CN115582269A - Air separator for light matter in construction waste or demolition waste - Google Patents
Air separator for light matter in construction waste or demolition waste Download PDFInfo
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- CN115582269A CN115582269A CN202211191590.1A CN202211191590A CN115582269A CN 115582269 A CN115582269 A CN 115582269A CN 202211191590 A CN202211191590 A CN 202211191590A CN 115582269 A CN115582269 A CN 115582269A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B7/00—Selective separation of solid materials carried by, or dispersed in, gas currents
- B07B7/01—Selective separation of solid materials carried by, or dispersed in, gas currents using gravity
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
- B01D46/10—Particle separators, e.g. dust precipitators, using filter plates, sheets or pads having plane surfaces
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
- B01D46/66—Regeneration of the filtering material or filter elements inside the filter
- B01D46/68—Regeneration of the filtering material or filter elements inside the filter by means acting on the cake side involving movement with regard to the filter elements
- B01D46/681—Regeneration of the filtering material or filter elements inside the filter by means acting on the cake side involving movement with regard to the filter elements by scrapers, brushes or the like
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
- B01D46/66—Regeneration of the filtering material or filter elements inside the filter
- B01D46/70—Regeneration of the filtering material or filter elements inside the filter by acting counter-currently on the filtering surface, e.g. by flushing on the non-cake side of the filter
- B01D46/72—Regeneration of the filtering material or filter elements inside the filter by acting counter-currently on the filtering surface, e.g. by flushing on the non-cake side of the filter with backwash arms, shoes or nozzles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B11/00—Arrangement of accessories in apparatus for separating solids from solids using gas currents
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B11/00—Arrangement of accessories in apparatus for separating solids from solids using gas currents
- B07B11/04—Control arrangements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B11/00—Arrangement of accessories in apparatus for separating solids from solids using gas currents
- B07B11/06—Feeding or discharging arrangements
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/58—Construction or demolition [C&D] waste
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Filtering Of Dispersed Particles In Gases (AREA)
Abstract
本发明涉及一种建筑垃圾或拆卸垃圾中轻物质风选机,包括机壳,所述机壳的顶部侧边具有进料口、侧壁上具有出风口、以及底部具有出料口,所述机壳的出风口处设有过滤机构,机壳的底部且位于出料口处设有输送关风机构,其创新点在于:所述过滤机构包括法兰套壳、减速电机和盘式滤网,所述法兰套壳设在出风口处,同时法兰套壳与机壳的外壁可拆卸连接,所述盘式滤网设在机壳的出风口处,所述减速电机设在法兰套壳的外壁上,且减速电机的动力输出轴与盘式滤网传动连接,所述法兰套壳内的上部具有出风腔室,且出风腔室与法兰套壳上设有的吸风口相连通。本发明简化了产品的结构,不仅可避免长条形轻物质的缠绕,而且降低运行故障率和制造成本。
The invention relates to a wind separator for light materials in construction waste or demolition waste, which comprises a casing, the top side of the casing has a feed port, the side wall has an air outlet, and the bottom has a discharge port. The air outlet of the casing is equipped with a filter mechanism, and the bottom of the casing is located at the material outlet with a conveying air closing mechanism. The innovation is that the filter mechanism includes a flange casing, a geared motor and a disc filter. , the flange casing is arranged at the air outlet, and the flange casing is detachably connected to the outer wall of the casing, the disc filter is arranged at the air outlet of the casing, and the geared motor is arranged at the flange On the outer wall of the casing, and the power output shaft of the deceleration motor is connected to the disc filter. The upper part of the flange casing has an air outlet chamber, and the air outlet chamber is connected to the flange casing. The suction port is connected. The invention simplifies the structure of the product, not only avoids the entanglement of the long strip light material, but also reduces the operating failure rate and manufacturing cost.
Description
技术领域technical field
本发明涉及一种风选机,具体涉及一种建筑垃圾或拆卸垃圾中轻物质风选机。The invention relates to a winnowing machine, in particular to a winnowing machine for light materials in construction waste or demolition waste.
背景技术Background technique
本发明的轻物质风选机是用于建筑垃圾或拆卸垃圾中的轻物质(塑料、纸屑、树叶等)分离和收集。The air separator for light matter of the present invention is used for separating and collecting light matter (plastics, paper scraps, leaves, etc.) in construction waste or demolition waste.
