CN115573238A - Ballast area structure of steel truss girder cable-stayed bridge and construction method thereof - Google Patents
Ballast area structure of steel truss girder cable-stayed bridge and construction method thereof Download PDFInfo
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Abstract
本发明涉及一种钢桁梁斜拉桥的压重区构造及其施工方法。一种钢桁梁斜拉桥的压重区构造,包括底板和两个侧板,所述底板和侧板均设置于钢桁梁的相邻两个桥面系横梁之间,所述底板、两个所述侧板、对应相邻两个所述桥面系横梁和所述钢桁梁的钢桥面板能够围成封闭结构,所述封闭结构内填充压重体。其简化了压重区与钢梁的连接构造,钢材利用率高,用钢量更小;其施工空间更大,施工步骤更少,施工更简单,安装效率更高;使得封闭结构处钢桥面板及下方桥面系均无需进行后期养护。
The invention relates to a structure of a ballast area of a steel truss girder cable-stayed bridge and a construction method thereof. A ballast zone structure of a steel truss girder cable-stayed bridge, comprising a base plate and two side plates, the base plate and the side plates are all arranged between two adjacent deck beams of the steel truss girder, the base plate, The two side plates, the steel bridge decks corresponding to the two adjacent deck beams and the steel truss girders can enclose a closed structure, and the closed structure is filled with ballast. It simplifies the connection structure between the ballast area and the steel girder, the steel utilization rate is high, and the steel consumption is smaller; the construction space is larger, the construction steps are fewer, the construction is simpler, and the installation efficiency is higher; the steel bridge in the closed structure Neither the deck nor the deck system below require post-maintenance.
Description
技术领域technical field
本发明涉及斜拉桥桥梁压重技术领域,特别是一种钢桁梁斜拉桥的压重区构造及其施工方法。The invention relates to the technical field of bridge weight of cable-stayed bridges, in particular to a structure of a ballast area of a steel truss girder cable-stayed bridge and a construction method thereof.
背景技术Background technique
多线大跨度钢桁梁斜拉桥的支反力问题十分突出,在边跨增设压重区是钢桁梁斜拉桥消除支反力,并在运营状态下提供压力储备最常用且行之有效的方法。The support reaction force problem of multi-line long-span steel truss girder cable-stayed bridges is very prominent. Adding a ballast area to the side span is the most common and effective method for steel truss cable-stayed bridges to eliminate support reaction forces and provide pressure reserves under operating conditions. Methods.
现有钢桁梁斜拉桥压重区构造主要有桥面压重及桥面系设置压重箱两种,桥面系下方设置压重箱:即在桥面系纵梁或横梁之间,增设压重箱,在压重箱内灌注压重混凝土,如图1所示,桥面板2以下为纵横梁组成的桥面系,在桥面系设置压重箱3,需要在桥面系纵梁之间或桥面系横梁1之间设置支承压重箱3的构件,如在桥面系横梁1上栓接若干小纵梁5,压重箱3支撑于小纵梁5上,所有重量靠小纵梁5承受,这种结构存在以下问题:The structure of the existing steel truss girder cable-stayed bridge ballast area mainly includes two types of bridge deck ballast and bridge deck ballast boxes. Heavy box, pouring ballast concrete in the ballast box, as shown in Figure 1, below the
(1)压重箱3的安装,只能在小纵梁5施工完成后进行,连接复杂,用钢量较大,且压重箱3仅为容器,没有充分利用钢材;除外,小纵梁5上方的施工空间有限,施工压重箱3的难度较大且工序较为复杂。(1) The installation of the
(2)压重箱3沿横桥向设置多个,单个压重箱3容量小,压重效率低;设置压重箱3后,桥面系下方空间受限,给该部位后期维修养护带来不便;且为了满足后续的桥面板2养护,需要压重箱3上方预留一定的空间,如1-1.5m高度的空间,使得桥梁竖向可布置压重箱3的范围较小;为了增加压重量需要增高桥面系横梁1或增加容重,因钢桁梁压重箱3设置空间极其有限,为了节省压重区材料用量,减少压重区体量,现有钢桁梁斜拉桥压重区材料主要采用铁砂混凝土及重晶石混凝土两种,在压重材料方面,重混凝土4容重越大,泵送难度越大,尤其是在桥高较高的情况下,通常需要采用特殊的泵送工艺,而且相比于普通混凝土,重混凝土4价格较贵。(2)
发明内容Contents of the invention
本发明的目的在于:针对现有技术的钢桁梁斜拉桥压重区构造采用桥面系下方的桥面系横梁上栓接若干小纵梁,若干个压重箱支撑于小纵梁上的方式,存在连接复杂、用钢量较大、钢材利用率低,且施工和维护均较为困难和复杂的问题,提供一种钢桁梁斜拉桥的压重区构造及其施工方法。The object of the present invention is: for the structure of the ballast area of the steel truss girder cable-stayed bridge of the prior art, some small longitudinal girders are bolted on the deck system crossbeams below the bridge deck system, and several ballast boxes are supported on the small longitudinal girders. method, there are problems such as complex connection, large steel consumption, low steel utilization rate, and difficult and complicated construction and maintenance. A kind of ballast zone structure and construction method of steel truss girder cable-stayed bridge is provided.
为了实现上述目的,本发明采用的技术方案为:In order to achieve the above object, the technical scheme adopted in the present invention is:
一种钢桁梁斜拉桥的压重区构造,包括底板和两个侧板,所述底板和侧板均设置于钢桁梁的相邻两个桥面系横梁之间,所述底板、两个所述侧板、对应相邻两个所述桥面系横梁和所述钢桁梁的钢桥面板能够围成封闭结构,所述封闭结构内填充压重体。A ballast area structure of a steel truss girder cable-stayed bridge, comprising a base plate and two side plates, the base plate and the side plates are all arranged between two adjacent deck beams of the steel truss girder, the base plate, The two side plates, the steel bridge decks corresponding to the two adjacent deck beams and the steel truss girders can enclose a closed structure, and the closed structure is filled with ballast bodies.
