CN115569828A - Efficient automatic dry coal dressing equipment for coal mine and using method thereof - Google Patents
Efficient automatic dry coal dressing equipment for coal mine and using method thereof Download PDFInfo
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- CN115569828A CN115569828A CN202211263710.4A CN202211263710A CN115569828A CN 115569828 A CN115569828 A CN 115569828A CN 202211263710 A CN202211263710 A CN 202211263710A CN 115569828 A CN115569828 A CN 115569828A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B1/00—Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
- B07B1/06—Cone or disc shaped screens
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B1/00—Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
- B07B1/42—Drive mechanisms, regulating or controlling devices, or balancing devices, specially adapted for screens
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B1/00—Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
- B07B1/46—Constructional details of screens in general; Cleaning or heating of screens
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B15/00—Preventing escape of dirt or fumes from the area where they are produced; Collecting or removing dirt or fumes from that area
- B08B15/04—Preventing escape of dirt or fumes from the area where they are produced; Collecting or removing dirt or fumes from that area from a small area, e.g. a tool
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Abstract
Description
技术领域technical field
本发明属于煤炭分选技术领域,具体涉及一种煤矿用高效自动化干法选煤设备及其使用方法。The invention belongs to the technical field of coal separation, and in particular relates to a high-efficiency automatic dry coal separation equipment for coal mines and a method for using the same.
背景技术Background technique
选煤也称洗煤,从原煤中分选出符合用户质量要求的精煤的过程。工业化煤炭利用中的炼焦用煤对灰分、硫分均有一定严格要求,必须使用用经过洗选的精煤。工业化选煤是利用机械加工方法或化学处理方法,清除原煤中的有害杂质,回收伴生矿物,改善煤的质量,为不同用户提供质量合适的煤炭产品及伴生矿物产品。Coal preparation is also called coal washing, which is the process of sorting clean coal that meets the quality requirements of users from raw coal. Coking coal in industrialized coal utilization has certain strict requirements on ash and sulfur content, and clean coal that has been washed must be used. Industrial coal preparation is the use of mechanical processing methods or chemical treatment methods to remove harmful impurities in raw coal, recover associated minerals, improve coal quality, and provide different users with suitable quality coal products and associated mineral products.
原煤中的有害杂质有灰分、硫分、水分、磷分及其他少量矿物质。煤的岩相组成以及煤中矿物质的数量、种类、性质和分布状态,都是影响煤的可分选性的因素。此外,在某些煤矿中含有少量稀有金属如锗、钒和放射性铀等伴生矿物,在选煤的过程中需要将煤中大块的石块分离开,再将细小的颗粒清除,因此会造成较大的烟尘,烟尘直接排放将会对环境造成极大的污染。Harmful impurities in raw coal include ash, sulfur, moisture, phosphorus and other small amounts of minerals. The lithofacies composition of coal and the quantity, type, nature and distribution state of minerals in coal are all factors that affect the separability of coal. In addition, some coal mines contain a small amount of rare metals such as germanium, vanadium and radioactive uranium and other associated minerals. In the process of coal preparation, it is necessary to separate the large stones in the coal and then remove the fine particles, which will cause Larger smoke and dust, direct discharge of smoke and dust will cause great pollution to the environment.
例如中国第CN201520303694.6号专利公开一种原煤炉前湿法分选及煤矸石综合利用系统,其包括原煤分选装置,所述原煤分选装置的入口前设置有筛分装置,所述筛分装置筛分得到粒度不大于50mm的原料煤,所述原煤分选装置将粒度不大于50mm的原料煤进行分选得到精煤、中煤和煤矸石,所述煤矸石进入设置于所述原煤分选装置后的煤矸石综合处理装置进行处理回收硫和/或金属;其包括顺次连接的煤矸石破碎机、煤矸石分选装置和硫精矿处理系统。For example, Chinese patent No. CN201520303694.6 discloses a raw coal furnace front wet separation and coal gangue comprehensive utilization system, which includes a raw coal separation device, and a screening device is provided before the entrance of the raw coal separation device. Raw coal with a particle size not greater than 50 mm is obtained by screening with a sub-device, and the raw coal separation device separates the raw coal with a particle size not greater than 50 mm to obtain clean coal, medium coal and gangue, and the gangue enters the raw coal The coal gangue comprehensive processing device after the sorting device processes and recovers sulfur and/or metals; it includes a coal gangue crusher, a coal gangue sorting device and a sulfur concentrate processing system connected in sequence.
