CN115591426A - Shear blade agitator of a fully automatic dosing device - Google Patents
Shear blade agitator of a fully automatic dosing device Download PDFInfo
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- CN115591426A CN115591426A CN202211404128.5A CN202211404128A CN115591426A CN 115591426 A CN115591426 A CN 115591426A CN 202211404128 A CN202211404128 A CN 202211404128A CN 115591426 A CN115591426 A CN 115591426A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/05—Stirrers
- B01F27/11—Stirrers characterised by the configuration of the stirrers
- B01F27/115—Stirrers characterised by the configuration of the stirrers comprising discs or disc-like elements essentially perpendicular to the stirrer shaft axis
- B01F27/1152—Stirrers characterised by the configuration of the stirrers comprising discs or disc-like elements essentially perpendicular to the stirrer shaft axis with separate elements other than discs fixed on the discs, e.g. vanes fixed on the discs
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/05—Stirrers
- B01F27/11—Stirrers characterised by the configuration of the stirrers
- B01F27/19—Stirrers with two or more mixing elements mounted in sequence on the same axis
- B01F27/192—Stirrers with two or more mixing elements mounted in sequence on the same axis with dissimilar elements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/80—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis
- B01F27/90—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis with paddles or arms
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/80—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis
- B01F27/93—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis with rotary discs
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- Mixers Of The Rotary Stirring Type (AREA)
Abstract
Description
技术领域technical field
本发明属于加药装置流体搅拌技术领域,尤其涉及一种全自动加药装置的剪切叶片搅拌器。The invention belongs to the technical field of fluid agitation of a dosing device, in particular to a shear blade agitator of a fully automatic dosing device.
背景技术Background technique
目前,现有的搅拌装置或搅拌器有多种不同的搅拌叶,如螺旋式、涡轮式等;对加药装置槽体内的流体进行搅拌时,需要达到设定的分散均匀度;对于搅拌流体,由于流体性质不同,有轻质的流体,有厚重的流体,有黏稠度较低的流体,还有黏稠度较高的流体;现有的搅拌器在搅拌时,搅拌器剪切叶片强度不够,搅拌不均匀,易损坏。At present, the existing stirring devices or stirrers have a variety of different stirring blades, such as spiral type, turbine type, etc.; when stirring the fluid in the tank of the dosing device, it is necessary to achieve the set dispersion uniformity; for the stirring fluid , due to the different fluid properties, there are light fluids, heavy fluids, fluids with low viscosity, and fluids with high viscosity; when the existing agitator is stirring, the strength of the shear blade of the agitator is not enough , stirring unevenly, easily damaged.
发明内容Contents of the invention
本发明的目的是克服现有技术中的不足,提供一种全自动加药装置的剪切叶片搅拌器,该搅拌器针对加药装置的高强度不易被损坏。The purpose of the present invention is to overcome the deficiencies in the prior art and provide a shear blade agitator of a fully automatic dosing device, which is not easily damaged due to the high strength of the dosing device.
这种全自动加药装置的剪切叶片搅拌器,包括:电机轴头轴套、搅拌空心管轴、搅拌叶套和剪切叶片;电机轴头轴套正上方设有驱动装置;电机轴头轴套上端部与驱动装置底部键连接;电机轴头轴套正下方设有搅拌空心管轴,电机轴头轴套下端部与搅拌空心管轴的上端部焊接;搅拌空心管轴上间隔套接有多个搅拌叶套,搅拌空心管轴底部也设有搅拌叶套;每个搅拌叶套均固定在搅拌空心管轴侧表面;每个搅拌叶套侧壁上均固定设置有剪切叶片,搅拌叶套与剪切叶片固定连接;The shearing blade agitator of this automatic dosing device includes: the motor shaft head bushing, the stirring hollow tube shaft, the stirring blade bushing and the shearing blade; a driving device is arranged directly above the motor shaft head bushing; The upper end of the shaft sleeve is keyed to the bottom of the driving device; the stirring hollow tube shaft is arranged directly under the shaft sleeve of the motor shaft head, and the lower end of the shaft sleeve of the motor shaft head is welded to the upper end of the stirring hollow tube shaft; the upper end of the stirring hollow tube shaft is sleeved at intervals There are multiple stirring blade sleeves, and the bottom of the stirring hollow tube shaft is also provided with a stirring blade sleeve; each stirring blade sleeve is fixed on the side surface of the stirring hollow tube shaft; The stirring blade cover is fixedly connected with the shearing blade;
剪切叶片包括叶盘和叶片;多个叶片沿叶盘的转动方向间隔垂直设于叶盘上下两面,叶盘上相邻叶片的方向相反,叶片的切削角为直角。The shearing blade includes a blisk and a blade; a plurality of blades are vertically arranged on the upper and lower sides of the blisk at intervals along the rotation direction of the blisk, the direction of adjacent blades on the blisk is opposite, and the cutting angle of the blade is a right angle.
