CN115572776A - Chameleon environment-friendly imitation leather texture composite fabric processing apparatus - Google Patents
Chameleon environment-friendly imitation leather texture composite fabric processing apparatus Download PDFInfo
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- CN115572776A CN115572776A CN202211190909.9A CN202211190909A CN115572776A CN 115572776 A CN115572776 A CN 115572776A CN 202211190909 A CN202211190909 A CN 202211190909A CN 115572776 A CN115572776 A CN 115572776A
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- 239000004744 fabric Substances 0.000 title claims abstract description 88
- 239000010985 leather Substances 0.000 title claims abstract description 31
- 241000122205 Chamaeleonidae Species 0.000 title claims abstract description 24
- 239000002131 composite material Substances 0.000 title claims abstract description 22
- 230000007246 mechanism Effects 0.000 claims abstract description 61
- 239000000463 material Substances 0.000 claims abstract description 30
- 238000003825 pressing Methods 0.000 claims abstract description 19
- 230000001050 lubricating effect Effects 0.000 claims abstract description 10
- 238000005520 cutting process Methods 0.000 claims description 22
- 230000009467 reduction Effects 0.000 claims description 17
- 238000003860 storage Methods 0.000 claims description 10
- 238000006073 displacement reaction Methods 0.000 claims description 6
- 150000001875 compounds Chemical class 0.000 claims 4
- 238000009434 installation Methods 0.000 claims 1
- 230000000694 effects Effects 0.000 abstract description 10
- 238000000034 method Methods 0.000 abstract description 3
- 230000008569 process Effects 0.000 abstract description 2
- 238000007599 discharging Methods 0.000 abstract 1
- 238000004049 embossing Methods 0.000 description 9
- 238000010586 diagram Methods 0.000 description 7
- 230000005484 gravity Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 241000252254 Catostomidae Species 0.000 description 1
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000001934 delay Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 230000037303 wrinkles Effects 0.000 description 1
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- C—CHEMISTRY; METALLURGY
- C14—SKINS; HIDES; PELTS; LEATHER
- C14B—MECHANICAL TREATMENT OR PROCESSING OF SKINS, HIDES OR LEATHER IN GENERAL; PELT-SHEARING MACHINES; INTESTINE-SPLITTING MACHINES
- C14B1/00—Manufacture of leather; Machines or devices therefor
- C14B1/44—Mechanical treatment of leather surfaces
- C14B1/56—Ornamenting, producing designs, embossing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
- B26D1/01—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
- B26D1/04—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member
- B26D1/06—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member wherein the cutting member reciprocates
- B26D1/065—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member wherein the cutting member reciprocates for thin material, e.g. for sheets, strips or the like
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C31/00—Handling, e.g. feeding of the material to be shaped, storage of plastics material before moulding; Automation, i.e. automated handling lines in plastics processing plants, e.g. using manipulators or robots
- B29C31/04—Feeding of the material to be moulded, e.g. into a mould cavity
- B29C31/08—Feeding of the material to be moulded, e.g. into a mould cavity of preforms to be moulded, e.g. tablets, fibre reinforced preforms, extruded ribbons, tubes or profiles; Manipulating means specially adapted for feeding preforms, e.g. supports conveyors
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C59/00—Surface shaping of articles, e.g. embossing; Apparatus therefor
- B29C59/02—Surface shaping of articles, e.g. embossing; Apparatus therefor by mechanical means, e.g. pressing
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- C—CHEMISTRY; METALLURGY
- C14—SKINS; HIDES; PELTS; LEATHER
- C14B—MECHANICAL TREATMENT OR PROCESSING OF SKINS, HIDES OR LEATHER IN GENERAL; PELT-SHEARING MACHINES; INTESTINE-SPLITTING MACHINES
- C14B5/00—Clicking, perforating, or cutting leather
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C23/00—Making patterns or designs on fabrics
- D06C23/04—Making patterns or designs on fabrics by shrinking, embossing, moiréing, or crêping
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06H—MARKING, INSPECTING, SEAMING OR SEVERING TEXTILE MATERIALS
- D06H7/00—Apparatus or processes for cutting, or otherwise severing, specially adapted for the cutting, or otherwise severing, of textile materials
- D06H7/02—Apparatus or processes for cutting, or otherwise severing, specially adapted for the cutting, or otherwise severing, of textile materials transversely
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
- Y02P70/62—Manufacturing or production processes characterised by the final manufactured product related technologies for production or treatment of textile or flexible materials or products thereof, including footwear
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Textile Engineering (AREA)
- Chemical & Material Sciences (AREA)
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- Life Sciences & Earth Sciences (AREA)
- Forests & Forestry (AREA)
- Robotics (AREA)
- Manufacturing & Machinery (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
Description
技术领域technical field
本发明涉及复合面料领域,特别涉及一种变色龙环保型仿皮革纹理复合面料处理装置。The invention relates to the field of composite fabrics, in particular to a chameleon environment-friendly leather-like texture composite fabric processing device.
