CN115584576A - Cotton suction mechanism for non-woven fabric lapping machine - Google Patents
Cotton suction mechanism for non-woven fabric lapping machine Download PDFInfo
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- CN115584576A CN115584576A CN202211383365.8A CN202211383365A CN115584576A CN 115584576 A CN115584576 A CN 115584576A CN 202211383365 A CN202211383365 A CN 202211383365A CN 115584576 A CN115584576 A CN 115584576A
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01G—PRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
- D01G25/00—Lap-forming devices not integral with machines specified above
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/70—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres characterised by the method of forming fleeces or layers, e.g. reorientation of fibres
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Abstract
Description
技术领域technical field
本发明涉及非织造布技术领域,更具体地说,涉及一种非织造布铺网机用吸棉机构。The invention relates to the technical field of nonwoven fabrics, in particular to a cotton suction mechanism for a nonwoven fabric laying machine.
背景技术Background technique
非织造布一种不需要纺纱织布而形成的织物,只是将纺织短纤维或者长丝进行定向或随机排列,形成纤网结构,然后采用机械、热粘或化学等方法加固而成,现有非织造布的生产设备主要包括开松机、梳理机、铺网机和针刺机,由开松机将纺织纤维开松并供给梳理机,由梳理机梳理后的纺织纤维供给铺网机铺网,铺网机铺网后再送给针刺机,最后形成非织造布产品。铺网机是成套非织造布产品生产设备中的一个重要组成部分,在非织造布的生产过程中,单层的纺织纤维网需要经过铺网机的铺设,叠成一定厚度的多层纺织纤维网,之后再经过热轧辊的压轧,融合粘接为一整块非织造布。现有技术的铺网机在折叠成网的过程中,由于静电、气流以及铺网帘的作用,很容易使纺织纤维在铺网时产生棉花细絮,铺网机长时间运转后这些棉花细絮会堵塞铺网机的压辊、导向辊等机械构件,从而导致铺网机无法正常工作,影响生产效率和进度。在这一问题解决的方法上,目前较为普遍的处理方式在机架上层布置吸风机和沿纺织纤维输出方向垂直布置的吸棉管,从而回收离散的棉花细絮,如公开号为CN106400309B中国发明专利,这种吸棉处理方式虽然结构简单,成本低廉,但布置的吸棉管提高了吸风机的负压损耗,致使要达到理想的清洁效果,必须提高吸风机的功率,致使吸棉管上出现局部负压过载(靠近吸风机一侧)易造成折叠成的纤网两端产生掀起的现象,影响纤网整齐,因此亟需一种新的吸棉处理方式,鉴于此,我们提出一种非织造布铺网机用吸棉机构。Non-woven fabric is a kind of fabric formed without spinning and weaving. It is just oriented or randomly arranged textile staple fibers or filaments to form a web structure, and then reinforced by mechanical, thermal bonding or chemical methods. The production equipment with non-woven fabrics mainly includes an opening machine, a carding machine, a web-laying machine and a needle punching machine. The textile fiber is opened by the opening machine and supplied to the carding machine, and the textile fiber carded by the carding machine is supplied to the web-laying machine. Laying the net, the net laying machine lays the net and then sends it to the needling machine, and finally forms a non-woven fabric product. The web-laying machine is an important part of the complete set of non-woven fabric production equipment. In the production process of non-woven fabrics, the single-layer textile fiber web needs to be laid by the web-laying machine to form a certain thickness of multi-layer textile fibers. The net is then rolled by a hot roller to be fused and bonded into a whole piece of nonwoven fabric. In the process of folding the net-laying machine of the prior art into a net, due to the effects of static electricity, air flow and the net-laying curtain, it is easy to cause the textile fibers to produce cotton fluff when laying the net. The flocculation will block the mechanical components such as the press roller and guide roller of the lapper, which will cause the lapper to fail to work normally and affect the production efficiency and progress. In terms of the solution to this problem, it is currently more common to arrange a suction fan on the upper layer of the frame and a cotton suction pipe arranged vertically along the textile fiber output direction, thereby reclaiming discrete cotton flocs, such as the publication number CN106400309B Chinese invention Patent, although this method of absorbing cotton has a simple structure and low cost, the arrangement of the cotton suction tube increases the negative pressure loss of the suction fan, so that in order to achieve the ideal cleaning effect, the power of the suction fan must be increased, causing the cotton suction tube to Local negative pressure overload (near the side of the suction fan) will easily cause the two ends of the folded fiber web to lift up, affecting the neatness of the fiber web. Therefore, a new cotton suction treatment method is urgently needed. In view of this, we propose a Suction mechanism for nonwoven web lapper.
