CN115582320A - Spray dryer integrated automatic cleaning system - Google Patents

Spray dryer integrated automatic cleaning system Download PDF

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Publication number
CN115582320A
CN115582320A CN202211191215.7A CN202211191215A CN115582320A CN 115582320 A CN115582320 A CN 115582320A CN 202211191215 A CN202211191215 A CN 202211191215A CN 115582320 A CN115582320 A CN 115582320A
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cleaning
pipeline
deposition
spray dryer
liquid
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CN115582320B (en
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郝正
郝伟
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Changzhou Zhuosheng Drying Equipment Co ltd
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Changzhou Zhuosheng Drying Equipment Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/02Cleaning by the force of jets or sprays
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B04CENTRIFUGAL APPARATUS OR MACHINES FOR CARRYING-OUT PHYSICAL OR CHEMICAL PROCESSES
    • B04CAPPARATUS USING FREE VORTEX FLOW, e.g. CYCLONES
    • B04C5/00Apparatus in which the axial direction of the vortex is reversed
    • B04C5/22Apparatus in which the axial direction of the vortex is reversed with cleaning means
    • B04C5/23Apparatus in which the axial direction of the vortex is reversed with cleaning means using liquids
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/04Cleaning involving contact with liquid
    • B08B3/10Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
    • B08B3/14Removing waste, e.g. labels, from cleaning liquid
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B9/00Cleaning hollow articles by methods or apparatus specially adapted thereto
    • B08B9/02Cleaning pipes or tubes or systems of pipes or tubes
    • B08B9/027Cleaning the internal surfaces; Removal of blockages
    • B08B9/032Cleaning the internal surfaces; Removal of blockages by the mechanical action of a moving fluid, e.g. by flushing
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Cyclones (AREA)
  • Cleaning By Liquid Or Steam (AREA)

Abstract

The utility model relates to an integrated self-cleaning system of spray dryer belongs to drying equipment technical field, and it includes liquid storage pot, trunk line and a plurality of spinal branch pipelines, and trunk line and liquid storage pot intercommunication are equipped with the main control valve on the trunk line, and a plurality of spinal branch pipelines all communicate with the trunk line, all are equipped with a control valve on a plurality of spinal branch pipelines, and the one end that the trunk line was kept away from to the spinal branch pipeline is equipped with the washing shower nozzle, a plurality of washing shower nozzles respectively with treat abluent equipment or treat that the washing pipeline communicates. When the spray dryer is cleaned, cleaning liquid stored in the liquid storage tank flows out along the main pipeline and then synchronously enters each branch pipeline, the cleaning liquid is sprayed out through the cleaning spray heads, and the plurality of cleaning spray heads can synchronously clean the inner walls of a plurality of devices or pipelines; if need independently wash, with main control valve and correspond branch control valve of branch pipeline and open, communicate the liquid storage pot and treat the passageway between the cleaning equipment can, not only improved the cleaning performance but also improved cleaning efficiency.

Description

喷雾干燥机集成自动清洗系统Spray dryer integrated automatic cleaning system

技术领域technical field

本申请涉及干燥设备技术领域,尤其是涉及喷雾干燥机集成自动清洗系统。The present application relates to the technical field of drying equipment, in particular to an integrated automatic cleaning system of a spray dryer.

背景技术Background technique

喷雾干燥机为连续式常压干燥器的其中一种。用设备将液料喷成雾状,使其与热空气接触而被干燥。用于干燥有些热敏性的液体、悬浮液和粘滞液体,如牛奶、蛋、单宁和药物等,也可用于干燥燃料、染料中间体、肥皂粉和无机盐等。喷雾干燥机包括干燥塔、旋风分离器和收料仓,旋风分离器与干燥塔之间连接有输送管,将待干燥的物料送入干燥塔内干燥,完成后,通过输送管将干燥完成后的物料输送至旋风分离器内。旋风分离器运行,使得干燥后的物料进入收料仓内,完成干燥回收。但由于物料经常粘附于干燥塔内壁或管道内壁上,喷雾干燥机运行后需要经常对其内部进行清洗。The spray dryer is one of the continuous atmospheric pressure dryers. The liquid material is sprayed into mist with equipment, and it is dried by contacting with hot air. It is used for drying some heat-sensitive liquids, suspensions and viscous liquids, such as milk, eggs, tannins and medicines, etc. It can also be used for drying fuels, dye intermediates, soap powders and inorganic salts. The spray dryer includes a drying tower, a cyclone separator and a receiving bin. There is a conveying pipe connected between the cyclone separator and the drying tower, and the material to be dried is sent into the drying tower for drying. The material is transported to the cyclone separator. The cyclone separator runs, so that the dried material enters the receiving bin to complete the drying recovery. However, since the material often adheres to the inner wall of the drying tower or the inner wall of the pipeline, the inside of the spray dryer needs to be cleaned frequently after operation.

相关技术中,清洗设备包括清洗水箱和高压水枪,清洗工人手持高压水枪对喷雾干燥机内各个部位以及管道部分进行清洗。In the related art, the cleaning equipment includes a cleaning water tank and a high-pressure water gun, and a cleaning worker holds a high-pressure water gun to clean various parts and pipeline parts in the spray dryer.

针对上述中的相关技术,发明人认为存在有如下缺陷:采用人工清洗,需要针对各个设备以及相连通的管道逐个进行清洗,整个操作过程较为麻烦,清洗效率较低。With regard to the related technologies mentioned above, the inventor believes that there are the following defects: using manual cleaning, each device and connected pipelines need to be cleaned one by one, the whole operation process is cumbersome, and the cleaning efficiency is low.

发明内容Contents of the invention

为了改善上述问题,本申请提供喷雾干燥机集成自动清洗系统。In order to improve the above problems, the present application provides an integrated automatic cleaning system for spray dryers.

本申请提供的喷雾干燥机集成自动清洗系统采用如下的技术方案:The spray dryer integrated automatic cleaning system provided by this application adopts the following technical scheme:

喷雾干燥机集成自动清洗系统,包括储液罐和清洗管道,所述清洗管道包括主管道和若干支管道,所述储液罐用于存储清洗液,所述主管道与储液罐连通,所述主管道上设有主控制阀,所述主控制阀用于控制主管道启闭,若干所述支管道均与主管道连通,若干所述支管道上均设有支控制阀,所述支控制阀用于控制支管道的启闭,所述支管道远离主管道的一端设有清洗喷头,若干所述清洗喷头分别与待清洗的设备或待清洗管道连通。The spray dryer integrates an automatic cleaning system, including a liquid storage tank and a cleaning pipeline. The cleaning pipeline includes a main pipeline and several branch pipelines. The liquid storage tank is used to store cleaning liquid, and the main pipeline communicates with the liquid storage tank. The main pipeline is provided with a main control valve, and the main control valve is used to control the opening and closing of the main pipeline. Several of the branch pipelines are connected with the main pipeline, and some of the branch pipelines are equipped with branch control valves. The valve is used to control the opening and closing of the branch pipeline. The side of the branch pipeline away from the main pipeline is provided with cleaning nozzles, and several cleaning nozzles are respectively connected with the equipment to be cleaned or the pipeline to be cleaned.