背景技术Background technique
随着工业技术的发展,现代的复合面料加工技术发展地越来越完善,其中皮革纹理面料在加工的时候需要在整块的面料上攻击纹理,然后再对皮革面料进行其他工艺处理;With the development of industrial technology, modern composite fabric processing technology has become more and more perfect. When processing leather texture fabrics, it is necessary to attack the texture on the entire fabric, and then perform other processes on the leather fabric;
犹如专利号201820333232.2所公布的皮革面料加工装置,该装置包括工作台、输送机构、压纹机构和切割机构,输送机构包括定位板以及带输送通道的输送架,定位板可水平移动地设于输送通道中,定位板的中心向内凹设形成置物腔,置物腔内安装有海绵垫层,面料覆盖于海绵垫层上,面料的外周边缘与海绵垫层的外周的定位板可拆卸相连;压纹机构包括压纹架、压纹辊和压纹电机,压纹辊内设有加热元件;切割机构包括切割电机和切割轮。本发明结构紧凑,使用方便,能对皮革面料进行自动化地压纹和剪切作业,皮革面料的加工质量好且加工效;Just like the leather fabric processing device disclosed in Patent No. 201820333232.2, the device includes a worktable, a conveying mechanism, an embossing mechanism and a cutting mechanism. The conveying mechanism includes a positioning plate and a conveying frame with a conveying channel. In the channel, the center of the positioning plate is concaved inward to form a storage cavity, and a sponge cushion is installed in the storage cavity, and the fabric is covered on the sponge cushion, and the outer peripheral edge of the fabric is detachably connected with the positioning plate on the periphery of the sponge cushion; The embossing mechanism includes an embossing frame, an embossing roller and an embossing motor, and a heating element is arranged inside the embossing roller; the cutting mechanism includes a cutting motor and a cutting wheel. The invention has the advantages of compact structure, convenient use, automatic embossing and cutting operations on leather fabrics, and the processing quality of leather fabrics is good and efficient;
第一该装置上没有设置攻击纹理的机构,这还需要再添加一个纹理加工装置,这种加工操作就比较麻烦,且浪费人力物力,第二该装置还需要手动给料,加工完之后还需要手动取料,增加了人工成本。First, there is no mechanism for attacking texture on the device, which requires adding another texture processing device. This processing operation is more troublesome and wastes manpower and material resources. Second, the device also needs manual feeding. Manual retrieving increases labor costs.
发明内容Contents of the invention
本发明的目的在于针对现有技术的不足,提供一种变色龙环保型仿皮革纹理复合面料处理装置,该装置在使用的时候,把待处理的皮革面料的物料辊放进延伸桥里,然后把面料的端头牵引出来塞进驱动辊和压力辊之间,步进电机通过驱动辊带动面料往前一步步推进,面料在匀速推进的过程中,减速电机通过减速齿轮带动第一齿轮盘和第二齿轮盘同时旋转,此时的两个搭载盘也在随着第一齿轮盘和第二齿轮盘一起旋转,左端的搭载盘每旋转一圈就把升降片和平压刀口向下推进三次,右端的搭载盘每旋转一圈就把升降片和齿牙刀口向下推进一次,平压刀口和齿牙刀口会在面料上攻击出规律的纹理,实现了自动加工纹理的效果。The object of the present invention is to address the deficiencies in the prior art, and provide a chameleon environment-friendly imitation leather texture composite fabric processing device. When the device is in use, the material roll of the leather fabric to be processed is put into the extension bridge, and then the The end of the fabric is pulled out and stuffed between the driving roller and the pressure roller. The stepping motor drives the fabric forward step by step through the driving roller. When the fabric is advancing at a constant speed, the reduction motor drives the first gear plate and the second gear plate through the reduction gear. The two gear plates rotate at the same time. At this time, the two carrying plates are also rotating together with the first and second gear plates. Every time the carrying plate on the left side rotates one circle, the lifting plate and the pressing knife edge are pushed down three times. The lifting plate and the teeth knife edge are pushed down once every time the carrying plate rotates, and the flat pressing knife edge and the tooth knife edge will attack the regular texture on the fabric, realizing the effect of automatic processing texture.
