CN115582507B - Automatic all-in-one of riveting of electric tricycle car nation - Google Patents
Automatic all-in-one of riveting of electric tricycle car nation Download PDFInfo
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- CN115582507B CN115582507B CN202211587941.0A CN202211587941A CN115582507B CN 115582507 B CN115582507 B CN 115582507B CN 202211587941 A CN202211587941 A CN 202211587941A CN 115582507 B CN115582507 B CN 115582507B
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- 240000006497 Dianthus caryophyllus Species 0.000 title claims 12
- 238000004080 punching Methods 0.000 claims description 16
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
- B21J15/00—Riveting
- B21J15/10—Riveting machines
- B21J15/14—Riveting machines specially adapted for riveting specific articles, e.g. brake lining machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D28/00—Shaping by press-cutting; Perforating
- B21D28/24—Perforating, i.e. punching holes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
- B21J15/00—Riveting
- B21J15/10—Riveting machines
- B21J15/16—Drives for riveting machines; Transmission means therefor
- B21J15/20—Drives for riveting machines; Transmission means therefor operated by hydraulic or liquid pressure
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
- B21J15/00—Riveting
- B21J15/10—Riveting machines
- B21J15/30—Particular elements, e.g. supports; Suspension equipment specially adapted for portable riveters
- B21J15/32—Devices for inserting or holding rivets in position with or without feeding arrangements
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Abstract
本发明属于铆接机技术领域,且公开了一种电动三轮车车邦自动铆接一体机,包括底座支架,所述底座支架顶部的后端固定安装有连接支架,所述底座支架顶部的前端固定安装有直线电机,所述直线电机的顶部固定连接有固定架。本发明通过设置的第一连接组件、冲压组件和第二连接组件等结构配合,在进行车邦的铆接时,冲压组件与第二连接组件等结构呈九十度分布在第一连接组件的相邻两侧,通过第一液压缸带动进行上下移动,这样在进行冲压和铆接时,仅需要通过伺服电机带动第一连接组件九十度旋转,即可调节冲压和铆接的形式,通过这种形式,无需通过直线电机带动固定架进行铆接孔的定位,提高了工作效率。
The invention belongs to the technical field of riveting machines, and discloses an electric tricycle car state automatic riveting machine, which includes a base bracket, a connecting bracket is fixedly installed at the rear end of the top of the base bracket, and a connecting bracket is fixedly installed at the front end of the top of the base bracket. A linear motor, the top of the linear motor is fixedly connected with a fixing frame. In the present invention, through the structural cooperation of the first connecting component, the stamping component and the second connecting component, etc., when riveting the car body, the stamping component and the second connecting component are distributed at 90 degrees relative to the first connecting component. Adjacent to both sides, it is driven up and down by the first hydraulic cylinder, so that when stamping and riveting, the form of stamping and riveting can be adjusted only through the servo motor to drive the first connecting component to rotate 90 degrees. , it is not necessary to drive the fixed frame through the linear motor to position the riveting hole, which improves the work efficiency.
Description
技术领域technical field
本发明属于铆接机技术领域,具体为一种电动三轮车车邦自动铆接一体机。The invention belongs to the technical field of riveting machines, in particular to an integrated automatic riveting machine for an electric tricycle.
背景技术Background technique
铆接一体机是一种能够进行冲孔与铆接的机械设备。电动三轮车车邦是组成电动三轮车的一个组件,安装在车轮附近,车邦由外框架和挡板组成,二者之间通过铆钉铆接。The riveting machine is a kind of mechanical equipment capable of punching and riveting. The car state of the electric tricycle is a component of the electric tricycle, which is installed near the wheel. The car state is composed of an outer frame and a baffle, and the two are riveted by rivets.
现有技术中,进行电动三轮车车邦铆接的自动铆接一体机在进行工件加工时,冲孔组件和铆接组件在水平方向上左右分布,冲孔时通过直线电机带动车邦整体进行移动,随后进行冲孔,冲孔完成后通过直线电机带动车邦移动一定距离,使加工出来的孔洞位于铆接组件的正下方,随后添加铆钉进行铆接,这样整个加工过程需要直线电机带动车邦移动两次,降低了工作效率,且由于冲孔后需要使加工出的孔洞移至铆接组件的底部,容易产生误差,影响铆接效果,因此针对上述问题提出一种具有加工效率高、加工稳定和适用性好的电动三轮车车邦自动铆接一体机。In the prior art, when the automatic riveting integrated machine for riveting the car state of the electric tricycle is processing the workpiece, the punching components and riveting components are distributed left and right in the horizontal direction. When punching, the linear motor drives the car state to move as a whole, and then performs Punching. After the punching is completed, the linear motor drives the car body to move a certain distance, so that the processed hole is located directly below the riveted component, and then adds rivets for riveting. In this way, the whole processing process needs the linear motor to drive the car body to move twice, reducing the In order to improve the work efficiency, and because the processed hole needs to be moved to the bottom of the riveted component after punching, it is easy to produce errors and affect the riveting effect. Tricycle Chebang automatic riveting machine.
