CN115582320A - Spray dryer integrated automatic cleaning system - Google Patents
Spray dryer integrated automatic cleaning system Download PDFInfo
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- CN115582320A CN115582320A CN202211191215.7A CN202211191215A CN115582320A CN 115582320 A CN115582320 A CN 115582320A CN 202211191215 A CN202211191215 A CN 202211191215A CN 115582320 A CN115582320 A CN 115582320A
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- 238000004140 cleaning Methods 0.000 title claims abstract description 155
- 239000007921 spray Substances 0.000 title claims abstract description 31
- 239000007788 liquid Substances 0.000 claims abstract description 110
- 238000001035 drying Methods 0.000 claims abstract description 34
- 238000003860 storage Methods 0.000 claims abstract description 27
- 230000000903 blocking effect Effects 0.000 claims description 56
- 230000008021 deposition Effects 0.000 claims description 49
- 239000012535 impurity Substances 0.000 claims description 48
- 239000000428 dust Substances 0.000 claims description 38
- 230000005484 gravity Effects 0.000 claims description 29
- 229920000742 Cotton Polymers 0.000 claims description 14
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- 238000001914 filtration Methods 0.000 claims description 6
- 230000000712 assembly Effects 0.000 claims 1
- 238000000429 assembly Methods 0.000 claims 1
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- 230000003749 cleanliness Effects 0.000 description 7
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- 238000011084 recovery Methods 0.000 description 2
- FECNOIODIVNEKI-UHFFFAOYSA-N 2-[(2-aminobenzoyl)amino]benzoic acid Chemical class NC1=CC=CC=C1C(=O)NC1=CC=CC=C1C(O)=O FECNOIODIVNEKI-UHFFFAOYSA-N 0.000 description 1
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- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
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- 238000009434 installation Methods 0.000 description 1
- 239000011344 liquid material Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000008267 milk Substances 0.000 description 1
- 235000013336 milk Nutrition 0.000 description 1
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- 239000008213 purified water Substances 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/02—Cleaning by the force of jets or sprays
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B04—CENTRIFUGAL APPARATUS OR MACHINES FOR CARRYING-OUT PHYSICAL OR CHEMICAL PROCESSES
- B04C—APPARATUS USING FREE VORTEX FLOW, e.g. CYCLONES
- B04C5/00—Apparatus in which the axial direction of the vortex is reversed
- B04C5/22—Apparatus in which the axial direction of the vortex is reversed with cleaning means
- B04C5/23—Apparatus in which the axial direction of the vortex is reversed with cleaning means using liquids
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/10—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
- B08B3/14—Removing waste, e.g. labels, from cleaning liquid
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/02—Cleaning pipes or tubes or systems of pipes or tubes
- B08B9/027—Cleaning the internal surfaces; Removal of blockages
- B08B9/032—Cleaning the internal surfaces; Removal of blockages by the mechanical action of a moving fluid, e.g. by flushing
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Cyclones (AREA)
- Cleaning By Liquid Or Steam (AREA)
Abstract
Description
技术领域technical field
本申请涉及干燥设备技术领域,尤其是涉及喷雾干燥机集成自动清洗系统。The present application relates to the technical field of drying equipment, in particular to an integrated automatic cleaning system of a spray dryer.
背景技术Background technique
喷雾干燥机为连续式常压干燥器的其中一种。用设备将液料喷成雾状,使其与热空气接触而被干燥。用于干燥有些热敏性的液体、悬浮液和粘滞液体,如牛奶、蛋、单宁和药物等,也可用于干燥燃料、染料中间体、肥皂粉和无机盐等。喷雾干燥机包括干燥塔、旋风分离器和收料仓,旋风分离器与干燥塔之间连接有输送管,将待干燥的物料送入干燥塔内干燥,完成后,通过输送管将干燥完成后的物料输送至旋风分离器内。旋风分离器运行,使得干燥后的物料进入收料仓内,完成干燥回收。但由于物料经常粘附于干燥塔内壁或管道内壁上,喷雾干燥机运行后需要经常对其内部进行清洗。The spray dryer is one of the continuous atmospheric pressure dryers. The liquid material is sprayed into mist with equipment, and it is dried by contacting with hot air. It is used for drying some heat-sensitive liquids, suspensions and viscous liquids, such as milk, eggs, tannins and medicines, etc. It can also be used for drying fuels, dye intermediates, soap powders and inorganic salts. The spray dryer includes a drying tower, a cyclone separator and a receiving bin. There is a conveying pipe connected between the cyclone separator and the drying tower, and the material to be dried is sent into the drying tower for drying. The material is transported to the cyclone separator. The cyclone separator runs, so that the dried material enters the receiving bin to complete the drying recovery. However, since the material often adheres to the inner wall of the drying tower or the inner wall of the pipeline, the inside of the spray dryer needs to be cleaned frequently after operation.