通过采用上述技术方案,当对喷雾干燥机进行清洗时,打开控制系统,使得存储于储液罐内的清洗液沿主管道流出,而后同步进入到各个支管道内,通过清洗喷头将清洗液喷出,多个清洗喷头可对干燥塔、旋风分离器以及输送管等设备或管道同步进行内壁的清洗;若需要对若干设备或管道进行独立清洗时,将主控制阀以及对应支管道的支控制阀开启,连通储液罐与待清洗设备之间的通路即可清洗,不仅提高了清洗效果还提高了清洗效率。By adopting the above technical scheme, when cleaning the spray dryer, open the control system, so that the cleaning liquid stored in the liquid storage tank flows out along the main pipeline, and then enters into each branch pipeline synchronously, and sprays the cleaning liquid through the cleaning nozzle. Multiple cleaning nozzles can clean the inner walls of equipment or pipelines such as drying towers, cyclone separators, and conveying pipes simultaneously; When the valve is opened, the passage between the liquid storage tank and the equipment to be cleaned can be connected to clean, which not only improves the cleaning effect but also improves the cleaning efficiency.

优选的,所述清洗喷头包括万向头,所述万向头设于干燥塔上部且与干燥塔内部连通。Preferably, the cleaning spray head includes a universal head, and the universal head is arranged on the upper part of the drying tower and communicated with the inside of the drying tower.

通过采用上述技术方案,干燥塔内部空腔较大且高度较高,在其上设置万向喷头,对干燥塔内壁进行清洗时,实现全方位无死角的清洗,提高了干燥塔内的洁净程度。By adopting the above technical scheme, the inner cavity of the drying tower is larger and the height is higher, and a universal nozzle is installed on it, and when cleaning the inner wall of the drying tower, all-round cleaning without dead ends is realized, which improves the cleanliness of the drying tower .

优选的,还包括回液管道,所述回液管道的一端与待清洗设备连通,所述回液管道的另一端与储液罐连通,所述回液管道上设有过滤装置,所述过滤装置用于过滤回流清洗液中的杂质。Preferably, it also includes a liquid return pipeline, one end of the liquid return pipeline communicates with the equipment to be cleaned, the other end of the liquid return pipeline communicates with the liquid storage tank, and a filter device is provided on the liquid return pipeline, and the filter The device is used to filter the impurities in the return cleaning liquid.

通过采用上述技术方案,清洗液对设备或管道完成清洗后,进入到回液管道,带有杂质的清洗液进入回液管道后,经过过滤装置,过滤装置对清洗液内携带的各类杂质进行过滤、分离,提高清洗液的纯净度,经过过滤后的清洗液回流到相对应的储液罐内,清洗液的循环利用,大大节约了清洗成本。By adopting the above technical scheme, after the cleaning liquid cleans the equipment or pipeline, it enters the liquid return pipe, and after the cleaning liquid with impurities enters the liquid return pipe, it passes through the filter device, which removes all kinds of impurities carried in the cleaning liquid. Filtration and separation improve the purity of the cleaning liquid, and the filtered cleaning liquid flows back into the corresponding liquid storage tank. The recycling of the cleaning liquid greatly saves the cleaning cost.

优选的,所述过滤装置包括沉积组件,所述沉积组件包括底板和若干沉积挡条,若干沉积挡条固定连接于底板上,且若干沉积挡条沿清洗液回流的流动方向排布。Preferably, the filter device includes a deposition assembly, the deposition assembly includes a bottom plate and several deposition bars, the several deposition bars are fixedly connected to the bottom plate, and the several deposition bars are arranged along the flow direction of the cleaning liquid backflow.

通过采用上述技术方案,当清洗液流经过滤装置时,清洗液内携带的大颗粒状杂质在自身重力作用下缓慢向底板一侧下落,沉积挡条对大颗粒状杂质的移动路径进行阻挡限位,使得此类杂质沉积于底板上,使得流出过滤装置的清洗液内的大颗粒状杂质含量大大减少,提高回收清洗液的洁净度。By adopting the above technical scheme, when the cleaning liquid flows through the filter device, the large granular impurities carried in the cleaning liquid will slowly fall to the side of the bottom plate under the action of its own gravity, and the sedimentation bar will block the movement path of the large granular impurities. position, so that such impurities are deposited on the bottom plate, the content of large granular impurities in the cleaning liquid flowing out of the filter device is greatly reduced, and the cleanliness of the recovered cleaning liquid is improved.

优选的,所述沉积挡条包括沉积部和阻挡部,所述阻挡部与沉积部固定连接,所述沉积部与底板固定连接,所述阻挡部的截面为半圆形。Preferably, the deposition bar includes a deposition part and a blocking part, the blocking part is fixedly connected to the deposition part, the deposition part is fixed to the bottom plate, and the cross section of the blocking part is semicircular.

通过采用上述技术方案,相邻的两个沉积部与底板之间形成有供大颗粒状杂质堆积的空间,当大颗粒状杂质向下坠落时,杂质与阻挡部的上顶面抵接,大颗粒状杂质顺势继续向下进入杂质堆积的空间内,提高大颗粒状杂质的沉积效率;阻挡部的半圆形使得相邻两个阻挡部之间的空隙较小,进而对沉积于底板上的大颗粒状杂质进一步限位,减小大颗粒状杂质随清洗液继续回流的可能性。By adopting the above technical scheme, a space for accumulation of large granular impurities is formed between the two adjacent deposition parts and the bottom plate. When the large granular impurities fall downward, the impurities abut against the upper top surface of the blocking part, and the large particles The granular impurities continue to enter the space where the impurities accumulate, improving the deposition efficiency of large granular impurities; the semicircular shape of the blocking part makes the gap between two adjacent blocking parts small, which in turn prevents the deposition on the bottom plate. Large granular impurities are further limited to reduce the possibility of continuous backflow of large granular impurities with the cleaning solution.

优选的,所述沉积组件还包括若干封堵件和固定绳,所述封堵件设于相邻两个沉积挡条之间,相邻所述封堵件之间固定连接有连接绳,所述固定绳的一端与底板连接,所述固定绳的另一端与封堵件连接。Preferably, the deposition assembly further includes several blocking pieces and fixed ropes, the blocking pieces are arranged between two adjacent deposition bars, and connecting ropes are fixedly connected between adjacent blocking pieces, so One end of the fixed rope is connected to the bottom plate, and the other end of the fixed rope is connected to the blocking member.

通过采用上述技术方案,封堵件通过固定绳与底板连接,对封堵件的移动距离实现了限定,当过滤装置内没有清洗液流入但清洗液不断流出过滤装置时,封堵件在自身重力下向下移动,并对相邻的两个阻挡部之间形成的缝隙进行封堵,隔断大颗粒状杂质的移动路线,提高大颗粒状杂质的沉积稳定性;当清洗液开始进入过滤装置内时,在浮力的作用下,封堵件缓慢上升并将大颗粒状杂质进入沉积空间的通路打开,便于沉积挡条对清洗液中携带的杂质进行过滤分离。By adopting the above technical scheme, the blocking piece is connected to the bottom plate through the fixed rope, and the moving distance of the blocking piece is limited. When there is no cleaning liquid flowing into the filter device but the cleaning liquid continuously flows out of the filtering device, the blocking piece will Move up and down, and block the gap formed between two adjacent blocking parts, cut off the moving route of large granular impurities, and improve the deposition stability of large granular impurities; when the cleaning liquid starts to enter the filter device At this time, under the action of buoyancy, the plugging member rises slowly and opens the passage for large particles of impurities to enter the deposition space, which is convenient for the deposition bar to filter and separate the impurities carried in the cleaning solution.