例如中国第CN202110341621.6号专利公开一种井下煤炭液固流态化分选装置,涉及井下煤炭分选设备技术领域,包括分选机本体和加药器,所述分选机本体的空腔内设置有流体分布板,所述流体分布板将空腔分隔成进液腔和分离腔,所述进液腔一侧设有进水口,所述进水口与加药器连通,所述分离腔一侧开设有浮物排出口和沉物排出口,所述分离腔顶部还设置有入料口。For example, Chinese patent No. CN202110341621.6 discloses a liquid-solid fluidized separation device for underground coal, which relates to the technical field of underground coal separation equipment, including a sorter body and a dosing device. A fluid distribution plate is arranged inside, and the fluid distribution plate divides the cavity into a liquid inlet chamber and a separation chamber. A water inlet is provided on one side of the liquid inlet chamber, and the water inlet is connected with the dosing device. The separation chamber A floating substance discharge port and a sinking substance discharge port are opened on one side, and a material inlet is also provided on the top of the separation chamber.
现有技术中多采用振动筛的方式对煤块进行筛选,而振动筛选的方式效率较低,振动传动的速度较慢,从而让煤炭筛选的效率低下,在大规模煤场进行使用的时候,需要花费较多的时间,导致产值下降,延长开采周期。In the prior art, the method of vibrating screen is often used to screen coal blocks, but the efficiency of vibration screening is low, and the speed of vibration transmission is slow, so that the efficiency of coal screening is low. When used in large-scale coal yards, It takes more time, resulting in a decline in output value and prolonging the mining cycle.
发明内容Contents of the invention
针对现有技术的不足,本发明提供了一种煤矿用高效自动化干法选煤设备及其使用方法,其具备快速筛选、筛选效率高和增加产值等优点。Aiming at the deficiencies of the prior art, the present invention provides a high-efficiency automatic dry-process coal preparation equipment for coal mines and its use method, which has the advantages of rapid screening, high screening efficiency and increased output value.
依据本发明技术方案的第一方面,提供一种煤矿用高效自动化干法选煤设备,其包括底座和两个传输带,底座的顶部固定安装有安装架,安装架的内部固定安装有筛选箱,筛选箱的顶部固定安装有保护盒,筛选箱的左侧固定安装有进料斗,底座的顶部固定安装有鼓风机,鼓风机的输出端固定安装有送气管,筛选箱的外表面固定安装有两个排料机构,传输带的底部固定安装有支撑架,底座的顶部设置有精煤输送带。According to the first aspect of the technical solution of the present invention, a high-efficiency automatic dry-process coal preparation equipment for coal mines is provided, which includes a base and two conveyor belts, a mounting frame is fixedly installed on the top of the base, and a screening box is fixedly installed inside the mounting frame , the top of the screening box is fixedly installed with a protective box, the left side of the screening box is fixedly installed with a feed hopper, the top of the base is fixedly installed with a blower, the output end of the blower is fixedly installed with an air supply pipe, and the outer surface of the screening box is fixedly installed with two A discharge mechanism, the bottom of the conveyor belt is fixed with a support frame, and the top of the base is equipped with a clean coal conveyor belt.
进一步地,筛选箱的底部固定安装有排料斗,保护盒的内部固定安装有驱动电机,筛选箱的内部转动安装有转杆,筛选箱的内部固定安装有两个支撑环。支撑环的内部固定安装有筛选网,转杆的外表面固定安装有绞龙片,转杆的外表面且位于支撑环的上方固定安装有刮板。优选地,刮板的正面与背面均固定安装有助推片,刮板的底部固定安装有清理刷,筛选箱的背面固定安装有净化机构。Further, a discharge hopper is fixedly installed at the bottom of the screening box, a drive motor is fixedly installed inside the protective box, a rotating rod is installed inside the screening box, and two supporting rings are fixedly installed inside the screening box. A screening net is fixedly installed inside the support ring, an auger piece is fixedly installed on the outer surface of the rotating rod, and a scraper is fixedly installed on the outer surface of the rotating rod above the supporting ring. Preferably, booster blades are fixedly installed on the front and back of the scraper, cleaning brushes are fixed on the bottom of the scraper, and a purification mechanism is fixed on the back of the screening box.