为解决上述问题,本发明提供以下技术方案:一种变色龙环保型仿皮革纹理复合面料处理装置,包括基台板,所述基台板的顶端设置有两个四个竖槽架,每两个竖槽架形成一组,每组竖槽架之间设置有压合组件,两个组件之间通过皮带机构连接,所述基台板的中间设置有润滑台,且润滑台的上方设置有加工组件,所述基台板的一端设置有上料机构,且基台板的另一端设置有下料机构。In order to solve the above problems, the present invention provides the following technical solutions: a chameleon environment-friendly imitation leather texture composite fabric processing device, including an abutment plate, two or four vertical groove frames are arranged on the top of the abutment plate, and each two The vertical groove frames form a group, and a pressing component is arranged between each group of vertical groove frames, and the two components are connected by a belt mechanism. Assemblies, one end of the abutment plate is provided with a feeding mechanism, and the other end of the abutment plate is provided with an unloading mechanism.
进一步,所述压合组件包括升降滑块,升降滑块穿插在竖槽架中间的竖直凹槽里,升降滑块和竖直凹槽滑动连接,所述升降滑块的侧壁上设置有活动轴承,活动轴承的外环和升降滑块固定连接,活动轴承的内环中固定安装有压力辊,所述压力辊的下方设置有动力辊机构。Further, the pressing assembly includes a lifting slider, which is inserted in the vertical groove in the middle of the vertical groove frame, and the lifting slider is slidably connected to the vertical groove, and the side wall of the lifting slider is provided with The movable bearing, the outer ring of the movable bearing is fixedly connected with the lifting slider, the inner ring of the movable bearing is fixedly equipped with a pressure roller, and a power roller mechanism is arranged below the pressure roller.
进一步,所述动力辊机构包括驱动辊,驱动辊的两端通过安装片和基台板的顶面旋转连接,其中一个压力辊安装在活动轴承的输出端上,活动轴承固定在基台板的侧壁上,步进电机的输出杆穿过竖槽架的空隙,压力辊和驱动辊的材质为橡胶材质。Further, the power roller mechanism includes a driving roller, the two ends of the driving roller are rotatably connected to the top surface of the base plate through the mounting piece, one of the pressure rollers is installed on the output end of the movable bearing, and the movable bearing is fixed on the top surface of the base plate. On the side wall, the output rod of the stepping motor passes through the gap of the vertical groove frame, and the material of the pressure roller and the driving roller is rubber.
进一步,所述皮带机构包括联动轮盘,联动轮盘的分别通过圆杆和压力辊连接,升降滑块上设置有和压力辊端头圆杆相匹配的穿孔,两个联动轮盘之间通过联动皮带连接,所述联动皮带的中间设置有张力调节机构,张力调节机构包括弹力轮,弹力轮压合在联动皮带上,所述弹力轮的一端设置有张力架,基台板上设置有和张力架相匹配的滑动开孔,弹力轮的另一端设置有配重铅块,配重铅块通过沉头螺栓和弹力轮连接。Further, the belt mechanism includes linkage wheels, which are respectively connected to the pressure rollers through round rods, and the lifting slider is provided with perforations matching the round rods at the ends of the pressure rollers, and the two linkage wheels pass through Linkage belt connection, the middle of the linkage belt is provided with a tension adjustment mechanism, the tension adjustment mechanism includes an elastic wheel, the elastic wheel is pressed on the linkage belt, one end of the elastic wheel is provided with a tension frame, and the base plate is provided with and The tension frame matches the sliding opening, and the other end of the elastic wheel is provided with a counterweight lead weight, which is connected with the elastic wheel through countersunk bolts.
进一步,所述加工组件包括架桥导轨,架桥导轨共设置有两个,架桥导轨上套装有升降片,升降片的两端设置有套装在架桥导轨上的方套管,所述升降片的顶端设置有抬升弹簧,抬升弹簧的顶端和架桥导轨的顶端固定连接,其中一个所述升降片的底端设置有平压刀口,另一个升降片的底端设置有齿牙刀口,所述架桥导轨的一侧设置有压力推进机构。Further, the processing assembly includes bridging guide rails. There are two bridging guide rails in total. Lifting pieces are set on the bridging guide rails, and square sleeves are set on the two ends of the lifting pieces. The top of the lifting piece is provided with a lifting spring, and the top of the lifting spring is fixedly connected with the top of the bridging guide rail. The bottom end of one of the lifting pieces is provided with a flat pressing knife edge, and the bottom end of the other lifting piece is provided with a tooth knife edge. One side of the bridging guide rail is provided with a pressure propulsion mechanism.