发明内容Contents of the invention
本发明的目的在于提供一种电动三轮车车邦自动铆接一体机,在进行车邦的铆接时,冲压组件与第二连接组件等结构呈九十度分布在第一连接组件的相邻两侧,通过第一液压缸带动进行上下移动,这样在进行冲压时,只需要通过伺服电机带动第一连接组件转动,调节冲压组件垂直于车邦,在第一液压缸的带动下即可进行冲压,冲压完成后,通过伺服电机带动第一连接组件九十度旋转使第二连接组件、铆钉套管等结构垂直于车邦,首先通过第二液压缸向上移动顶出从第二铆钉组件内部排出的下铆钉,上部通过第一液压缸带动第二连接组件、铆钉套管等结构下移,使铆钉套管下端内部的上铆钉与下铆钉接触,而铆钉套管与车邦接触时受到压力整体长度缩短,并在顶杆和上铆钉的挤压下,两个铆钉套管分别以对应的第二连接组件中的第一限位板为中心向外翻转,上铆钉与下铆钉铆接达到对车邦外框架和挡板的铆接,通过这种形式,无需通过直线电机带动固定架进行铆接孔的定位,提高了工作效率,解决了上述背景技术中提出的问题。The purpose of the present invention is to provide an automatic riveting machine for electric tricycle and car body. When riveting the car body, the stamping components and the second connecting component are distributed on the adjacent sides of the first connecting component at 90 degrees. Driven by the first hydraulic cylinder to move up and down, so that when stamping, it is only necessary to drive the first connecting component to rotate through the servo motor, adjust the stamping component to be perpendicular to the car state, and stamping can be carried out under the drive of the first hydraulic cylinder. After the completion, the servo motor drives the first connection assembly to rotate 90 degrees to make the second connection assembly, rivet casing and other structures perpendicular to the car body, and first moves upward through the second hydraulic cylinder to eject the lower part discharged from the second rivet assembly. For rivets, the upper part drives the second connecting component, rivet casing and other structures to move down through the first hydraulic cylinder, so that the upper rivet inside the lower end of the rivet casing contacts the lower rivet, and the overall length of the rivet casing is shortened under pressure when it contacts the car state , and under the extrusion of the ejector rod and the upper rivet, the two rivet sleeves are respectively turned outward around the first limit plate in the corresponding second connection assembly, and the upper rivet and the lower rivet are riveted to reach the outside of the car state. The riveting of the frame and the baffle, in this form, does not require a linear motor to drive the fixing frame to position the riveting holes, which improves the work efficiency and solves the problems raised in the above-mentioned background technology.
为了实现上述目的,本发明提供如下技术方案:一种电动三轮车车邦自动铆接一体机,包括底座支架,所述底座支架顶部的后端固定安装有连接支架,所述底座支架顶部的前端固定安装有直线电机,所述直线电机的顶部固定连接有可移动的固定架,所述固定架的顶部夹持有三轮车车邦,所述连接支架前端的中部均活动套接有上下分布的第一连接板和第二连接板,所述第一连接板和第二连接板的一端固定连接有导向轴,所述第一连接板的顶部与第一液压缸的底部固定连接,所述连接支架前端的底部与第一液压缸的顶部固定连接,所述第二连接板的顶部固定安装有伺服电机,所述伺服电机的输出轴固定连接有第一连接组件,所述第一连接组件的前端与第一连接板活动套接,所述第一连接组件的一侧固定安装有冲压组件,所述第一连接组件底部的中间固定安装有顶杆,所述第一连接组件底面的中部对称安装有位于顶杆两侧的第二连接组件,所述第二连接组件的底部固定连接有铆钉套管,所述第一连接组件底部的两端固定安装有限位组件,所述第一液压缸的正面固定安装有第一铆钉组件,所述底座支架前端的底部固定安装有第二液压缸,所述底座支架前端的中部固定安装有限位柱,所述限位柱的一侧固定连接有与底座支架固定连接的第二铆钉组件。In order to achieve the above object, the present invention provides the following technical solutions: an electric tricycle car state automatic riveting integrated machine, including a base bracket, the rear end of the top of the base bracket is fixedly installed with a connecting bracket, and the front end of the top of the base bracket is fixedly installed There is a linear motor, the top of the linear motor is fixedly connected with a movable fixed frame, the top of the fixed frame clamps the tricycle car body, and the middle part of the front end of the connecting bracket is movably socketed with the first connecting frame distributed up and down. plate and the second connecting plate, one end of the first connecting plate and the second connecting plate is fixedly connected with a guide shaft, the top of the first connecting plate is fixedly connected with the bottom of the first hydraulic cylinder, the front end of the connecting bracket The bottom is fixedly connected to the top of the first hydraulic cylinder, a servo motor is fixedly installed on the top of the second connecting plate, the output shaft of the servo motor is fixedly connected to the first connecting assembly, and the front end of the first connecting assembly is connected to the second A connecting plate is movably socketed, one side of the first connecting component is fixedly installed with a stamping component, the middle of the bottom of the first connecting component is fixedly installed with a push rod, and the middle of the bottom surface of the first connecting component is symmetrically installed with a The second connection assembly on both sides of the push rod, the bottom of the second connection assembly is fixedly connected with a rivet sleeve, the two ends of the bottom of the first connection assembly are fixedly installed with a limit assembly, and the front of the first hydraulic cylinder is fixed The first rivet assembly is installed, the bottom of the front end of the base bracket is fixedly installed with the second hydraulic cylinder, the middle part of the front end of the base bracket is fixedly installed with a limit column, and one side of the limit column is fixedly connected with the base bracket. Connected second rivet assembly.