现有的轻物质收集机的结构是具有一个壳体,壳体上有进料口、抽风口和底部出料口三个通道。所述壳体上且位于抽风口处安装有过滤机构,且出料口处设有关风机构,所述过滤机构包括减速电机,以及利用减速电机驱动的圆柱形过滤滚筒,所述圆柱形滚筒的外周采用钢板网进行包裹,可实现轻物质和粉尘的过滤,且过滤滚筒的一端与抽风口进行连通,可实现从滚筒内部抽风。过滤滚筒的内部还设计有固定安装的圆柱形内筒,内筒的一端通过钢管与鼓风机进行连接,内筒的圆柱面上有钢管与固定安装的吹风腔进行连接,该吹风腔与过滤滚筒内壁接近位置开有吹风口,可实现从过滤滚筒内部向外部反向吹风。The structure of the existing light matter collector is to have a shell, and three passages of a feed inlet, a draft outlet and a bottom outlet are arranged on the housing. A filter mechanism is installed on the housing and located at the air outlet, and an air closing mechanism is provided at the outlet. The filter mechanism includes a geared motor, and a cylindrical filter drum driven by a geared motor. The cylindrical drum The outer periphery is wrapped with steel mesh, which can realize the filtration of light substances and dust, and one end of the filter drum is connected with the air exhaust port, which can realize the exhaust air from the inside of the drum. The interior of the filter drum is also designed with a fixed cylindrical inner cylinder. One end of the inner cylinder is connected to the blower through a steel pipe. There is a blowing port near the position, which can realize reverse blowing from the inside of the filter drum to the outside.
具体的工作原理如下:The specific working principle is as follows:
风的流向为:通过抽风装置,从抽风口对系统内部进行负压抽风,由于底部出料口位置安装有输送关风机构,风不能从此流通,也即形成了从进料口进风,经过旋转过滤滚筒的滤网后,才能从过滤滚筒内部向出料口流动出风;The flow direction of the wind is: through the exhaust device, the negative pressure is drawn from the exhaust port to the inside of the system. Since the conveying air closing mechanism is installed at the position of the bottom discharge port, the wind cannot circulate from here on, that is to say, the air enters from the feed port, passes through After rotating the filter screen of the filter drum, the air can flow from the inside of the filter drum to the outlet;
轻物质的流动为:轻物质在风的带动下从进料口切向进入系统内部,在轻物质的惯性力作用下,向底部出料口进行流动,并且大部分都进入到输送关风机构然后进行排出;少部分轻物质在风力作用下会粘附到过滤滚筒的滤网外部,由于过滤滚筒在连续旋转,并且其内部在固定位置有吹风腔从滚筒内部向外部吹风,也即粘附在滚筒外部的轻物质旋转到吹风位置时,被反向吹来的风吹离滤网,并且进入底部输送关风机构排出系统。The flow of light material is: driven by the wind, the light material enters the system tangentially from the feed port, and under the action of the inertial force of the light material, it flows to the bottom discharge port, and most of it enters the conveying air-closing mechanism Then it is discharged; a small amount of light material will adhere to the outside of the filter screen of the filter drum under the action of wind force, because the filter drum is continuously rotating, and there is a blowing cavity inside it at a fixed position to blow air from the inside of the drum to the outside, that is, adhesion When the light material outside the drum rotates to the blowing position, the wind blown in the opposite direction blows away from the filter screen and enters the discharge system of the bottom conveying air closing mechanism.
这种结构的缺点在于:缺点1:由于过滤滚筒设计的是自动旋转结构,滚筒内部还设计有固定安装的内筒和吹风腔,风管要从抽风口进入内筒,导致过滤滚筒一端不仅要设计与壳体外部活动连接的安装轴,还要设计与内筒活动连接的滚轴,同时,为避免让开内筒和风管,滚筒的另一端要设计成中空结构,通过8个滚轮进行支撑,使整个系统较为复杂,故障率和生产成本较高。The disadvantages of this structure are: Disadvantage 1: Since the filter drum is designed with an automatic rotation structure, there is also a fixed inner cylinder and a blowing chamber inside the drum. Design the installation shaft that is movably connected to the outside of the shell, and also design the roller that is movably connected to the inner cylinder. At the same time, in order to avoid leaving the inner cylinder and the air duct, the other end of the roller should be designed as a hollow structure, which is carried out by 8 rollers. The support makes the whole system more complicated, and the failure rate and production cost are higher.
缺点2:由于抽风口从滚筒一端内部抽风,导致过滤滚筒出风端的气流速度较快,另一端较慢,使轻物质在风流带动下,聚集在滚筒出风端,为反向吹风清理滤网增加了难度,降低了滤网过滤效率。Disadvantage 2: Because the air outlet draws air from one end of the drum, the airflow speed at the air outlet end of the filter drum is faster, and the other end is slower, so that light materials are gathered at the air outlet end of the drum driven by the air flow, and the filter screen is cleaned for reverse blowing It increases the difficulty and reduces the filtering efficiency of the filter screen.