优选的,所述封堵件的相对两侧均连接有吸附棉,所述吸附棉用于过滤油性杂质。Preferably, absorbent cotton is connected to opposite sides of the blocking member, and the absorbent cotton is used to filter oily impurities.

通过采用上述技术方案,若干燥塔内干燥的物料带有部分油性物质,对设备内壁清洗完成后,清洗液中携带或悬浮部分油性物质,当此类清洗液进入过滤装置后,吸附棉可对悬浮于清洗液中的油性物质进行吸附,减少清洗液中油性物质的残留,进一步提高清洗液回收后的洁净程度,便于清洗液的多次循环使用。By adopting the above technical scheme, if the dried material in the drying tower contains some oily substances, after cleaning the inner wall of the equipment, some oily substances are carried or suspended in the cleaning liquid. When such cleaning liquid enters the filter device, the absorbent cotton can The oily substances suspended in the cleaning solution are adsorbed to reduce the residue of oily substances in the cleaning solution, further improve the cleanliness of the cleaning solution after recovery, and facilitate the repeated use of the cleaning solution.

优选的,所述过滤装置还包括旋流组件,所述旋流组件包括转动轴和若干旋流叶片,若干所述旋流叶片绕转动轴的轴线环向固定连接于转动轴上,所述旋流叶片远离转动轴的一侧铰接有除尘网,所述除尘网远离与旋流叶片铰接的一侧设有重力杆,所述重力杆的轴线与铰接轴的轴线平行。Preferably, the filter device further includes a swirl assembly, the swirl assembly includes a rotating shaft and a number of swirl vanes, the plurality of swirl blades are fixedly connected to the rotating shaft around the axis of the rotating shaft, the swirl The side of the flow blade away from the rotating shaft is hinged with a dust removal net, and the side of the dust removal net away from the hinge with the swirl blade is provided with a gravity rod, and the axis of the gravity rod is parallel to the axis of the hinge shaft.

通过采用上述技术方案,当清洗液流入过滤装置中时,在重力作用下,清洗液流到旋流叶片上,驱动旋流叶片和转动轴同步转动,除尘网随旋流叶片同步转动,在重力杆的作用下,除尘网相对旋流叶片转动,在转动过程中,清洗液中携带的小颗粒状或粉尘类杂质进入除尘网与旋流叶片之间形成的空间内,减少回流后的清洗液中的携带的小颗粒状或粉尘类杂质。By adopting the above technical scheme, when the cleaning liquid flows into the filter device, under the action of gravity, the cleaning liquid flows to the swirl blades, driving the swirl blades and the rotating shaft to rotate synchronously, and the dust removal net rotates synchronously with the swirl blades. Under the action of the rod, the dust removal net rotates relative to the swirl blades. During the rotation, the small particles or dust impurities carried in the cleaning liquid enter the space formed between the dust removal net and the swirl blades, reducing the amount of cleaning liquid after backflow. The small granular or dust impurities carried in it.

优选的,所述旋流组件还包括限位绳,所述限位绳与相对的两个重力杆同时连接。Preferably, the swirl assembly further includes a limit rope, and the limit rope is simultaneously connected to two opposite gravity rods.

通过采用上述技术方案,当旋流叶片转动至位于转动轴下侧时,重力杆在重力作用下带动除尘网朝向远离旋流叶片的一侧转动,同时重力杆对限位绳施加拉力,驱动限位绳对相对的一侧的重力杆施加拉力,使得相对的一侧的除尘网靠近旋流叶片转动,减小旋流叶片与除尘网之间的出口缝隙,降低小颗粒状或粉尘类杂质继续混合于清洗液中的可能性,进一步提高回流清洗液的洁净程度。By adopting the above technical scheme, when the swirl blades rotate to the lower side of the rotating shaft, the gravity rod drives the dust removal net to rotate toward the side away from the swirl blades under the action of gravity, and at the same time, the gravity rod exerts a pulling force on the limit rope, and the drive limit The bit rope exerts a pulling force on the gravity rod on the opposite side, so that the dust removal net on the opposite side rotates close to the swirl blade, reducing the outlet gap between the swirl blade and the dust removal net, and reducing small particles or dust impurities. The possibility of mixing in the cleaning solution further improves the cleanliness of the backflow cleaning solution.

优选的,所述旋流叶片上设有折弯部,所述折弯部形成有折弯槽,所述折弯槽的槽口朝向旋流叶片远离转动轴的一侧。Preferably, the swirl blade is provided with a bent portion, the bent portion is formed with a bending groove, and the notch of the bending groove faces the side of the swirl blade away from the rotating shaft.

通过采用上述技术方案,当小颗粒状或粉尘类杂质进入除尘网与旋流叶片之间时,弯折部的设置使得其进入过程更加流畅;同时,当旋流叶片带动除尘网转动并位于转动轴上侧时,折弯槽可对小颗粒状或粉尘类杂质移离除尘网与旋流叶片之间的空间进行阻挡。By adopting the above technical scheme, when small particles or dust impurities enter between the dust removal net and the swirl blade, the setting of the bending part makes the entry process smoother; at the same time, when the swirl blade drives the dust removal net to rotate and is located When the shaft is on the upper side, the bending groove can prevent small particles or dust impurities from moving away from the space between the dust filter and the swirl vane.

综上所述,本申请包括以下至少一种有益技术效果:In summary, the present application includes at least one of the following beneficial technical effects:

1.通过清洗管道、清洗喷头和支控制阀的设置,当需要对喷雾干燥机进行清洗时,打开控制系统,使得存储于储液罐内的清洗液沿主管道流出,而后同步进入到各个支管道内,通过清洗喷头将清洗液喷出,多个清洗喷头可对干燥塔、旋风分离器以及输送管等设备或管道同步进行内壁的清洗;若需要对若干设备或管道进行独立清洗时,将主控制阀以及对应支管道的支控制阀开启,连通储液罐与待清洗设备之间的通路即可清洗,不仅提高了清洗效果还提高了清洗效率;1. Through the setting of the cleaning pipeline, cleaning nozzle and branch control valve, when the spray dryer needs to be cleaned, the control system is turned on, so that the cleaning liquid stored in the liquid storage tank flows out along the main pipeline, and then enters each branch synchronously. In the pipeline, the cleaning liquid is sprayed out through the cleaning nozzles. Multiple cleaning nozzles can simultaneously clean the inner walls of equipment or pipelines such as drying towers, cyclone separators, and conveying pipes; if several equipment or pipelines need to be cleaned independently, the The main control valve and the branch control valve corresponding to the branch pipeline are opened, and the passage between the liquid storage tank and the equipment to be cleaned can be connected to clean, which not only improves the cleaning effect but also improves the cleaning efficiency;