压重体可采用现有技术中的混凝土、砂浆等压重材料浇筑而成等;压重体的容重及封闭结构根据实际施工情况设计,底板、侧板根据实际施工情况设计。The ballast body can be poured with concrete, mortar and other ballast materials in the prior art; the bulk density and closed structure of the ballast body are designed according to actual construction conditions, and the bottom plate and side plates are designed according to actual construction conditions.
本方案所述钢桁梁斜拉桥的压重区构造,通过底板、两个所述侧板、对应的相邻两个所述桥面系横梁和所述钢桁梁的钢桥面板围成封闭结构,使得相邻两个桥面系横梁之间的空间能够通过压重材料填充满,使得压重区构造与钢桁梁结合在一起,实现压重功能。The structure of the ballast area of the steel truss girder cable-stayed bridge described in this scheme is surrounded by the bottom plate, the two side plates, the corresponding two adjacent bridge deck beams and the steel bridge deck of the steel truss girder The closed structure enables the space between two adjacent bridge deck beams to be filled with ballast materials, so that the structure of the ballast area is combined with the steel truss girder to realize the ballast function.
所述钢桁梁斜拉桥的压重区构造,底板和两个侧板均通过桥面系横梁支撑,故无需单独设置小纵梁支撑;且封闭结构是一个大的且封闭的压重箱,封闭结构借助于钢桁梁的桥面系和桥面板形成,其简化了压重区与钢梁的连接构造;且钢桁梁的桥面系和桥面板不仅是桥梁结构,还是压重体的压重箱的一部分,钢材利用率高;且封闭结构相比于现有技术的相邻两个桥面系横梁之间的压重箱的总体积更大,能够降低压重材料的容重,进而降低成本,无需像现有技术通过增高桥面系横梁或较大的增高桥面系横梁来增加压重;上述原因使得压重区构造的用钢量更小。且因无需设置小纵梁,只需要在相邻两个桥面系横梁之间安装底板和侧板,施工空间更大,施工步骤更少,施工更简单;底板和侧板均能够在安装完相邻两个桥面系横梁后及时安装,能够提高安装效率。通过压重材料填充满封闭结构后,压重材料能够对钢桥面板形成直接的支撑,能够有效的改善钢桥面板的疲劳特性,使得封闭结构处钢桥面板及下方桥面系均无需进行后期养护,整个压重区构造也无需维护。In the structure of the ballast area of the steel truss girder cable-stayed bridge, the bottom plate and the two side plates are supported by beams on the bridge deck, so there is no need to separately set up small longitudinal beams for support; and the closed structure is a large and closed ballast box, The closed structure is formed by the bridge deck system and deck of steel truss girders, which simplifies the connection structure between the ballast area and the steel girders; and the bridge deck system and deck deck of steel truss girders are not only the bridge structure, but also the pressure of the ballast body. A part of the heavy box has a high steel utilization rate; and the closed structure has a larger total volume than the ballast box between two adjacent bridge deck beams in the prior art, which can reduce the bulk density of the ballast material, thereby reducing the cost. There is no need to increase the ballast by increasing the height of the bridge deck beams or larger bridge deck beams as in the prior art; the above-mentioned reasons make the steel consumption of the ballast zone structure smaller. And because there is no need to set small longitudinal beams, only the bottom plate and side plates need to be installed between two adjacent deck beams, the construction space is larger, the construction steps are fewer, and the construction is simpler; both the bottom plate and the side plates can be installed after installation. The two adjacent bridge decks are installed in time after the beams are tied, which can improve the installation efficiency. After filling the closed structure with the ballast material, the ballast material can form a direct support for the steel bridge deck, which can effectively improve the fatigue characteristics of the steel bridge deck, so that the steel bridge deck at the closed structure and the deck system below do not need post-processing maintenance, the entire structure of the ballast zone is also maintenance-free.
优选的,所述压重体下部为普通混凝土层、上部为自密实水泥砂浆层。Preferably, the lower part of the ballast body is an ordinary concrete layer, and the upper part is a self-compacting cement mortar layer.
本方案通过采用封闭结构,相比于现有技术的相邻两个桥面系横梁之间的所有压重箱的总体积更大,在保证相同压重的情况下,使得能够采用比重混凝土的容重更小的普通混凝土和自密实水泥砂浆来实现压重,封闭结构内下部的普通混凝土层的承载能力强,自密实水泥砂浆层有利于填充满封闭结构上部,同时保证了安全性和密实性,且相比于重混凝土,通过普通混凝土层和自密实水泥砂浆层填充满封闭结构内部空间,其施工更加简单,且材料自身的成本也较低,进而能够节省施工成本。This solution adopts a closed structure, compared with the total volume of all ballast boxes between two adjacent bridge deck beams in the prior art, which enables the use of the specific density of concrete under the condition of ensuring the same ballast Smaller ordinary concrete and self-compacting cement mortar are used to realize the pressure. The ordinary concrete layer in the lower part of the closed structure has a strong bearing capacity, and the self-compacting cement mortar layer is conducive to filling the upper part of the closed structure, while ensuring safety and compactness. And compared with heavy concrete, filling the internal space of the closed structure with ordinary concrete layer and self-compacting cement mortar layer, the construction is simpler, and the cost of the material itself is also lower, which can save construction cost.
优选的,所述普通混凝土层顶面高度不高于所述钢桥面板的U肋底部。Preferably, the height of the top surface of the ordinary concrete layer is not higher than the bottom of the U-rib of the steel bridge deck.