发明内容Contents of the invention
1.要解决的技术问题1. Technical problems to be solved
本发明的目的在于提供一种非织造布铺网机用吸棉机构,以解决上述背景技术中提出的问题。The object of the present invention is to provide a cotton suction mechanism for a nonwoven web laying machine to solve the problems raised in the above-mentioned background technology.
2.技术方案2. Technical solution
一种非织造布铺网机用吸棉机构,所述吸棉机构布置于铺网机机架的上层,包括:阵列式吸棉系统;其中,所述阵列式吸棉系统的吸棉方式为点阵式抽吸;分裂式负压系统,布置于所述铺网机机架上联接所述阵列式吸棉系统;双轴驱动系统,布置于所述阵列式吸棉系统与所述分裂式负压系统之间;其中,所述双轴驱动系统一端与所述阵列式吸棉系统间隙驱动,所述双轴驱动系统另一端与所述分裂式负压系统转动连接。本发明提供一种新的铺网机用吸棉机构,相对现有的直管式整体连续吸棉的处理方式,本发明通过构建由阵列式吸棉系统、分裂式负压系统及双轴驱动系统组成的点阵式吸棉结构,利用双轴驱动系统同步驱动阵列式吸棉系统和分裂式负压系统,使得在额定负压功率和吸附风量的条件下,阵列式吸棉系统能够最大化利用负压风量完成对棉花细絮的吸附捕捉,即每个吸棉口均独立在额定风量下捕捉棉花细絮,相对现有直管式整体连续吸棉的处理方式,本发明不仅给予棉花细絮离散时间,而且点阵式间隙吸棉有利于对棉花细絮进行局部快速处理,一方面降低布置大功率吸风机连续吸棉时对折叠成的纤网掀起现象,起到节能减排的作用,另一方面对捕捉的棉花细絮进行静电消除处理,避免棉花细絮电荷堆积造成的更大的风险及二次在静电作用下的离散。A cotton-absorbing mechanism for a nonwoven web-laying machine, the cotton-absorbing mechanism is arranged on the upper layer of a web-laying machine frame, comprising: an array type cotton-absorbing system; wherein, the cotton-absorbing mode of the array-type cotton-absorbing system is Dot-matrix suction; split negative pressure system, which is arranged on the frame of the web-laying machine to connect with the array suction system; biaxial drive system, which is arranged between the array suction system and the split Between the negative pressure systems; wherein, one end of the biaxial drive system is driven in a gap with the array suction system, and the other end of the biaxial drive system is rotationally connected with the split negative pressure system. The invention provides a new cotton-absorbing mechanism for a web-laying machine. Compared with the existing straight-tube continuous cotton-absorbing treatment method, the present invention constructs an array-type cotton-absorbing system, a split-type negative pressure system and a biaxial drive The dot-matrix cotton suction structure composed of the system uses the dual-axis drive system to synchronously drive the array cotton suction system and the split negative pressure system, so that the array cotton suction system can maximize the The adsorption and capture of cotton flocs is completed by using the negative pressure air volume, that is, each suction port can independently capture cotton flocs under the rated air volume. The discrete time of wadding, and the dot-matrix interstitial suction of cotton is conducive to the local and rapid treatment of cotton wadding. On the one hand, it reduces the phenomenon of lifting the folded fiber web when the high-power suction fan is arranged to continuously absorb cotton, and plays the role of energy saving and emission reduction. On the other hand, static elimination treatment is performed on the captured cotton flocs to avoid the greater risk caused by the charge accumulation of cotton fine flocs and the secondary dispersion under the action of static electricity.