2.通过沉积组件和旋流组件的设置,当清洗液流经过滤装置时,清洗液内携带的大颗粒状杂质在自身重力作用下缓慢向底板一侧下落,沉积挡条对大颗粒状杂质的移动路径进行阻挡限位,使得此类杂质沉积于底板上;清洗液流到旋流叶片上,驱动旋流叶片和转动轴同步转动,除尘网随旋流叶片同步转动,在重力杆的作用下,除尘网相对旋流叶片转动,在转动过程中,清洗液中携带的小颗粒状或粉尘类杂质进入除尘网与旋流叶片之间形成的空间内,减少回流后的清洗液中的携带的杂质大大减少,提高回收的清洗液的洁净度。2. Through the setting of the sedimentation component and the cyclone component, when the cleaning liquid flows through the filter device, the large granular impurities carried in the cleaning liquid will slowly fall to the side of the bottom plate under the action of its own gravity, and the sedimentation bar will prevent the large granular impurities The moving path is blocked and limited, so that such impurities are deposited on the bottom plate; the cleaning liquid flows to the swirl blades, driving the swirl blades and the rotating shaft to rotate synchronously, and the dust removal net rotates synchronously with the swirl blades. Next, the dust removal net rotates relative to the swirl blades. During the rotation, the small particles or dust impurities carried in the cleaning liquid enter the space formed between the dust removal net and the swirl blades, reducing the carryover in the cleaning liquid after backflow. The impurities are greatly reduced, and the cleanliness of the recovered cleaning solution is improved.

附图说明Description of drawings

图1是本申请实施例中用于体现喷雾干燥机集成自动清洗系统的整体结构示意图。Fig. 1 is a schematic diagram of the overall structure used to embody the integrated automatic cleaning system of the spray dryer in the embodiment of the present application.

图2是本申请实施例中用于体现沉积组件的结构示意图。FIG. 2 is a schematic structural diagram for embodying a deposition component in an embodiment of the present application.

图3是本申请实施例中用于体现封堵件上浮状态的结构示意图。Fig. 3 is a schematic structural diagram used to reflect the floating state of the blocking member in the embodiment of the present application.

图4是图3中A部的局部放大图。Fig. 4 is a partial enlarged view of part A in Fig. 3 .

图5是本实施例中旋流组件的剖视图。Fig. 5 is a cross-sectional view of the swirl assembly in this embodiment.

附图标记说明:1、干燥塔;12、旋风分离器;13、输送管;2、储液罐;21、进液管;22、出液管;23、排放控制阀;3、清洗管道;31、主管道;311、主控制阀;312、板式换热器;32、支管道;321、支控制阀;33、回液管道;331、回液泵;4、过滤装置;41、过滤箱;411、U形槽;412、滚珠;5、沉积组件;51、底板;511、固定绳;5111、漂浮球;52、沉积挡条;521、沉积部;522、阻挡部;53、封堵件;531、连接绳;532、吸附棉;6、旋流组件;61、转动轴;62、旋流叶片;621、折弯部;622、折弯槽;623、铰接轴;63、除尘网;631、重力杆;6311、限位卡孔;641、第一转动连杆;642、第二转动连杆;65、限位绳;651、限位卡块;7、清洗喷头;71、万向喷头。Explanation of reference signs: 1. drying tower; 12. cyclone separator; 13. delivery pipe; 2. liquid storage tank; 21. liquid inlet pipe; 22. liquid outlet pipe; 23. discharge control valve; 3. cleaning pipe; 31. Main pipeline; 311. Main control valve; 312. Plate heat exchanger; 32. Branch pipeline; 321. Branch control valve; 33. Liquid return pipeline; 331. Liquid return pump; 4. Filter device; 41. Filter box ; 411, U-shaped groove; 412, ball; 5, deposition assembly; 51, bottom plate; 511, fixed rope; 5111, floating ball; 531, connecting rope; 532, absorbent cotton; 6, swirl component; 61, rotating shaft; 62, swirl blade; 621, bending part; 622, bending groove; 623, hinged shaft; 63, dust removal net ; 631, gravity rod; 6311, limit card hole; 641, the first rotating connecting rod; 642, the second rotating connecting rod; 65, limiting rope; 651, limiting block; 7, cleaning nozzle; toward the nozzle.

具体实施方式detailed description

以下结合附图1-5对本申请作进一步详细说明。The present application will be described in further detail below in conjunction with accompanying drawings 1-5.

本申请实施例公开喷雾干燥机集成自动清洗系统,如图1所示,包括干燥塔1和旋风分离器12,干燥塔1和旋风分离器12之间连接有输送管13,干燥塔1的内腔用于干燥物料,干燥完成后的物料通过输送管13进入旋风分离器12内,旋风分离器12利用离心力和物料自身重力完成收料,还包括清洗系统,清洗系统用于对干燥塔1、输送管13以及旋风分离器12等各个待清洗设备进行同步或单个清洗,实现设备清洗的集成自动化,提高清洗效率。The embodiment of the present application discloses an integrated automatic cleaning system for a spray dryer, as shown in Figure 1, including a drying tower 1 and a cyclone separator 12, a delivery pipe 13 is connected between the drying tower 1 and the cyclone separator 12, and the interior of the drying tower 1 The cavity is used for drying materials, and the dried materials enter the cyclone separator 12 through the conveying pipe 13, and the cyclone separator 12 completes the collection by using the centrifugal force and the gravity of the materials itself, and also includes a cleaning system, which is used to clean the drying tower 1, Each equipment to be cleaned, such as the conveying pipe 13 and the cyclone separator 12, is cleaned synchronously or individually, so as to realize the integrated automation of equipment cleaning and improve the cleaning efficiency.

如图1所示,清洗系统包括主控制系统(图中未示出)、储液罐2和清洗管道3,本实施例中储液罐2的数量为三。清洗管道3包括主管道31和若干支管道32,每个储液罐2上均连接有进液管21和出液管22,进液管21用于向储液罐2内注入相对应的清洗液,出液管22与主管道31连接且连通。若干支管道32均与主管道31连接并连通,若干支管道32远离主管道31的一端均固定连接有清洗喷头7,清洗喷头7与相对应位置的待清洗设备或待清洗管道连通。进液管21和出液管22上均连接有排放控制阀23。主管道31上连接有主控制阀311,若干支管道32上均连接有支控制阀321,排放控制阀23、主控制阀311和若干支控制阀321均与主控制系统电性连接。主控制系统根据设定好的程序可选择性的控制任意一个控制阀的启闭。主管道31上还设有板式换热器312,便于加热的清洗液进入清洗管道3后的热量交换。As shown in FIG. 1 , the cleaning system includes a main control system (not shown in the figure), liquid storage tanks 2 and cleaning pipelines 3 , and the number of liquid storage tanks 2 in this embodiment is three. The cleaning pipeline 3 includes a main pipeline 31 and several branch pipelines 32. Each liquid storage tank 2 is connected with a liquid inlet pipe 21 and a liquid outlet pipe 22. The liquid inlet pipe 21 is used to inject corresponding cleaning fluid into the liquid storage tank 2. liquid, the liquid outlet pipe 22 is connected and communicated with the main pipe 31. Several branch pipes 32 are connected and communicated with the main pipe 31, and one end of the several branch pipes 32 away from the main pipe 31 is fixedly connected with a cleaning nozzle 7, and the cleaning nozzle 7 communicates with the equipment to be cleaned or the pipeline to be cleaned at the corresponding position. A discharge control valve 23 is connected to the liquid inlet pipe 21 and the liquid outlet pipe 22 . The main pipe 31 is connected with a main control valve 311, and several branch pipes 32 are connected with branch control valves 321. The discharge control valve 23, the main control valve 311 and several branch control valves 321 are all electrically connected with the main control system. The main control system can selectively control the opening and closing of any control valve according to the set program. The main pipeline 31 is also provided with a plate heat exchanger 312 to facilitate heat exchange after the heated cleaning liquid enters the cleaning pipeline 3 .