U肋是钢桥面板底面沿纵桥向设置的U型加劲肋。普通混凝土层的实际高度根据具体的压重量来确定,但普通混凝土层顶面高度不宜高于所述钢桥面板的U肋底部,使得能够通过自密实水泥砂浆更好的填充桥面板的U肋等角落部位,提高封闭结构内的填充效果。U-ribs are U-shaped stiffeners arranged along the longitudinal bridge direction on the bottom surface of steel bridge decks. The actual height of the ordinary concrete layer is determined according to the specific weight, but the height of the top surface of the ordinary concrete layer should not be higher than the bottom of the U-rib of the steel bridge deck, so that the U-rib of the bridge deck can be better filled with self-compacting cement mortar and other corners to improve the filling effect in the closed structure.
优选的,所述侧板设有人洞,所述人洞的顶部高于所述普通混凝土层的顶面,通过所述人洞浇筑所述普通混凝土层。Preferably, the side plate is provided with a manhole, the top of the manhole is higher than the top surface of the ordinary concrete layer, and the ordinary concrete layer is poured through the manhole.
施工人员能够进入人洞浇筑普通混凝土,便于普通混凝土层的浇筑,且能够提高浇筑质量,而且无需单独在侧板上开设多余的浇筑口用于浇筑普通混凝土层,能够提高封闭结构的完整性。Construction personnel can enter the manhole to pour ordinary concrete, which is convenient for pouring ordinary concrete layers, and can improve the quality of pouring, and there is no need to open redundant pouring ports on the side plates for pouring ordinary concrete layers, which can improve the integrity of the closed structure.
优选的,所述底板上方设有若干第一加劲肋,所述侧板的内侧设有若干第二加劲肋。Preferably, several first stiffeners are provided above the bottom plate, and several second stiffeners are provided on the inner side of the side plate.
通过第一加劲肋能够加强底板强度与刚度,通过第二加劲肋能够加强侧板强度与刚度。第一加劲肋设置在所述底板顶面,使得底板与封闭结构内的压重材料连接更加紧密;将第二加劲肋设置于所述侧板的内侧,使得侧板能够与封闭结构内的压重材料的连接更紧密;能够提高压重区构造的整体性和稳定性。The strength and rigidity of the bottom plate can be enhanced through the first stiffener, and the strength and rigidity of the side plate can be enhanced through the second stiffener. The first stiffener is arranged on the top surface of the bottom plate, so that the bottom plate is more closely connected with the weight material in the closed structure; the second stiffener is arranged on the inner side of the side plate, so that the side plate can be connected with the pressure material in the closed structure Tighter connection of heavy materials; improves integrity and stability of ballast zone construction.
优选的,若干所述第一加劲肋沿纵桥向设置,所述第一加劲肋与所述桥面系横梁的对应的接头板通过第一高强螺栓连接;所述侧板的纵桥向两侧分别对应与两个所述桥面系横梁的腹板加劲板通过第二高强螺栓连接。Preferably, several first stiffeners are arranged along the longitudinal bridge direction, and the first stiffeners are connected to the corresponding joint plates of the bridge deck beams by first high-strength bolts; The sides are respectively connected to the web stiffeners of the two bridge deck beams through second high-strength bolts.
接头板竖直设置在所述桥面系横梁的腹板和下翼板的转角处,沿纵桥向并对应于接头板的位置在所述底板顶面设置第一加劲肋,在保证对底板充足的加强的同时,还能够通过第一高强螺栓将底板和桥面系横梁更稳定的连接。侧板的内侧是指侧板面向封闭结构内部的一侧。所述桥面系横梁的腹板具有竖直设置的腹板加劲板,通过第二高强螺栓使得侧板与桥面系横梁的连接更加稳定。通过第一加劲肋、第一高强螺栓和第二高强螺栓,能够使得底板和侧板的安装质量更好,进而提高封闭结构的质量,使得本方案所述钢桁梁斜拉桥的压重区构造能够更好的适用于通过杆件散拼形成的桥梁。The joint plate is vertically arranged at the corner of the web of the bridge deck beam and the lower wing plate, and the first stiffener is arranged on the top surface of the bottom plate along the longitudinal direction of the bridge and corresponding to the position of the joint plate, so as to ensure the support of the bottom plate. At the same time of sufficient reinforcement, the bottom plate and the bridge deck beam can be connected more stably through the first high-strength bolts. The inner side of the side panel refers to the side of the side panel facing the inside of the closed structure. The web of the bridge deck beam has vertically arranged web stiffeners, and the connection between the side plate and the bridge deck beam is more stable through the second high-strength bolts. Through the first stiffener, the first high-strength bolt and the second high-strength bolt, the installation quality of the bottom plate and side plate can be improved, and the quality of the closed structure can be improved, so that the ballast area of the steel truss cable-stayed bridge described in this scheme The structure can be better applied to bridges formed by loosely joining members.
优选的,所述第二加劲肋竖向设置,因侧板的竖向高度相比现有压重箱的高度更高,通过设置竖向的第二加劲肋,能够更好的对侧板进行加强。Preferably, the second stiffener is arranged vertically, because the vertical height of the side plate is higher than that of the existing ballast box, by setting the second vertical stiffener, the side plate can be better strengthened .
优选的,所述底板的厚度为10-16mm,所述侧板的厚度大于或等于10mm。在通过上述第一加劲肋和第二加劲肋加强后,使得能够采用厚度较薄的底板和侧板,即可以采用厚度为10-16mm的底板,可以采用厚度为大于或等于10mm的侧板,进而能够减少用钢量,节约成本,且更便于侧板和底板的吊装。Preferably, the thickness of the bottom plate is 10-16mm, and the thickness of the side plate is greater than or equal to 10mm. After being strengthened by the first stiffener and the second stiffener, it is possible to use a thinner bottom plate and side plate, that is, a bottom plate with a thickness of 10-16mm can be used, and a side plate with a thickness greater than or equal to 10mm can be used, In turn, the steel consumption can be reduced, the cost can be saved, and the hoisting of the side plate and the bottom plate is more convenient.