优选地,所述第一连接板包括连接板体,所述连接板体底部的前端固定安装有限位块,所述连接板体与连接支架活动套接,所述限位块与第一连接组件活动套接,所述连接板体的顶部与第一液压缸固定连接。Preferably, the first connecting plate includes a connecting plate body, a limit block is fixedly installed on the front end of the bottom of the connecting plate body, the connecting plate body is movably socketed with the connecting bracket, and the limit block is connected to the first connecting assembly movable socket, the top of the connecting plate is fixedly connected with the first hydraulic cylinder.
优选地,所述第一铆钉组件包括第一铆钉箱,所述第一铆钉箱的一侧固定连接有第一铆钉轨道,所述第一铆钉轨道的底端指向铆钉套管的下端,所述第一铆钉轨道与铆钉套管之间存在间隙且铆钉套管被第一液压缸、第一连接板和第一连接组件带动向下移动时第一连接组件不与第一铆钉轨道接触,所述第一铆钉箱排出的上铆钉通过第一铆钉轨道进入铆钉套管内部,所述第二铆钉组件包括第二铆钉箱,所述第二铆钉箱的一侧固定连接有第二铆钉轨道,所述第一铆钉轨道的底端指向铆钉套管的下端,所述第二铆钉轨道的底端指向限位柱,所述第二铆钉箱排出的下铆钉通过第二铆钉轨道进入限位柱内部。Preferably, the first rivet assembly includes a first rivet box, one side of the first rivet box is fixedly connected with a first rivet track, the bottom end of the first rivet track points to the lower end of the rivet sleeve, the There is a gap between the first rivet track and the rivet sleeve and the rivet sleeve is driven downward by the first hydraulic cylinder, the first connecting plate and the first connecting assembly when the first connecting assembly is not in contact with the first rivet track. The upper rivets discharged from the first rivet box enter the interior of the rivet casing through the first rivet track, the second rivet assembly includes a second rivet box, one side of the second rivet box is fixedly connected to the second rivet track, and the The bottom end of the first rivet track points to the lower end of the rivet sleeve, the bottom end of the second rivet track points to the limit column, and the lower rivets discharged from the second rivet box enter the limit column through the second rivet track.
优选地,所述第一连接组件包括连接块,所述连接块的正面固定安装有连接盘,所述连接块的后端与伺服电机的输出轴固定连接,所述连接盘与第一连接板中的限位块活动套接。Preferably, the first connection assembly includes a connection block, a connection plate is fixedly installed on the front of the connection block, the rear end of the connection block is fixedly connected to the output shaft of the servo motor, and the connection plate is connected to the first connection plate The limit block active socket in.
优选地,所述冲压组件包括第一套管,所述第一套管远离第一连接组件的一侧活动套接有第二套管,所述第一套管和第二套管整体的外端活动套接有第一弹簧,所述第二套管的另一侧固定安装有连接板,所述连接板的另一侧固定安装有冲压头,所述第一套管与第一连接组件中的连接块固定连接。Preferably, the stamping assembly includes a first sleeve, and a second sleeve is movably sleeved on a side of the first sleeve away from the first connection assembly, and the integral outer surface of the first sleeve and the second sleeve is The end is movably sleeved with a first spring, the other side of the second sleeve is fixedly installed with a connecting plate, the other side of the connecting plate is fixedly installed with a stamping head, the first sleeve and the first connecting assembly The connection block in the fixed connection.