储液罐2内盛放的清洗液分别可选择为纯化水、热水和碱性清洗液。当干燥设备完成干燥工作后,主控制系统启动清洗系统,将排放控制阀23、主控制阀311和支控制阀321打开,使得盛放于储液罐2内的清洗液进入主管道31,而后同步进入到若干支管道32中。在压力作用下,清洗喷头7与待清洗设备之间的通路打开,清洗喷头7将清洗液喷注于待清洗的设备内壁上,对粘附于其上的一些物料进行清理。若仅需清洗其中一个设备或其中一段管道,则可通过主控制系统将相对应的支管道32上的支控制阀321开启,其余支控制阀321关闭,使得清洗液流经主管道31后,直接进入对应的支管道32内并对相对应的设备或管道进行单独的清洗,提高清洗效果的同时节约清洗液成本。The cleaning solution contained in the liquid storage tank 2 can be selected from purified water, hot water and alkaline cleaning solution respectively. After the drying equipment completes the drying work, the main control system starts the cleaning system, opens the discharge control valve 23, the main control valve 311 and the branch control valve 321, so that the cleaning liquid contained in the liquid storage tank 2 enters the main pipeline 31, and then Synchronously enters in several branch pipelines 32. Under pressure, the passage between the cleaning nozzle 7 and the equipment to be cleaned is opened, and the cleaning nozzle 7 sprays the cleaning liquid on the inner wall of the equipment to be cleaned to clean up some materials adhered thereto. If only one of the equipment or one of the pipelines needs to be cleaned, the branch control valve 321 on the corresponding branch pipeline 32 can be opened through the main control system, and the remaining branch control valves 321 are closed, so that after the cleaning liquid flows through the main pipeline 31, Directly enter the corresponding branch pipeline 32 and perform separate cleaning on the corresponding equipment or pipeline, which improves the cleaning effect and saves the cost of cleaning liquid.

如图1所示,清洗喷头7还包括万向喷头71,万向喷头71设于干燥塔1的顶部,干燥塔1内部空腔较大且高度较高,万向喷头71启动后,可进行各个角度转向,实现边转向边对内壁进行清洗,减少干燥塔1内的清洗死角,进一步提高清洗的自动化程度。As shown in Figure 1, the cleaning nozzle 7 also includes a universal nozzle 71. The universal nozzle 71 is arranged on the top of the drying tower 1. The inner cavity of the drying tower 1 is relatively large and highly high. After the universal nozzle 71 is activated, the Turning at various angles realizes cleaning of the inner wall while turning, reduces dead cleaning angles in the drying tower 1, and further improves cleaning automation.

如图1所示,清洗系统还包括回液管道33,回液管道33上设有回液泵331和过滤装置4,当清洗液在设备内完成清洗后,在回液泵331的作用下,清洗液沿回液管道33流动并汇集,经过过滤装置4后回流至相对应的储液罐2内,进行回收,便于循环使用。As shown in Figure 1, the cleaning system also includes a liquid return pipeline 33, which is provided with a liquid return pump 331 and a filter device 4. After the cleaning liquid is cleaned in the equipment, under the action of the liquid return pump 331, The cleaning liquid flows and collects along the liquid return pipe 33, and flows back into the corresponding liquid storage tank 2 after passing through the filter device 4 for recycling, which is convenient for recycling.

如图2所示,过滤装置4包括过滤箱41和沉积组件5,沉积组件5包括底板51和若干沉积挡条52,底板51的一侧板面与过滤箱41的箱底抵接,若干沉积挡条52固定连接于底板51上背离过滤箱41箱底的一侧板面上,且若干沉积挡条52沿清洗液回流的流动方向阵列排布,相邻两个沉积挡条52之间形成有沉积空间。沉积挡条52包括沉积部521和阻挡部522,阻挡部522与沉积部521一体成型,沉积部521的横截面为类似三角形,阻挡部522的横截面为半圆形。沉积部521和阻挡部522的截面形状的设置,使得相邻两个沉积部521之间的形成的空间较大,更便于收集容纳大颗粒状杂质;而阻挡部522的截面使相邻的两个阻挡部522之间的缝隙较小,且阻挡部522的顶面为圆弧,使得大颗粒状的杂质更加顺利的进入沉积空间。As shown in Figure 2, filter device 4 comprises filter box 41 and sedimentation assembly 5, and sedimentation assembly 5 comprises bottom plate 51 and some deposition retaining strips 52, and one side plate surface of bottom plate 51 abuts against the case bottom of filtration box 41, and several deposition retaining bars The strips 52 are fixedly connected to the bottom plate 51 on the side plate away from the bottom of the filter box 41, and several deposition bars 52 are arranged in an array along the flow direction of the backflow of the cleaning liquid, and a deposit is formed between two adjacent deposition bars 52. space. The deposition bar 52 includes a deposition part 521 and a blocking part 522 , the blocking part 522 is integrally formed with the deposition part 521 , the cross section of the deposition part 521 is similar to a triangle, and the cross section of the blocking part 522 is semicircular. The setting of the cross-sectional shape of the deposition part 521 and the blocking part 522 makes the space formed between two adjacent deposition parts 521 larger, which is more convenient to collect and accommodate large granular impurities; and the cross-section of the blocking part 522 makes the adjacent two The gaps between the two blocking parts 522 are relatively small, and the top surfaces of the blocking parts 522 are circular arcs, so that large particles of impurities can enter the deposition space more smoothly.

如图2所示,沉积组件5还包括封堵件53、固定绳511和连接绳531,封堵件53位于相邻两个沉积挡条52之间且位于其上方,封堵件53用于封堵沉积空间。相邻的两个封堵件53之间通过连接绳531进行连接。固定绳511的一端与底板51可拆卸连接,固定绳511另一端穿过靠近过滤箱41箱壁一侧的封堵件53并与封堵件53固定连接,且固定绳511远离底板51的一端固定连接有漂浮球5111,漂浮球5111与封堵件53抵接。封堵件53的相对两侧均粘接有吸附棉532,位于封堵件53下侧的吸附棉532的截面呈类似三角形形状,且与相邻的两个阻挡部522抵接。吸附棉532主要用于吸附过滤回流的清洗液中携带的油性杂质。安装时,将固定绳511穿过封堵件53并与底板51进行连接,可以用胶水进行粘接或者将固定绳511打结,实现封堵件53与底板51之间的连接,而后将底板51放置于过滤箱41内。当吸附棉532上吸附了较多的杂质时,吸附棉532的自重逐渐增大,进而使得封堵件53的自重逐渐增大,此时封堵件53仍可以借助漂浮球5111的浮力向上浮起,提高相邻阻挡部522之间的缝隙连通的时间,进一步便于大颗粒状的杂质进入沉积空间。As shown in Figure 2, the deposition assembly 5 also includes a blocking member 53, a fixed rope 511 and a connecting rope 531, the blocking member 53 is located between and above two adjacent deposition bars 52, and the blocking member 53 is used for Block the deposition space. Two adjacent blocking pieces 53 are connected by a connecting rope 531 . One end of the fixed rope 511 is detachably connected to the bottom plate 51, the other end of the fixed rope 511 passes through the blocking member 53 near the side of the filter box 41 box wall and is fixedly connected with the blocking member 53, and the fixed rope 511 is away from the end of the bottom plate 51 A floating ball 5111 is fixedly connected, and the floating ball 5111 abuts against the blocking member 53 . Adsorbent cotton 532 is bonded to opposite sides of the blocking member 53 , and the section of the absorbent cotton 532 located on the lower side of the blocking member 53 is similar to a triangle shape, and abuts against two adjacent blocking portions 522 . The absorbent cotton 532 is mainly used to absorb the oily impurities carried in the cleaning liquid that is filtered and returned. During installation, the fixed rope 511 is passed through the blocking member 53 and connected with the base plate 51, and can be bonded with glue or the fixed rope 511 is knotted to realize the connection between the blocking member 53 and the base plate 51, and then the base plate 51 is placed in the filter box 41. When more impurities are adsorbed on the absorbent cotton 532, the self-weight of the absorbent cotton 532 gradually increases, thereby making the self-weight of the blocking member 53 gradually increase. At this time, the blocking member 53 can still float upwards with the help of the buoyancy of the floating ball 5111 Together, the communication time of the gaps between the adjacent blocking parts 522 is increased, which further facilitates the entry of large particles of impurities into the deposition space.