相关技术中,清洗设备包括清洗水箱和高压水枪,清洗工人手持高压水枪对喷雾干燥机内各个部位以及管道部分进行清洗。In the related art, the cleaning equipment includes a cleaning water tank and a high-pressure water gun, and a cleaning worker holds a high-pressure water gun to clean various parts and pipeline parts in the spray dryer.
针对上述中的相关技术,发明人认为存在有如下缺陷:采用人工清洗,需要针对各个设备以及相连通的管道逐个进行清洗,整个操作过程较为麻烦,清洗效率较低。With regard to the related technologies mentioned above, the inventor believes that there are the following defects: using manual cleaning, each device and connected pipelines need to be cleaned one by one, the whole operation process is cumbersome, and the cleaning efficiency is low.
发明内容Contents of the invention
为了改善上述问题,本申请提供喷雾干燥机集成自动清洗系统。In order to improve the above problems, the present application provides an integrated automatic cleaning system for spray dryers.
本申请提供的喷雾干燥机集成自动清洗系统采用如下的技术方案:The spray dryer integrated automatic cleaning system provided by this application adopts the following technical scheme:
喷雾干燥机集成自动清洗系统,包括储液罐和清洗管道,所述清洗管道包括主管道和若干支管道,所述储液罐用于存储清洗液,所述主管道与储液罐连通,所述主管道上设有主控制阀,所述主控制阀用于控制主管道启闭,若干所述支管道均与主管道连通,若干所述支管道上均设有支控制阀,所述支控制阀用于控制支管道的启闭,所述支管道远离主管道的一端设有清洗喷头,若干所述清洗喷头分别与待清洗的设备或待清洗管道连通。The spray dryer integrates an automatic cleaning system, including a liquid storage tank and a cleaning pipeline. The cleaning pipeline includes a main pipeline and several branch pipelines. The liquid storage tank is used to store cleaning liquid, and the main pipeline communicates with the liquid storage tank. The main pipeline is provided with a main control valve, and the main control valve is used to control the opening and closing of the main pipeline. Several of the branch pipelines are connected with the main pipeline, and some of the branch pipelines are equipped with branch control valves. The valve is used to control the opening and closing of the branch pipeline. The side of the branch pipeline away from the main pipeline is provided with cleaning nozzles, and several cleaning nozzles are respectively connected with the equipment to be cleaned or the pipeline to be cleaned.
通过采用上述技术方案,当对喷雾干燥机进行清洗时,打开控制系统,使得存储于储液罐内的清洗液沿主管道流出,而后同步进入到各个支管道内,通过清洗喷头将清洗液喷出,多个清洗喷头可对干燥塔、旋风分离器以及输送管等设备或管道同步进行内壁的清洗;若需要对若干设备或管道进行独立清洗时,将主控制阀以及对应支管道的支控制阀开启,连通储液罐与待清洗设备之间的通路即可清洗,不仅提高了清洗效果还提高了清洗效率。By adopting the above technical scheme, when cleaning the spray dryer, open the control system, so that the cleaning liquid stored in the liquid storage tank flows out along the main pipeline, and then enters into each branch pipeline synchronously, and sprays the cleaning liquid through the cleaning nozzle. Multiple cleaning nozzles can clean the inner walls of equipment or pipelines such as drying towers, cyclone separators, and conveying pipes simultaneously; When the valve is opened, the passage between the liquid storage tank and the equipment to be cleaned can be connected to clean, which not only improves the cleaning effect but also improves the cleaning efficiency.
优选的,所述清洗喷头包括万向头,所述万向头设于干燥塔上部且与干燥塔内部连通。Preferably, the cleaning spray head includes a universal head, and the universal head is arranged on the upper part of the drying tower and communicated with the inside of the drying tower.
通过采用上述技术方案,干燥塔内部空腔较大且高度较高,在其上设置万向喷头,对干燥塔内壁进行清洗时,实现全方位无死角的清洗,提高了干燥塔内的洁净程度。By adopting the above technical scheme, the inner cavity of the drying tower is larger and the height is higher, and a universal nozzle is installed on it, and when cleaning the inner wall of the drying tower, all-round cleaning without dead ends is realized, which improves the cleanliness of the drying tower .
优选的,还包括回液管道,所述回液管道的一端与待清洗设备连通,所述回液管道的另一端与储液罐连通,所述回液管道上设有过滤装置,所述过滤装置用于过滤回流清洗液中的杂质。Preferably, it also includes a liquid return pipeline, one end of the liquid return pipeline communicates with the equipment to be cleaned, the other end of the liquid return pipeline communicates with the liquid storage tank, and a filter device is provided on the liquid return pipeline, and the filter The device is used to filter the impurities in the return cleaning liquid.