进一步,所述压力推进机构包括两个加工轴座,加工轴座的一侧设置有搭载盘,搭载盘和加工轴座旋转连接,左端搭载盘上设置有三个凸轮,三个凸轮相互偏差九十度,右端搭载盘上设置有一个凸轮,右端凸轮距离搭载盘圆心的距离大于左端凸轮距离圆心的距离,升降片的台面延伸至凸轮的正下方,所述加工轴座的另一侧设置有扭力驱动机构。Further, the pressure propulsion mechanism includes two processing shaft seats, one side of the processing shaft seat is provided with a mounting plate, the mounting plate and the processing shaft seat are rotatably connected, and three cams are arranged on the left end of the mounting plate, and the three cams deviate from each other by 90% The distance between the right end cam and the center of the mounting plate is greater than the distance between the left end cam and the center of the circle. The table top of the lifting piece extends to the directly below the cam, and the other side of the processing shaft seat is provided with a torque Drive mechanism.
进一步,所述扭力驱动机构包括第一齿轮盘和第二齿轮盘,第一齿轮盘和第二齿轮盘之间相互啮合,第一齿轮盘和第二齿轮盘分别通过圆杆和两个搭载盘连接,其中一个所述加工轴座的侧壁上固定安装有减速电机,减速电机的输出端安装有减速齿轮,减速齿轮和第二齿轮盘之间相互啮合。Further, the torsion drive mechanism includes a first gear plate and a second gear plate, the first gear plate and the second gear plate are engaged with each other, and the first gear plate and the second gear plate are connected through the round rod and the two carrying plates respectively. connection, wherein a deceleration motor is fixedly installed on the side wall of one of the processing shaft seats, and a deceleration gear is installed on the output end of the deceleration motor, and the deceleration gear and the second gear disc mesh with each other.
进一步,所述上料机构包括延伸桥,延伸桥的端头和基台板的底面固定连接,延伸桥的中间设置有物料辊,物料辊和延伸桥之间可拆卸安装。Further, the feeding mechanism includes an extension bridge, the end of the extension bridge is fixedly connected to the bottom surface of the base plate, a material roller is arranged in the middle of the extension bridge, and the material roller and the extension bridge are detachably installed.
进一步,所述下料机构包括下料架,下料架的底端设置有斩切台,且下料架的顶端安装有液压机,液压机的输出端安装有延时架,延时架的轮廓投影和斩切台相同,延时架的下方设置有前哨架,前哨架和延时架之间通过两个延时弹簧连接,所述前哨架的底端设置有两个穿孔块,斩切台上设置有和穿孔块相匹配的切料口,所述延时架的底端设置有延时切刀,延时切刀的竖向投影处在前哨架的豁口处,斩切台上还设置有和延时切刀相匹配的刀口,所述下料架的一侧设置有自动取料机构。Further, the blanking mechanism includes a blanking rack, the bottom of the blanking rack is provided with a cutting platform, and the top of the blanking rack is equipped with a hydraulic press, and the output end of the hydraulic press is equipped with a delay frame, and the contour projection of the delay frame is Same as the cutting table, there is an outpost frame under the delay frame, and the outpost frame and the delay frame are connected by two time-delay springs. The bottom of the outpost frame is provided with two perforated blocks. A cutting port matching the perforated block is provided, a delay cutter is provided at the bottom of the delay frame, the vertical projection of the delay cutter is at the gap of the sentinel frame, and a cutting table is also provided with The edge of the knife matches the time-delay cutter, and one side of the unloading frame is provided with an automatic feeding mechanism.
进一步,所述自动取料机构包括延伸台架,延伸台架和下料架的底面之间通过承重桥连接,所述承重桥的顶端设置有转角轴承,转角轴承的外环和延伸台架固定连接,转角轴承的内环中固定安装有扭力管,扭力管的上方设置有摇摆臂,摇摆臂的端头设置有穿插在扭力管内侧的圆杆,扭力管和摇摆臂端头的圆杆之间通过键条连接,所述扭力管的内腔里设置有位移弹簧,位移弹簧和摇摆臂端头的圆杆连接,所述摇摆臂的端头设置有两个吸盘,摇摆臂的顶端设置有和吸盘相连接的气泵,所述扭力管的上固定安装有扭力转盘,扭力转盘的一侧安装有驱动轮盘,驱动轮盘和扭力转盘之间通过输出皮带连接,驱动轮盘安装在下料电机的输出端上,下料电机和延伸台架的侧壁固定连接,所述延伸台架的一侧设置有收纳盒,下料架的侧壁上设置有和摇摆臂相匹配的抵触气缸。Further, the automatic retrieving mechanism includes an extension platform, and the bottom surface of the extension platform and the unloading frame is connected by a load-bearing bridge. The top end of the load-bearing bridge is provided with a corner bearing, and the outer ring of the corner bearing is fixed to the extension platform. connection, a torque tube is fixedly installed in the inner ring of the corner bearing, a swing arm is arranged above the torque tube, and a round rod inserted inside the torque tube is arranged at the end of the swing arm, between the torque tube and the round rod at the end of the swing arm They are connected by key strips, a displacement spring is arranged in the inner cavity of the torsion tube, and the displacement spring is connected with the round rod at the end of the swing arm. The end of the swing arm is provided with two suckers, and the top of the swing arm is provided with a An air pump connected to the suction cup, a torque turntable is fixedly installed on the torsion tube, and a driving wheel is installed on one side of the torque turntable. The driving wheel and the torque turntable are connected by an output belt, and the driving wheel is installed on the feeding motor. On the output end of the feeder, the blanking motor is fixedly connected to the side wall of the extension stand, a storage box is arranged on one side of the extension stand, and a conflicting cylinder matching the swing arm is provided on the side wall of the blanking stand.