优选地,排料机构包括排料管,筛选箱右侧的顶部与底部均固定安装有排料管,排料管的内底壁固定安装有转轴,转轴的底部转动安装有阻隔板。排料管的顶部固定安装有安装口,阻隔板与排料管的内壁之间固定安装有支撑弹簧。Preferably, the discharge mechanism includes a discharge pipe, the top and bottom of the right side of the screening box are fixedly installed with a discharge pipe, the inner bottom wall of the discharge pipe is fixedly installed with a rotating shaft, and the bottom of the rotating shaft is installed with a blocking plate. An installation opening is fixedly installed on the top of the discharge pipe, and a support spring is fixedly installed between the barrier plate and the inner wall of the discharge pipe.
另外地,排料管的右侧壁固定安装有支撑轮,阻隔板的右侧固定安装有拉绳,排料管的右侧壁固定安装有传动电机,传动电机的输出轴固定安装有收卷轮。In addition, the right side wall of the discharge pipe is fixedly installed with a support wheel, the right side of the barrier plate is fixedly installed with a pull rope, the right side wall of the discharge pipe is fixedly installed with a transmission motor, and the output shaft of the transmission motor is fixedly installed with a winding roller. wheel.
优选地,鼓风机位于安装架的右侧,送气管的底端与净化箱固定连通。Preferably, the blower is located on the right side of the installation frame, and the bottom end of the air supply pipe is fixedly communicated with the purification box.
优选地,排料管的左端置于筛选箱的左侧,两个传输带的右端分别置于两个排料管的下方。Preferably, the left end of the discharge pipe is placed on the left side of the screening box, and the right ends of the two conveyor belts are respectively placed under the two discharge pipes.
依据本发明技术方案的第二方面,提供一种煤矿用高效自动化干法选煤设备的使用方法,其包括以下步骤:According to the second aspect of the technical solution of the present invention, a method for using high-efficiency automatic dry-process coal preparation equipment for coal mines is provided, which includes the following steps:
步骤S1:将待筛选的原煤从进料斗处送入筛选箱的内部,通过驱动电机的输出轴带动转杆转动,转杆驱动两个刮板对原煤进行搅拌;Step S1: Send the raw coal to be screened into the screening box from the feed hopper, drive the rotating rod to rotate through the output shaft of the driving motor, and the rotating rod drives two scrapers to stir the raw coal;
步骤S2:搅拌的过程中刮板将会接触到阻隔板,向右侧推动阻隔板,原煤在搅拌移动的过程中将会被筛选网过滤,过滤后的大块石块和杂物将会在阻隔板打开后进入排料管的内部;Step S2: During the stirring process, the scraper will touch the barrier plate, push the barrier plate to the right, the raw coal will be filtered by the screen during the stirring process, and the filtered large stones and debris will be in the After the barrier plate is opened, it enters the inside of the discharge pipe;
步骤S3:进入排料管内部的石块将会沿着排料管被输送至传输带上进行排放,原煤在经过两个筛选网的筛选后从排料斗排入精煤输送带后被输送走;Step S3: The stones entering the discharge pipe will be transported to the conveyor belt along the discharge pipe for discharge, and the raw coal will be discharged from the discharge hopper into the clean coal conveyor belt after being screened by two screens. ;
步骤S4:在原煤筛选的时候,通过鼓风机产生的风从送风管进入到净化筒的内部,将选选煤产生的灰尘吸入净化箱的内部,在通过过滤内芯内部活性炭吸附颗粒将灰尘吸附,经过多个过滤网的过滤净化后从排烟管排出。Step S4: When the raw coal is screened, the wind generated by the blower enters the interior of the purification tank from the air supply pipe, sucks the dust generated by the coal preparation into the interior of the purification tank, and absorbs the dust through the activated carbon adsorption particles inside the filter core , After being filtered and purified by multiple filters, it is discharged from the exhaust pipe.