优选地,所述第二连接组件包括第一限位板,所述第一限位板的中部活动套接有活动块,所述活动块可在第一连接组件中连接块的底部以第一限位板为中心转动,所述第一限位板的顶部与连接块的底部固定连接,所述活动块的底部与铆钉套管固定连接,所述连接块的形状为矩形。Preferably, the second connection assembly includes a first limiting plate, the middle part of the first limiting plate is movably socketed with a movable block, and the movable block can be connected at the bottom of the connecting block in the first connection assembly with a first The limiting plate rotates around the center, the top of the first limiting plate is fixedly connected to the bottom of the connecting block, the bottom of the movable block is fixedly connected to the rivet sleeve, and the shape of the connecting block is rectangular.
优选地,所述铆钉套管包括上连接板,所述上连接板的底部活动套接有下连接板,所述下连接板的顶部固定连接有位于上连接板底部内腔的第二弹簧,所述下连接板的底部固定连接有限位卡环,所述上连接板的顶部与第二连接组件中活动块的底部固定连接,所述限位卡环的截面为三角形,所述铆钉套管的下端设置有从第一铆钉组件排出的上铆钉。Preferably, the rivet sleeve includes an upper connecting plate, the bottom of the upper connecting plate is movably fitted with a lower connecting plate, and the top of the lower connecting plate is fixedly connected with a second spring located in the inner cavity at the bottom of the upper connecting plate, The bottom of the lower connecting plate is fixedly connected with the limit snap ring, the top of the upper connecting plate is fixedly connected with the bottom of the movable block in the second connecting assembly, the section of the limit snap ring is triangular, and the rivet sleeve The lower end of is provided with the upper rivet ejected from the first rivet assembly.
优选地,所述限位组件包括第二限位板,所述第二限位板底部的内侧固定安装有第三弹簧,所述第三弹簧的另一侧与铆钉套管中的上连接板接触,所述第二限位板的顶部与第一连接组件中连接块的底部固定连接。Preferably, the limiting assembly includes a second limiting plate, a third spring is fixedly installed on the inner side of the bottom of the second limiting plate, and the other side of the third spring is connected to the upper connecting plate in the rivet sleeve. contact, the top of the second limiting plate is fixedly connected to the bottom of the connecting block in the first connecting assembly.
优选地,所述导向轴与第一连接板中的连接板体固定连接,所述导向轴的剖面形状为T字形,所述导向轴的下端与连接支架活动套接。Preferably, the guide shaft is fixedly connected to the connecting plate body in the first connecting plate, the cross-sectional shape of the guide shaft is T-shaped, and the lower end of the guide shaft is movably socketed with the connecting bracket.
优选地,所述第一连接板与第二连接板均与连接支架活动套接,所述第二铆钉组件与底座支架固定连接,所述伺服电机在工作时带动第一连接组件进行顺时针九十度旋转或者逆时针九十度旋转,所述第一铆钉组件固定在第一液压缸的外侧且位置保持固定。Preferably, both the first connecting plate and the second connecting plate are movably socketed with the connecting bracket, the second rivet assembly is fixedly connected with the base bracket, and the servo motor drives the first connecting assembly to perform clockwise nine Ten degree rotation or ninety degree counterclockwise rotation, the first rivet assembly is fixed on the outside of the first hydraulic cylinder and its position remains fixed.
