起的重物10上,所述稳索滑轮41抵持稳索缆绳15。Described
上述结构,通过在吊机4的吊臂44上设置可沿着滑动支架45的长度方向移动设置的移动滑车5,当吊机1需要吊起重物10时,通过将稳索缆绳15的另一端连接在重物10上,并通过稳索绞车14收紧稳索缆绳15,使得稳索缆绳15保持一定的恒张力,从而通过稳索缆绳15对重物10施加一种平衡力,增加稳定性,当吊机1开始将重物10吊起时,由于稳索缆绳15会因为重物10的位置变化而变的松动,此时,移动机构3驱动移动滑车2在滑动支架12上移动,使得重物10被吊机1吊起的过程中,移动滑车2跟随移动,从而使得稳索缆绳15在移动滑车2与重物10连接的部分始终保持着一定的恒张力状态,同时再通过稳索绞车14收紧稳索缆绳15在移动滑车2与稳索绞车14连接的部分,最终使得重物10在起升的过程中,稳索缆绳15一直处于恒张力状态,由此保证重物10在吊起的过程的稳定性。Above-mentioned structure, by setting on the
在本实施例中,重物10没被吊机1吊起时的高度低于稳索绞车14的高度,当稳索缆绳15连接重物10后,稳索绞车14收紧稳索缆绳15,由于重物10此时低于稳索绞车,因此,稳索缆绳15会被重物10带动往下移动,而稳索缆绳15在往下移动的过程中带动移动滑车2向靠近稳索绞车14的方向移动,在移动滑车2与重物10之间的稳索缆绳15始终保持恒张力状态,当重物10被吊机1往上吊起时,稳索缆绳15会被重物10带动向上移动,在上升的过程中,重物10与移动滑车2之间的距离会发生变化,稳索缆绳15也会发生变化从而导致稳索缆绳15不再能保持恒张力状态,因此,通过移动滑车2同步向远离稳索绞车14的方向进行移动,使得移动滑车2与重物10之间的稳索缆绳15在不断缩减(如图3中箭头所示),由此来保持稳索缆绳15的恒张力状态。In this embodiment, the height of the
如图3所示,所述驱动滑轮组包括驱动绞车311、驱动缆绳312和辅助滑轮313,所述驱动绞车311设置在滑动支架12一端的吊臂11上,辅助滑轮313设置在滑动支架12另一端的吊臂11上,在机架5上设有固定耳50,所述驱动缆绳312的一端设置在驱动绞车311上,驱动缆绳312的另一端绕在辅助滑轮313上并连接固定耳50。由此设置,通过驱动绞车带动驱动缆绳,从而拉动机架沿着滑动支架的长度方向进行移动,由此保证稳索缆绳的恒张力状态。As shown in Figure 3, the drive pulley block includes a
如图2所示,所述滑动支架12包括滑动连接板121、滑动支撑板122、滑动顶板123和滑动主板124,所述滑动支撑板122通过滑动连接板121固定在吊臂11上,在滑动支撑板122的顶端设有滑动顶板123,所述滑动主板124设置在滑动支撑板122的底端,在滑动支撑板122远离滑动连接板121的一侧面的滑动顶板123和滑动主板124之间设有主滚轮组件32;在滑动顶板123和滑动主板124的两侧上设有副滚轮组件33。以上设置,通过设置滑动支架,使得移动滑车不需要直接安装在吊臂上,这样,不仅可以不需要改变吊臂的结构,且还能方便移动滑车的安装,从而可以方便后续的检修维护。As shown in Figure 2, the
如图2所示,所述主滚轮组32包括主滚轮321、主滚轮连接轴322和主滚轮轴承323,所述主滚轮连接轴322的一端固定在机架5上,主滚轮连接轴322的另一端伸入滑动顶板123和滑动主板124之间,在所述主滚轮321通过主滚轮轴承323设置在主滚轮连接轴322的另一端,且主滚轮321与滑动主板124滚动连接。由此设置,当移动滑车在移动时,通过主滚轮在滑动主板上滚动,使得移动滑车的移动平稳不会发生晃动从而防止对重物的起升造成影响。As shown in Figure 2, the
如图2所示,所述副滚轮组33包括副滚轮331、副滚轮连接轴332和副滚轮轴承333,所述副滚轮331通过副滚轮轴承333转动的设置在副滚轮连接轴332上;机架5包括主机架51、上机架52和下机架53,所述上机架52设置在主机架51的顶端且位于滑动顶板123的上方,下机架53设置在主机架51的底端且位于滑动主板124的下方,在滑动顶板123两侧的上机架52上以及在滑动主板124两侧的下机架53上都设有副滚轮连接轴332,所述副滚轮331与滑动顶板123以及滑动主板124的两侧滚动连接;稳索滑轮机构4设置在下机架53上。以上设置,通过设置副滚轮对滑动顶板和滑动主板的两侧相夹,不仅可以实现移动机构与滑动支架的固定,且还能增加移动滑车移动的稳定性,进一步保证了中午起升时的平衡。As shown in Figure 2, the
如图2所示,所述稳索滑轮机构4还包括稳索支架42、稳索连接轴43和稳索轴承44,所述稳索支架42设置在下机架53上,在稳索支架42的上设有稳索连接轴43,所述稳索滑轮41通过稳索轴承44设置在稳索连接轴43上,稳索滑轮41沿着稳索缆绳15转动设置。以上设置,通过稳索滑轮抵持稳索缆绳,使得稳索缆绳可以保持一定的恒张力,同时,当稳索绞车收紧或放松稳索缆绳时,稳索滑轮跟随稳索缆绳的移动而转动,由此保证稳索滑轮不会影响稳索缆绳的收紧或者放松。As shown in Fig. 2, described wire
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