一种钢桁梁斜拉桥的压重区构造的施工方法,包括以下步骤:A construction method of a ballast zone structure of a steel truss girder cable-stayed bridge, comprising the following steps:
S1、在每个压重区梁段施工底板、两个侧板、两个桥面系横梁和钢桥面板形成封闭结构;S1. The bottom slab, two side slabs, two bridge deck beams and steel bridge decks are constructed in each ballast area to form a closed structure;
S2、待斜拉桥主梁合龙后,向所述封闭结构内先浇筑普通混凝土层,然后浇筑自密实水泥砂浆层。S2. After the main girder of the cable-stayed bridge is closed, firstly pour a layer of ordinary concrete into the closed structure, and then pour a layer of self-compacting cement mortar.
相比于现有的压重箱的施工,通过上述方式,能够安全、快速的施工本发明中的钢桁梁斜拉桥的压重区构造,其施工更加简单。Compared with the construction of the existing ballast box, the ballast area structure of the steel truss girder cable-stayed bridge in the present invention can be constructed safely and quickly through the above method, and its construction is simpler.
优选的,在步骤S2中,所述普通混凝土层分为两层施工,先在所述底板上浇筑第一层,待所述第一层强度达标后,在所述第一层上浇筑第二层。Preferably, in step S2, the ordinary concrete layer is divided into two layers of construction, the first layer is poured on the bottom plate first, and the second layer is poured on the first layer after the strength of the first layer reaches the standard. layer.
通过上述施工方式,有效的利用了第一层普通混凝土的承载能力,使得较薄的底板和第一加劲肋仅需要能承受第一层普通混凝土的重量即可,第一层普通混凝土成型后与底板形成的钢混结构,能够有效承受第二层普通混凝土和自密实水泥砂浆层的总重量。Through the above construction method, the bearing capacity of the first layer of ordinary concrete is effectively utilized, so that the thinner base plate and the first stiffener only need to be able to bear the weight of the first layer of ordinary concrete. The steel-concrete structure formed by the bottom plate can effectively bear the total weight of the second layer of ordinary concrete and self-compacting cement mortar layer.
优选的,在所述步骤S2中,通过人洞浇筑所述普通混凝土层,所述人洞位于其中一个所述侧板上;Preferably, in the step S2, the ordinary concrete layer is poured through a manhole, and the manhole is located on one of the side plates;
在所述第二层浇筑过程中,当浇筑的普通混凝土的高度高于所述人洞底部时,采用逐步向上封堵所述人洞的方式进行普通混凝土的浇筑,直至所述第二层浇筑完成,然后完全封堵所述人洞;During the pouring process of the second layer, when the height of the poured ordinary concrete is higher than the bottom of the manhole, the pouring of ordinary concrete is carried out by gradually sealing up the manhole until the second layer is poured. Complete, then completely seal off said manhole;
待所述第二层强度达标后,在所述钢桥面板开设浇筑孔,通过所述浇筑孔浇筑自密实水泥砂浆层,直至填满所述封闭结构,然后封闭所述浇筑孔。After the strength of the second layer reaches the standard, a pouring hole is opened in the steel bridge deck, and a self-compacting cement mortar layer is poured through the pouring hole until the closed structure is filled, and then the pouring hole is closed.
当浇筑的普通混凝土的高度高于所述人洞底部时,随着浇筑高度的增加,逐步封堵人洞,直至所述第二层浇筑完成。通过侧板上的人洞浇筑所述普通混凝土层,能够更好的保证普通混凝土层分层浇筑时的浇筑质量,且普通混凝土层的第二层浇筑完成后会封闭人洞,整个封闭结构完全封闭,无法进行浇筑,在所述钢桥面板对应于其U肋和U肋之间或U肋和桥面板纵梁之间的上方开浇筑孔,浇筑孔适宜为4-6cm,并通过浇筑孔浇筑自密实水泥砂浆层,能够更方便、快捷且高质量的填满封闭结构,避免U肋和桥面板纵梁处无法填充完全,这种通过人洞配合小的浇筑孔的施工方式能够尽量减少对压重区构造的开设大量较大的浇筑口,保证压重区构造的完整性,提高压重区构造的质量。When the height of the poured ordinary concrete is higher than the bottom of the manhole, the manhole is gradually blocked as the pouring height increases until the second layer of pouring is completed. Pouring the ordinary concrete layer through the manhole on the side plate can better ensure the quality of pouring when the ordinary concrete layer is poured in layers, and the manhole will be closed after the second layer of the ordinary concrete layer is poured, and the entire closed structure is completely closed. If it is closed and cannot be poured, a pouring hole is opened above the steel bridge deck corresponding to the U rib and the U rib or between the U rib and the bridge deck longitudinal beam. The pouring hole is preferably 4-6cm, and pouring through the pouring hole The self-compacting cement mortar layer can fill the closed structure more conveniently, quickly and with high quality, avoiding that the U-ribs and bridge deck longitudinal beams cannot be completely filled. This construction method of manholes combined with small pouring holes can minimize the impact on A large number of larger pouring gates are opened in the structure of the ballast area to ensure the integrity of the structure of the ballast area and improve the quality of the structure of the ballast area.
优选的,在步骤S1中,当所述钢桁梁施工至压重区梁段时,在吊装相邻两个所述桥面系横梁后,在对应的相邻两个所述桥面系横梁之间吊装底板和侧板,形成所述封闭结构。Preferably, in step S1, when the steel truss girder is constructed to the girder section in the ballast area, after two adjacent bridge deck beams are hoisted, the corresponding adjacent two deck beams The bottom plate and the side plates are hoisted between to form the closed structure.