缺点3:过滤滚筒的圆柱形特性,为部分轻物质埋下了隐患,比如长条形的轻物质,包括线团、长布条、长塑料膜等,如果在滚筒外部缠绕一周以上,将会牢牢缠绕在滚筒上无法通过反向吹风的方法进行清除,不得不在检修过程中通过人工清除,降低了工作效率和维护难度。Disadvantage 3: The cylindrical characteristics of the filter drum bury hidden dangers for some light materials, such as long strips of light materials, including coils, long cloth strips, long plastic films, etc. If they are wound outside the drum for more than one week, they will It is firmly wound on the drum and cannot be removed by reverse blowing, and has to be removed manually during the maintenance process, which reduces work efficiency and maintenance difficulty.
发明内容Contents of the invention
本发明的目的是:提供一种简化了产品的结构,不仅可避免长条形轻物质的缠绕,而且降低运行故障率和制造成本的建筑垃圾或拆卸垃圾中轻物质风选机。The object of the present invention is to provide a wind separator for construction waste or light matter in demolition waste that simplifies the structure of the product, not only avoids the winding of long light matter, but also reduces the operating failure rate and manufacturing cost.
为了达到上述目的,本发明的技术方案是:一种建筑垃圾或拆卸垃圾中轻物质风选机,包括机壳、过滤机构和输送关风机构,所述机壳的顶部侧边具有进料口、侧壁上具有出风口、以及底部具有出料口,所述机壳的内部空间为落料腔室,所述机壳的出风口处设有过滤机构,所述机壳的底部且位于出料口处设有输送关风机构,其创新点在于:In order to achieve the above object, the technical solution of the present invention is: a wind separator for light materials in construction waste or demolition waste, including a casing, a filter mechanism and a conveying and closing mechanism, and the top side of the casing has a feed inlet , the side wall has an air outlet, and the bottom has a material outlet, the inner space of the casing is a blanking chamber, the air outlet of the casing is provided with a filter mechanism, the bottom of the casing is located at the outlet There is a conveying air shut-off mechanism at the material port, and its innovation points are:
所述过滤机构包括法兰套壳、减速电机和盘式滤网,所述法兰套壳设在出风口处,同时法兰套壳与机壳的外壁可拆卸连接,所述盘式滤网设在机壳的出风口处并且盘式滤网与出风口转动配合,所述减速电机设在法兰套壳的外壁上,且减速电机的动力输出轴与盘式滤网传动连接,The filter mechanism includes a flange casing, a geared motor and a disc filter. The flange casing is arranged at the air outlet, and the flange casing is detachably connected to the outer wall of the casing. The disc filter It is arranged at the air outlet of the casing and the disc filter is rotatably matched with the air outlet. The deceleration motor is arranged on the outer wall of the flange casing, and the power output shaft of the deceleration motor is connected to the disc filter.
所述法兰套壳内的上部具有出风腔室,且出风腔室与法兰套壳上设有的吸风口相连通。The upper part of the flange casing has an air outlet chamber, and the air outlet chamber communicates with the air suction port provided on the flange casing.
在上述技术方案中,所述法兰套壳的中心处设有轴套,所述减速电机的动力输出轴上设有传动轴,所述传动轴设在轴套内,同时传动轴的自由端与盘式滤网传动连接,所述法兰套壳内部的出风腔室是由分隔板分隔形成的扇形状出风腔室,所述分隔板的两端与法兰套壳的内壁和轴套的外壁固定连接。In the above technical solution, a shaft sleeve is provided at the center of the flange casing, a transmission shaft is provided on the power output shaft of the reduction motor, and the transmission shaft is arranged in the shaft sleeve, and the free end of the transmission shaft Connected with the disc filter, the air outlet chamber inside the flange casing is a fan-shaped air outlet chamber separated by a partition plate, and the two ends of the partition plate are in contact with the inner wall of the flange casing It is fixedly connected with the outer wall of the shaft sleeve.
在上述技术方案中,所述过滤机构还包括滤芯加强骨架,所述滤芯加强骨架包括设在盘式滤网外侧中心处的加强轴套,以及沿着加强轴套圆周方向均匀布置同时又固定在盘式滤网上的加强筋条,所述减速电机的动力输出轴设有传动轴,盘式滤网和加强轴套同时套装在传动轴的自由端。In the above technical solution, the filter mechanism further includes a filter element reinforcing frame, the filter element reinforcing frame includes a reinforcing sleeve arranged at the center of the outer side of the disc filter, and is evenly arranged along the circumferential direction of the reinforcing sleeve while being fixed on the The reinforcing ribs on the disc filter, the power output shaft of the geared motor is provided with a transmission shaft, and the disc filter and the reinforcing sleeve are simultaneously set on the free end of the transmission shaft.
在上述技术方案中,还包括反向吹风机构,所述反向吹风机构包括风机,所述法兰套壳内的下部还具有与出风腔室分隔布置的吹风通道,所述法兰套壳上设有与吹风通道相连通的吹风口,所述法兰套壳的外壁上设有反向吹风进口,所述风机的出风口通过反向吹风进口与吹风通道相连通。In the above technical solution, it also includes a reverse blowing mechanism, the reverse blowing mechanism includes a fan, and the lower part of the flange casing also has a blowing channel arranged separately from the air outlet chamber, and the flange casing There is a blowing outlet connected to the blowing channel on the top, and a reverse blowing inlet is provided on the outer wall of the flange casing, and the air outlet of the fan communicates with the blowing channel through the reverse blowing inlet.