优选地,所述阵列式吸棉系统包括至少两个吸棉头。Preferably, the array suction system includes at least two suction heads.
优选地,所述吸棉头包括:罩体;其中,所述罩体圆周外壁开设有弧型槽;机械虹膜(机械虹膜结构为现有结构,包括两个平行设置的定叶环、布置于两个定叶环之间的动叶环及多个相互重叠的弧形金属叶片组成的,通过叶片的离合改变中心圆形孔径的大小),布置于所述罩体底部开口;膜片弹簧,压设于所述机械虹膜内;其中,所述膜片弹簧小头端远离机械虹膜成孔;齿环,布置于所述弧型槽内联接所述机械虹膜的动叶环;套管,螺纹穿设于所述齿环上;其中,所述套管一端与膜片弹簧小头端接触,所述套管另一端穿出罩体延伸至外部;且,所述套管通过轴键与罩体线性滑动;发条弹簧,套设于所述套管外侧;其中,所述发条弹簧一端与齿环表面连接固定,所述发条弹簧另一端与罩体内壁连接固定。本发明利用双轴驱动系统间隙驱动多个吸棉头时,机械虹膜的成孔由扩展状态向闭合状态变化(未完全闭合),此时在额定负压风量的条件下,成孔的大小影响负压风力,使得离散的棉花细絮能够在局部进行快速捕捉,相对现有的吸棉方式,本发明不仅降低了需要布置的吸风机功率,有利于节能;另一方面,使得成股吸附的棉花细絮通过吸棉成孔时(小口径),提高于膜片弹簧的接触,有利于将棉花细絮上的静电导向大地,进行静电消除处理,而呈锥形的膜片弹簧也有利于对成股的棉花细絮进行导向,提高棉花细絮的通过率。Preferably, the cotton suction head includes: a cover body; wherein, an arc-shaped groove is opened on the outer wall of the cover body; a mechanical iris (the mechanical iris structure is an existing structure, including two fixed leaf rings arranged in parallel, arranged on The moving blade ring between the two fixed blade rings and a plurality of overlapping arc-shaped metal blades, the size of the central circular aperture is changed by the clutching of the blades), arranged at the bottom opening of the cover; the diaphragm spring, Pressed in the mechanical iris; wherein, the small end of the diaphragm spring is far away from the mechanical iris to form a hole; the gear ring is arranged in the arc-shaped groove to connect the rotor blade ring of the mechanical iris; the sleeve is threaded Piercing on the gear ring; wherein, one end of the sleeve is in contact with the small end of the diaphragm spring, and the other end of the sleeve extends out of the cover body; and, the sleeve is connected to the cover through the shaft key The body slides linearly; the clockwork spring is sleeved on the outside of the casing; wherein, one end of the clockwork spring is connected and fixed to the surface of the gear ring, and the other end of the clockwork spring is connected and fixed to the inner wall of the casing. When the present invention utilizes the two-axis driving system to drive a plurality of suction heads in gaps, the hole forming of the mechanical iris changes from the expanded state to the closed state (not completely closed). The negative pressure wind force enables the discrete cotton flocs to be quickly captured locally. Compared with the existing cotton suction method, the present invention not only reduces the power of the suction fan that needs to be arranged, but is also conducive to energy saving; When the cotton flocs form holes through suction (small diameter), the contact with the diaphragm spring is improved, which is beneficial to guide the static electricity on the cotton fine flocs to the ground for static elimination treatment, and the tapered diaphragm spring is also conducive to Guide the strands of cotton flocs to improve the passing rate of cotton flocs.
优选地,所述膜片弹簧通过接地线与地面连接。当膜片弹簧在常态下呈锥形时,有利于对通过膜片弹簧的棉花细絮进行流通导向和静电消除处理;当膜片弹簧被套管挤压呈平面状态时,有利于降低叶片扩展时机械虹膜的通风量,使得负压风量大部分集中在开通的吸棉头上。Preferably, the diaphragm spring is connected to the ground through a ground wire. When the diaphragm spring is tapered under normal conditions, it is beneficial to guide the flow of cotton flocs passing through the diaphragm spring and eliminate static electricity; when the diaphragm spring is squeezed by the sleeve to form a flat state, it is beneficial to reduce the blade expansion time. The ventilation volume of the mechanical iris makes most of the negative pressure air volume concentrated on the open suction head.