当压重区梁段的施工场地有限,或者大型起吊设备无法运输至压重区梁段的施工场地时,使得无法对压重区梁段在地面进行组装后再进行整体吊装。通过在吊装相邻两个所述桥面系横梁后及时吊装底板和侧板,形成所述封闭结构,能够避免受施工场地的限制,也无需使用大型起吊设备,且施工步骤更加简单。且这种拼装的方式不会影响封闭结构的质量。When the construction site of the beam section in the ballast area is limited, or large-scale lifting equipment cannot be transported to the construction site of the beam section in the ballast area, it is impossible to assemble the beam section in the ballast area on the ground before overall hoisting. The closed structure is formed by hoisting the bottom plate and the side plate in time after hoisting the two adjacent bridge deck beams, which can avoid the restriction of the construction site, do not need to use large lifting equipment, and the construction steps are simpler. And this assembling method will not affect the quality of the closed structure.
优选的,在步骤S1中,在对应的相邻两个所述桥面系横梁之间安装底板和侧板时,初拧第一高强螺栓和第二高强螺栓,待压重区梁段施工完毕后,拧紧第一高强螺栓和第二高强螺栓。Preferably, in step S1, when installing the bottom plate and the side plate between the corresponding two adjacent bridge deck beams, the first high-strength bolt and the second high-strength bolt are initially screwed, and the construction of the beam section in the ballast area is completed. Finally, tighten the first high-strength bolt and the second high-strength bolt.
其中,第一高强螺栓用于连接所述第一加劲肋与对应的所述接头板,所述第一加劲肋沿纵桥向设置于底板,接头板竖向设于所述桥面系横梁的腹板和下翼板的转角处;第二高强螺栓用于连接所述侧板的纵桥向两侧分别对应与两个所述桥面系横梁的腹板加劲板,腹板加劲板竖直设于桥面系横梁的腹板。Wherein, the first high-strength bolt is used to connect the first stiffener and the corresponding joint plate, the first stiffener is arranged on the bottom plate along the longitudinal bridge direction, and the joint plate is vertically arranged on the bridge deck beam. At the corner of the web and the lower wing; the second high-strength bolts are used to connect the longitudinal bridges of the side plates to the two sides respectively corresponding to the web stiffeners of the two bridge deck beams, and the web stiffeners are vertical Set on the web of the beam on the bridge deck.
通过上述施工方式,便于对底板和侧板的连接进行调整。Through the above construction method, it is convenient to adjust the connection between the bottom plate and the side plate.
综上所述,由于采用了上述技术方案,本发明的有益效果是:In summary, owing to adopting above-mentioned technical scheme, the beneficial effect of the present invention is:
1、本发明所述钢桁梁斜拉桥的压重区构造,通过底板、两个所述侧板、对应的相邻两个所述桥面系横梁和所述钢桁梁的钢桥面板围成封闭结构,使得相邻两个桥面系横梁之间的空间能够通过压重材料填充满,使得压重区构造与钢桁梁结合在一起,且封闭结构内的压重材料的填充体积更大,能够更好的实现压重的重量的提升;无需单独设置小纵梁支撑,且封闭结构借助于钢桁梁的桥面系和桥面板形成,其简化了压重区与钢梁的连接构造,钢材利用率高,使得用钢量更小;且封闭结构总容量大,无需像现有技术通过增高桥面系横梁或较大的增高桥面系横梁来增加压重,进而能够减少用钢量。且因无需设置小纵梁,只需要在相邻两个桥面系横梁之间安装底板和侧板,施工空间更大,施工步骤更少,施工更简单;底板和侧板均能够在安装完相邻两个桥面系横梁后及时安装,能够提高安装效率。通过压重材料填充满封闭结构后,压重材料能够对钢桥面板形成直接的支撑,能够有效的改善钢桥面板的疲劳特性,使得封闭结构处钢桥面板及下方桥面系均无需进行后期养护,整个压重区构造也无需维护。1. The structure of the ballast area of the steel truss girder cable-stayed bridge of the present invention, through the bottom plate, the two side plates, the corresponding two adjacent deck beams and the steel bridge deck of the steel truss girder Enclose a closed structure, so that the space between two adjacent deck beams can be filled with ballast materials, so that the structure of the ballast area is combined with the steel truss girder, and the filling volume of the ballast material in the closed structure Larger, can better realize the lifting of the weight of the ballast; there is no need to set up small longitudinal girder support separately, and the closed structure is formed by means of the bridge deck system and deck of the steel truss girder, which simplifies the connection between the ballast area and the steel girder The connection structure has a high steel utilization rate, which makes the steel consumption smaller; and the total capacity of the closed structure is large, and there is no need to increase the pressure by increasing the height of the bridge deck beam or a larger bridge deck beam in the prior art, thereby reducing The amount of steel used. And because there is no need to set small longitudinal beams, only the bottom plate and side plates need to be installed between two adjacent deck beams, the construction space is larger, the construction steps are fewer, and the construction is simpler; both the bottom plate and the side plates can be installed after installation. The two adjacent bridge decks are installed in time after the beams are tied, which can improve the installation efficiency. After filling the closed structure with the ballast material, the ballast material can form a direct support for the steel bridge deck, which can effectively improve the fatigue characteristics of the steel bridge deck, so that the steel bridge deck at the closed structure and the deck system below do not need post-processing maintenance, the entire structure of the ballast zone is also maintenance-free.
2、封闭结构内下部的普通混凝土层的承载能力强,自密实水泥砂浆层有利于填充满封闭结构上部,同时保证了安全性和密实性,且相比于重混凝土,通过普通混凝土层和自密实水泥砂浆层填充满封闭结构内部空间,其施工更加简单,且材料自身的成本也较低,进而能够节省施工成本。2. The ordinary concrete layer in the lower part of the closed structure has a strong bearing capacity, and the self-compacting cement mortar layer is conducive to filling the upper part of the closed structure, while ensuring safety and compactness, and compared with heavy concrete, through the ordinary concrete layer and self-concrete The dense cement mortar layer fills the internal space of the closed structure, and its construction is simpler, and the cost of the material itself is also lower, thereby saving construction costs.