本发明的有益效果如下:The beneficial effects of the present invention are as follows:
本发明通过设置的第一连接组件、冲压组件和第二连接组件等结构配合,在进行车邦的铆接时,冲压组件与第二连接组件等结构呈九十度分布在第一连接组件的相邻两侧,通过第一液压缸带动进行上下移动,这样在进行冲压时,只需要通过伺服电机带动第一连接组件九十度转动,调节冲压组件垂直于车邦,在第一液压缸的带动下即可进行冲压,冲压完成后,通过伺服电机带动第一连接组件反向九十度旋转使第二连接组件、铆钉套管等结构垂直于车邦,首先通过第二液压缸向上移动顶出从第二铆钉组件内部排出的下铆钉,上部通过第一液压缸带动第二连接组件、铆钉套管等结构下移,使铆钉套管下端内部的上铆钉与下铆钉接触,而铆钉套管与车邦接触时受到压力整体长度缩短,并在顶杆和上铆钉的挤压下,两个铆钉套管分别以对应的第二连接组件中的第一限位板为中心向外翻转,上铆钉与下铆钉铆接达到对车邦外框架和挡板的铆接,通过这种形式,无需通过直线电机带动固定架进行铆接孔的定位,提高了工作效率;In the present invention, through the structural cooperation of the first connecting component, the stamping component and the second connecting component, when riveting the car body, the stamping component and the second connecting component are distributed at 90 degrees on the opposite side of the first connecting component. Adjacent to both sides, the first hydraulic cylinder moves up and down, so that when stamping, it only needs to drive the first connecting component to rotate 90 degrees through the servo motor, and adjust the stamping component to be perpendicular to the car state, driven by the first hydraulic cylinder After the stamping is completed, the servo motor drives the first connecting component to rotate 90 degrees in the opposite direction so that the second connecting component, rivet casing and other structures are perpendicular to the car body, and first move upward through the second hydraulic cylinder to eject The upper part of the lower rivet discharged from the inside of the second rivet assembly drives the second connection assembly, rivet casing and other structures down through the first hydraulic cylinder, so that the upper rivet inside the lower end of the rivet casing contacts the lower rivet, and the rivet casing is in contact with the lower rivet. When the car state is in contact with the pressure, the overall length is shortened, and under the extrusion of the ejector rod and the upper rivet, the two rivet sleeves are respectively turned outward with the first limit plate in the corresponding second connection assembly as the center, and the upper rivet Riveting with the lower rivet achieves the riveting of the outer frame and baffle of the car body. Through this form, there is no need to drive the fixing frame to position the riveting hole through the linear motor, which improves the work efficiency;
本发明通过设置的第一连接组件、冲压组件和第二连接组件等结构配合,在进行车邦的铆接时,冲压组件与第二连接组件等结构呈九十度分布在第一连接组件的相邻两侧,通过第一液压缸带动进行上下移动,这样在进行冲压和铆接时,仅需要通过伺服电机带动第一连接组件九十度旋转,即可调节冲压和铆接的形式,这样冲压出的铆接孔与上铆钉和下铆钉之间在垂直方向上居中,保证铆接的稳定性;In the present invention, through the structural cooperation of the first connecting component, the stamping component and the second connecting component, when riveting the car body, the stamping component and the second connecting component are distributed at 90 degrees on the opposite side of the first connecting component. Adjacent to both sides, the first hydraulic cylinder moves up and down, so that when punching and riveting, the servo motor only needs to drive the first connecting component to rotate 90 degrees to adjust the form of punching and riveting. The riveting hole is centered in the vertical direction between the upper rivet and the lower rivet to ensure the stability of the riveting;
本发明通过设置的第一连接组件、冲压组件和第二连接组件等结构配合,把冲压组件和第二连接组件、铆钉套管等结构通过分布在第一连接组件的相邻两侧,与原本的水平分布的方式相比,降低了水平方向上的占用面积,且无需直线电机带动固定架移动进行铆接孔的定位,大大降低了装置的占地面积,进而使装置能够适应不同大小的工作厂房,提高了装置的适用性。In the present invention, through the structural cooperation of the first connecting component, the stamping component and the second connecting component, the punching component, the second connecting component, the rivet casing and other structures are distributed on the adjacent two sides of the first connecting component, and the original Compared with the horizontal distribution method, the occupied area in the horizontal direction is reduced, and there is no need for a linear motor to drive the fixed frame to move to position the riveting holes, which greatly reduces the occupied area of the device, thereby enabling the device to adapt to different sizes of workshops , improving the applicability of the device.
附图说明Description of drawings
图1为本发明整体外观示意图;Fig. 1 is a schematic diagram of the overall appearance of the present invention;
图2为本发明底部结构仰视图;Fig. 2 is a bottom view of the bottom structure of the present invention;
图3为本发明局部结构示意图;Fig. 3 is the partial structure schematic diagram of the present invention;
图4为本发明第一液压缸处结构位置关系示意图;Fig. 4 is a schematic diagram of the structural positional relationship at the first hydraulic cylinder of the present invention;
图5为本发明第一连接板处结构细分图;Fig. 5 is a subdivision diagram of the structure at the first connecting plate of the present invention;
图6为本发明第一连接组件底部结构分离图;Fig. 6 is a separation diagram of the bottom structure of the first connection assembly of the present invention;
图7为本发明图6中A处放大示意图;Fig. 7 is the enlarged schematic diagram of place A in Fig. 6 of the present invention;
图8为本发明限位柱处结构剖视图。Fig. 8 is a cross-sectional view of the structure at the limiting column of the present invention.