通过采用上述技术方案,清洗液对设备或管道完成清洗后,进入到回液管道,带有杂质的清洗液进入回液管道后,经过过滤装置,过滤装置对清洗液内携带的各类杂质进行过滤、分离,提高清洗液的纯净度,经过过滤后的清洗液回流到相对应的储液罐内,清洗液的循环利用,大大节约了清洗成本。By adopting the above technical scheme, after the cleaning liquid cleans the equipment or pipeline, it enters the liquid return pipe, and after the cleaning liquid with impurities enters the liquid return pipe, it passes through the filter device, which removes all kinds of impurities carried in the cleaning liquid. Filtration and separation improve the purity of the cleaning liquid, and the filtered cleaning liquid flows back into the corresponding liquid storage tank. The recycling of the cleaning liquid greatly saves the cleaning cost.
优选的,所述过滤装置包括沉积组件,所述沉积组件包括底板和若干沉积挡条,若干沉积挡条固定连接于底板上,且若干沉积挡条沿清洗液回流的流动方向排布。Preferably, the filter device includes a deposition assembly, the deposition assembly includes a bottom plate and several deposition bars, the several deposition bars are fixedly connected to the bottom plate, and the several deposition bars are arranged along the flow direction of the cleaning liquid backflow.
通过采用上述技术方案,当清洗液流经过滤装置时,清洗液内携带的大颗粒状杂质在自身重力作用下缓慢向底板一侧下落,沉积挡条对大颗粒状杂质的移动路径进行阻挡限位,使得此类杂质沉积于底板上,使得流出过滤装置的清洗液内的大颗粒状杂质含量大大减少,提高回收清洗液的洁净度。By adopting the above technical scheme, when the cleaning liquid flows through the filter device, the large granular impurities carried in the cleaning liquid will slowly fall to the side of the bottom plate under the action of its own gravity, and the sedimentation bar will block the movement path of the large granular impurities. position, so that such impurities are deposited on the bottom plate, the content of large granular impurities in the cleaning liquid flowing out of the filter device is greatly reduced, and the cleanliness of the recovered cleaning liquid is improved.
优选的,所述沉积挡条包括沉积部和阻挡部,所述阻挡部与沉积部固定连接,所述沉积部与底板固定连接,所述阻挡部的截面为半圆形。Preferably, the deposition bar includes a deposition part and a blocking part, the blocking part is fixedly connected to the deposition part, the deposition part is fixed to the bottom plate, and the cross section of the blocking part is semicircular.
通过采用上述技术方案,相邻的两个沉积部与底板之间形成有供大颗粒状杂质堆积的空间,当大颗粒状杂质向下坠落时,杂质与阻挡部的上顶面抵接,大颗粒状杂质顺势继续向下进入杂质堆积的空间内,提高大颗粒状杂质的沉积效率;阻挡部的半圆形使得相邻两个阻挡部之间的空隙较小,进而对沉积于底板上的大颗粒状杂质进一步限位,减小大颗粒状杂质随清洗液继续回流的可能性。By adopting the above technical scheme, a space for accumulation of large granular impurities is formed between the two adjacent deposition parts and the bottom plate. When the large granular impurities fall downward, the impurities abut against the upper top surface of the blocking part, and the large particles The granular impurities continue to enter the space where the impurities accumulate, improving the deposition efficiency of large granular impurities; the semicircular shape of the blocking part makes the gap between two adjacent blocking parts small, which in turn prevents the deposition on the bottom plate. Large granular impurities are further limited to reduce the possibility of continuous backflow of large granular impurities with the cleaning solution.
优选的,所述沉积组件还包括若干封堵件和固定绳,所述封堵件设于相邻两个沉积挡条之间,相邻所述封堵件之间固定连接有连接绳,所述固定绳的一端与底板连接,所述固定绳的另一端与封堵件连接。Preferably, the deposition assembly further includes several blocking pieces and fixed ropes, the blocking pieces are arranged between two adjacent deposition bars, and connecting ropes are fixedly connected between adjacent blocking pieces, so One end of the fixed rope is connected to the bottom plate, and the other end of the fixed rope is connected to the blocking member.
通过采用上述技术方案,封堵件通过固定绳与底板连接,对封堵件的移动距离实现了限定,当过滤装置内没有清洗液流入但清洗液不断流出过滤装置时,封堵件在自身重力下向下移动,并对相邻的两个阻挡部之间形成的缝隙进行封堵,隔断大颗粒状杂质的移动路线,提高大颗粒状杂质的沉积稳定性;当清洗液开始进入过滤装置内时,在浮力的作用下,封堵件缓慢上升并将大颗粒状杂质进入沉积空间的通路打开,便于沉积挡条对清洗液中携带的杂质进行过滤分离。By adopting the above technical scheme, the blocking piece is connected to the bottom plate through the fixed rope, and the moving distance of the blocking piece is limited. When there is no cleaning liquid flowing into the filter device but the cleaning liquid continuously flows out of the filtering device, the blocking piece will Move up and down, and block the gap formed between two adjacent blocking parts, cut off the moving route of large granular impurities, and improve the deposition stability of large granular impurities; when the cleaning liquid starts to enter the filter device At this time, under the action of buoyancy, the plugging member rises slowly and opens the passage for large particles of impurities to enter the deposition space, which is convenient for the deposition bar to filter and separate the impurities carried in the cleaning solution.