3、本发明所述钢桁梁斜拉桥的压重区构造的施工方法,相比于现有的压重箱的施工,能够安全、快速的施工本发明中的钢桁梁斜拉桥的压重区构造,其施工更加简单。3. The construction method of the ballast area structure of the steel truss cable-stayed bridge of the present invention, compared with the construction of the existing ballast box, can safely and quickly construct the pressure of the steel truss cable-stayed bridge in the present invention. Heavy area structure, its construction is simpler.
4、通过人洞配合小的浇筑孔的施工方式能够尽量减少对压重区构造的开设大量较大的浇筑口,保证压重区构造的完整性,提高压重区构造的质量,且在所述钢桥面板对应于其U肋和U肋之间或U肋和桥面板纵梁之间的上方开浇筑孔,能够更方便、快捷且高质量的通过自密实水泥砂浆填满封闭结构的上部的U肋等角落处,使得封闭结构被填满。4. The construction method of manholes combined with small pouring holes can minimize the opening of a large number of large pouring openings for the structure of the ballast area, ensure the integrity of the structure of the ballast area, and improve the quality of the structure of the ballast area. The above-mentioned steel bridge deck corresponds to opening pouring holes between its U ribs and U ribs or between U ribs and bridge deck longitudinal girders, which can fill the upper part of the closed structure with self-compacting cement mortar more conveniently, quickly and with high quality. U ribs and other corners, so that the closed structure is filled.
附图说明Description of drawings
图1是现有钢桁梁斜拉桥压重区构造的结构示意图;Fig. 1 is the structural representation of existing steel truss girder cable-stayed bridge ballast area structure;
图1中图标:1-桥面系横梁;2-桥面板;3-压重箱;4-重混凝土;5-小纵梁。Icons in Fig. 1: 1-bridge beam; 2-bridge deck; 3-ballast box; 4-heavy concrete; 5-small longitudinal beam.
图2是实施例1中所述钢桁梁斜拉桥的压重区构造的横断面结构示意图;Fig. 2 is the cross-sectional structure schematic diagram of the ballast zone structure of steel truss girder cable-stayed bridge described in
图3是图2中A-A处的断面示意图;Fig. 3 is a schematic cross-sectional view at the A-A place in Fig. 2;
图4是图2中B-B处的断面示意图;Fig. 4 is a schematic cross-sectional view at B-B in Fig. 2;
图5是实施例1中所述钢桁梁斜拉桥的压重区构造的平面结构示意图。FIG. 5 is a schematic plan view of the structure of the ballast zone of the steel truss girder cable-stayed bridge in
图2-5中图标:1-桥面系横梁;2-钢桥面板;21-U肋;22-桥面板纵梁;3-底板;4-第一加劲肋;5-侧板;6-普通混凝土层;61-第一层;62-第二层;7-自密实水泥砂浆层;8-第一高强螺栓;10-第二高强螺栓;11-接头板;12-人洞;13-第二加劲肋。Icons in Figure 2-5: 1- bridge deck beam; 2- steel bridge deck; 21- U rib; 22- bridge deck longitudinal beam; 3- bottom plate; 4- first stiffener; 5- side plate; 6- Ordinary concrete layer; 61-first layer; 62-second layer; 7-self-compacting cement mortar layer; 8-first high-strength bolt; 10-second high-strength bolt; 11-joint plate; 12-manhole; 13- Second stiffener.
具体实施方式detailed description
下面结合附图,对本发明作详细的说明。Below in conjunction with accompanying drawing, the present invention is described in detail.
为了使本发明的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅用以解释本发明,并不用于限定本发明。In order to make the object, technical solution and advantages of the present invention clearer, the present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the present invention, not to limit the present invention.
实施例1Example 1
本实施例提供一种钢桁梁斜拉桥的压重区构造,参见图2-4,包括底板3和两个侧板5,所述底板3和侧板5均设置于钢桁梁的相邻两个桥面系横梁1之间,所述底板3、两个所述侧板5、对应相邻两个所述桥面系横梁1和所述钢桁梁的钢桥面板2能够围成封闭结构,所述封闭结构内填充压重体。This embodiment provides a ballast area structure of a steel truss girder cable-stayed bridge, referring to Fig. Between two