在上述技术方案中,所述反向吹风机构还包括进风滤框,所述进风滤框设在风机的进风口处。In the above technical solution, the reverse blowing mechanism further includes an air inlet filter frame, and the air inlet filter frame is arranged at the air inlet of the fan.
在上述技术方案中,还包括设在盘式滤网下部的滤网清洁机构,所述滤网清洁机构包括刮板、滚刷和滚刷座,所述刮板沿竖直方向布置在盘式滤网的内侧,所述滚刷座的两端分别与机壳的内壁和刮板固定连接,所述滚刷转动支撑在滚刷座上,且滚刷的两端与机壳的内壁和刮板转动连接。In the above technical solution, it also includes a filter screen cleaning mechanism arranged at the lower part of the disc filter screen, the filter screen cleaning mechanism includes a scraper, a rolling brush and a rolling brush seat, and the scraper is arranged vertically on the disc filter. The inner side of the filter screen, the two ends of the rolling brush seat are fixedly connected with the inner wall of the casing and the scraper respectively, the rolling brush is rotatably supported on the rolling brush seat, and the two ends of the rolling brush are connected with the inner wall of the casing and the scraper. Plate swivel connection.
在上述技术方案中,还包括靠近盘式滤网设置的轻物质预过滤机构,所述轻物质预过滤机构包括滤芯支架和初级滤芯,所述滤芯支架设在机壳的落料腔室内,所述初级滤芯安装在滤芯支架上,且初级滤芯位于落料腔室的中下部并靠近出料口处。In the above technical solution, it also includes a light matter pre-filter mechanism arranged close to the disc filter, the light matter pre-filter mechanism includes a filter element support and a primary filter element, and the filter element support is arranged in the discharge chamber of the casing, so The primary filter element is installed on the filter element support, and the primary filter element is located in the middle and lower part of the blanking chamber and close to the discharge port.
在上述技术方案中,所述输送关风机构包括输送关风筒、关风叶轮和驱动电机,所述输送关风筒设在机壳的底部并且位于出料口处,且输送关风筒的内腔与落料腔室相连通,所述关风叶轮设在输送关风筒内并通过转动轴与其转动连接,所述驱动电机设在输送关风筒的外壁上,且驱动电机的动力输出轴与传动轴传动连接。In the above technical solution, the conveying air closing mechanism includes a conveying air closing cylinder, an air closing impeller and a driving motor, the conveying air closing cylinder is arranged at the bottom of the casing and is located at the discharge port, and the conveying air closing cylinder The inner cavity is connected with the blanking chamber, the air-closing impeller is set in the conveying air-closing cylinder and connected to it through the rotating shaft, the driving motor is arranged on the outer wall of the conveying-closing air cylinder, and the power output of the driving motor The shaft is drivingly connected with the transmission shaft.
在上述技术方案中,所述法兰套壳包括环形罩壳、扇形内板和封板,所述扇形内板设在环形罩壳的内侧下部,所述封板设在环形罩壳的外侧,所述法兰套壳内部的两块分隔板和扇形内板将法兰套壳的内部分隔成上部为扇形状的出风腔室,下部为半封闭腔室,所述机壳的外壁上并位于出风口的周边设有法兰,所述环形罩壳设有的连接法兰通过紧固件与机壳的法兰可拆卸连接,所述封板上设有吸风口,且吸风口的周边设有与吸风装置配合连接的法兰边。In the above technical solution, the flange casing includes an annular casing, a fan-shaped inner plate and a sealing plate, the fan-shaped inner plate is arranged on the inner lower part of the annular casing, and the sealing plate is arranged on the outer side of the annular casing, The two partition plates and the fan-shaped inner plate inside the flange casing divide the interior of the flange casing into a fan-shaped air outlet chamber at the top and a semi-closed chamber at the bottom. A flange is provided around the air outlet, and the connecting flange provided on the annular casing is detachably connected to the flange of the casing through fasteners, and the air suction port is provided on the sealing plate, and the air suction port The periphery is provided with a flange edge matched with the air suction device.
在上述技术方案中,所述机壳整体呈蜗壳状结构,且其落料腔室内且靠近进料口设有呈弧形状的导料板,且机壳的两侧分别设有观察窗口。In the above technical solution, the overall shell is in the shape of a volute, and an arc-shaped material guide plate is provided in the blanking chamber near the feed inlet, and observation windows are respectively provided on both sides of the shell.