优选的,所述封堵件的相对两侧均连接有吸附棉,所述吸附棉用于过滤油性杂质。Preferably, absorbent cotton is connected to opposite sides of the blocking member, and the absorbent cotton is used to filter oily impurities.
通过采用上述技术方案,若干燥塔内干燥的物料带有部分油性物质,对设备内壁清洗完成后,清洗液中携带或悬浮部分油性物质,当此类清洗液进入过滤装置后,吸附棉可对悬浮于清洗液中的油性物质进行吸附,减少清洗液中油性物质的残留,进一步提高清洗液回收后的洁净程度,便于清洗液的多次循环使用。By adopting the above technical scheme, if the dried material in the drying tower contains some oily substances, after cleaning the inner wall of the equipment, some oily substances are carried or suspended in the cleaning liquid. When such cleaning liquid enters the filter device, the absorbent cotton can The oily substances suspended in the cleaning solution are adsorbed to reduce the residue of oily substances in the cleaning solution, further improve the cleanliness of the cleaning solution after recovery, and facilitate the repeated use of the cleaning solution.
优选的,所述过滤装置还包括旋流组件,所述旋流组件包括转动轴和若干旋流叶片,若干所述旋流叶片绕转动轴的轴线环向固定连接于转动轴上,所述旋流叶片远离转动轴的一侧铰接有除尘网,所述除尘网远离与旋流叶片铰接的一侧设有重力杆,所述重力杆的轴线与铰接轴的轴线平行。Preferably, the filter device further includes a swirl assembly, the swirl assembly includes a rotating shaft and a number of swirl vanes, the plurality of swirl blades are fixedly connected to the rotating shaft around the axis of the rotating shaft, the swirl The side of the flow blade away from the rotating shaft is hinged with a dust removal net, and the side of the dust removal net away from the hinge with the swirl blade is provided with a gravity rod, and the axis of the gravity rod is parallel to the axis of the hinge shaft.
通过采用上述技术方案,当清洗液流入过滤装置中时,在重力作用下,清洗液流到旋流叶片上,驱动旋流叶片和转动轴同步转动,除尘网随旋流叶片同步转动,在重力杆的作用下,除尘网相对旋流叶片转动,在转动过程中,清洗液中携带的小颗粒状或粉尘类杂质进入除尘网与旋流叶片之间形成的空间内,减少回流后的清洗液中的携带的小颗粒状或粉尘类杂质。By adopting the above technical scheme, when the cleaning liquid flows into the filter device, under the action of gravity, the cleaning liquid flows to the swirl blades, driving the swirl blades and the rotating shaft to rotate synchronously, and the dust removal net rotates synchronously with the swirl blades. Under the action of the rod, the dust removal net rotates relative to the swirl blades. During the rotation, the small particles or dust impurities carried in the cleaning liquid enter the space formed between the dust removal net and the swirl blades, reducing the amount of cleaning liquid after backflow. The small granular or dust impurities carried in it.
优选的,所述旋流组件还包括限位绳,所述限位绳与相对的两个重力杆同时连接。Preferably, the swirl assembly further includes a limit rope, and the limit rope is simultaneously connected to two opposite gravity rods.
通过采用上述技术方案,当旋流叶片转动至位于转动轴下侧时,重力杆在重力作用下带动除尘网朝向远离旋流叶片的一侧转动,同时重力杆对限位绳施加拉力,驱动限位绳对相对的一侧的重力杆施加拉力,使得相对的一侧的除尘网靠近旋流叶片转动,减小旋流叶片与除尘网之间的出口缝隙,降低小颗粒状或粉尘类杂质继续混合于清洗液中的可能性,进一步提高回流清洗液的洁净程度。By adopting the above technical scheme, when the swirl blades rotate to the lower side of the rotating shaft, the gravity rod drives the dust removal net to rotate toward the side away from the swirl blades under the action of gravity, and at the same time, the gravity rod exerts a pulling force on the limit rope, and the drive limit The bit rope exerts a pulling force on the gravity rod on the opposite side, so that the dust removal net on the opposite side rotates close to the swirl blade, reducing the outlet gap between the swirl blade and the dust removal net, and reducing small particles or dust impurities. The possibility of mixing in the cleaning solution further improves the cleanliness of the backflow cleaning solution.
优选的,所述旋流叶片上设有折弯部,所述折弯部形成有折弯槽,所述折弯槽的槽口朝向旋流叶片远离转动轴的一侧。Preferably, the swirl blade is provided with a bent portion, the bent portion is formed with a bending groove, and the notch of the bending groove faces the side of the swirl blade away from the rotating shaft.