图中:1-底座支架;2-连接支架;3-直线电机;4-固定架;5-第一液压缸;6-第一连接板;61-连接板体;62-限位块;7-第二连接板;8-第一铆钉组件;81-第一铆钉箱;82-第一铆钉轨道;9-伺服电机;10-第一连接组件;101-连接块;102-连接盘;11-导向轴;12-冲压组件;121-第一套管;122-第二套管;123-第一弹簧;124-连接板;125-冲压头;13-顶杆;14-第二连接组件;141-第一限位板;142-活动块;15-铆钉套管;151-上连接板;152-第二弹簧;153-下连接板;154-限位卡环;16-限位组件;161-第二限位板;162-第三弹簧;17-限位柱;18-第二液压缸;19-第二铆钉组件;191-第二铆钉箱;192-第二铆钉轨道。In the figure: 1-base bracket; 2-connecting bracket; 3-linear motor; 4-fixed frame; 5-first hydraulic cylinder; 6-first connecting plate; 61-connecting plate body; 62-limiting block; - the second connecting plate; 8 - the first rivet assembly; 81 - the first rivet box; 82 - the first rivet track; 9 - the servo motor; 10 - the first connecting assembly; 101 - the connecting block; 102 - the connecting plate; 11 - guide shaft; 12 - stamping assembly; 121 - first sleeve; 122 - second sleeve; 123 - first spring; 124 - connecting plate; 125 - punching head; 13 - ejector rod; 14 - second connecting assembly ; 141-the first limiting plate; 142-movable block; 15-rivet sleeve; 151-upper connecting plate; 152-second spring; 153-lower connecting plate; 161-the second limiting plate; 162-the third spring; 17-limiting post; 18-the second hydraulic cylinder;
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
如图1至图8所示,本发明实施例提供了一种电动三轮车车邦自动铆接一体机,包括底座支架1,所述底座支架1顶部的后端固定安装有连接支架2,所述底座支架1顶部的前端固定安装有直线电机3,所述直线电机3的顶部固定连接有可移动的固定架4,所述固定架4的顶部夹持有三轮车车邦,其特征在于:所述连接支架2前端的中部均活动套接有上下分布的第一连接板6和第二连接板7,所述第一连接板6和第二连接板7的一端固定连接有导向轴11,所述第一连接板6的顶部与第一液压缸5的底部固定连接,所述连接支架2前端的底部与第一液压缸5的顶部固定连接,所述第二连接板7的顶部固定安装有伺服电机9,所述伺服电机9的输出轴固定连接有第一连接组件10,所述第一连接组件10的前端与第一连接板6活动套接,所述第一连接组件10的一侧固定安装有冲压组件12,所述第一连接组件10底部的中间固定安装有顶杆13,所述第一连接组件10底面的中部对称安装有位于顶杆13两侧的第二连接组件14,所述第二连接组件14的底部固定连接有铆钉套管15,所述第一连接组件10底部的两端固定安装有限位组件16,所述第一液压缸5的正面固定安装有第一铆钉组件8,所述底座支架1前端的底部固定安装有第二液压缸18,所述底座支架1前端的中部固定安装有限位柱17,所述限位柱17的一侧固定连接有与底座支架1固定连接的第二铆钉组件19;通过设置的第一连接组件10对冲压组件12和第二连接组件14、铆钉套管15等结构进行连接,且冲压组件12与第二连接组件14等结构呈九十度分布在第一连接组件10的相邻两侧,通过第一液压缸5带动进行上下移动,这样在进行冲压时,只需要通过伺服电机9带动第一连接组件10转动,调节冲压组件12垂直于车邦,在第一液压缸5的带动下即可带动6、7等结构同步下移,进行冲压,冲压完成后,通过伺服电机9带动第一连接组件10反向九十度旋转使第二连接组件14、铆钉套管15等结构垂直于车邦,这样的转动方式不会使冲压组件12或者铆钉套管15触碰到连接块101,首先通过第二液压缸18向上移动顶出从第二铆钉组件19内部排出的下铆钉,上部通过第一液压缸5带动第二连接组件14、铆钉套管15等结构下移,使铆钉套管15下端内部的上铆钉与下铆钉接触,而铆钉套管15与车邦接触时受到压力整体长度缩短,并在顶杆13的挤压下,值得说明的是:铆接时顶杆13的底部与上铆钉直接接触并通过连接块101的下移把上铆钉铆入下铆钉中,两个铆钉套管15分别以对应的第二连接组件14中的第一限位板141为中心向外翻转,上铆钉与下铆钉铆接达到对车邦外框架和挡板的铆接,通过这种形式,无需通过直线电机3带动固定架4进行铆接孔的定位,提高了工作效率,也使铆接更加稳定,同时,由于把冲压组件12和顶杆13、第二连接组件14等结构呈九十度设置在第一连接组件10的相邻两侧,与原本的水平分布的形式相比,减小了装置的占地面积,提高了装置的适用性。As shown in Figures 1 to 8, the embodiment of the present invention provides an electric tricycle car state automatic riveting machine, including a
