CN115582744A - Adjustable positioning fixture for grinding eccentric inner hole of shaft part - Google Patents
Adjustable positioning fixture for grinding eccentric inner hole of shaft part Download PDFInfo
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- CN115582744A CN115582744A CN202211101616.9A CN202211101616A CN115582744A CN 115582744 A CN115582744 A CN 115582744A CN 202211101616 A CN202211101616 A CN 202211101616A CN 115582744 A CN115582744 A CN 115582744A
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- 238000003825 pressing Methods 0.000 claims description 39
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 238000003754 machining Methods 0.000 abstract description 3
- 238000000034 method Methods 0.000 description 4
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B5/00—Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor
- B24B5/36—Single-purpose machines or devices
- B24B5/48—Single-purpose machines or devices for grinding walls of very fine holes, e.g. in drawing-dies
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/06—Work supports, e.g. adjustable steadies
- B24B41/067—Work supports, e.g. adjustable steadies radially supporting workpieces
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Abstract
本发明公开了一种轴类零件偏心内孔磨削可调式定位夹具,它主要包括夹具体、锁紧装置和支撑装置,锁紧装置位于夹具体的上部且与夹具体之间连接,采用了本发明的技术方案后,它能够快速高效的对轴类零件的杆身进行轴向和周向的定位,满足偏心内孔的圆度和圆柱度要求,保证了偏心内孔磨削的加工精度,以便更好的进行产品质量管控,提升产品品质稳定性,提高生产效率,另外本发明该轴类零件偏心内孔磨削可调式定位夹具的结构简单、操作方便、定位准确、精度高。
The invention discloses an adjustable positioning fixture for eccentric inner hole grinding of shaft parts, which mainly includes a clamp body, a locking device and a supporting device. After the technical solution of the present invention, it can quickly and efficiently locate the shaft of the shaft part in the axial and circumferential directions, meet the roundness and cylindricity requirements of the eccentric inner hole, and ensure the machining accuracy of the eccentric inner hole grinding , in order to better control product quality, improve product quality stability, and increase production efficiency. In addition, the adjustable positioning fixture for eccentric inner hole grinding of shaft parts in the present invention has simple structure, convenient operation, accurate positioning, and high precision.
Description
技术领域technical field
本发明涉及一种夹具,特别是用于一种轴类零件偏心内孔磨削可调式定位夹具,属于机械制造技术领域。The invention relates to a fixture, in particular to an adjustable positioning fixture for eccentric inner hole grinding of shaft parts, and belongs to the technical field of mechanical manufacturing.
背景技术Background technique
轴类零件的特点是轴径端部有一个偏心内孔,偏心内孔的尺寸控制是整个工件加工的技术难点和要点,而工件的夹紧定位是加工偏心内孔的关键技术,现有的轴类零件偏心内孔磨削时,通过人工手动添加垫片使得偏心内孔至机床主轴中心位置,此种方式人为误差大,工作效率低,需要加以改进。The characteristic of shaft parts is that there is an eccentric inner hole at the end of the shaft diameter. The size control of the eccentric inner hole is the technical difficulty and key point of the entire workpiece processing, and the clamping and positioning of the workpiece is the key technology for processing the eccentric inner hole. The existing When grinding the eccentric inner hole of shaft parts, the eccentric inner hole is manually added to the center of the machine tool spindle. This method has large human errors and low work efficiency, and needs to be improved.
发明内容Contents of the invention
本发明提供了一种轴类零件偏心内孔磨削可调式定位夹具,它能够轴向、周向定位工件,准确定位了偏心内孔的中心轴线,满足偏心内孔的圆度和圆柱度要求,保证了偏心内孔的加工精度。The invention provides an adjustable positioning fixture for eccentric inner hole grinding of shaft parts, which can position the workpiece axially and circumferentially, accurately locate the central axis of the eccentric inner hole, and meet the roundness and cylindricity requirements of the eccentric inner hole , to ensure the machining accuracy of the eccentric inner hole.