通过采用上述技术方案,当小颗粒状或粉尘类杂质进入除尘网与旋流叶片之间时,弯折部的设置使得其进入过程更加流畅;同时,当旋流叶片带动除尘网转动并位于转动轴上侧时,折弯槽可对小颗粒状或粉尘类杂质移离除尘网与旋流叶片之间的空间进行阻挡。By adopting the above technical scheme, when small particles or dust impurities enter between the dust removal net and the swirl blade, the setting of the bending part makes the entry process smoother; at the same time, when the swirl blade drives the dust removal net to rotate and is located When the shaft is on the upper side, the bending groove can prevent small particles or dust impurities from moving away from the space between the dust filter and the swirl vane.
综上所述,本申请包括以下至少一种有益技术效果:In summary, the present application includes at least one of the following beneficial technical effects:
1.通过清洗管道、清洗喷头和支控制阀的设置,当需要对喷雾干燥机进行清洗时,打开控制系统,使得存储于储液罐内的清洗液沿主管道流出,而后同步进入到各个支管道内,通过清洗喷头将清洗液喷出,多个清洗喷头可对干燥塔、旋风分离器以及输送管等设备或管道同步进行内壁的清洗;若需要对若干设备或管道进行独立清洗时,将主控制阀以及对应支管道的支控制阀开启,连通储液罐与待清洗设备之间的通路即可清洗,不仅提高了清洗效果还提高了清洗效率;1. Through the setting of the cleaning pipeline, cleaning nozzle and branch control valve, when the spray dryer needs to be cleaned, the control system is turned on, so that the cleaning liquid stored in the liquid storage tank flows out along the main pipeline, and then enters each branch synchronously. In the pipeline, the cleaning liquid is sprayed out through the cleaning nozzles. Multiple cleaning nozzles can simultaneously clean the inner walls of equipment or pipelines such as drying towers, cyclone separators, and conveying pipes; if several equipment or pipelines need to be cleaned independently, the The main control valve and the branch control valve corresponding to the branch pipeline are opened, and the passage between the liquid storage tank and the equipment to be cleaned can be connected to clean, which not only improves the cleaning effect but also improves the cleaning efficiency;
2.通过沉积组件和旋流组件的设置,当清洗液流经过滤装置时,清洗液内携带的大颗粒状杂质在自身重力作用下缓慢向底板一侧下落,沉积挡条对大颗粒状杂质的移动路径进行阻挡限位,使得此类杂质沉积于底板上;清洗液流到旋流叶片上,驱动旋流叶片和转动轴同步转动,除尘网随旋流叶片同步转动,在重力杆的作用下,除尘网相对旋流叶片转动,在转动过程中,清洗液中携带的小颗粒状或粉尘类杂质进入除尘网与旋流叶片之间形成的空间内,减少回流后的清洗液中的携带的杂质大大减少,提高回收的清洗液的洁净度。2. Through the setting of the sedimentation component and the cyclone component, when the cleaning liquid flows through the filter device, the large granular impurities carried in the cleaning liquid will slowly fall to the side of the bottom plate under the action of its own gravity, and the sedimentation bar will prevent the large granular impurities The moving path is blocked and limited, so that such impurities are deposited on the bottom plate; the cleaning liquid flows to the swirl blades, driving the swirl blades and the rotating shaft to rotate synchronously, and the dust removal net rotates synchronously with the swirl blades. Next, the dust removal net rotates relative to the swirl blades. During the rotation, the small particles or dust impurities carried in the cleaning liquid enter the space formed between the dust removal net and the swirl blades, reducing the carryover in the cleaning liquid after backflow. The impurities are greatly reduced, and the cleanliness of the recovered cleaning solution is improved.
附图说明Description of drawings
图1是本申请实施例中用于体现喷雾干燥机集成自动清洗系统的整体结构示意图。Fig. 1 is a schematic diagram of the overall structure used to embody the integrated automatic cleaning system of the spray dryer in the embodiment of the present application.
图2是本申请实施例中用于体现沉积组件的结构示意图。FIG. 2 is a schematic structural diagram for embodying a deposition component in an embodiment of the present application.
图3是本申请实施例中用于体现封堵件上浮状态的结构示意图。Fig. 3 is a schematic structural diagram used to reflect the floating state of the blocking member in the embodiment of the present application.
图4是图3中A部的局部放大图。Fig. 4 is a partial enlarged view of part A in Fig. 3 .
图5是本实施例中旋流组件的剖视图。Fig. 5 is a cross-sectional view of the swirl assembly in this embodiment.