作为优选,剪切叶片为一体装置:叶盘上相邻叶片一上一下分别设于同一叶盘的上下表面外边缘;相隔的叶片方向相同,同为向上或同为向下。Preferably, the shearing blades are an integrated device: the adjacent blades on the blisk are arranged on the upper and lower outer edges of the upper and lower surfaces of the same blisk; the separated blades are in the same direction, both upward or downward.
作为优选,剪切叶片为分体装置:剪切叶片由两个叶盘对称焊接为一体,每个叶盘上间隔设有多个同向的叶片,位于剪切叶片上部的叶盘上叶片非固定端朝上,位于剪切叶片下部的叶盘上叶片非固定端朝下;上下两个叶盘在垂直方向上,每相邻的两个叶片其中一个非固定端朝上,另一个非固定端朝下。Preferably, the shearing blade is a split device: the shearing blade is welded as a whole by two blade discs symmetrically, and a plurality of blades in the same direction are arranged at intervals on each blade disc, and the blades on the blade disc at the upper part of the shearing blade are not The fixed end faces upward, and the non-fixed end of the blade on the blisk located at the lower part of the shearing blade faces downward; the upper and lower two blisks are in the vertical direction, and one of the non-fixed ends of each adjacent two blades faces upward, and the other non-fixed end down.
作为优选,在每两个相邻的剪切叶片之间增设一个搅拌桨叶,搅拌桨叶通过螺栓焊接于搅拌空心管轴外侧表面;搅拌桨叶的受力面积远大于叶片的受力面积。Preferably, a stirring blade is added between every two adjacent shearing blades, and the stirring blade is welded to the outer surface of the stirring hollow tube shaft through bolts; the force bearing area of the stirring blade is much larger than that of the blade.
作为优选,叶片呈梯形,叶片与叶盘的固定边为直线边,与叶盘所在平面齐平,叶片远离叶盘的一端边缘为斜边,斜边与叶盘所在平面呈设定角度;叶盘呈圆形。As preferably, the blade is trapezoidal, the fixed edge of the blade and the blisk is a straight line, and is flush with the plane where the blisk is located, and the end edge of the blade away from the blisk is a hypotenuse, and the hypotenuse is at a set angle with the plane where the blisk is located; The disc is round.
作为优选,每个搅拌叶套均通过螺栓固定在搅拌空心管轴侧表面;每个搅拌叶套侧壁上均固定设置有剪切叶片,搅拌叶套与剪切叶片焊接。Preferably, each stirring blade cover is fixed on the shaft side surface of the hollow stirring tube by bolts; a shearing blade is fixedly arranged on the side wall of each stirring blade cover, and the stirring blade cover is welded to the shearing blade.
作为优选,驱动装置为电机。Preferably, the driving device is a motor.
作为优选,电机轴头轴套、搅拌空心管轴、搅拌叶套和剪切叶片材质为304不锈钢;螺栓为M6*15螺栓。Preferably, the shaft sleeve of the motor shaft head, the stirring hollow tube shaft, the stirring blade sleeve and the shearing blade are made of 304 stainless steel; the bolts are M6*15 bolts.
作为优选,电机轴头轴套上端部通过紧固螺丝与驱动装置底部键连接。Preferably, the upper end of the shaft sleeve of the motor shaft head is keyed to the bottom of the driving device through fastening screws.
本发明的有益效果是:The beneficial effects of the present invention are:
本发明的剪切叶片搅拌器具有剪切功能,叶片的切削角为直角,叶片强度大且不易损坏,本发明在厚实的叶盘周边设置多个齿状叶片,是为了对厚重、黏稠度较高的流体进行剪切,并增加搅拌器的搅拌强度;本发明还在相邻剪切叶片之间增设搅拌桨叶;不需经常更换搅拌剪切叶片,降低使用成本而且结构简单,操作方便,使用效果好,成本低廉。The shearing blade agitator of the present invention has a shearing function, the cutting angle of the blade is a right angle, and the blade has high strength and is not easy to be damaged. The present invention arranges a plurality of toothed blades around the thick leaf disk to reduce the thickness and viscosity. The high fluid is sheared and the stirring intensity of the agitator is increased; the present invention also adds stirring paddles between adjacent shearing blades; it is not necessary to frequently replace the stirring and shearing blades, which reduces the cost of use and is simple in structure and easy to operate. The use effect is good and the cost is low.