本发明所具有的积极效果是:采用本发明的建筑垃圾或拆卸垃圾中轻物质风选机后,由于本发明所述过滤机构包括法兰套壳、减速电机和盘式滤网,所述法兰套壳设在出风口处,同时法兰套壳与机壳的外壁可拆卸连接,所述盘式滤网设在机壳的出风口处并且盘式滤网与出风口转动配合,所述减速电机设在法兰套壳的外壁上,且减速电机的动力输出轴与盘式滤网传动连接,The positive effects of the present invention are: after adopting the air separator for light matter in construction waste or dismantling waste of the present invention, since the filter mechanism of the present invention includes a flange casing, a geared motor and a disc filter, the method The blue casing is arranged at the air outlet, and the flange casing is detachably connected to the outer wall of the casing. The deceleration motor is arranged on the outer wall of the flange casing, and the power output shaft of the deceleration motor is connected with the disc filter.
所述法兰套壳内的上部具有出风腔室,且出风腔室与法兰套壳上设有的吸风口相连通;The upper part of the flange casing has an air outlet chamber, and the air outlet chamber communicates with the air suction port provided on the flange casing;
本发明通过设置盘式滤网取代了已有技术中滚筒式滤芯结构,且法兰套壳内上部的出风腔室可以允许主风道流通,本发明的工作原理是:The present invention replaces the drum-type filter element structure in the prior art by setting a disc-type filter screen, and the air outlet chamber in the upper part of the flange casing can allow the main air duct to circulate. The working principle of the present invention is:
风的流向为:将抽风装置与所述法兰套壳上的吸风口相连通,利用抽风装置,从吸风口对机壳内部的落料腔室进行负压抽风,由于底部出料口位置安装有输送关风机构,风不能直接从出料口流通,也即形成了从进料口进风,且轻物质经过盘式滤网过滤后的含尘气体,经机壳的出风口、法兰套壳的出风腔室以及吸风口流出,The flow direction of the wind is: connect the exhaust device with the suction port on the flange casing, and use the suction device to perform negative pressure suction on the blanking chamber inside the casing from the suction port. Since the position of the bottom discharge port is installed There is a conveying air closing mechanism, the wind cannot flow directly from the discharge port, that is to say, the dusty gas that enters from the feed port and the light material is filtered by the disc filter, passes through the air outlet and flange of the casing. The air outlet chamber and the air suction port of the casing flow out,
轻物质的流动为:轻物质在风的带动下从进料口切向进入机壳内部,在轻物质的惯性力作用下,向底部出料口进行流动,并且大部分都进入到输送关风机构进行排出;少部分轻物质在风力作用下会粘附到盘式滤网的上半部分,由于法兰套壳的下部没有风向流出,也就是轻物质从盘式滤网上部转到下部的过程中,从有吸附力变成没有吸附力,在自重作用下有下落趋势,轻物质能够脱离筛网,并且在风力和自重作用下进入到底部输送关风机构而排出机壳外,完成轻物质的风选。The flow of light material is: driven by the wind, the light material enters the casing from the feed port tangentially, and under the action of the inertial force of the light material, flows to the bottom discharge port, and most of them enter the conveying gate. mechanism to discharge; a small amount of light material will adhere to the upper half of the disc filter under the action of wind force, because the lower part of the flange casing has no wind direction to flow out, that is, the light material transfers from the upper part of the disc filter to the lower part During the process, from having adsorption force to no adsorption force, there is a downward trend under the action of self-weight, and light materials can break away from the screen, and enter the bottom conveying air-closing mechanism under the action of wind force and self-weight to be discharged out of the casing, completing the light Substance winnowing.
本发明的优点在于:第一,采用盘式滤网替代已有技术中的滚筒式滤芯结构,不仅简化了结构,节省了内筒、吹风腔等部件,也避免了由滚筒内轴套、外周以及8个滚轮形成的中空端等结构,大大简化了产品结构,降低运行故障率和制造成本;第二,本发明的法兰套壳内的上部具有出风腔室,且出风腔室与法兰套壳上设有的吸风口相连通,因此,本发明的法兰套壳上部通风,下部不通风原理,不会出现出风气流不均匀的情况发生,使得轻物质不会发生聚集,充分有效利用了盘式滤网的过滤作用,并且有利于粘附在盘式滤网的轻物质在转动到法兰套壳内的下部时,从有吸附力转变为无吸附力,可在自身重力作用下落入输送关风机构内后排出,而且本发明的盘式滤网结构相比于传统的滚筒式滤芯结构,可以避免长条形轻物质的缠绕,降低了故障率。The advantages of the present invention are as follows: First, the disc filter is used to replace the drum filter element structure in the prior art, which not only simplifies the structure, saves parts such as the inner cylinder and the blowing chamber, but also avoids the inner shaft sleeve and outer periphery of the drum. And structures such as the hollow end formed by 8 rollers greatly simplifies the product structure, reduces the operating failure rate and manufacturing cost; second, the upper part of the flange casing of the present invention has an air outlet chamber, and the air outlet chamber and The air suction port provided on the flange shell is connected. Therefore, the upper part of the flange shell of the present invention is ventilated, and the lower part is not ventilated, so that there will be no uneven air flow, so that light materials will not gather. The filter function of the disc filter is fully and effectively used, and it is beneficial for the light matter adhering to the disc filter to change from adsorption to non-adsorption when it rotates to the lower part of the flange casing, and can be absorbed by itself. Under the action of gravity, it falls into the conveying air shut-off mechanism and then is discharged. Compared with the traditional drum filter element structure, the disc filter structure of the present invention can avoid the entanglement of long strips of light materials and reduce the failure rate.