压重体可采用混凝土、砂浆等压重材料浇筑而成;压重体的容重据需要的支反力储备来确定,底板3、侧板5根据压重重量设计。The ballast body can be poured with concrete, mortar and other ballast materials; the bulk density of the ballast body is determined according to the required support reaction force reserve, and the
本方案所述钢桁梁斜拉桥的压重区构造,通过底板3、两个所述侧板5、对应的相邻两个所述桥面系横梁1和所述钢桁梁的钢桥面板2围成封闭结构,使得相邻两个桥面系横梁1之间的空间能够通过压重材料填充满,使得压重区构造与钢桁梁结合在一起,实现压重功能。The structure of the ballast area of the steel truss girder cable-stayed bridge described in this program is a steel bridge through the
本实施例中,通过采用封闭结构,相比于现有技术的相邻两个桥面系横梁1之间的所有压重箱的总体积更大,在保证相同压重的情况下,使得能够采用比重混凝土的容重更小的普通混凝土和自密实水泥砂浆来实现压重。故可以采用较优的结构,使得所述压重体下部为普通混凝土层6、上部为自密实水泥砂浆层7,封闭结构内下部的普通混凝土层6的承载能力强,自密实水泥砂浆层7有利于填充满封闭结构上部,同时保证了安全性和密实性,且相比于重混凝土,通过普通混凝土层6和自密实水泥砂浆层7填充满封闭结构内部空间,其施工更加简单,且材料自身的成本也较低,进而能够节省施工成本。除外,普通混凝土层6的实际高度根据具体的压重量来确定,但普通混凝土层6顶面高度不宜高于所述钢桥面板2的U肋21底部,使得能够通过自密实水泥砂浆更好的填充桥面板的U肋21等角落部位,提高封闭结构内的填充效果。In this embodiment, by adopting a closed structure, the total volume of all the ballast boxes between two
本实施例中,所述底板3和侧板5均设有加劲结构,加劲结构用于对底板3和侧板5进行加强,使得能够通过底板3和侧板5来承受普通混凝土层6和自密实水泥砂浆层7整体的压力。In this embodiment, the
如图2、3和5所示,所述桥面系横梁1的腹板和下翼板的转角处沿纵桥向设有竖直的接头板11,所述底板3的加劲结构为若干对应于所述接头板11设置的第一加劲肋4,所述第一加劲肋4沿纵桥向设置,所述第一加劲肋4与对应的所述接头板11通过第一高强螺栓8连接。沿纵桥向并对应于接头板11的位置在所述底板3顶面设置第一加劲肋4,在保证对底板3充足的加强的同时,还能够便于底板3和桥面系横梁1更稳定的连接。且第一加劲肋4设置在所述底板3顶面,使得底板3与普通混凝土层6的连接更加紧密,提高压重区构造的整体性和稳定性。As shown in Figures 2, 3 and 5, a vertical
侧板5的内侧是指侧板5面向封闭结构内部的一侧。如图4所示,所述桥面系横梁1的腹板具有竖直设置的腹板加劲板,所述侧板5的纵桥向两侧分别对应与两个所述桥面系横梁1的腹板加劲板通过第二高强螺栓10连接,使得侧板5与桥面系横梁1的连接更加稳定。且所述侧板5的加劲结构为若干第二加劲肋13,所述第二加劲肋13竖向设置于所述侧板5的内侧,因侧板5的竖向高度相比现有压重箱的高度更高,通过设置竖向的第二加劲肋13,能够更好的对侧板5进行加强。且将第二加劲肋13设置于所述侧板5的内侧,使得侧板5能够与普通混凝土层6和自密实水泥砂浆层7的连接更紧密,提高压重区构造的整体性和稳定性。The inner side of the
在通过上述第一加劲肋4和第二加劲肋13加强后,使得能够采用厚度较薄的底板3和侧板5,即可以采用厚度为10-16mm的底板3,可以采用厚度为大于或等于10mm的侧板5,进而能够减少用钢量,节约成本,且更便于侧板5和底板3的吊装。After being strengthened by the above-mentioned
且所述侧板5设有人洞12,所述人洞12的顶部高于所述普通混凝土层6的顶面,本实施例中,每个封闭结构仅有一个侧板5设有一个人洞12,通过所述人洞12浇筑所述普通混凝土层6,施工人员能够进入人洞12浇筑普通混凝土,便于普通混凝土层6的浇筑,且能够提高浇筑质量,而且无需单独在侧板5上开设多余的浇筑口用于浇筑普通混凝土层6,能够提高封闭结构的完整性。And the
本实施例所述钢桁梁斜拉桥的压重区构造,结构简单,安装方便。该压重区构造更好的利用了钢桁梁的主体结构,只需增设底板3与侧板5连接桥面系横梁1、配合钢桥面板2形成整体封闭结构作为压重区域,简化了压重区与钢桁梁的连接构造,且采用第一高强螺栓8和第二高强螺栓10连接,可分块安装,施工方便。且其结构受力明确,不改变钢桁梁的受力体系和受力性能,拉索力仍保持从弦杆向桥面传力途径。具有良好的经济性,相比传统压重箱,可以节约钢材40%以上。采用了两种压重材料,底层的普通混凝土层6的承载能力强,顶层的自密实水泥砂浆层7便于从顶板开小孔灌注,保证了密实性。且该压重区构造安全性强,普通混凝土层6的普通混凝土成型后和底板3形成整体,且有第一高强螺栓8和桥面系横梁1连接,即使第一高强螺栓8失效,该压重区构造也可有效支撑在桥面系横梁1的下翼板,不会脱落。且还具有免维护和耐久性强的特点,封闭结构内通过普通混凝土和自密实水泥砂浆满灌,无需检修;钢桥面板2在封闭结构、其内的普通混凝土层6和自密实水泥砂浆层7的支撑下,受力改善,耐久性加强。且封闭结构的外表面光滑整洁,便于养护。The structure of the ballast area of the steel truss girder cable-stayed bridge described in this embodiment has a simple structure and is easy to install. The structure of the ballast area makes better use of the main structure of the steel truss girder. It only needs to add the
实施例2Example 2
本实施例提供一种钢桁梁斜拉桥的压重区构造的施工方法,用于施工如实施例1中所述的钢桁梁斜拉桥的压重区构造,包括以下步骤:This embodiment provides a construction method for the construction of the ballast area of a steel truss girder cable-stayed bridge, which is used to construct the ballast area structure of the steel truss cable-stayed bridge as described in
S1、在每个压重区梁段施工底板3、两个侧板5、两个桥面系横梁1和钢桥面板2形成封闭结构;S1.