本发明提供的全自动加药装置的剪切叶片搅拌器,无论是在轻质、黏稠度较低的,还是在比较厚重、黏稠度较高的加药装置流体中,都能够顺利将流体搅拌均匀,还能剪切黏稠度较高的加药流体。The shearing blade agitator of the fully automatic dosing device provided by the present invention can smoothly stir the fluid no matter it is in the fluid of the dosing device that is light and low in viscosity, or in the fluid of the dosing device that is relatively heavy and high in viscosity. Even, it can also shear the dosing fluid with high viscosity.
附图说明Description of drawings
图1为实施例1的全自动加药装置的剪切叶片搅拌器结构示意图;Fig. 1 is the structural representation of the shear blade agitator of the automatic dosing device of embodiment 1;
图2为实施例1的搅拌剪切叶片的结构示意图;Fig. 2 is the structural representation of the mixing shear blade of embodiment 1;
图3为实施例1的剪切叶片剖面结构图;Fig. 3 is the sectional structural diagram of the shear blade of embodiment 1;
图4为实施例2的全自动加药装置的剪切叶片与搅拌桨叶组合示意图。Fig. 4 is a schematic diagram of the combination of the shearing blade and the stirring blade of the fully automatic dosing device in Example 2.
附图标记说明:电机轴头轴套1、搅拌空心管轴2、搅拌叶套3、剪切叶片4、螺栓5、叶盘6、叶片7、搅拌桨叶8。Explanation of reference numerals: motor shaft head bushing 1, stirring
具体实施方式detailed description
下面结合实施例对本发明做进一步描述。下述实施例的说明只是用于帮助理解本发明。应当指出,对于本技术领域的普通人员来说,在不脱离本发明原理的前提下,还可以对本发明进行若干修饰,这些改进和修饰也落入本发明权利要求的保护范围内。The present invention will be further described below in conjunction with the examples. The description of the following examples is provided only to aid the understanding of the present invention. It should be pointed out that for those skilled in the art, some modifications can be made to the present invention without departing from the principles of the present invention, and these improvements and modifications also fall within the protection scope of the claims of the present invention.
实施例1Example 1
如图1至图3所示,一种全自动加药装置的剪切叶片搅拌器,包括电机轴头轴套1、搅拌空心管轴2、搅拌叶套3和剪切叶片4;电机轴头轴套1正上方设有驱动装置,电机轴头轴套1上端部通过紧固螺丝与驱动装置底部键连接;电机轴头轴套1正下方设有搅拌空心管轴2,电机轴头轴套1下端部与搅拌空心管轴2的上端部焊接;搅拌空心管轴2上间隔套接有多个搅拌叶套3,搅拌空心管轴2底部也设有搅拌叶套3;每个搅拌叶套3均通过螺栓5固定在搅拌空心管轴2侧表面,螺栓5为M6*15螺栓;每个搅拌叶套3侧壁上均固定设置有剪切叶片4,搅拌叶套3与剪切叶片4焊接;As shown in Figures 1 to 3, a shearing blade agitator of a fully automatic dosing device includes a motor shaft head bushing 1, a stirring
剪切叶片分为上中下三层,剪切叶片4包括叶盘6和叶片7;多个叶片7沿叶盘6的转动方向间隔垂直设于叶盘6上下两面,叶盘6上相邻叶片7的方向相反,叶片7的切削角为直角;The shearing blades are divided into upper, middle and lower layers. The
叶片7呈梯形或齿状,叶片7与叶盘6的固定边为直线边,与叶盘6所在平面齐平,叶片7远离叶盘6的一端边缘为斜边,斜边与叶盘6所在平面呈设定角度,便于切削;叶盘6呈圆形;The
剪切叶片4为一体装置:叶盘6上相邻叶片7一上一下分别设于同一叶盘6的上下表面外边缘;相隔的叶片7方向相同,同为向上或同为向下;每相邻的两个剪切叶片分别位于搅拌盘平面的两侧,上下各9片,以40°为间隔均匀分布;The
电机轴头轴套1、搅拌空心管轴2、搅拌叶套3和剪切叶片4材质一般为304不锈钢;Motor shaft head shaft sleeve 1, stirring
从受力角度,剪切叶片4的结构可以更加增大流体的搅拌范围,使搅拌的流体变得更加匀称。并且搅拌盘表面光滑,使流体可以互相流动,使搅拌更加充分,而且在搅拌过程中能够保持平衡转动;可以增加搅拌剪切叶片在搅拌厚重、黏稠度较高的流体时的剪切强度和搅拌强度。From the perspective of force, the structure of the