附图说明Description of drawings
图1是本发明一种具体实施方式的立体结构示意图;Fig. 1 is a three-dimensional structural schematic diagram of a specific embodiment of the present invention;
图2是图1中去除封板和机壳一侧侧板后的结构示意图;Fig. 2 is a schematic diagram of the structure after removing the sealing plate and the side panel on one side of the casing in Fig. 1;
图3是图2的左视示意图;Fig. 3 is a schematic left view of Fig. 2;
图4是图3的右视示意图;Fig. 4 is a schematic right view of Fig. 3;
图5是本发明的盘式滤网和滤网清洁机构的装配结构示意图;Fig. 5 is a schematic diagram of the assembly structure of the disc filter and the filter cleaning mechanism of the present invention;
图6是图5的另一方向视图;Fig. 6 is another direction view of Fig. 5;
图7是本发明的法兰罩壳去除封板后的立体结构示意图;Fig. 7 is a schematic diagram of the three-dimensional structure of the flange housing of the present invention after removing the sealing plate;
图8是本发明的机壳立体结构示意图。Fig. 8 is a schematic diagram of the three-dimensional structure of the casing of the present invention.
具体实施方式detailed description
以下结合附图以及给出的实施例,对本发明作进一步的说明,但并不局限于此。The present invention will be further described below in conjunction with the accompanying drawings and given embodiments, but is not limited thereto.
如图1、2、3、4、5、6、7、8所示,一种建筑垃圾或拆卸垃圾中轻物质风选机,包括机壳1、过滤机构2和输送关风机构6,所述机壳1的顶部侧边具有进料口11、侧壁上具有出风口12、以及底部具有出料口13,所述机壳1的内部空间为落料腔室,所述机壳1的出风口12处设有过滤机构2,所述机壳1的底部且位于出料口13处设有输送关风机构6,As shown in Figures 1, 2, 3, 4, 5, 6, 7, and 8, a light material winnowing machine in construction waste or demolition waste includes a
所述过滤机构2包括法兰套壳21、减速电机22和盘式滤网23,所述法兰套壳21设在出风口12处,同时法兰套壳21与机壳1的外壁可拆卸连接,所述盘式滤网23设在机壳1的出风口12处并且盘式滤网23与出风口12转动配合,所述减速电机22设在法兰套壳21的外壁上,且减速电机22的动力输出轴与盘式滤网23传动连接,The
所述法兰套壳21内的上部具有出风腔室211,且出风腔室211与法兰套壳21上设有的吸风口212相连通。The upper part of the
如图2、6所示,为了方便驱动盘式滤网转动,使得转动结构相对简单,所述法兰套壳21的中心处设有轴套213,所述减速电机22的动力输出轴上设有传动轴221,所述传动轴221设在轴套213内,同时传动轴221的自由端与盘式滤网23传动连接,所述法兰套壳21内部的出风腔室211是由分隔板214分隔形成的扇形状出风腔室,所述分隔板214的两端与法兰套壳21的内壁和轴套213的外壁固定连接。在工作过程中,驱动所述减速电机22,传动轴带动盘式滤网23转动,且从扇形状的出风腔室出风。As shown in Figures 2 and 6, in order to facilitate the rotation of the disc filter to make the rotation structure relatively simple, the center of the
如图6所示,为了加强滤芯的强度,所述过滤机构2还包括滤芯加强骨架24,所述滤芯加强骨架24包括设在盘式滤网23外侧中心处的加强轴套241,以及沿着加强轴套241圆周方向均匀布置同时又固定在盘式滤网23上的加强筋条242,所述减速电机22的动力输出轴设有传动轴221,盘式滤网23和加强轴套241同时套装在传动轴221的自由端。As shown in Figure 6, in order to strengthen the strength of the filter element, the
如图7所示,所述法兰套壳21的上部出风,下部不出风,当滤网转动到法兰套壳21上半部分的出风腔室时,可以将机壳1内的气体吸出,滤网持续转动到法兰套壳21下半部分时,从有吸附力转变为无吸附力,为了使滤网上的轻物质坠落在落料腔室内,本发明还包括反向吹风机构3,所述反向吹风机构3包括风机31,所述法兰套壳21内的下部还具有与出风腔室211分隔布置的吹风通道215,所述法兰套壳21上设有与吹风通道215相连通的吹风口216,所述法兰套壳21的外壁上设有反向吹风进口,所述风机31的出风口通过反向吹风进口与吹风通道215相连通。因此,本发明利用反向吹风机构3对盘式滤网23的下半部分进行反向吹风,使得粘附在滤网上的轻物质被吹掉,且轻物质不会发生聚集,充分有效利用了盘式滤网的过滤作用,可在自身重力作用下落入落料腔室内然后由输送关风机构内后排出。As shown in Figure 7, the upper part of the