优选地,所述机械虹膜、膜片弹簧及套管位于同一竖直轴线上,有利于棉花细絮的负压捕捉,提高棉花细絮在阵列式吸棉系统上的通过率。Preferably, the mechanical iris, the diaphragm spring and the sleeve are located on the same vertical axis, which is conducive to the negative pressure capture of cotton fluff and improves the passing rate of cotton fluff on the array suction system.
优选地,所述分裂式负压系统包括:负压总管,布置于所述铺网机机架上;其中,所述负压总管输出端与外部吸风机连通;至少两个负压支管,呈分裂结构布置于所述负压总管输入端;其中,所述负压支管的数量与吸棉头的数量适配;且,所述负压支管与套管活动套接;且,所述负压支管圆周上开设有转动槽。Preferably, the split-type negative pressure system includes: a negative pressure main pipe arranged on the frame of the net lapper; wherein, the output end of the negative pressure main pipe communicates with an external suction fan; at least two negative pressure branch pipes are The split structure is arranged at the input end of the negative pressure main pipe; wherein, the number of the negative pressure branch pipes is adapted to the number of cotton suction heads; and, the negative pressure branch pipes are flexibly socketed with the casing; Rotating grooves are provided on the circumference of the branch pipe.
优选地,所述双轴驱动系统包括:双轴电机,通过电机座与罩体连接固定;驱动齿,套接于所述双轴电机一端;其中,所述驱动齿圆周上设有至少一段齿槽,所述齿槽与齿环间隙啮合;透风圆板,套接于所述双轴电机另一端联接所述转动槽;其中,所述透风圆板上开设有与齿槽位置对应的通孔;其中,所述通孔尺寸与负压支管尺寸适配。Preferably, the biaxial drive system includes: a biaxial motor, connected and fixed to the cover through a motor base; a driving tooth, sleeved on one end of the biaxial motor; wherein, at least a section of teeth is provided on the circumference of the driving tooth The slot, the tooth slot meshes with the gear ring gap; the ventilation circular plate is sleeved on the other end of the biaxial motor and connected to the rotation slot; wherein, the ventilation circular plate is provided with a through hole corresponding to the position of the tooth slot ; Wherein, the size of the through hole is adapted to the size of the negative pressure branch pipe.
3.有益效果3. Beneficial effect
相比于现有技术,本发明的优点在于:Compared with the prior art, the present invention has the advantages of:
1、本发明提供一种新的铺网机用吸棉机构,相对现有的直管式整体连续吸棉的处理方式,本发明通过构建由阵列式吸棉系统、分裂式负压系统及双轴驱动系统组成的点阵式吸棉结构,利用双轴驱动系统同步驱动阵列式吸棉系统和分裂式负压系统,使得在额定负压功率和吸附风量的条件下,阵列式吸棉系统能够最大化利用负压风量完成对棉花细絮的吸附捕捉,即每个吸棉口均独立在额定风量下捕捉棉花细絮,相对现有直管式整体连续吸棉的处理方式,本发明不仅给予棉花细絮离散时间,而且点阵式间隙吸棉有利于对棉花细絮进行局部快速处理,一方面降低布置大功率吸风机连续吸棉时对折叠成的纤网掀起现象,起到节能减排的作用,另一方面对捕捉的棉花细絮进行静电消除处理,避免棉花细絮电荷堆积造成的更大的风险及二次在静电作用下的离散。1. The present invention provides a new cotton-absorbing mechanism for a web-laying machine. Compared with the existing straight-tube overall continuous cotton-absorbing treatment method, the present invention constructs an array-type cotton-absorbing system, a split-type negative pressure system and a double The dot-matrix cotton suction structure composed of the shaft drive system uses the dual-axis drive system to synchronously drive the array cotton suction system and the split negative pressure system, so that under the conditions of rated negative pressure power and adsorption air volume, the array cotton suction system can Maximize the use of negative pressure air volume to complete the adsorption and capture of cotton flocs, that is, each suction port can independently capture cotton flocs under the rated air volume. The discrete time of cotton flocs, and the dot-matrix interstitial cotton suction is conducive to the local and rapid treatment of cotton fine fluffs. On the one hand, it reduces the phenomenon of lifting the folded fiber web when arranging a high-power suction fan to continuously suck cotton, which plays a role in energy saving and emission reduction. On the other hand, the electrostatic elimination treatment is carried out on the captured cotton flocs to avoid the greater risk caused by the charge accumulation of cotton fine flocs and the secondary dispersion under the action of static electricity.