附图标记说明:1、干燥塔;12、旋风分离器;13、输送管;2、储液罐;21、进液管;22、出液管;23、排放控制阀;3、清洗管道;31、主管道;311、主控制阀;312、板式换热器;32、支管道;321、支控制阀;33、回液管道;331、回液泵;4、过滤装置;41、过滤箱;411、U形槽;412、滚珠;5、沉积组件;51、底板;511、固定绳;5111、漂浮球;52、沉积挡条;521、沉积部;522、阻挡部;53、封堵件;531、连接绳;532、吸附棉;6、旋流组件;61、转动轴;62、旋流叶片;621、折弯部;622、折弯槽;623、铰接轴;63、除尘网;631、重力杆;6311、限位卡孔;641、第一转动连杆;642、第二转动连杆;65、限位绳;651、限位卡块;7、清洗喷头;71、万向喷头。Explanation of reference signs: 1. drying tower; 12. cyclone separator; 13. delivery pipe; 2. liquid storage tank; 21. liquid inlet pipe; 22. liquid outlet pipe; 23. discharge control valve; 3. cleaning pipe; 31. Main pipeline; 311. Main control valve; 312. Plate heat exchanger; 32. Branch pipeline; 321. Branch control valve; 33. Liquid return pipeline; 331. Liquid return pump; 4. Filter device; 41. Filter box ; 411, U-shaped groove; 412, ball; 5, deposition assembly; 51, bottom plate; 511, fixed rope; 5111, floating ball; 531, connecting rope; 532, absorbent cotton; 6, swirl component; 61, rotating shaft; 62, swirl blade; 621, bending part; 622, bending groove; 623, hinged shaft; 63, dust removal net ; 631, gravity rod; 6311, limit card hole; 641, the first rotating connecting rod; 642, the second rotating connecting rod; 65, limiting rope; 651, limiting block; 7, cleaning nozzle; toward the nozzle.
具体实施方式detailed description
以下结合附图1-5对本申请作进一步详细说明。The present application will be described in further detail below in conjunction with accompanying drawings 1-5.
本申请实施例公开喷雾干燥机集成自动清洗系统,如图1所示,包括干燥塔1和旋风分离器12,干燥塔1和旋风分离器12之间连接有输送管13,干燥塔1的内腔用于干燥物料,干燥完成后的物料通过输送管13进入旋风分离器12内,旋风分离器12利用离心力和物料自身重力完成收料,还包括清洗系统,清洗系统用于对干燥塔1、输送管13以及旋风分离器12等各个待清洗设备进行同步或单个清洗,实现设备清洗的集成自动化,提高清洗效率。The embodiment of the present application discloses an integrated automatic cleaning system for a spray dryer, as shown in Figure 1, including a drying tower 1 and a
如图1所示,清洗系统包括主控制系统(图中未示出)、储液罐2和清洗管道3,本实施例中储液罐2的数量为三。清洗管道3包括主管道31和若干支管道32,每个储液罐2上均连接有进液管21和出液管22,进液管21用于向储液罐2内注入相对应的清洗液,出液管22与主管道31连接且连通。若干支管道32均与主管道31连接并连通,若干支管道32远离主管道31的一端均固定连接有清洗喷头7,清洗喷头7与相对应位置的待清洗设备或待清洗管道连通。进液管21和出液管22上均连接有排放控制阀23。主管道31上连接有主控制阀311,若干支管道32上均连接有支控制阀321,排放控制阀23、主控制阀311和若干支控制阀321均与主控制系统电性连接。主控制系统根据设定好的程序可选择性的控制任意一个控制阀的启闭。主管道31上还设有板式换热器312,便于加热的清洗液进入清洗管道3后的热量交换。As shown in FIG. 1 , the cleaning system includes a main control system (not shown in the figure),
储液罐2内盛放的清洗液分别可选择为纯化水、热水和碱性清洗液。当干燥设备完成干燥工作后,主控制系统启动清洗系统,将排放控制阀23、主控制阀311和支控制阀321打开,使得盛放于储液罐2内的清洗液进入主管道31,而后同步进入到若干支管道32中。在压力作用下,清洗喷头7与待清洗设备之间的通路打开,清洗喷头7将清洗液喷注于待清洗的设备内壁上,对粘附于其上的一些物料进行清理。若仅需清洗其中一个设备或其中一段管道,则可通过主控制系统将相对应的支管道32上的支控制阀321开启,其余支控制阀321关闭,使得清洗液流经主管道31后,直接进入对应的支管道32内并对相对应的设备或管道进行单独的清洗,提高清洗效果的同时节约清洗液成本。The cleaning solution contained in the