本发明采用了以下技术方案:一种轴类零件偏心内孔磨削可调式定位夹具,它主要包括夹具体、锁紧装置和支撑装置,锁紧装置位于夹具体的上部且与夹具体之间连接,所述的夹具体的上部横向开有工字槽,夹具体内设有夹置孔,夹置孔设置为通孔,夹置孔由前至后横向贯穿整个夹具体,工字槽槽底前侧和后侧都设有通孔与夹置孔的上部相连通,所述的支撑装置主要包括支撑块,在支撑块的前端和后端分别都设有支撑槽,支撑块的中部设置为平面,平面位于前端的支撑槽与后端的支撑槽之间,在支撑块的前端端部设有定位块,支撑块由前至后插入到夹置孔内并通过连接件固定到夹置孔内,所述的锁紧装置主要包括压块,在压块的上部设有锁紧件,压块前端和后端分别设有向下的前压脚和后压脚,压块由上至下插入到工字槽内后,前压脚和后压脚分别经过工字槽槽底前侧和后侧通孔进入到夹置孔内,压块通过锁紧件与工字槽的中部连接后与夹具体之间连接。The present invention adopts the following technical solutions: an adjustable positioning fixture for eccentric inner hole grinding of shaft parts, which mainly includes a clamp body, a locking device and a supporting device, and the locking device is located on the upper part of the clamp body and between the clamp body connection, the upper part of the clamp body is horizontally opened with an I-shaped groove, and the clamp body is provided with a clamping hole, the clamping hole is set as a through hole, and the clamping hole runs through the entire clamp body from front to back in a horizontal direction. Both the front side and the back side of the bottom are provided with through holes to communicate with the upper part of the clamping hole. The support device mainly includes a support block, and support grooves are respectively provided at the front end and the rear end of the support block, and the middle part of the support block is provided with It is a plane, the plane is located between the support groove at the front end and the support groove at the rear end, and a positioning block is provided at the front end of the support block, and the support block is inserted into the clamping hole from front to back and fixed to the clamping hole through the connecting piece Inside, the locking device mainly includes a pressing block, and a locking piece is arranged on the upper part of the pressing block. The front end and the rear end of the pressing block are respectively provided with a downward front presser foot and a rear presser foot. The pressing block is arranged from top to bottom. After being inserted into the I-shaped groove, the front presser foot and the rear presser foot respectively enter the clamping hole through the front and rear side holes of the I-shaped groove bottom, and the pressing block is connected with the middle part of the I-shaped groove through the locking piece. Connect with the clamp body.
进一步说,所述的支撑块前端和后端的支撑槽都设置为V形槽,需要磨削的轴类零件杆身进入到夹置孔内后放置在V形槽上。Further, the support grooves at the front end and the rear end of the support block are all set as V-shaped grooves, and the shaft parts to be ground are placed on the V-shaped grooves after entering the clamping holes.
进一步说,所述的连接件的结构主要包括支撑块底部的前侧和后侧底部分别设有的两对称的连接螺孔Ⅱ、夹具体侧面的前部和后部设有的定位螺孔Ⅰ以及夹具体下部前侧和后侧分别设有的两对称的定位螺孔Ⅱ,定位螺孔Ⅰ由夹具体的表面贯穿至夹置孔内,定位螺孔Ⅱ由夹具体的底面向上贯穿至夹置孔内,当支撑块伸入到夹置孔内后,通过在定位螺孔Ⅰ内旋入长螺栓Ⅰ与支撑块的侧面相抵后将支撑块定位在夹置孔内,支撑块底部前侧的两对称连接螺孔Ⅱ与夹具体下部前侧的两对称定位螺孔Ⅱ相对应,支撑块底部后侧两对称的连接螺孔Ⅱ与夹具体下部后侧两对称定位螺孔Ⅱ相对应,通过在前面的两连接螺孔Ⅱ与对应的两定位螺孔Ⅱ内以及在后面的两连接螺孔Ⅱ与对应的两定位螺孔Ⅱ内都旋入螺栓Ⅱ后将支撑块的底部与夹具体内的夹置孔底面连接。Furthermore, the structure of the connector mainly includes two symmetrical connecting screw holes II provided on the front and rear bottoms of the bottom of the support block, and positioning screw holes I provided on the front and rear of the side of the clamp body. And two symmetrical positioning screw holes II are respectively provided on the front side and the rear side of the lower part of the clamp body. When the support block extends into the clamping hole, the support block is positioned in the clamping hole by screwing in the long bolt Ⅰ in the positioning screw hole Ⅰ to offset the side of the support block, and the front side of the bottom of the support block The two symmetrical connection screw holes II correspond to the two symmetrical positioning screw holes II on the front side of the lower part of the clamp body, and the two symmetrical connecting screw holes II on the rear side of the bottom of the support block correspond to the two symmetrical positioning screw holes II on the rear side of the lower part of the clamp body. Screw the bolt II into the front two connecting screw holes II and the corresponding two positioning screw holes II, and in the back two connecting screw holes II and the corresponding two positioning screw holes II, and then connect the bottom of the support block with the clamp body. The bottom surface of the clamping hole is connected.