如图2所示,为了对反向吹风的进风进行过滤,所述反向吹风机构3还包括进风滤框32,所述进风滤框32设在风机31的进风口处。As shown in FIG. 2 , in order to filter the incoming air of reverse blowing, the reverse blowing mechanism 3 further includes an air
如图5所示,为了实现对滤网进行清洁,防止粘附在滤网上的轻物质过多,影响出风,还包括设在盘式滤网23下部的滤网清洁机构4,所述滤网清洁机构4包括刮板41、滚刷42和滚刷座43,所述刮板41沿竖直方向布置在盘式滤网23的内侧,所述滚刷座43的两端分别与机壳1的内壁和刮板41固定连接,所述滚刷42转动支撑在滚刷座43上,且滚刷42的两端与机壳1的内壁和刮板41转动连接。所述刮板41可将粘附在滤网上的轻物质刮掉,而滚刷42则可清理筛孔,防止筛网堵塞。As shown in Figure 5, in order to clean the filter screen and prevent too much light matter adhering to the filter screen from affecting the air outlet, a filter
如图2、8所示,为了对进入机壳1内的轻物质进行初级过滤,提高盘式滤网的效果,本发明还包括靠近盘式滤网23设置的轻物质预过滤机构5,所述轻物质预过滤机构5包括滤芯支架51和初级滤芯52,所述滤芯支架51设在机壳1的落料腔室内,所述初级滤芯52安装在滤芯支架51上,且初级滤芯52位于落料腔室的中下部并靠近出料口13处。As shown in Figures 2 and 8, in order to perform primary filtration on the light substances entering the
如图1、2、3、4所示,为了阻断风的流动,防止风流向出料口,所述输送关风机构6包括输送关风筒61、关风叶轮62和驱动电机63,所述输送关风筒61设在机壳1的底部并且位于出料口13处,且输送关风筒61的内腔与落料腔室相连通,所述关风叶轮62设在输送关风筒61内并通过转动轴与其转动连接,所述驱动电机63设在输送关风筒61的外壁上,且驱动电机63的动力输出轴与传动轴传动连接。所述关风叶轮62与输送关风筒61的内壁紧密贴合,所述驱动电机63定向驱动关风叶轮62转动,轻物质从出料口进入输送关风筒,关风叶轮62在转动过程中,通过叶片中间的格栅将轻物质向外输送,但其能阻断风的流动,又可以避免风从出料口进入设备内部。As shown in Figures 1, 2, 3, and 4, in order to block the flow of the wind and prevent the wind from flowing to the discharge port, the conveying
如图1、7所示,为了使得本发明的过滤结构更加紧凑、简单,以及降低生产成本和故障率,所述法兰套壳21包括环形罩壳21a、扇形内板21b和封板21c,所述扇形内板21b设在环形罩壳21a的内侧下部,所述封板21c设在环形罩壳21a的外侧,所述法兰套壳21内部的两块分隔板214和扇形内板21b将法兰套壳21的内部分隔成上部为扇形状的出风腔室,下部为半封闭腔室,所述机壳1的外壁上并位于出风口12的周边设有法兰14,所述环形罩壳21a设有的连接法兰21aa通过紧固件与机壳1的法兰14可拆卸连接,所述封板21c上设有吸风口212,且吸风口212的周边设有与吸风装置配合连接的法兰边21cc。由此可知,本发明所述法兰套壳21的出风腔室是一个设计略大于180°的扇形出风腔,与扇形出风腔互补的扇形内板21b和滤芯加强骨架24紧密配合,多个呈圆周分布的加强筋条242将出风腔室分成若干个扇形腔,出风口与出风腔室相连通可以允许主风道流通,法兰套壳21的下部分不允许风道流通。As shown in Figures 1 and 7, in order to make the filter structure of the present invention more compact and simple, and to reduce production costs and failure rates, the
如图4、8所示,轻物质在风的带动下从进料口沿着导料板15的切线方向进入机壳内部,在轻物质的惯性力作用下,向底部出料口进行流动,所述机壳1整体呈蜗壳状结构,且其落料腔室内且靠近进料口11设有呈弧形状的导料板15,且机壳1的两侧分别设有观察窗口16。所述机壳1的顶部设有多个吊耳,方便后续吊装。As shown in Figures 4 and 8, driven by the wind, the light material enters the casing from the feed port along the tangential direction of the
本发明的工作过程是:风的流向为:将抽风装置与所述法兰套壳21上的吸风口212相连通,利用抽风装置,从吸风口212对机壳1内部的落料腔室进行负压抽风,由于底部出料口13的位置安装有输送关风机构6,风不能从出料口13流通,也即形成了从进料口11进风,轻物质经过盘式滤网的过滤后的含尘气体,经机壳1的出风口12、法兰套壳21的出风腔室211以及吸风口212流出,The working process of the present invention is: the flow direction of the wind is: connect the air exhaust device with the
轻物质的流动为:轻物质在风的带动下从进料口11,并沿着导料板15的切线方向进入机壳1内部,在轻物质的惯性力作用下,向底部出料口13进行流动,并且大部分都直接进入到输送关风筒61内,由所述驱动电机63驱动关风叶轮62转动,并在关风叶轮62的带动下进行排出;少部分轻物质在风力作用下会粘附到盘式滤网23的上半部分,由于法兰套壳21的下部没有风向流出,也就是轻物质从盘式滤网23上部转到下部的过程中,从有吸附力变成没有吸附力,在自重作用下有下落趋势,再加上此位置的反向吹风机构的作用,经由进风滤框32过滤后的风进入所述风机31的进风口,再由出风口进入吹风通道215内,最后通过吹风口216吹向盘式滤网23,使粘附在盘式滤网23上的轻物质快速脱离,并且在风力和自重作用下进入到底部输送关风机构6而排出机壳外,完成轻物质的风选。The flow of the light material is: the light material enters the inside of the