本发明的有益效果:Beneficial effects of the present invention:
其一,该装置在使用的时候,把待处理的皮革面料的物料辊放进延伸桥里,然后把面料的端头牵引出来塞进驱动辊和压力辊之间,步进电机通过驱动辊带动面料往前一步步推进,面料在匀速推进的过程中,减速电机通过减速齿轮带动第一齿轮盘和第二齿轮盘同时旋转,此时的两个搭载盘也在随着第一齿轮盘和第二齿轮盘一起旋转,左端的搭载盘每旋转一圈就把升降片和平压刀口向下推进三次,右端的搭载盘每旋转一圈就把升降片和齿牙刀口向下推进一次,平压刀口和齿牙刀口会在面料上攻击出规律的纹理,实现了自动加工纹理的效果。First, when the device is in use, the material roll of the leather fabric to be processed is put into the extension bridge, and then the end of the fabric is pulled out and inserted between the driving roller and the pressure roller, and the stepping motor is driven by the driving roller. The fabric is pushed forward step by step. When the fabric is advancing at a constant speed, the reduction motor drives the first gear plate and the second gear plate to rotate at the same time through the reduction gear. At this time, the two carrying plates are also following the first gear plate and the second gear plate. The two gear plates rotate together, and the carrying plate at the left end pushes the lifting piece and the flattening knife edge down three times every time the carrying plate at the left end rotates, and the lifting plate and the tooth knife edge are pushed down once every time the carrying plate at the right end rotates, flattening the knife edge The edge of the teeth and teeth will attack the regular texture on the fabric, realizing the effect of automatic processing texture.
其二,处理好纹理的面料从基台板的另一端出来,然后面料的端头延伸到延伸台架底端的斩切台上,液压机带动延时架和前哨架同时向下移动,等到延前哨架底端的穿孔块首先接触面料,穿孔块会先前在面料上开孔,随后前哨架会被阻挡前进,延时架和延时切刀会继续推进直到延时切刀斩断面料,防止同时切料时面料被增裂。Second, the textured fabric comes out from the other end of the abutment plate, and then the end of the fabric extends to the cutting table at the bottom of the extension stand. The perforated block at the bottom of the frame first touches the fabric, and the perforated block will make holes in the fabric before, and then the outpost frame will be blocked from advancing, and the delay frame and the delay cutter will continue to advance until the delay cutter cuts off the fabric, preventing simultaneous cutting The fabric is cracked during feeding.
其三,下料电机通过输出皮带驱动扭力转盘,扭力转盘带动摇摆臂往复旋转九十度,摇摆臂到达斩切台上方时,抵触气缸的输出端伸出来把摇摆臂往下压,吸盘捏取物料后再次旋转到收纳盒上投放物料,实现了自动下料的效果。Third, the feeding motor drives the torque turntable through the output belt, and the torque turntable drives the swing arm to rotate back and forth 90 degrees. When the swing arm reaches the top of the cutting table, the output end of the collision cylinder stretches out to push the swing arm down, and the suction cup pinches it. After the material is rotated to the storage box again to put the material, the effect of automatic unloading is realized.
附图说明Description of drawings
图1为一种变色龙环保型仿皮革纹理复合面料处理装置正视的示意图。Figure 1 is a schematic diagram of the front view of a chameleon environment-friendly imitation leather texture composite fabric processing device.
图2为一种变色龙环保型仿皮革纹理复合面料处理装置侧视的示意图。Fig. 2 is a schematic diagram of a side view of a chameleon environment-friendly imitation leather texture composite fabric processing device.
图3为一种变色龙环保型仿皮革纹理复合面料处理装置润滑台的示意图。Fig. 3 is a schematic diagram of a lubricating table of a chameleon environment-friendly imitation leather texture composite fabric processing device.