进一步说,所述压块设有锁定横杆,在锁定横杆的中间位置设有锁紧螺纹孔,工字槽内部中间位置设有连接螺纹孔,锁定横杆的两端分别连接有垂直向下的前压脚和后压脚,前压脚以及后压脚与锁定横杆连接后呈整体结构,前压脚以及后压脚与锁定横杆组合形成门形压块,当门形压块插入到工字槽内后,门形压块的前压脚和后压脚分别通过工字槽槽底前侧和后侧通孔进入到夹置孔内,锁定横杆的锁紧螺纹孔与工字槽内部的连接螺纹孔相对应,通过在锁紧螺纹孔和连接螺纹孔内插入锁紧件将门形压块与夹具体之间为可拆卸连接。Furthermore, the briquetting block is provided with a locking cross bar, and a locking threaded hole is provided at the middle position of the locking cross bar, and a connecting threaded hole is provided at the middle position inside the I-shaped groove, and the two ends of the locking cross bar are respectively connected with vertical The lower front presser foot and rear presser foot, the front presser foot and the rear presser foot are connected with the locking bar to form an integral structure. After being inserted into the I-shaped groove, the front presser foot and the rear presser foot of the door-shaped pressure block respectively enter into the clamping hole through the front and rear side through holes of the I-shaped groove bottom, and the locking threaded hole of the locking cross bar and the The connecting threaded holes inside the I-shaped groove correspond to each other, and the door-shaped pressure block and the clamp body are detachably connected by inserting locking pieces into the locking threaded holes and the connecting threaded holes.
进一步说,所述的夹置孔设置为方形孔。Furthermore, the clamping hole is set as a square hole.
进一步说,所述锁紧件主要包括锁紧螺栓和锁紧螺母,锁紧螺母拧紧在锁紧螺栓上,旋动锁紧螺母使得锁紧螺栓穿入到锁紧螺纹孔和连接螺纹孔内,在锁紧螺栓上套有垫片,当需要将门形压块与夹具体之间连接时,通过拧紧锁紧螺母使得门形压块与夹具体之间紧固连接。Further, the locking member mainly includes a locking bolt and a locking nut, the locking nut is tightened on the locking bolt, and the locking nut is rotated so that the locking bolt penetrates into the locking threaded hole and the connecting threaded hole, A washer is sheathed on the locking bolt, and when the door-shaped pressing block and the clamp body need to be connected, the lock nut is tightened so that the door-shaped pressing block and the clamp body are tightly connected.
进一步说,所述的定位块设置为方形定位块,方形定位块的尺寸与所要磨削的轴类零件杆身端面台阶的高度相对应。Furthermore, the positioning block is set as a square positioning block, and the size of the square positioning block corresponds to the height of the step of the shaft end surface of the shaft part to be ground.
进一步说,所述的夹具体为水平放置的圆筒状夹具体。Furthermore, the clamp body is a cylindrical clamp body placed horizontally.
本发明就有以下有益效果:采用了以上技术方案后,本发明能够快速高效的对轴类零件的杆身进行轴向和周向的定位,满足偏心内孔的圆度和圆柱度要求,保证了偏心内孔磨削的加工精度,以便更好的进行产品质量管控,提升产品品质稳定性,提高生产效率,另外本发明该轴类零件偏心内孔磨削可调式定位夹具的结构简单、操作方便、定位准确、精度高。The present invention has the following beneficial effects: after adopting the above technical scheme, the present invention can quickly and efficiently perform axial and circumferential positioning on the shaft of shaft parts, meet the roundness and cylindricity requirements of the eccentric inner hole, and ensure The processing accuracy of eccentric inner hole grinding is improved, so as to better control product quality, improve product quality stability, and improve production efficiency. In addition, the adjustable positioning fixture for eccentric inner hole grinding of shaft parts in the present invention has simple structure and easy operation. Convenient, accurate positioning and high precision.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only These are some embodiments of the present invention. Those skilled in the art can also obtain other drawings based on these drawings without creative work.
图1为本发明组装后结构示意图。Fig. 1 is a schematic diagram of the assembled structure of the present invention.
图2为本发明组装后的底面结构示意图。Fig. 2 is a schematic diagram of the assembled bottom surface of the present invention.
图3为本发明的分解示意图。Fig. 3 is an exploded schematic view of the present invention.
图4为本发明插入轴类零件后的使用示意图。Fig. 4 is a schematic view of the present invention after inserting shaft parts.