与现有技术相比,本申请的技术方案具备以下有益效果:Compared with the prior art, the technical solution of the present application has the following beneficial effects:
1、该煤矿用高效自动化干法选煤设备及其使用方法,通过设置管板,将待筛选的原煤从进料斗处送入筛选箱的内部,通过驱动电机的输出轴带动转杆转动,转杆驱动两个刮板对原煤进行搅拌,搅拌的过程中刮板将会接触到阻隔板,向右侧推动阻隔板,原煤在搅拌移动的过程中将会被筛选网过滤,过滤后的大块石块和杂物将会在阻隔板打开后进入排料管的内部,进入排料管内部的石块将会沿着排料管被输送至传输带上进行排放,原煤在经过两个筛选网的筛选后从排料斗排入精煤输送带后被输送走,采用垂直降落筛选的方式,使得原煤快速与过滤网接触,在通过刮板的推动,有效的提高了原煤筛选的速度,从而达到高效自动化选煤的目的,节约了时间,可在相同时间内筛选更多的煤,从而提高产值。1. The coal mine uses high-efficiency automatic dry coal preparation equipment and its use method. By setting the tube plate, the raw coal to be screened is sent from the feed hopper to the inside of the screening box, and the output shaft of the drive motor drives the rotary rod to rotate. The rotating rod drives two scrapers to stir the raw coal. During the stirring process, the scrapers will touch the barrier plate and push the barrier plate to the right. The raw coal will be filtered by the screen during the stirring process. The filtered large Stones and debris will enter the discharge pipe after the barrier plate is opened, and the stones entering the discharge pipe will be transported to the conveyor belt along the discharge pipe for discharge. The raw coal will pass through two screens After the screen is screened, it is discharged into the clean coal conveyor belt from the discharge hopper and then transported away. The method of vertical drop screening is adopted to make the raw coal contact with the filter screen quickly. The speed of raw coal screening is effectively improved by the push of the scraper, thus It achieves the purpose of efficient automatic coal preparation, saves time, and can screen more coal in the same time, thereby increasing the output value.
2、该煤矿用高效自动化干法选煤设备及其使用方法,通过设置净化机构,在原煤筛选的时候,通过鼓风机产生的风从送风管进入到净化筒的内部,将选选煤产生的灰尘吸入净化箱的内部,在通过过滤内芯内部活性炭吸附颗粒将灰尘吸附,经过多个过滤网的过滤净化后从排烟管排出,在选煤的过程中通过鼓风机将选煤过程中产生的灰尘和细小的煤渣吸入净化箱进行净化,可有效降低原煤筛选过程中产生的烟尘,并对烟尘净化后排放,避免选煤对空气造成污染,具备节能环保的优点。2. The coal mine uses high-efficiency automatic dry-process coal preparation equipment and its use method. By setting up the purification mechanism, when the raw coal is screened, the wind generated by the blower enters the interior of the purification cylinder from the air supply pipe, and the coal produced by the coal preparation The dust is sucked into the purification box, and the dust is adsorbed by the activated carbon adsorption particles inside the filter core. After being filtered and purified by multiple filters, it is discharged from the exhaust pipe. Dust and fine coal slag are sucked into the purification box for purification, which can effectively reduce the smoke and dust generated during the screening process of raw coal, and discharge the smoke and dust after purification, avoiding air pollution caused by coal preparation, and has the advantages of energy saving and environmental protection.
附图说明Description of drawings
图1为本发明一种煤矿用高效自动化干法选煤设备及其使用方法结构示意图;Fig. 1 is a kind of high-efficiency automatic dry process coal preparation equipment for coal mine of the present invention and the structure schematic diagram of using method thereof;
图2为本发明一种煤矿用高效自动化干法选煤设备及其使用方法筛选箱正视剖视图;Fig. 2 is a kind of high-efficiency automatic dry-process coal preparation equipment for coal mines of the present invention and the screening box front sectional view of using method thereof;
图3为本发明一种煤矿用高效自动化干法选煤设备及其使用方法排料管结构示意图;Fig. 3 is a kind of high-efficiency automatic dry-process coal preparation equipment for coal mines of the present invention and the schematic diagram of the discharge pipe structure of the method of use thereof;
图4为本发明一种煤矿用高效自动化干法选煤设备及其使用方法图2中A处结构放大图;Fig. 4 is an enlarged view of the structure at A in Fig. 2 of a kind of high-efficiency automatic dry-process coal preparation equipment for coal mines of the present invention and its method of use;
图5为本发明一种煤矿用高效自动化干法选煤设备及其使用方法筛选箱右视剖视图;Fig. 5 is a kind of high-efficiency automatic dry-process coal preparation equipment for coal mines of the present invention and its use method screening box right side sectional view;
图6为本发明一种煤矿用高效自动化干法选煤设备及其使用方法净化机构结构示意图。Fig. 6 is a structural schematic diagram of a high-efficiency automatic dry-process coal preparation equipment for coal mines and a purification mechanism for its use according to the present invention.