如图1所示,清洗喷头7还包括万向喷头71,万向喷头71设于干燥塔1的顶部,干燥塔1内部空腔较大且高度较高,万向喷头71启动后,可进行各个角度转向,实现边转向边对内壁进行清洗,减少干燥塔1内的清洗死角,进一步提高清洗的自动化程度。As shown in Figure 1, the cleaning
如图1所示,清洗系统还包括回液管道33,回液管道33上设有回液泵331和过滤装置4,当清洗液在设备内完成清洗后,在回液泵331的作用下,清洗液沿回液管道33流动并汇集,经过过滤装置4后回流至相对应的储液罐2内,进行回收,便于循环使用。As shown in Figure 1, the cleaning system also includes a
如图2所示,过滤装置4包括过滤箱41和沉积组件5,沉积组件5包括底板51和若干沉积挡条52,底板51的一侧板面与过滤箱41的箱底抵接,若干沉积挡条52固定连接于底板51上背离过滤箱41箱底的一侧板面上,且若干沉积挡条52沿清洗液回流的流动方向阵列排布,相邻两个沉积挡条52之间形成有沉积空间。沉积挡条52包括沉积部521和阻挡部522,阻挡部522与沉积部521一体成型,沉积部521的横截面为类似三角形,阻挡部522的横截面为半圆形。沉积部521和阻挡部522的截面形状的设置,使得相邻两个沉积部521之间的形成的空间较大,更便于收集容纳大颗粒状杂质;而阻挡部522的截面使相邻的两个阻挡部522之间的缝隙较小,且阻挡部522的顶面为圆弧,使得大颗粒状的杂质更加顺利的进入沉积空间。As shown in Figure 2,
如图2所示,沉积组件5还包括封堵件53、固定绳511和连接绳531,封堵件53位于相邻两个沉积挡条52之间且位于其上方,封堵件53用于封堵沉积空间。相邻的两个封堵件53之间通过连接绳531进行连接。固定绳511的一端与底板51可拆卸连接,固定绳511另一端穿过靠近过滤箱41箱壁一侧的封堵件53并与封堵件53固定连接,且固定绳511远离底板51的一端固定连接有漂浮球5111,漂浮球5111与封堵件53抵接。封堵件53的相对两侧均粘接有吸附棉532,位于封堵件53下侧的吸附棉532的截面呈类似三角形形状,且与相邻的两个阻挡部522抵接。吸附棉532主要用于吸附过滤回流的清洗液中携带的油性杂质。安装时,将固定绳511穿过封堵件53并与底板51进行连接,可以用胶水进行粘接或者将固定绳511打结,实现封堵件53与底板51之间的连接,而后将底板51放置于过滤箱41内。当吸附棉532上吸附了较多的杂质时,吸附棉532的自重逐渐增大,进而使得封堵件53的自重逐渐增大,此时封堵件53仍可以借助漂浮球5111的浮力向上浮起,提高相邻阻挡部522之间的缝隙连通的时间,进一步便于大颗粒状的杂质进入沉积空间。As shown in Figure 2, the
如图1、2和3所示,完成清洗工作后的清洗液内携带各类杂质以及一些悬浮的油性杂质,当回流的清洗液在回液泵331的作用下,进入到过滤箱41内时,封堵件53、吸附棉532和连接绳531在浮力的作用下有向上漂浮移动的趋势,并将沉积空间的通路打开,清洗液内携带的部分大颗粒状的杂质在自身重力作用下向下移动并进入到沉积空间内实现收集沉积。同时,清洗液中携带的一些悬浮油性杂质被吸附棉532过滤。提高了回流的清洗液的洁净程度。As shown in Figures 1, 2 and 3, the cleaning liquid after the cleaning work carries all kinds of impurities and some suspended oily impurities. , the blocking
如图3和4所示,过滤装置4还包括旋流组件6,旋流组件6包括除尘网63、转动轴61和若干旋流叶片62。转动轴61与过滤箱41的侧壁转动连接,过滤箱41沿清洗液回流方向的相对侧壁上开设有U形槽411,U形槽411的槽底嵌设有若干滚珠412,转动轴61的侧壁与滚珠412抵接并相对过滤箱41转动,滚珠412的设置提高了转动轴61转动的流畅性。若干旋流叶片62环绕转动轴61的轴向阵列排布,本实施例中旋流叶片62的数量为六。旋流叶片62上远离转动轴61的一侧连接有铰接轴623,铰接轴623的相对两端均设有封堵块,其中一端的封堵块与铰接轴623固定连接,铰接轴623同时穿设于旋流叶片62与除尘网63内,另一端的封堵块与铰接轴623的端部卡紧配合,实现除尘网63与旋流叶片62的铰接。清理或更换除尘网63时,将与铰接轴623的端部卡紧配合的封堵块拆下,而后将除尘网63从铰接轴623上移走,使得除尘网63与旋流叶片62分离。As shown in FIGS. 3 and 4 , the
如图3和4所示,除尘网63远离与旋流叶片62铰接的一侧固定连接有重力杆631,重力杆631的轴线与铰接轴623的轴线平行。旋流叶片62的侧边可拆卸连接有第一转动连杆641,第一转动连杆641远离旋流叶片62的一端铰接有第二转动连杆642,第二转动连杆642远离第一转动连杆641的一端与重力杆631的端部可拆卸连接。第一转动连杆641和第二转动连杆642的可拆卸连接,使除尘网63清理或更换时,便于拆卸;第一转动连杆641和第二转动连杆642的设置既可以实现除尘网63和重力杆631相对旋流叶片62的转动,又对二者的转动角度进行限位。As shown in FIGS. 3 and 4 , a
如图5所示,旋流组件6还包括限位绳65,限位绳65的相对两端均固定连接有限位卡块651,旋流叶片62上开设有供限位绳65穿过的孔,重力杆631上均开设有供限位卡块651插入的限位卡孔6311。限位卡块651与其中一个重力杆631上的限位卡孔6311箱卡紧后,限位绳65穿过旋流叶片62,另一端的限位卡块651插入与已经实现连接的重力杆631相对的一根重力杆631上。相对的一组除尘网63以及重力杆631与同一根限位绳65相连接。As shown in Figure 5, the