2、本发明利用双轴驱动系统间隙驱动多个吸棉头时,机械虹膜的成孔由扩展状态向闭合状态变化(未完全闭合),此时在额定负压风量的条件下,成孔的大小影响负压风力,使得离散的棉花细絮能够在局部进行快速捕捉,相对现有的吸棉方式,本发明不仅降低了需要布置的吸风机功率,有利于节能;另一方面,使得成股吸附的棉花细絮通过吸棉成孔时(小口径),提高于膜片弹簧的接触,有利于将棉花细絮上的静电导向大地,进行静电消除处理,而呈锥形的膜片弹簧也有利于对成股的棉花细絮进行导向,提高棉花细絮的通过率。2. When the present invention utilizes the two-axis drive system to drive a plurality of suction heads in gaps, the hole forming of the mechanical iris changes from the expanded state to the closed state (not completely closed). At this time, under the condition of the rated negative pressure air volume, the hole forming The size affects the negative pressure wind force, so that the discrete cotton flocs can be quickly captured locally. Compared with the existing cotton suction method, the present invention not only reduces the power of the suction fan that needs to be arranged, but is also conducive to energy saving; on the other hand, it makes strands When the adsorbed cotton flocs form holes through suction (small diameter), the contact with the diaphragm spring is improved, which is beneficial to guide the static electricity on the cotton fine flocs to the ground for static elimination treatment, and the tapered diaphragm spring is also It is beneficial to guide the strands of cotton flocs and improve the passing rate of cotton flocs.
附图说明Description of drawings
图1为本发明的整体结构俯视示意图;Fig. 1 is a schematic top view of the overall structure of the present invention;
图2为本发明的整体结构仰视示意图;Fig. 2 is a schematic bottom view of the overall structure of the present invention;
图3为本发明中吸棉头与驱动齿连接结构示意图;Fig. 3 is a schematic diagram of the connection structure between the suction head and the driving teeth in the present invention;
图4为本发明中分裂式负压系统的结构示意图;Fig. 4 is the structural representation of split type negative pressure system among the present invention;
图5为本发明中吸棉头的结构示意图;Fig. 5 is the structural representation of cotton suction head among the present invention;
图6为本发明中吸棉头的部分结构俯视示意图;Fig. 6 is a schematic plan view of part of the structure of the cotton suction head in the present invention;
图7为本发明中吸棉头的部分结构仰视示意图;Fig. 7 is a schematic bottom view of part of the structure of the cotton suction head in the present invention;
图8为本发明中齿槽与通孔第一种实施结构示意图;Fig. 8 is a schematic diagram of the first embodiment of the tooth groove and the through hole in the present invention;
图9为本发明中齿槽与通孔第二种实施示意图;Fig. 9 is a schematic diagram of the second implementation of the tooth groove and the through hole in the present invention;
图10为本发明中齿槽与通孔第三种实施示意图;Fig. 10 is a schematic diagram of the third implementation of the tooth groove and the through hole in the present invention;
图中标号说明:1、阵列式吸棉系统;2、分裂式负压系统;3、双轴驱动系统;Explanation of symbols in the figure: 1. Array type suction system; 2. Split negative pressure system; 3. Dual-axis drive system;
11、吸棉头;11. Cotton suction head;
111、罩体;112、机械虹膜;113、膜片弹簧;114、齿环;115、套管;116、发条弹簧;111, cover body; 112, mechanical iris; 113, diaphragm spring; 114, gear ring; 115, casing; 116, clockwork spring;
1111、弧型槽;1111, arc groove;
21、负压总管;22、负压支管;21. Negative pressure main pipe; 22. Negative pressure branch pipe;
221、转动槽;221, rotating groove;
31、双轴电机;32、驱动齿;33、透风圆板;31. Two-axis motor; 32. Driving teeth; 33. Ventilation circular plate;
321、齿槽;321. alveolar;
331、通孔。331. Through holes.