附图中的附图标记:1、底座;2、安装架;3、筛选箱;4、保护盒;5、进料斗;6、鼓风机;7、送气管;8、排料机构;801、排料管;802、转轴;803、阻隔板;805、安装口;806、支撑弹簧;807、支撑轮;808、拉绳;809、传动电机;810、收卷轮;9、支撑架;10、传输带;11、排料斗;12、精煤输送带;13、驱动电机;14、转杆;15、转杆;16、筛选网;17、绞龙片;18、刮板;19、助推片;20、清理刷;21、净化机构;2101、净化箱;2102、过滤网;2103、连接管;2104、安装箱;2105、净化筒;2106、伺服电机;2107、传动杆;2108、过滤内芯;2109、活性炭吸附颗粒;2110、隔尘网;2111、排烟管。Reference signs in the accompanying drawings: 1. Base; 2. Mounting frame; 3. Screening box; 4. Protection box; 5. Feeding hopper; 6. Blower; Discharging pipe; 802, rotating shaft; 803, barrier plate; 805, installation port; 806, support spring; 807, support wheel; 808, pull rope; 809, transmission motor; 810, rewinding wheel; , conveyor belt; 11, discharge hopper; 12, clean coal conveyor belt; 13, drive motor; 14, rotating rod; 15, rotating rod; 16, screening net; Push piece; 20, cleaning brush; 21, purification mechanism; 2101, purification box; 2102, filter screen; 2103, connecting pipe; 2104, installation box; 2105, purification cylinder; 2106, servo motor; Filter inner core; 2109, activated carbon adsorption particles; 2110, dust screen; 2111, smoke exhaust pipe.
具体实施方式detailed description
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
本发明提供一种煤矿用高效自动化干法选煤设备,其包括底座和两个传输带,底座的顶部固定安装有安装架,安装架的内部固定安装有筛选箱,筛选箱的顶部固定安装有保护盒,筛选箱的左侧固定安装有进料斗,底座的顶部固定安装有鼓风机,鼓风机的输出端固定安装有送气管,筛选箱的外表面固定安装有两个排料机构,传输带的底部固定安装有支撑架,筛选箱的底部固定安装有排料斗,底座的顶部设置有精煤输送带,保护盒的内部固定安装有驱动电机,筛选箱的内部转动安装有转杆,筛选箱的内部固定安装有两个支撑环,支撑环的内部固定安装有筛选网,转杆的外表面固定安装有绞龙片,转杆的外表面且位于支撑环的上方固定安装有刮板,刮板的正面与背面均固定安装有助推片,刮板的底部固定安装有清理刷,筛选箱的背面固定安装有净化机构;The invention provides a high-efficiency automatic dry-process coal preparation equipment for coal mines, which includes a base and two conveyor belts, a mounting frame is fixedly installed on the top of the base, a screening box is fixedly installed inside the mounting frame, and a screening box is fixedly installed on the top of the screening box. The protective box, the left side of the screening box is fixedly installed with a feeding hopper, the top of the base is fixedly installed with a blower, the output end of the blower is fixedly installed with an air supply pipe, the outer surface of the screening box is fixedly installed with two discharge mechanisms, and the conveyor belt A support frame is fixedly installed at the bottom, a discharge hopper is fixedly installed at the bottom of the screening box, a clean coal conveyor belt is installed on the top of the base, a drive motor is fixedly installed inside the protection box, a rotating rod is installed inside the screening box, and a rotating rod is installed inside the screening box. There are two support rings fixedly installed inside, the inside of the support ring is fixedly installed with a screen, the outer surface of the rotating rod is fixedly installed with an auger sheet, and the outer surface of the rotating rod is fixedly installed above the supporting ring with a scraper, a scraper The front and back of the screen are fixedly equipped with a booster piece, the bottom of the scraper is fixedly equipped with a cleaning brush, and the back of the screening box is fixedly installed with a purification mechanism;