如图3、4和5所示,当清洗液进入到过滤箱41内时,清洗液与旋流叶片62相抵接,在清洗液的压力作用下,旋流叶片62与转动轴61开始转动,当其中一个重力杆631转动至转动轴61的下方时,在重力杆631的重力作用下,除尘网63与旋流叶片62之间形成有夹角空间,此时夹角空间最大;与此同时,重力杆631对限位绳65施加拉力,限位绳65对其自身的另一端连接的重力杆631施加拉力,使得另一端的除尘网63几乎与旋流叶片62的表面贴合,进而减小位于夹角空间内的小颗粒状或粉尘类杂质从除尘网63中脱离的可能。为了更进一步阻挡位于夹角空间内的小颗粒状或粉尘类杂质的移动,旋流叶片62上一体成型有折弯部621,折弯部621形成有折弯槽622,折弯槽622的槽口朝向旋流叶片62远离转动轴61的一侧,当旋流叶片62转动至转动轴61上方时,折弯槽622的槽底对小颗粒状或粉尘类杂质进行进一步的限位,进而进一步提高回流的清洗液的洁净程度。As shown in Figures 3, 4 and 5, when the cleaning liquid enters the
本申请实施例喷雾干燥机集成自动清洗系统的实施原理为:The implementation principle of the integrated automatic cleaning system of the spray dryer in the embodiment of the present application is as follows:
干燥完成后,需要对参与了干燥工作的设备以及管道进行清洗时,通过主控制系统将相关的控制阀调节到开启状态,储液罐2内的清洗液沿主管道31同步进入到各个支管道32内,各个支管道32上的清洗喷头7同步对各自相对应且连通的设备或管道内壁进行冲洗。如需要对其中某个设备单独清洗,即可通过主控制系统将对应连通的支管道32的支控制阀321开启,其余支管道32的支控制阀321关闭,提高清洗效率的同时还节约清洗液成本,进而提高了整个喷雾干燥系统的生产效率和干燥加工质量。After the drying is completed, when it is necessary to clean the equipment and pipelines involved in the drying work, the relevant control valves are adjusted to the open state through the main control system, and the cleaning liquid in the
若被干燥的物料带有油性物质,使得其粘附于设备或管道的内壁上,则开始清洗时,可先选用碱性清洗液对设备进行第一步清洗,便于粘附于设备内壁的油性物质与设备的内壁分离,提高清洗效果;而后再选用热水对设备内壁进行二次冲洗,进一步提高对设备清洗的彻底性。If the material to be dried contains oily substances, which make it adhere to the inner wall of the equipment or pipeline, when starting to clean, you can first use alkaline cleaning liquid to clean the equipment in the first step, so as to facilitate the oily substance adhering to the inner wall of the equipment. The material is separated from the inner wall of the equipment to improve the cleaning effect; and then the inner wall of the equipment is washed with hot water for a second time to further improve the thoroughness of equipment cleaning.
从储液罐2流出的清洗液,清洗完成后回流进入回液管道33内后均经过过滤装置4,沉积组件5内的沉积挡条52与封堵件53配合,对清洗液中的携带的部分大颗粒状的杂质进行过滤分离;连接于封堵件53上的吸附棉532对清洗液内悬浮的油性杂质进行吸附过滤;旋流叶片62与除尘网63的配合,对清洗液内裹挟的部分小颗粒状或粉尘类杂质进行过滤拦截。通过过滤装置4的过滤,使得回流的清洗液尽可能携带杂质,便于循环使用。The cleaning solution flowing out from the
以上均为本申请的较佳实施例,并非依此限制本申请的保护范围,故:凡依本申请的结构、形状、原理所做的等效变化,均应涵盖于本申请的保护范围之内。All of the above are preferred embodiments of the application, and are not intended to limit the protection scope of the application. Therefore, all equivalent changes made according to the structure, shape, and principle of the application should be covered by the protection scope of the application. Inside.
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