图5为本发明准备插入轴类零件后的使用示意图。Fig. 5 is a schematic view of the present invention after preparing to insert shaft parts.
具体实施方式detailed description
下面结合附图对本发明的优选实施例进行详细阐述,以使本发明的优点和特征能更易于被本领域技术人员理解,从而对本发明的保护范围做出更为清楚明确的界定。The preferred embodiments of the present invention will be described in detail below in conjunction with the accompanying drawings, so that the advantages and features of the present invention can be more easily understood by those skilled in the art, so as to define the protection scope of the present invention more clearly.
在图1、图2和图3中,本发明提供了一种轴类零件偏心内孔磨削可调式定位夹具,它主要包括夹具体1、锁紧装置2和支撑装置3,夹具体1为水平放置的圆筒状夹具体,锁紧装置2位于夹具体1的上部且与夹具体1之间为可拆卸连接,所述的夹具体1的上部横向开有工字槽11,夹具体1内设有夹置孔15,夹置孔设置为方形孔,夹置孔15设置为通孔,夹置孔15由前至后横向贯穿整个夹具体1,工字槽11槽底前侧和后侧都设有通孔16与夹置孔15的上部相连通,所述的支撑装置3主要包括支撑块34,本实施例的支撑块34的尺寸与夹置孔15的尺寸相对应,支撑块34的长度大于夹置孔15的长度,夹置孔15的宽度大于支撑块34的宽度,支撑块34的高度小于夹置孔15的高度,在支撑块34的前端和后端分别都设有支撑槽31,支撑块34的中部设置为平面,平面位于前端的支撑槽31与后端的支撑槽31之间,本实施例的支撑块34前端和后端的支撑槽31都设置为V形槽,需要磨削的轴类零件6杆身进入到夹置孔15内后放置在V形槽上,在支撑块34的前端端部设有定位块32,本实施例的定位块32设置为方形定位块,方形定位块的尺寸与所要磨削的轴类零件6杆身端面台阶的高度相对应,支撑块34由前至后插入到夹置孔15内并通过连接件固定到夹置孔15内,本实施例的的连接件的结构主要包括支撑块34底部的前侧和后侧底部分别设有的两对称的连接螺孔Ⅱ33、夹具体1侧面的前部和后部设有的定位螺孔Ⅰ14以及夹具体下部前侧和后侧分别设有的两对称的定位螺孔Ⅱ13,定位螺孔Ⅰ14由夹具体1的表面贯穿至夹置孔15内,定位螺孔Ⅱ13由夹具体1的底面向上贯穿至夹置孔15内,当支撑块34伸入到夹置孔15内后,通过在定位螺孔Ⅰ14内旋入长螺栓Ⅰ5与支撑块34的侧面相抵后将支撑块34定位在夹置孔15内,本实施例的长螺栓Ⅰ5设置为六角圆柱头长螺栓,支撑块34底部前侧的两对称连接螺孔Ⅱ33与夹具体1下部前侧的两对称定位螺孔Ⅱ13相对应,支撑块34底部后侧两对称的连接螺孔Ⅱ33与夹具体1下部后侧两对称定位螺孔Ⅱ13相对应,通过在前面的两连接螺孔Ⅱ33与对应的两定位螺孔Ⅱ13内以及在后面的两连接螺孔Ⅱ33与对应的两定位螺孔Ⅱ13内都旋入螺栓Ⅱ4后将支撑块34的底部与夹具体1内的夹置孔15底面连接,本实施例的螺栓Ⅱ4设置为内六角圆柱头螺栓,所述的锁紧装置2主要包括压块21,在压块21的上部设有锁紧件,压块21前端和后端分别设有向下的前压脚213和后压脚214,压块21由上至下插入到工字槽11内后,前压脚213和后压脚214分别经过工字槽11槽底前侧和后侧通孔16进入到夹置孔15内,压块21通过锁紧件与工字槽11的中部连接后与夹具体1之间为可拆卸连接,本实施例的压块21设有锁定横杆212,在锁定横杆212的中间位置设有锁紧螺纹孔211,工字槽11内部中间位置设有连接螺纹孔111,锁定横杆212的两端分别连接有垂直向下的前压脚213和后压脚214,前压脚213以及后压脚214与锁定横杆212连接后呈整体结构,前压脚213以及后压脚214与锁定横杆212组合形成门形压块,当门形压块插入到工字槽11内后,门形压块的前压脚213和后压脚214分别通过工字槽11槽底前侧和后侧通孔进入到夹置孔15内,锁定横杆212的锁紧螺纹孔211与工字槽11内部的连接螺纹孔111相对应,通过在锁紧螺纹孔211和连接螺纹孔111内插入锁紧件将门形压块与夹具体1之间为可拆卸连接,锁紧件主要包括锁紧螺栓22和锁紧螺母23,锁紧螺母23拧紧在锁紧螺栓22上,旋动锁紧螺母23使得锁紧螺栓22穿入到锁紧螺纹孔211和连接螺纹孔111内,在锁紧螺栓22上套有垫片24,当需要将门形压块与夹具体1之间连接时,通过拧紧锁紧螺母23使得门形压块与夹具体1之间紧固连接。In Fig. 1, Fig. 2 and Fig. 3, the present invention provides an adjustable positioning fixture for eccentric inner hole grinding of shaft parts, which mainly includes a
在图4和图5中,下面介绍本发明的使用过程,步骤是:首先将需要磨削的轴类零件6杆身缓缓插入夹具体1的夹置孔15内,将其放置在支撑块34前端和后端的支撑槽31上,由于方形定位块的高度与所要磨削的轴类零件6杆身端面台阶的高度相对应,将轴类零件6杆身端面台阶放置在方向定位块上后,通过轴类零件6杆身端面台阶与方形定位块32接触实现轴类零件6的轴向定位;然后将轴类零件6轻轻旋转直至与杆身平面朝上,使用千分表测平;再通过将门形压块插入到工字槽11内后,门形压块的前压脚213和后压脚214分别通过工字槽11槽底前侧和后侧通孔进入到夹置孔15内挤压轴类零件6杆身,然后将门形压块与夹具体1连接,并通过用扳手将锁紧螺母23拧紧,实现轴类零件的周向定位;最后启动机床按钮开始磨削偏心内孔61。In Fig. 4 and Fig. 5, the use process of the present invention is introduced below. The steps are: first, slowly insert the