图4为一种变色龙环保型仿皮革纹理复合面料处理装置压力辊的示意图。Fig. 4 is a schematic diagram of a pressure roller of a chameleon environment-friendly imitation leather texture composite fabric processing device.
图5为一种变色龙环保型仿皮革纹理复合面料处理装置剖视的示意图。Fig. 5 is a schematic cross-sectional view of a chameleon environment-friendly leather-like texture composite fabric processing device.
图6为一种变色龙环保型仿皮革纹理复合面料处理装置剖视第二视角的示意图。Fig. 6 is a schematic diagram of a chameleon environment-friendly imitation leather texture composite fabric processing device in a second perspective.
图7为一种变色龙环保型仿皮革纹理复合面料处理装置下料架的示意图。Fig. 7 is a schematic diagram of a chameleon environment-friendly imitation leather texture composite fabric processing device unloading rack.
图8为一种变色龙环保型仿皮革纹理复合面料处理装置下料架第二视角的示意图。Fig. 8 is a schematic diagram of a second viewing angle of the unloading frame of a chameleon environment-friendly imitation leather texture composite fabric processing device.
附图标记说明:Explanation of reference signs:
基台板1,竖槽架2,步进电机201,压力辊3,活动轴承301,升降滑块302,驱动辊303,安装片304,延伸桥4,物料辊5,加工轴座6,搭载盘601,凸轮602,减速电机603,第一齿轮盘7,第二齿轮盘8,减速齿轮9,下料架 10,延伸台架1001,收纳盒1002,承重桥1003,斩切台1004,液压机1005,延时架1006,前哨架1007,延时弹簧1008,扭力管1009,驱动轮盘1010,下料电机1011,摇摆臂1012,吸盘1013,抵触气缸1014,穿孔块1015,延时切刀1016,联动轮盘11,联动皮带12,架桥导轨13,升降片1301,方套管1302,润滑台1303,平压刀口1304,齿牙刀口1305,抬升弹簧1306,张力架14,弹力轮1401。
具体实施方式detailed description
为了使本发明的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明。In order to make the object, technical solution and advantages of the present invention clearer, the present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the present invention, not to limit the present invention.
在本发明的描述中,需要理解的是,术语“纵向”、“横向”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In describing the present invention, it should be understood that the terms "longitudinal", "transverse", "upper", "lower", "front", "rear", "left", "right", "vertical", The orientations or positional relationships indicated by "horizontal", "top", "bottom", "inner", "outer", etc. are based on the orientations or positional relationships shown in the drawings, and are only for the convenience of describing the present invention, rather than indicating or It should not be construed as limiting the invention by implying that a referenced device or element must have a particular orientation, be constructed, and operate in a particular orientation.