如图1、2和3所示,完成清洗工作后的清洗液内携带各类杂质以及一些悬浮的油性杂质,当回流的清洗液在回液泵331的作用下,进入到过滤箱41内时,封堵件53、吸附棉532和连接绳531在浮力的作用下有向上漂浮移动的趋势,并将沉积空间的通路打开,清洗液内携带的部分大颗粒状的杂质在自身重力作用下向下移动并进入到沉积空间内实现收集沉积。同时,清洗液中携带的一些悬浮油性杂质被吸附棉532过滤。提高了回流的清洗液的洁净程度。As shown in Figures 1, 2 and 3, the cleaning liquid after the cleaning work carries all kinds of impurities and some suspended oily impurities. , the blocking piece 53, the absorbent cotton 532 and the connecting rope 531 have a tendency to float and move upward under the action of buoyancy, and open the path of the deposition space, and part of the large-grained impurities carried in the cleaning liquid will flow downward under the action of its own gravity. Move down and enter into the deposition space to collect deposition. At the same time, some suspended oily impurities carried in the cleaning solution are filtered by the absorbent cotton 532 . The cleanliness of the returning cleaning solution is improved.

如图3和4所示,过滤装置4还包括旋流组件6,旋流组件6包括除尘网63、转动轴61和若干旋流叶片62。转动轴61与过滤箱41的侧壁转动连接,过滤箱41沿清洗液回流方向的相对侧壁上开设有U形槽411,U形槽411的槽底嵌设有若干滚珠412,转动轴61的侧壁与滚珠412抵接并相对过滤箱41转动,滚珠412的设置提高了转动轴61转动的流畅性。若干旋流叶片62环绕转动轴61的轴向阵列排布,本实施例中旋流叶片62的数量为六。旋流叶片62上远离转动轴61的一侧连接有铰接轴623,铰接轴623的相对两端均设有封堵块,其中一端的封堵块与铰接轴623固定连接,铰接轴623同时穿设于旋流叶片62与除尘网63内,另一端的封堵块与铰接轴623的端部卡紧配合,实现除尘网63与旋流叶片62的铰接。清理或更换除尘网63时,将与铰接轴623的端部卡紧配合的封堵块拆下,而后将除尘网63从铰接轴623上移走,使得除尘网63与旋流叶片62分离。As shown in FIGS. 3 and 4 , the filter device 4 further includes a swirl assembly 6 , and the swirl assembly 6 includes a dust removal net 63 , a rotating shaft 61 and several swirl blades 62 . The rotating shaft 61 is rotatably connected with the side wall of the filter box 41. The filter box 41 is provided with a U-shaped groove 411 on the opposite side wall along the backflow direction of the cleaning liquid. The groove bottom of the U-shaped groove 411 is embedded with some balls 412. The side wall of the filter box abuts against the ball 412 and rotates relative to the filter box 41 . The arrangement of the ball 412 improves the smoothness of the rotation of the rotating shaft 61 . A plurality of swirl vanes 62 are arranged in an axial array around the rotating shaft 61 , and the number of swirl vanes 62 in this embodiment is six. On the swirl vane 62, the side away from the rotating shaft 61 is connected with a hinged shaft 623, and the opposite ends of the hinged shaft 623 are provided with blocking blocks, and the blocking block at one end is fixedly connected with the hinged shaft 623, and the hinged shaft 623 passes through simultaneously. Set in the swirl blade 62 and the dust removal net 63 , the blocking block at the other end is clamped with the end of the hinge shaft 623 to realize the hinge connection between the dust removal net 63 and the swirl blade 62 . When cleaning or replacing the dust removal net 63, the blocking block that is clamped with the end of the hinge shaft 623 is removed, and then the dust removal net 63 is removed from the hinge shaft 623, so that the dust removal net 63 is separated from the swirl blade 62.

如图3和4所示,除尘网63远离与旋流叶片62铰接的一侧固定连接有重力杆631,重力杆631的轴线与铰接轴623的轴线平行。旋流叶片62的侧边可拆卸连接有第一转动连杆641,第一转动连杆641远离旋流叶片62的一端铰接有第二转动连杆642,第二转动连杆642远离第一转动连杆641的一端与重力杆631的端部可拆卸连接。第一转动连杆641和第二转动连杆642的可拆卸连接,使除尘网63清理或更换时,便于拆卸;第一转动连杆641和第二转动连杆642的设置既可以实现除尘网63和重力杆631相对旋流叶片62的转动,又对二者的转动角度进行限位。As shown in FIGS. 3 and 4 , a gravity rod 631 is fixedly connected to the side away from the swirl blade 62 hinged to the dust removal net 63 , and the axis of the gravity rod 631 is parallel to the axis of the hinge shaft 623 . The side of the swirl vane 62 is detachably connected with a first rotating link 641, and the end of the first rotating link 641 away from the swirl vane 62 is hinged with a second rotating link 642, and the second rotating link 642 is away from the first rotating link. One end of the connecting rod 641 is detachably connected to the end of the gravity rod 631 . The detachable connection of the first rotating link 641 and the second rotating link 642 makes it easy to disassemble when the dust removal net 63 is cleaned or replaced; 63 and the gravity rod 631 rotate relative to the swirl blade 62, and limit the rotation angle of the two.

如图5所示,旋流组件6还包括限位绳65,限位绳65的相对两端均固定连接有限位卡块651,旋流叶片62上开设有供限位绳65穿过的孔,重力杆631上均开设有供限位卡块651插入的限位卡孔6311。限位卡块651与其中一个重力杆631上的限位卡孔6311箱卡紧后,限位绳65穿过旋流叶片62,另一端的限位卡块651插入与已经实现连接的重力杆631相对的一根重力杆631上。相对的一组除尘网63以及重力杆631与同一根限位绳65相连接。As shown in Figure 5, the swirl assembly 6 also includes a limit rope 65, the opposite ends of the limit rope 65 are fixedly connected to the limit block 651, and the swirl blade 62 is provided with a hole for the limit rope 65 to pass through. Each of the gravity rods 631 is provided with a limit card hole 6311 for inserting the limit card block 651 . After the limit clamping block 651 is fastened to the limit clamping hole 6311 box on one of the gravity rods 631, the limit rope 65 passes through the swirl blade 62, and the limit clamp block 651 at the other end is inserted into the gravity rod that has been connected. 631 relative to a gravity rod 631. The opposite set of dust removal nets 63 and the gravity rod 631 are connected with the same limiting rope 65 .