如图5和图4所示,第一连接板6包括连接板体61,连接板体61底部的前端固定安装有限位块62,连接板体61与连接支架2活动套接,限位块62与第一连接组件10活动套接,连接板体61的顶部与第一液压缸5固定连接,导向轴11与第一连接板6中的连接板体61固定连接,导向轴11的剖面形状为T字形,导向轴11的下端与连接支架2活动套接,第一连接板6与第二连接板7均与连接支架2活动套接,伺服电机9在工作时带动第一连接组件10进行九十度旋转;通过设置的导向轴11起到连接第一连接板6和第二连接板7的作用,增加结构的稳定性,而设置的限位块62与第一连接组件10中的连接盘102活动套接,对第一连接组件10的转动进行限位,保证第一连接组件10被伺服电机9带动转动时的稳定性,且导向轴11与连接支架2活动套接,能够在第一液压缸5带动第一连接板6及下方结构移动时增加稳定性。As shown in Figure 5 and Figure 4, the first connecting
如图8和图4所示,第一铆钉组件8包括第一铆钉箱81,第一铆钉箱81的一侧固定连接有第一铆钉轨道82,第一铆钉轨道82的底端指向铆钉套管15的下端,第一铆钉轨道82与铆钉套管15之间存在间隙且铆钉套管15被第一液压缸5、第一连接板6和第一连接组件10带动向下移动时第一连接组件10不与第一铆钉轨道82接触,第一铆钉箱81排出的上铆钉通过第一铆钉轨道82进入铆钉套管15内部,第二铆钉组件19包括第二铆钉箱191,第二铆钉箱191的一侧固定连接有第二铆钉轨道192,第一铆钉轨道82的底端指向铆钉套管15的下端,第二铆钉轨道192的底端指向限位柱17,第二铆钉箱191排出的下铆钉通过第二铆钉轨道192进入限位柱17内部,第一铆钉组件8固定在第一液压缸5的外侧且位置保持固定,第二铆钉组件19与底座支架1固定连接;设置的第一铆钉组件8和第二铆钉组件19均为现有技术,因此对其工作原理不在赘述,而第一铆钉组件8与第一液压缸5的外侧固定,这样当铆钉套管15的下端与第一铆钉轨道82的开口相对应时,上铆钉能够进入两个铆钉套管15的中部,且当第一液压缸5带动第一连接板6及下方结构下移时,第一铆钉轨道82位置保持不变,不会与车邦接触造成损坏。As shown in Figures 8 and 4, the first rivet assembly 8 includes a first rivet box 81, one side of the first rivet box 81 is fixedly connected with a first rivet track 82, and the bottom end of the first rivet track 82 points to the rivet sleeve 15, there is a gap between the first rivet track 82 and the rivet sleeve 15 and the rivet sleeve 15 is driven downward by the first hydraulic cylinder 5, the first connecting plate 6 and the first connecting assembly 10 when the first connecting assembly 10 is not in contact with the first rivet track 82, the upper rivet discharged from the first rivet box 81 enters the inside of the rivet sleeve 15 through the first rivet track 82, and the second rivet assembly 19 includes a second rivet box 191, the second rivet box 191 One side is fixedly connected with a second rivet track 192, the bottom end of the first rivet track 82 points to the lower end of the rivet sleeve 15, the bottom end of the second rivet track 192 points to the limit column 17, and the lower rivet discharged from the second rivet box 191 The second rivet track 192 enters the inside of the limit column 17, the first rivet assembly 8 is fixed on the outside of the first hydraulic cylinder 5 and its position remains fixed, and the second rivet assembly 19 is fixedly connected to the base bracket 1; the first rivet assembly provided 8 and the second rivet assembly 19 are prior art, so its working principle is not repeated, and the first rivet assembly 8 is fixed with the outside of the first hydraulic cylinder 5, so that when the lower end of the rivet sleeve 15 and the first rivet track When the openings of 82 correspond, the upper rivet can enter the middle of the two rivet sleeves 15, and when the first hydraulic cylinder 5 drives the first connecting plate 6 and the lower structure down, the position of the first rivet track 82 remains unchanged. It will not be damaged by contact with the car state.