参照图1、2、3、4、5、6、7、8所示的一种变色龙环保型仿皮革纹理复合面料处理装置,包括基台板1,所述基台板1的顶端设置有两个四个竖槽架2,每两个竖槽架2形成一组,每组竖槽架2之间设置有压合组件,两个组件之间通过皮带机构连接,所述基台板1的中间设置有润滑台1303,且润滑台1303 的上方设置有加工组件,所述基台板1的一端设置有上料机构,且基台板1的另一端设置有下料机构,把待处理的面料从压合组件的端口中塞进去,面料会在长条形的润滑台1303上穿过,面料在滑行的同时加工组件开始实施压纹理作业,面料从另一端出来的时候,下料机构对面料实施切断和收料操作。With reference to a kind of chameleon environment-friendly imitation leather texture composite fabric processing device shown in Fig. 1, 2, 3, 4, 5, 6, 7, 8, comprise
所述压合组件包括升降滑块302,升降滑块302穿插在竖槽架2中间的竖直凹槽里,升降滑块302和竖直凹槽滑动连接,所述升降滑块302的侧壁上设置有活动轴承301,活动轴承301的外环和升降滑块302固定连接,活动轴承301 的内环中固定安装有压力辊3,所述压力辊3的下方设置有动力辊机构,压力辊 3随着自身的重力向下施加压力,进而压力辊3在推进物料的时候是可以活动的,方式压力辊3对面料施加过于强硬的压力。Described pressing assembly comprises lifting
所述动力辊机构包括驱动辊303,驱动辊303的两端通过安装片304和基台板1的顶面旋转连接,其中一个压力辊3安装在活动轴承301的输出端上,活动轴承301固定在基台板1的侧壁上,步进电机201的输出杆穿过竖槽架2的空隙,压力辊3和驱动辊303的材质为橡胶材质,步进电机201带动驱动辊303 旋转,压力辊3贴合在面料的顶端,压力辊3的旋转是从动的。The power roller mechanism includes a driving
所述皮带机构包括联动轮盘11,联动轮盘11的分别通过圆杆和压力辊3连接,升降滑块302上设置有和压力辊3端头圆杆相匹配的穿孔,两个联动轮盘 11之间通过联动皮带12连接,所述联动皮带12的中间设置有张力调节机构,张力调节机构包括弹力轮1401,弹力轮1401压合在联动皮带12上,所述弹力轮1401的一端设置有张力架14,基台板1上设置有和张力架14相匹配的滑动开孔,弹力轮1401的另一端设置有配重铅块,配重铅块通过沉头螺栓和弹力轮 1401连接,其中一个驱动辊303在运转的同时,驱动辊303通过联动皮带12 和联动轮盘11的组合带动另一个驱动辊303旋转,两组驱动辊303和压力辊3 同时推进面料,防止面料在加工的过程中有褶皱。Described belt mechanism comprises
所述加工组件包括架桥导轨13,架桥导轨13共设置有两个,架桥导轨13 上套装有升降片1301,升降片1301的两端设置有套装在架桥导轨13上的方套管1302,所述升降片1301的顶端设置有抬升弹簧1306,抬升弹簧1306的顶端和架桥导轨13的顶端固定连接,其中一个所述升降片1301的底端设置有平压刀口1304,另一个升降片1301的底端设置有齿牙刀口1305,所述架桥导轨13 的一侧设置有压力推进机构,两个升降片1301可以分别落下来,平压刀口1304 可以在面料上压出直线纹理,齿牙刀口1305可以压出点线纹理,实现了自动加工纹理的效果。The processing assembly includes bridging guide rails 13. There are two bridging
所述压力推进机构包括两个加工轴座6,加工轴座6的一侧设置有搭载盘 601,搭载盘601和加工轴座6旋转连接,左端搭载盘601上设置有三个凸轮602,三个凸轮602相互偏差九十度,右端搭载盘601上设置有一个凸轮602,右端凸轮602距离搭载盘601圆心的距离大于左端凸轮602距离圆心的距离,升降片 1301的台面延伸至凸轮602的正下方,所述加工轴座6的另一侧设置有扭力驱动机构,左端的搭载盘601每旋转一圈就把升降片1301和平压刀口1304向下推进三次,右端的搭载盘601每旋转一圈就把升降片1301和齿牙刀口1305向下推进一次,平压刀口1304和齿牙刀口1305会在面料上攻击出规律的纹理。The pressure propulsion mechanism includes two
所述扭力驱动机构包括第一齿轮盘7和第二齿轮盘8,第一齿轮盘7和第二齿轮盘8之间相互啮合,第一齿轮盘7和第二齿轮盘8分别通过圆杆和两个搭载盘601连接,其中一个所述加工轴座6的侧壁上固定安装有减速电机603,减速电机603的输出端安装有减速齿轮9,减速齿轮9和第二齿轮盘8之间相互啮合,减速电机603通过减速齿轮9带动第一齿轮盘7和第二齿轮盘8同时旋转,此时的两个搭载盘601也在随着第一齿轮盘7和第二齿轮盘8一起旋转,实现了提供攻击纹理动力的效果。Described torsion driving mechanism comprises the
所述上料机构包括延伸桥4,延伸桥4的端头和基台板1的底面固定连接,延伸桥4的中间设置有物料辊5,物料辊5和延伸桥4之间可拆卸安装,待处理的皮革面料的物料辊5放进延伸桥4里,然后把面料的端头牵引出来塞进驱动辊303和压力辊3之间。The feeding mechanism includes an
所述下料机构包括下料架10,下料架10的底端设置有斩切台1004,且下料架10的顶端安装有液压机1005,液压机1005的输出端安装有延时架1006,延时架1006的轮廓投影和斩切台1004相同,延时架1006的下方设置有前哨架 1007,前哨架1007和延时架1006之间通过两个延时弹簧1008连接,所述前哨架1007上设置有避让豁口,所述前哨架1007的底端设置有两个穿孔块1015,斩切台1004上设置有和穿孔块1015相匹配的切料口,所述延时架1006的底端设置有延时切刀1016,延时切刀1016的竖向投影处在前哨架1007的豁口处,斩切台1004上还设置有和延时切刀1016相匹配的刀口,所述下料架10的一侧设置有自动取料机构,液压机1005带动延时架1006和前哨架1007同时向下移动,等到延前哨1007架底端的穿孔块1015首先接触面料,穿孔块1015会先前在面料上开孔,随后前哨架1007会被阻挡前进,延时架1006和延时切刀1016 会继续推进直到延时切刀1016斩断面料,防止同时切料时面料被增裂。Described blanking mechanism comprises blanking