如图3、4和5所示,当清洗液进入到过滤箱41内时,清洗液与旋流叶片62相抵接,在清洗液的压力作用下,旋流叶片62与转动轴61开始转动,当其中一个重力杆631转动至转动轴61的下方时,在重力杆631的重力作用下,除尘网63与旋流叶片62之间形成有夹角空间,此时夹角空间最大;与此同时,重力杆631对限位绳65施加拉力,限位绳65对其自身的另一端连接的重力杆631施加拉力,使得另一端的除尘网63几乎与旋流叶片62的表面贴合,进而减小位于夹角空间内的小颗粒状或粉尘类杂质从除尘网63中脱离的可能。为了更进一步阻挡位于夹角空间内的小颗粒状或粉尘类杂质的移动,旋流叶片62上一体成型有折弯部621,折弯部621形成有折弯槽622,折弯槽622的槽口朝向旋流叶片62远离转动轴61的一侧,当旋流叶片62转动至转动轴61上方时,折弯槽622的槽底对小颗粒状或粉尘类杂质进行进一步的限位,进而进一步提高回流的清洗液的洁净程度。As shown in Figures 3, 4 and 5, when the cleaning liquid enters the filter box 41, the cleaning liquid abuts against the swirl blade 62, and under the pressure of the cleaning liquid, the swirl blade 62 and the rotating shaft 61 start to rotate, When one of the gravity rods 631 rotates to the below of the rotating shaft 61, under the gravitational effect of the gravity rod 631, an angle space is formed between the dust removal net 63 and the swirl blade 62, and the angle space is the largest at this moment; at the same time , the gravity rod 631 exerts a pulling force on the limit rope 65, and the limit rope 65 exerts a pulling force on the gravity rod 631 connected to the other end of itself, so that the dust removal net 63 at the other end is almost attached to the surface of the swirl blade 62, thereby reducing Small granular or dust-like impurities located in the angled space are less likely to break away from the dust removal net 63 . In order to further block the movement of small particles or dust impurities located in the angled space, the swirl blade 62 is integrally formed with a bending portion 621, and the bending portion 621 is formed with a bending groove 622, and the groove of the bending groove 622 The mouth faces the side of the swirl vane 62 away from the rotating shaft 61. When the swirling vane 62 rotates above the rotating shaft 61, the bottom of the bending groove 622 further restricts small particles or dust impurities, and further Improve the cleanliness of the returned cleaning solution.

本申请实施例喷雾干燥机集成自动清洗系统的实施原理为:The implementation principle of the integrated automatic cleaning system of the spray dryer in the embodiment of the present application is as follows:

干燥完成后,需要对参与了干燥工作的设备以及管道进行清洗时,通过主控制系统将相关的控制阀调节到开启状态,储液罐2内的清洗液沿主管道31同步进入到各个支管道32内,各个支管道32上的清洗喷头7同步对各自相对应且连通的设备或管道内壁进行冲洗。如需要对其中某个设备单独清洗,即可通过主控制系统将对应连通的支管道32的支控制阀321开启,其余支管道32的支控制阀321关闭,提高清洗效率的同时还节约清洗液成本,进而提高了整个喷雾干燥系统的生产效率和干燥加工质量。After the drying is completed, when it is necessary to clean the equipment and pipelines involved in the drying work, the relevant control valves are adjusted to the open state through the main control system, and the cleaning liquid in the liquid storage tank 2 enters into each branch pipeline synchronously along the main pipeline 31 32, the cleaning nozzles 7 on each branch pipe 32 flush the corresponding and connected equipment or the inner wall of the pipe synchronously. If one of the equipment needs to be cleaned separately, the branch control valve 321 of the corresponding connected branch pipe 32 can be opened through the main control system, and the branch control valves 321 of the remaining branch pipes 32 can be closed to improve cleaning efficiency and save cleaning fluid Cost, thereby improving the production efficiency and drying process quality of the entire spray drying system.

若被干燥的物料带有油性物质,使得其粘附于设备或管道的内壁上,则开始清洗时,可先选用碱性清洗液对设备进行第一步清洗,便于粘附于设备内壁的油性物质与设备的内壁分离,提高清洗效果;而后再选用热水对设备内壁进行二次冲洗,进一步提高对设备清洗的彻底性。If the material to be dried contains oily substances, which make it adhere to the inner wall of the equipment or pipeline, when starting to clean, you can first use alkaline cleaning liquid to clean the equipment in the first step, so as to facilitate the oily substance adhering to the inner wall of the equipment. The material is separated from the inner wall of the equipment to improve the cleaning effect; and then the inner wall of the equipment is washed with hot water for a second time to further improve the thoroughness of equipment cleaning.

从储液罐2流出的清洗液,清洗完成后回流进入回液管道33内后均经过过滤装置4,沉积组件5内的沉积挡条52与封堵件53配合,对清洗液中的携带的部分大颗粒状的杂质进行过滤分离;连接于封堵件53上的吸附棉532对清洗液内悬浮的油性杂质进行吸附过滤;旋流叶片62与除尘网63的配合,对清洗液内裹挟的部分小颗粒状或粉尘类杂质进行过滤拦截。通过过滤装置4的过滤,使得回流的清洗液尽可能携带杂质,便于循环使用。The cleaning solution flowing out from the liquid storage tank 2, after cleaning, flows back into the liquid return pipeline 33 and then passes through the filter device 4, and the sedimentation bar 52 in the deposition assembly 5 cooperates with the blocking member 53 to prevent the carried in the cleaning solution. Part of the large particles of impurities are filtered and separated; the adsorption cotton 532 connected to the blocking member 53 absorbs and filters the oily impurities suspended in the cleaning liquid; Some small particles or dust impurities are filtered and intercepted. Through the filtration of the filtering device 4, the returning cleaning liquid can carry impurities as much as possible, which is convenient for recycling.

以上均为本申请的较佳实施例,并非依此限制本申请的保护范围,故:凡依本申请的结构、形状、原理所做的等效变化,均应涵盖于本申请的保护范围之内。All of the above are preferred embodiments of the application, and are not intended to limit the protection scope of the application. Therefore, all equivalent changes made according to the structure, shape, and principle of the application should be covered by the protection scope of the application. Inside.