具体实施方式detailed description
在本发明的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“长度”、“宽度”、“厚度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”、“顺时针”、“逆时针”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的设备或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In describing the present invention, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", " Orientation indicated by rear, left, right, vertical, horizontal, top, bottom, inside, outside, clockwise, counterclockwise, etc. The positional relationship is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, Therefore, it should not be construed as limiting the invention.
在本发明的描述中,“多个”的含义是两个或两个以上,除非另有明确具体的限定。In the description of the present invention, "plurality" means two or more, unless otherwise specifically defined.
请参阅图1至图10,本发明提供一种技术方案:Referring to Fig. 1 to Fig. 10, the present invention provides a technical solution:
一种非织造布铺网机用吸棉机构,吸棉机构布置于铺网机机架的上层,包括:阵列式吸棉系统1;其中,阵列式吸棉系统1的吸棉方式为点阵式抽吸;分裂式负压系统2,布置于铺网机机架上联接阵列式吸棉系统1;双轴驱动系统3,布置于阵列式吸棉系统1与分裂式负压系统2之间;其中,双轴驱动系统3一端与阵列式吸棉系统1间隙驱动,双轴驱动系统3另一端与分裂式负压系统2转动连接。本发明提供一种新的铺网机用吸棉机构,相对现有的直管式整体连续吸棉的处理方式,本发明通过构建由阵列式吸棉系统1、分裂式负压系统2及双轴驱动系统3组成的点阵式吸棉结构,利用双轴驱动系统3同步驱动阵列式吸棉系统1和分裂式负压系统2,使得在额定负压功率和吸附风量的条件下,阵列式吸棉系统1能够最大化利用负压风量完成对棉花细絮的吸附捕捉,即每个吸棉口均独立在额定风量下捕捉棉花细絮,相对现有直管式整体连续吸棉的处理方式,本发明不仅给予棉花细絮离散时间,而且点阵式间隙吸棉有利于对棉花细絮进行局部快速处理,一方面降低布置大功率吸风机连续吸棉时对折叠成的纤网掀起现象,起到节能减排的作用,另一方面对捕捉的棉花细絮进行静电消除处理,避免棉花细絮电荷堆积造成的更大的风险及二次在静电作用下的离散。A cotton-absorbing mechanism for a nonwoven web-laying machine, the cotton-absorbing mechanism is arranged on the upper layer of a web-laying machine frame, comprising: an array type cotton-absorbing
具体的,阵列式吸棉系统1包括至少两个吸棉头11。如图1和图2所示,本发明以呈矩形阵列排布的四个吸棉头11做技术方案的详细阐述。Specifically, the
其中,为了方便理解,如图3、图5至图7所示,本发明还公开了吸棉头11更具体的结构示意图,吸棉头11包括:罩体111;其中,罩体111圆周外壁开设有弧型槽1111;机械虹膜112(机械虹膜结构为现有结构,包括两个平行设置的定叶环、布置于两个定叶环之间的动叶环及多个相互重叠的弧形金属叶片组成的,通过叶片的离合改变中心圆形孔径的大小),布置于罩体111底部开口;膜片弹簧113,压设于机械虹膜112内;其中,膜片弹簧113小头端远离机械虹膜112成孔;齿环114,布置于弧型槽1111内联接机械虹膜112的动叶环;套管115,螺纹穿设于齿环114上;其中,套管115一端与膜片弹簧113小头端接触,套管115另一端穿出罩体111延伸至外部;且,套管115通过轴键与罩体111线性滑动,当双轴驱动系统3驱动齿环114转动时,齿环114带动机械虹膜112中的动叶环转动,此时,多个金属叶片相互离合改变成孔大小,与此同时,在齿环114转动过程中,与齿环114螺纹连接的套管115在轴键限位作用下,发生升降运动,“升”对应机械虹膜112的“合”,“降”对应机械虹膜112的“离”;发条弹簧116,套设于套管115外侧;其中,发条弹簧116一端与齿环114表面连接固定,发条弹簧116另一端与罩体111内壁连接固定,有利于转动后的齿环114复位。本发明利用双轴驱动系统3间隙驱动多个吸棉头11时,机械虹膜112的成孔由扩展状态向闭合状态变化(未完全闭合),此时在额定负压风量的条件下,成孔的大小影响负压风力,使得离散的棉花细絮能够在局部进行快速捕捉,相对现有的吸棉方式,本发明不仅降低了需要布置的吸风机功率,有利于节能;另一方面,使得成股吸附的棉花细絮通过吸棉成孔时(小口径),提高于膜片弹簧113的接触,有利于将棉花细絮上的静电导向大地,进行静电消除处理,而呈锥形的膜片弹簧113也有利于对成股的棉花细絮进行导向,提高棉花细絮的通过率。