所述自动取料机构包括延伸台架1001,延伸台架1001和下料架10的底面之间通过承重桥1003连接,所述承重桥1003的顶端设置有转角轴承,转角轴承的外环和延伸台架1001固定连接,转角轴承的内环中固定安装有扭力管 1009,扭力管1009的上方设置有摇摆臂1012,摇摆臂1012的端头设置有穿插在扭力管1009内侧的圆杆,扭力管1009和摇摆臂1012端头的圆杆之间通过键条连接,所述扭力管1009的内腔里设置有位移弹簧,位移弹簧和摇摆臂1012 端头的圆杆连接,所述摇摆臂1012的端头设置有两个吸盘1013,摇摆臂1012的顶端设置有和吸盘1013相连接的气泵,所述扭力管1009的上固定安装有扭力转盘,扭力转盘的一侧安装有驱动轮盘1010,驱动轮盘1010和扭力转盘之间通过输出皮带连接,驱动轮盘1010安装在下料电机1011的输出端上,下料电机1011和延伸台架1001的侧壁固定连接,所述延伸台架1001的一侧设置有收纳盒1002,下料架10的侧壁上设置有和摇摆臂1012相匹配的抵触气缸1014,下料电机1011通过输出皮带驱动扭力转盘,扭力转盘带动摇摆臂1012往复旋转九十度,摇摆臂1012到达斩切台1004上方时,抵触气缸1014的输出端伸出来把摇摆臂1012往下压,吸盘1013捏取物料后再次旋转到收纳盒1002上投放物料,实现了自动下料的效果。The automatic retrieving mechanism includes an
最后,把待处理的面料从压合组件的端口中塞进去,面料会在长条形的润滑台1303上穿过,面料在滑行的同时加工组件开始实施压纹理作业,面料从另一端出来的时候,下料机构对面料实施切断和收料操作,压力辊3随着自身的重力向下施加压力,进而压力辊3在推进物料的时候是可以活动的,方式压力辊3对面料施加过于强硬的压力,步进电机201带动驱动辊303旋转,压力辊3 贴合在面料的顶端,压力辊3的旋转是从动的,其中一个驱动辊303在运转的同时,驱动辊303通过联动皮带12和联动轮盘11的组合带动另一个驱动辊303 旋转,两组驱动辊303和压力辊3同时推进面料,防止面料在加工的过程中有褶皱,两个升降片1301可以分别落下来,平压刀口1304可以在面料上压出直线纹理,齿牙刀口1305可以压出点线纹理,实现了自动加工纹理的效果,左端的搭载盘601每旋转一圈就把升降片1301和平压刀口1304向下推进三次,右端的搭载盘601每旋转一圈就把升降片1301和齿牙刀口1305向下推进一次,平压刀口1304和齿牙刀口1305会在面料上攻击出规律的纹理,减速电机603 通过减速齿轮9带动第一齿轮盘7和第二齿轮盘8同时旋转,此时的两个搭载盘601也在随着第一齿轮盘7和第二齿轮盘8一起旋转,实现了提供攻击纹理动力的效果,待处理的皮革面料的物料辊5放进延伸桥4里,然后把面料的端头牵引出来塞进驱动辊303和压力辊3之间,液压机1005带动延时架1006和前哨架1007同时向下移动,等到延前哨1007架底端的穿孔块1015首先接触面料,穿孔块1015会先前在面料上开孔,随后前哨架1007会被阻挡前进,延时架1006和延时切刀1016会继续推进直到延时切刀1016斩断面料,防止同时切料时面料被增裂,下料电机1011通过输出皮带驱动扭力转盘,扭力转盘带动摇摆臂1012往复旋转九十度,摇摆臂1012到达斩切台1004上方时,抵触气缸1014 的输出端伸出来把摇摆臂1012往下压,吸盘1013捏取物料后再次旋转到收纳盒1002上投放物料,实现了自动下料的效果。Finally, stuff the fabric to be processed into the port of the pressing assembly, and the fabric will pass through the elongated lubricating table 1303, while the fabric is gliding, the processing assembly starts to implement the texture embossing operation, and the fabric comes out from the other end When the unloading mechanism cuts and collects the material, the
以上所述,仅是本发明的较佳实施例而已,并非对本发明的技术范围作出任何限制,故凡是依据本发明的技术实质对以上实施例所作的任何细微修改、等同变化与修饰,均仍属于本发明的技术方案的范围内。The above description is only a preferred embodiment of the present invention, and does not make any limitation to the technical scope of the present invention, so any minor modifications, equivalent changes and modifications made to the above embodiments according to the technical essence of the present invention are still valid. Belong to the scope of the technical solution of the present invention.
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