如图6所示,第一连接组件10包括连接块101,连接块101的正面固定安装有连接盘102,连接块101的后端与伺服电机9的输出轴固定连接,连接盘102与第一连接板6中的限位块62活动套接;通过设置的连接块101起到连接的作用,而设置的连接盘102与第一连接板6中的限位块62进行配合限位,保证装置的合理性和稳定性。As shown in Figure 6, the
如图6所示,冲压组件12包括第一套管121,第一套管121远离第一连接组件10的一侧活动套接有第二套管122,第一套管121和第二套管122整体的外端活动套接有第一弹簧123,第二套管122的另一侧固定安装有连接板124,连接板124的另一侧固定安装有冲压头125,第一套管121与第一连接组件10中的连接块101固定连接;通过设置的第一套管121、第二套管122和第一弹簧123的配合,能够进行一定程度的缓冲效果,对冲压达到一定的保护效果。As shown in FIG. 6 , the stamping
如图6所示,第二连接组件14包括第一限位板141,第一限位板141的中部活动套接有活动块142,活动块142可在第一连接组件10中连接块101的底部以第一限位板141为中心转动,第一限位板141的顶部与连接块101的底部固定连接,活动块142的底部与铆钉套管15固定连接,连接块101的形状为矩形,铆钉套管15包括上连接板151,上连接板151的底部活动套接有下连接板153,下连接板153的顶部固定连接有位于上连接板151底部内腔的第二弹簧152,下连接板153的底部固定连接有限位卡环154,上连接板151的顶部与第二连接组件14中活动块142的底部固定连接,限位卡环154的截面为三角形,铆钉套管15的下端设置有从第一铆钉组件8排出的上铆钉;通过设置的第一限位板141对活动块142进行限位,使活动块142能够进行转动,这样,当顶杆13向下挤压上铆钉时,铆钉对铆钉套管15中的限位卡环154进行挤压,使限位卡环154、下连接板153、第二弹簧152、上连接板151均向外侧翻转,从而便于上铆钉的顺利移出,保证结构的合理性,设置的限位卡环154是为了对上铆钉进行限位,防止上铆钉在两个铆钉套管15内侧脱出,而上连接板151、第二弹簧152和下连接板153的配合,能够在限位卡环154接触到车邦时通过本身长度的减小达到结构的合理性,保证铆接的稳定性。As shown in Figure 6, the second connecting
如图6和图7所示,限位组件16包括第二限位板161,第二限位板161底部的内侧固定安装有第三弹簧162,第三弹簧162的另一侧与铆钉套管15中的上连接板151接触,第二限位板161的顶部与第一连接组件10中连接块101的底部固定连接;通过设置的第二限位板161与第三弹簧162配合能够对铆钉套管15的偏转进行限位,进而在铆接时铆钉套管15向外侧翻转后,通过弹力使铆钉套管15恢复原状,保证装置的合理性和稳定性。As shown in Figures 6 and 7, the limiting
工作原理及使用流程:Working principle and usage process:
把车邦放置在固定架4的中部,启动伺服电机9顺时针旋转使冲压组件12与车邦垂直,接着启动第一液压缸5带动第一连接组件10、冲压组件12等结构向下移动对车邦中外框架和挡板的连接处进行冲孔,冲孔完成后第一液压缸5带动第一连接组件10、冲压组件12等结构恢复原位,启动伺服电机9带动第一连接组件10反向九十度旋转,使第二连接组件14、铆钉套管15、限位组件16等结构与车邦垂直,接着通过第二铆钉组件19向限位柱17内注入下铆钉,通过第一铆钉组件8向铆钉套管15内端注入上铆钉,启动第二液压缸18带动限位柱17内部的下铆钉上移穿过铆接孔,随后启动第一液压缸5带动第一连接板6及下方第二连接组件14、铆钉套管15等结构下移,铆接时顶杆13的底部与上铆钉直接接触并通过连接块101的下移把上铆钉铆入下铆钉中,上铆钉下移过程中,首先与下铆钉接触,同步的铆钉套管15中的限位卡环154与车邦顶面接触,在压力的作用下铆钉套管15整体缩短,同步的顶杆13对上铆钉挤压,使上铆钉与下铆钉铆接,铆接过程中上铆钉下移,挤压铆钉套管15的底端,使铆钉套管15向外侧翻转,第三弹簧162被压缩,铆接完成后第一液压缸5带动第一连接板6及下方的第二连接组件14、铆钉套管15等结构回到原位,接着通过直线电机3带动固定架4及固定架4顶部的车邦移动,对其他位置进行铆接即可。Place the car body in the middle of the fixed frame 4, start the
需要说明的是,在本文中,诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply that there is a relationship between these entities or operations. There is no such actual relationship or order between them. Furthermore, the term "comprises", "comprises" or any other variation thereof is intended to cover a non-exclusive inclusion such that a process, method, article, or apparatus comprising a set of elements includes not only those elements, but also includes elements not expressly listed. other elements of or also include elements inherent in such a process, method, article, or device.
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those skilled in the art can understand that various changes, modifications and substitutions can be made to these embodiments without departing from the principle and spirit of the present invention. and modifications, the scope of the invention is defined by the appended claims and their equivalents.
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