S2、待斜拉桥主梁合龙后,向所述封闭结构内先浇筑普通混凝土层6,然后浇筑自密实水泥砂浆层7。S2. After the main girder of the cable-stayed bridge is closed, firstly pour the ordinary
其中,封闭结构的安装可以采用多种方式,如下所示:Among them, the installation of the closed structure can be done in a variety of ways, as follows:
方式一:在步骤S1中,施工每个压重区梁段时,先将该压重区梁段的钢桥面板2、所有桥面系横梁1、相邻两个所述桥面系横梁1之间的底板3和侧板5组装起来形成梁段整体,梁段整体包括若干个封闭结构,然后将梁段整体吊装;Method 1: In step S1, when constructing each beam section of the ballast area, the
方式一是在地面将每个压重区梁段进行组装,组装时在地面将底板3和侧板5进行安装,形成若干个封闭结构,然后进行整体吊装,这种施工方式在地面施工,施工更加安全,但是需要较大的组装场地,而且需要大型起吊设备。The first way is to assemble each beam section in the weight zone on the ground. When assembling, install the
当压重区梁段的施工场地有限,或者大型起吊设备无法运输至压重区梁段的施工场地时,使得无法对压重区梁段在地面进行组装后再进行整体吊装,这时采用方式二对底板3和侧板5进行安装。When the construction site of the beam section in the ballast area is limited, or the large-scale lifting equipment cannot be transported to the construction site of the beam section in the ballast area, it is impossible to assemble the beam section of the ballast area on the ground before overall hoisting. Two pairs of
方式二是:在步骤S1中,当所述钢桁梁施工至压重区梁段时,在吊装相邻两个所述桥面系横梁1后,在对应的相邻两个所述桥面系横梁1之间吊装底板3和侧板5,形成所述封闭结构。方式二是一种更优的实施方式,通过在吊装相邻两个所述桥面系横梁1后及时吊装底板3和侧板5,形成所述封闭结构,能够避免受施工场地的限制,也无需使用大型起吊设备,且施工步骤更加简单。The second method is: in step S1, when the steel truss girder is constructed to the girder section in the ballast area, after hoisting the two adjacent
本实施例中,当具有实施例1中的第一高强螺栓8和第二高强螺栓10时,在步骤S1中,在对应的相邻两个所述桥面系横梁1之间安装底板3和侧板5时,初拧第一高强螺栓8和第二高强螺栓10,待压重区梁段施工完毕后,拧紧第一高强螺栓8和第二高强螺栓10,使得形成稳定的封闭结构。In this embodiment, when there are the first high-strength bolts 8 and the second high-
在斜拉桥主梁合龙后,准备灌注底层的普通混凝土,灌注前需要对封闭结构的侧板5与桥面系横梁1之间、侧板5与钢桥面板2之间的缝隙进行密封处理。After the main girder of the cable-stayed bridge is closed, the ordinary concrete on the bottom layer is ready to be poured. Before pouring, it is necessary to seal the gap between the
密封处理完成后,通过人孔开始灌注底层的普通混凝土,普通混凝土层6采用全断面分层浇筑,本实施例中,采用一种较优的实施方式,在步骤S2中,所述普通混凝土层6分为两层施工,先在底板3上浇筑第一层61,待第一层61强度达标后,在第一层61上浇筑第二层62,在所述第二层62浇筑过程中,当浇筑的普通混凝土的高度高于所述人洞12底部标高时,先封堵所述人洞12的底部的一部分,然后进行普通混凝土浇筑,普通混凝土至将从人洞12溢出时,再次向上对人洞12的一部分进行封堵,再进行普通混凝土浇筑,采用逐步向上封堵所述人洞12的方式进行普通混凝土的浇筑,直至所述第二层62浇筑完成,再完全封堵所述人洞12;有效的利用了第一层61普通混凝土的承载能力,使得较薄的底板3和第一加劲肋4仅需要能承受第一层61普通混凝土的重量即可,第一层61普通混凝土成型后与底板3形成的钢混结构,能够有效承受第二层62普通混凝土和自密实水泥砂浆层7的总重量。将所述普通混凝土层6分为两层施工,使得所需底板3的厚度更薄,所需的第一加劲肋4的强度更小,能够节约钢材,同时使得底板3和第一加劲肋4的安装更加轻松。After the sealing treatment is completed, the ordinary concrete on the bottom layer is poured through the manhole, and the ordinary
待第二层62强度达标后,在所述钢桥面板2对应于其U肋21和U肋21之间或U肋21和桥面板纵梁22之间的上方开浇筑孔,通过浇筑孔浇筑自密实水泥砂浆层7,直至填满所述封闭结构。其中,浇筑孔的大小为4-6cm,适宜为5cm,并设置排气管和浇注管,采用微膨胀自密实水泥砂浆,带压强灌注,保证压重箱内满灌。通过浇筑孔浇筑自密实水泥砂浆层7,能够更方便、快捷且高质量的填满封闭结构,避免U肋21和桥面板纵梁22的角落部位无法填充完全。这种通过人洞12配合小的浇筑孔的施工方式能够尽量减少对压重区构造的开设大量较大的浇筑口,保证压重区构造的完整性,提高压重区构造的质量。After the strength of the
填满封闭结构后,封堵钢桥面板2上的浇筑孔,完成压重区构造的施工。After the closed structure is filled, the pouring holes on the
为了检验压重区构造的底板3及桥面系横梁1的安全性和可行性,对该压重区构造受力进行了计算分析,均满足受力要求,封闭结构满贯后可以有效改善钢桥面板2的疲劳特性,使得桥面结构达到免维护。In order to test the safety and feasibility of the
相比于现有的压重箱的施工,本实施例所述钢桁梁斜拉桥的压重区构造的施工方法,能够安全、快速的施工本发明中的钢桁梁斜拉桥的压重区构造,其施工更加简单。Compared with the construction of the existing ballast box, the construction method of the ballast area structure of the steel truss cable-stayed bridge described in this embodiment can safely and quickly construct the ballast of the steel truss cable-stayed bridge in the present invention District structure, its construction is simpler.
以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention should be included in the protection of the present invention. within range.
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| CN117385724A (en) * | 2023-10-08 | 2024-01-12 | 中铁大桥勘测设计院集团有限公司 | A bridge assembled ballast box and its parameter design method |
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| CN202401384U (en) * | 2011-12-26 | 2012-08-29 | 中铁二院工程集团有限责任公司 | Ballasting structure of steel-truss cable-stayed bridge |
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