在吸风的同时,所述滤网清洁机构4能实时对盘式滤网23进行清洁,所述刮板41可将粘附在滤网上的轻物质刮掉,而滚刷42则可清理筛孔,防止筛网堵塞。While sucking air, the filter
本发明的优点在于:第一,采用盘式滤网替代已有技术中的滚筒式滤芯结构,不仅简化了结构,节省了内筒、吹风腔等部件,也避免了由滚筒内轴套、外周以及8个滚轮形成的中空端等结构,大大简化了产品结构,降低运行故障率和制造成本;第二,本发明的法兰套壳内的上部具有出风腔室,且出风腔室与法兰套壳上设有的吸风口相连通,因此,本发明的法兰套壳上部通风,下部不通风原理,不会出现出风气流不均匀的情况发生,使得轻物质不会发生聚集,充分有效利用了盘式滤网的过滤作用,并且有利于粘附在盘式滤网的轻物质在转动到法兰套壳内的下部时,从有吸附力转变为无吸附力,可在自身重力作用下落入输送关风机构内后排出,而且本发明的盘式滤网结构相比于传统的滚筒式滤芯结构,可以避免长条形轻物质的缠绕,降低了故障率;第三,本发明增设的滤网清洁机构能实时对盘式滤网进行清洁,防止盘式滤网上粘附的轻物质过多,影响过滤效果。The advantages of the present invention are as follows: First, the disc filter is used to replace the drum filter element structure in the prior art, which not only simplifies the structure, saves parts such as the inner cylinder and the blowing chamber, but also avoids the inner shaft sleeve and outer periphery of the drum. And structures such as the hollow end formed by 8 rollers greatly simplifies the product structure, reduces the operating failure rate and manufacturing cost; second, the upper part of the flange casing of the present invention has an air outlet chamber, and the air outlet chamber and The air suction port provided on the flange shell is connected. Therefore, the upper part of the flange shell of the present invention is ventilated, and the lower part is not ventilated, so that there will be no uneven air flow, so that light materials will not gather. The filter function of the disc filter is fully and effectively used, and it is beneficial for the light matter adhering to the disc filter to change from adsorption to non-adsorption when it rotates to the lower part of the flange casing, and can be absorbed by itself. Under the action of gravity, it falls into the conveying air-closing mechanism and then discharges. Compared with the traditional drum filter structure, the disc filter structure of the present invention can avoid the entanglement of long strips of light materials and reduce the failure rate; third, the present invention The added filter screen cleaning mechanism of the invention can clean the disc filter screen in real time to prevent too much light matter adhering to the disc filter screen and affect the filtering effect.
以上述依据本发明的理想实施例为启示,通过上述的说明内容,相关工作人员完全可以在不偏离本项发明技术思想的范围内,进行多样的变更以及修改。本项发明的技术性范围并不局限于说明书上的内容,必须要根据权利要求范围来确定其技术性范围。Inspired by the above-mentioned ideal embodiment according to the present invention, through the above-mentioned description content, relevant workers can make various changes and modifications within the scope of not departing from the technical idea of the present invention. The technical scope of the present invention is not limited to the content in the specification, but must be determined according to the scope of the claims.
Claims (10)
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