Claims (10)

1.喷雾干燥机集成自动清洗系统,其特征在于:包括储液罐(2)和清洗管道(3),所述清洗管道(3)包括主管道(31)和若干支管道(32),所述储液罐(2)用于存储清洗液,所述主管道(31)与储液罐(2)连通,所述主管道(31)上设有主控制阀(311),所述主控制阀(311)用于控制主管道(31)启闭,若干所述支管道(32)均与主管道(31)连通,若干所述支管道(32)上均设有支控制阀(321),所述支控制阀(321)用于控制支管道(32)的启闭,所述支管道(32)远离主管道(31)的一端设有清洗喷头(7),若干所述清洗喷头(7)分别与待清洗的设备或待清洗管道连通。1. Spray dryer integrated automatic cleaning system is characterized in that: it comprises liquid storage tank (2) and cleaning pipeline (3), and described cleaning pipeline (3) comprises main pipeline (31) and several branch pipelines (32), so The liquid storage tank (2) is used to store the cleaning liquid, the main pipeline (31) communicates with the liquid storage tank (2), the main control valve (311) is provided on the main pipeline (31), and the main control valve (311) The valve (311) is used to control the opening and closing of the main pipeline (31), and several of the branch pipelines (32) are connected with the main pipeline (31), and several of the branch pipelines (32) are provided with branch control valves (321). , the branch control valve (321) is used to control the opening and closing of the branch pipeline (32), and the end of the branch pipeline (32) away from the main pipeline (31) is provided with a cleaning nozzle (7), and several cleaning nozzles ( 7) Connect with the equipment to be cleaned or the pipeline to be cleaned respectively. 2.根据权利要求1所述的喷雾干燥机集成自动清洗系统,其特征在于:所述清洗喷头(7)包括万向喷头(71),所述万向喷头(71)设于干燥塔(1)上部且与干燥塔(1)内部连通。2. The spray dryer integrated automatic cleaning system according to claim 1, characterized in that: the cleaning nozzle (7) includes a universal nozzle (71), and the universal nozzle (71) is arranged in the drying tower (1 ) and communicate with the inside of the drying tower (1). 3.根据权利要求1所述的喷雾干燥机集成自动清洗系统,其特征在于:还包括回液管道(33),所述回液管道(33)的一端与待清洗设备连通,所述回液管道(33)的另一端与储液罐(2)连通,所述回液管道(33)上设有过滤装置(4),所述过滤装置(4)用于过滤回流清洗液中的杂质。3. The spray dryer integrated automatic cleaning system according to claim 1, characterized in that: it also includes a liquid return pipe (33), one end of the liquid return pipe (33) communicates with the equipment to be cleaned, and the liquid return pipe (33) is connected to the equipment to be cleaned. The other end of the pipeline (33) communicates with the liquid storage tank (2), and the liquid return pipeline (33) is provided with a filter device (4), which is used to filter impurities in the backflow cleaning liquid. 4.根据权利要求3所述的喷雾干燥机集成自动清洗系统,其特征在于:所述过滤装置(4)包括沉积组件(5),所述沉积组件(5)包括底板(51)和若干沉积挡条(52),若干沉积挡条(52)固定连接于底板(51)上,且若干沉积挡条(52)沿清洗液回流的流动方向排布。4. The spray dryer integrated automatic cleaning system according to claim 3, characterized in that: the filter device (4) includes a deposition assembly (5), and the deposition assembly (5) includes a bottom plate (51) and several deposition assemblies The blocking bars (52), several deposition blocking bars (52) are fixedly connected on the bottom plate (51), and the several deposition blocking bars (52) are arranged along the flow direction of the backflow of cleaning liquid. 5.根据权利要求4所述的喷雾干燥机集成自动清洗系统,其特征在于:所述沉积挡条(52)包括沉积部(521)和阻挡部(522),所述阻挡部(522)与沉积部(521)固定连接,所述沉积部(521)与底板(51)固定连接,所述阻挡部(522)的截面为半圆形。5. The spray dryer integrated automatic cleaning system according to claim 4, characterized in that: the deposition bar (52) includes a deposition part (521) and a blocking part (522), and the blocking part (522) is connected to The deposition part (521) is fixedly connected, the deposition part (521) is fixedly connected to the bottom plate (51), and the section of the blocking part (522) is semicircular. 6.根据权利要求4所述的喷雾干燥机集成自动清洗系统,其特征在于:所述沉积组件(5)还包括若干封堵件(53)和固定绳(511),所述封堵件(53)设于相邻两个沉积挡条(52)之间,相邻所述封堵件(53)之间固定连接有连接绳(531),所述固定绳(511)的一端与底板(51)连接,所述固定绳(511)的另一端与封堵件(53)连接。6. The spray dryer integrated automatic cleaning system according to claim 4, characterized in that: the deposition assembly (5) also includes several blocking parts (53) and fixed ropes (511), the blocking parts ( 53) It is arranged between two adjacent deposition bars (52), and a connecting rope (531) is fixedly connected between the adjacent blocking parts (53), and one end of the fixed rope (511) is connected to the bottom plate ( 51) connection, the other end of the fixed rope (511) is connected with the blocking member (53). 7.根据权利要求6所述的喷雾干燥机集成自动清洗系统,其特征在于:所述封堵件(53)的相对两侧均连接有吸附棉(532),所述吸附棉(532)用于过滤油性杂质。7. The spray dryer integrated automatic cleaning system according to claim 6, characterized in that: the opposite sides of the blocking member (53) are connected with absorbent cotton (532), and the absorbent cotton (532) is used For filtering oily impurities. 8.根据权利要求3所述的喷雾干燥机集成自动清洗系统,其特征在于:所述过滤装置(4)还包括旋流组件(6),所述旋流组件(6)包括转动轴(61)和若干旋流叶片(62),所述转动轴(61)转动设置,若干所述旋流叶片(62)绕转动轴(61)的轴线环向固定连接于转动轴(61)上,所述旋流叶片(62)远离转动轴(61)的一侧铰接有除尘网(63),所述除尘网(63)远离与旋流叶片(62)铰接的一侧设有重力杆(631),所述重力杆(631)的轴线与铰接轴(623)的轴线平行。8. The spray dryer integrated automatic cleaning system according to claim 3, characterized in that: the filter device (4) also includes a swirl assembly (6), and the swirl assembly (6) includes a rotating shaft (61 ) and some swirl blades (62), the rotating shaft (61) is rotated, and some swirl blades (62) are fixedly connected to the rotating shaft (61) around the axis of the rotating shaft (61), so The side of the swirl blade (62) away from the rotating shaft (61) is hinged with a dust removal net (63), and the side of the dust removal net (63) away from the hinge with the swirl blade (62) is provided with a gravity rod (631) , the axis of the gravity rod (631) is parallel to the axis of the hinge shaft (623). 9.根据权利要求8所述的喷雾干燥机集成自动清洗系统,其特征在于:所述旋流组件(6)还包括限位绳(65),所述限位绳(65)与相对的两个重力杆(631)同时连接。9. The spray dryer integrated automatic cleaning system according to claim 8, characterized in that: the cyclone assembly (6) further includes a limit rope (65), and the limit rope (65) is connected to the two opposite sides. Two gravity rods (631) are connected simultaneously. 10.根据权利要求8所述的喷雾干燥机集成自动清洗系统,其特征在于:所述旋流叶片(62)上设有折弯部(621),所述折弯部(621)形成有折弯槽(622),所述折弯槽(622)的槽口朝向旋流叶片(62)远离转动轴(61)的一侧。10. The spray dryer integrated automatic cleaning system according to claim 8, characterized in that: the swirl blade (62) is provided with a bending part (621), and the bending part (621) is formed with a fold A curved groove (622), the notch of the curved groove (622) faces the side of the swirl vane (62) away from the rotating shaft (61).
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