Among them, for the convenience of understanding, as shown in Fig. 3, Fig. 5 to Fig. 7, the present invention also discloses a more specific structural diagram of the cotton suction head 11, the cotton suction head 11 includes: a cover body 111; wherein, the outer wall of the cover body 111 is An arc-shaped groove 1111 is provided; a mechanical iris 112 (the structure of the mechanical iris is an existing structure, including two fixed leaf rings arranged in parallel, a movable leaf ring arranged between the two fixed leaf rings, and a plurality of overlapping arc-shaped Composed of metal blades, the size of the central circular aperture is changed by the clutch of the blades), arranged at the bottom opening of the cover body 111; the diaphragm spring 113 is pressed in the mechanical iris 112; wherein, the small end of the diaphragm spring 113 is far away from the mechanical The iris 112 is formed into a hole; the gear ring 114 is arranged in the arc groove 1111 and connected to the rotor blade ring of the mechanical iris 112; the sleeve 115 is threaded on the gear ring 114; wherein, one end of the sleeve 115 is small to the diaphragm spring 113 The head end contacts, and the other end of the sleeve 115 passes through the cover body 111 and extends to the outside; and, the sleeve 115 slides linearly with the cover body 111 through the shaft key, and when the biaxial drive system 3 drives the gear ring 114 to rotate, the gear ring 114 drives The moving blade ring in the mechanical iris 112 rotates. At this time, a plurality of metal blades are mutually clutched to change the size of the hole. Under the action of position, a lifting movement occurs, "rising" corresponds to the "closing" of the
值得注意的是,膜片弹簧113通过接地线与地面连接。当膜片弹簧113在常态下呈锥形时,有利于对通过膜片弹簧113的棉花细絮进行流通导向和静电消除处理;当膜片弹簧113被套管115挤压呈平面状态时,有利于降低叶片扩展时机械虹膜112的通风量,使得负压风量大部分集中在开通的吸棉头11上。It should be noted that the
值得说明的是,机械虹膜112、膜片弹簧113及套管115位于同一竖直轴线上,有利于棉花细絮的负压捕捉,提高棉花细絮在阵列式吸棉系统1上的通过率。It is worth noting that the
其中,为了方便理解,如图4所示,本发明还公开了分裂式负压系统2更具体的结构示意图,分裂式负压系统2包括:负压总管21,通过常规固定安装管道的方式布置于铺网机机架上即可;其中,负压总管21输出端与外部吸风机连通;至少两个负压支管22,呈分裂结构布置于负压总管21输入端;其中,负压支管22的数量与吸棉头11的数量适配;且,负压支管22与套管115活动套接;且,负压支管22圆周上开设有转动槽221。本发明中以四个吸棉头11为例阐述技术方案详情,当然,负压支管22的数量是与吸棉头11的数量匹配的,如图2所示,当有一个吸棉头11趋向闭合时,其余三个在发条弹簧116的复力作用下回归常态(扩展状态),此时,该趋向闭合的吸棉头11及其上的负压支管22与负压总管21形成吸棉通道,完成对铺网机局部吸棉的处理,而其余三个常态下的吸棉头11是为了当吸棉通道在断路状态(为连通状态)下为结构的间隙(结构间隙指的是上述布置的吸棉结构之间的间隙)提供进风可能,一方面避免吸风机的负压过大导致损毁,另一方面使得该三个常态下的吸棉头11仍能提供较弱气流(相对通路状态的吸棉头11而言)吸引离散的棉花细絮,待对应吸棉头11在通路状态下时,能够完成局部快速的吸棉处理。Among them, for the convenience of understanding, as shown in Figure 4, the present invention also discloses a more specific structural schematic diagram of the split