实施例2Example 2
如图1至图3所示,一种全自动加药装置的剪切叶片搅拌器,包括电机轴头轴套1、搅拌空心管轴2、搅拌叶套3和剪切叶片4;电机轴头轴套1正上方设有驱动装置,电机轴头轴套1上端部通过紧固螺丝与驱动装置底部键连接;电机轴头轴套1正下方设有搅拌空心管轴2,电机轴头轴套1下端部与搅拌空心管轴2的上端部焊接;搅拌空心管轴2上间隔套接有多个搅拌叶套3,搅拌空心管轴2底部也设有搅拌叶套3;每个搅拌叶套3均通过螺栓5固定在搅拌空心管轴2外侧表面,螺栓5为M6*15螺栓;每个搅拌叶套3侧壁上均固定设置有剪切叶片4,搅拌叶套3与剪切叶片4焊接;As shown in Figures 1 to 3, a shearing blade agitator of a fully automatic dosing device includes a motor shaft head bushing 1, a stirring
剪切叶片分为上中下三层,剪切叶片4包括叶盘6和叶片7;多个叶片7间隔垂直设于叶盘6上下两面,叶盘6上相邻叶片7的方向相反,叶片7的切削角为直角;The shearing blades are divided into upper, middle and lower layers. The
叶片7呈四边形,叶片7与叶盘6的固定边为直线边,与叶盘6所在平面齐平,叶片7远离叶盘6的一端为斜边边缘,斜边与叶盘6所在平面呈设定角度,便于切削;
剪切叶片4为分体装置:剪切叶片4由两个叶盘6对称焊接为一体,每个叶盘6上间隔设有多个同向的叶片7,位于剪切叶片4上部的叶盘6上叶片7的非固定端朝上,位于剪切叶片4下部的叶盘6上叶片7的非固定端朝下;每相邻的两个叶片7其中一个非固定端朝上,另一个非固定端朝下。The
实施例3Example 3
如图4所示,本实施例的其余部件与实施例1或实施例2相同,本实施例在实施例1或实施例2的基础上,在每两个相邻的剪切叶片4之间增设一个搅拌桨叶8,搅拌桨叶8通过螺栓5焊接于搅拌空心管轴2外侧表面;搅拌桨叶8的受力面积远大于叶片7的受力面积,可以使介质搅拌更加充分;As shown in Figure 4, the remaining components of this embodiment are the same as those of Embodiment 1 or
搅拌桨叶8与搅拌叶套3上的叶片7在竖直方向上呈间隔排序关系;搅拌桨叶设置2组,剪切叶设置3组;其中搅拌桨叶组由3片桨叶组成,呈360°均匀分布。The stirring
实施例1至实施例3的全自动加药装置的剪切叶片搅拌器,工作时:将剪切叶片搅拌器置于加药装置槽体内,驱动装置通电,驱动装置的驱动轴旋转,带动搅拌剪切叶片4旋转,搅拌桨叶8和/或剪切叶片4将块状凝胶物打散,将药剂与水充分搅拌混合。The shear blade agitator of the fully automatic dosing device of embodiment 1 to
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| CN119034533A (en) * | 2024-10-31 | 2024-11-29 | 山东奥瑞达生物技术有限公司 | Liquid material mixing device is used in daily chemicals production |
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| US20120135464A1 (en) * | 2009-07-24 | 2012-05-31 | Alexander Alisch | Stirrer system |
| CN103386265A (en) * | 2012-05-11 | 2013-11-13 | 四川汇利实业有限公司 | Multilayer stirring system |
| JP2018008247A (en) * | 2016-07-15 | 2018-01-18 | Kyb株式会社 | Agitation device and agitation method |
| CN208194137U (en) * | 2018-01-25 | 2018-12-07 | 广济药业(孟州)有限公司 | A kind of emulsion tank applied to vitamin B2 |
| CN210674839U (en) * | 2019-06-21 | 2020-06-05 | 孚能科技(赣州)股份有限公司 | Dispersing discs and stirring devices |
| CN210495984U (en) * | 2019-08-15 | 2020-05-12 | 廊坊市安鼎新材料科技有限公司 | Stirring paddle for high-speed dispersion machine |
| WO2021071072A1 (en) * | 2019-10-11 | 2021-04-15 | 유영호 | Nanobubble generation system using friction |
| CN212236787U (en) * | 2020-04-26 | 2020-12-29 | 享居派(上海)科技股份有限公司 | Dispersing paddle for stirring high-viscosity coating |
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| CN119034533A (en) * | 2024-10-31 | 2024-11-29 | 山东奥瑞达生物技术有限公司 | Liquid material mixing device is used in daily chemicals production |
| CN119034533B (en) * | 2024-10-31 | 2025-02-07 | 山东奥瑞达生物技术有限公司 | Liquid material mixing device is used in daily chemicals production |
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