本发明的轴类零件偏心内孔磨削可调式定位夹具能够快速高效的对轴类零件进行轴向和周向的定位,满足偏心内孔的圆度和圆柱度要求,保证了偏心内孔磨削的加工精度,以便更好的进行产品质量管控,提升产品品质稳定性,提高生产效率。The adjustable positioning fixture for eccentric inner hole grinding of shaft parts of the present invention can quickly and efficiently locate the axial and circumferential directions of shaft parts, meet the roundness and cylindricity requirements of the eccentric inner hole, and ensure that the eccentric inner hole grinding Cutting machining accuracy, in order to better control product quality, improve product quality stability, and improve production efficiency.
不局限于此,任何不经过创造性劳动想到的变化或替换,都应涵盖在本发明的保护范围之内。因此,本发明的保护范围应该以权利要求书所限定的保护范围为准。It is not limited thereto, and any changes or replacements that do not go through creative efforts shall fall within the scope of protection of the present invention. Therefore, the protection scope of the present invention should be determined by the protection scope defined in the claims.
Claims (8)
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Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4831783A (en) * | 1987-01-17 | 1989-05-23 | Gunter Frohn | Method and apparatus for surface grinding of small diameter long bore holes |
| CN110919538A (en) * | 2019-12-25 | 2020-03-27 | 广东豪特曼智能机器有限公司 | But high-efficient anchor clamps of eccentric part of automatically clamped grinding |
| CN213438674U (en) * | 2020-10-19 | 2021-06-15 | 通用技术集团大连机床有限责任公司 | Positioning tool for grinding eccentric taper hole of tailstock sleeve |
| CN218169705U (en) * | 2022-09-09 | 2022-12-30 | 江苏麦博纳传动技术有限公司 | Adjustable positioning fixture for grinding eccentric inner hole of shaft part |
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- 2022-09-09 CN CN202211101616.9A patent/CN115582744A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4831783A (en) * | 1987-01-17 | 1989-05-23 | Gunter Frohn | Method and apparatus for surface grinding of small diameter long bore holes |
| CN110919538A (en) * | 2019-12-25 | 2020-03-27 | 广东豪特曼智能机器有限公司 | But high-efficient anchor clamps of eccentric part of automatically clamped grinding |
| CN213438674U (en) * | 2020-10-19 | 2021-06-15 | 通用技术集团大连机床有限责任公司 | Positioning tool for grinding eccentric taper hole of tailstock sleeve |
| CN218169705U (en) * | 2022-09-09 | 2022-12-30 | 江苏麦博纳传动技术有限公司 | Adjustable positioning fixture for grinding eccentric inner hole of shaft part |
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