其中,为了方便理解,如图3、图8至图10所示,本发明还公开了双轴驱动系统3更具体的结构示意图,双轴驱动系统3包括:双轴电机31,通过电机座与罩体111连接固定;驱动齿32,套接于双轴电机31一端;其中,驱动齿32圆周上设有至少一段齿槽321,以本发明中的四个吸棉头11为例,此时齿槽321弧度为四分之一圆弧,齿槽321与齿环114间隙啮合;透风圆板33,套接于双轴电机31另一端联接转动槽221;其中,透风圆板33上开设有与齿槽321位置对应的通孔331;其中,通孔331尺寸与负压支管22尺寸适配,当通孔331与吸棉通道交集时,即为该通道的通路状态,当通孔331与吸棉通道不交集时,即为该通道的断路状态。Among them, for the convenience of understanding, as shown in Fig. 3, Fig. 8 to Fig. 10, the present invention also discloses a more specific structural diagram of the
为了根据实际生产情况布置吸棉方式,在一实施例中,如图8所示,齿槽321为独立的一段,此时,通孔331数量唯一,即在当前四个吸棉头11的实施环境中,表示该四个吸棉头11为循环式间隙独立通断,即一个吸棉头11在吸棉通道通路状态下进行高气流局部吸棉时,其余三个吸棉头11保持低气流吸附状态。In order to arrange the cotton suction mode according to the actual production situation, in one embodiment, as shown in Figure 8, the
为了根据实际生产情况布置吸棉方式在一实施例中,如图9所示,齿槽321为连续两段,此时,通孔331数量为并排的两个,即在当前四个吸棉头11的实施环境中,表示该四个吸棉头11为连续两两并排吸棉,即两个吸棉头11在吸棉通道通路状态下进行高气流局部吸棉时,其余两个吸棉头11保持低气流吸附状态。In order to arrange the cotton suction method according to the actual production situation, in one embodiment, as shown in Figure 9, the
为了根据实际生产情况布置吸棉方式在一实施例中,如图10所示,齿槽321为间隙两段,此时,通孔331数量位对立的两个,即在当前四个吸棉头11的实施环境中,表示该四个吸棉头11为连续两两对称吸棉,即两个吸棉头11在吸棉通道通路状态下进行高气流局部吸棉时,其余两个吸棉头11保持低气流吸附状态。In order to arrange the cotton suction method according to the actual production situation, in one embodiment, as shown in Figure 10, the
综上,为了提高吸棉效率,还有为阐述的众多实施情况,本行业的技术人员应该了解,本发明不受上述实施例的限制,上述实施例和说明书中描述的仅为本发明的优选例,并不用来限制本发明,在不脱离本发明精神和范围的前提下,本发明还会有各种变化和改进,这些变化和改进都落入要求保护的本发明范围内。本发明要求保护范围由所附的权利要求书及其等效物界定。To sum up, in order to improve the efficiency of cotton absorption, there are many implementation situations for elaboration, those skilled in the art should understand that the present invention is not limited by the above-mentioned embodiments, and the above-mentioned embodiments and descriptions are only preferred examples of the present invention. Examples are not used to limit the present invention. On the premise of not departing from the spirit and scope of the present invention, there will be various changes and improvements in the present invention, and these changes and improvements all fall within the scope of the claimed invention. The protection scope of the present invention is defined by the appended claims and their equivalents.
Claims (7)
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