排料机构包括排料管,筛选箱右侧的顶部与底部均固定安装有排料管,排料管的内底壁固定安装有转轴,转轴的底部转动安装有阻隔板,排料管的顶部固定安装有安装口,阻隔板与排料管的内壁之间固定安装有支撑弹簧,排料管的右侧壁固定安装有支撑轮,阻隔板的右侧固定安装有拉绳,排料管的右侧壁固定安装有传动电机,传动电机的输出轴固定安装有收卷轮;The discharge mechanism includes a discharge pipe. The top and bottom of the right side of the screening box are fixedly installed with a discharge pipe. The inner bottom wall of the discharge pipe is fixed with a rotating shaft. An installation port is fixedly installed, a support spring is fixedly installed between the barrier plate and the inner wall of the discharge pipe, a support wheel is fixedly installed on the right side wall of the discharge pipe, a pull rope is fixedly installed on the right side of the barrier plate, and the discharge pipe A transmission motor is fixedly installed on the right side wall, and a winding wheel is fixedly installed on the output shaft of the transmission motor;
净化机构包括净化箱,筛选箱的背面固定安装有净化箱,净化箱的左侧固定安装有过滤网,净化箱的内部固定安装有连接管,净化箱的内底壁固定安装有安装箱,安装箱的顶部转动安装有净化筒,安装箱的内部固定安装有伺服电机,伺服电机的输出轴处固定安装有传动杆,净化筒的内部固定安装有过滤内芯,过滤内芯的内部填充有活性炭吸附颗粒,净化筒的内部固定安装有隔尘网,净化筒的背面固定安装有排烟管。The purification mechanism includes a purification box, a purification box is fixedly installed on the back of the screening box, a filter screen is fixedly installed on the left side of the purification box, a connecting pipe is fixedly installed inside the purification box, and an installation box is fixedly installed on the inner bottom wall of the purification box. The top of the box is rotated and installed with a purification cylinder, the inside of the installation box is fixed with a servo motor, the output shaft of the servo motor is fixed with a transmission rod, the inside of the purification cylinder is fixed with a filter core, and the inside of the filter core is filled with activated carbon To absorb particles, the interior of the purification cylinder is fixedly installed with a dust filter, and the back of the purification cylinder is fixedly installed with a smoke exhaust pipe.
优选地,鼓风机位于安装架的右侧,送气管的底端与净化箱固定连通。Preferably, the blower is located on the right side of the installation frame, and the bottom end of the air supply pipe is fixedly communicated with the purification box.
优选地,排料管的左端置于筛选箱的左侧,两个传输带的右端分别置于两个排料管的下方。Preferably, the left end of the discharge pipe is placed on the left side of the screening box, and the right ends of the two conveyor belts are respectively placed under the two discharge pipes.
优选地,支撑架处于底座的左侧,排料斗处于安装架的内部,精煤输送带置于排料斗的下方。Preferably, the support frame is on the left side of the base, the discharge hopper is inside the installation frame, and the clean coal conveyor belt is placed under the discharge hopper.
优选地,驱动电机的输出轴与转杆固定连接,转杆的底端依次贯穿两个筛选网并延伸至筛选箱的底部,且筛选网偏心位置固定安装有套接于转杆外表面的支撑筒。Preferably, the output shaft of the driving motor is fixedly connected to the rotating rod, and the bottom end of the rotating rod passes through two screens in turn and extends to the bottom of the screening box, and the eccentric position of the screen is fixedly installed with a support socketed on the outer surface of the rotating rod cylinder.
优选地,刮板的右侧为弧形,且刮板的右端延伸至排料管的内部,且刮板处于筛选箱的偏心位置。Preferably, the right side of the scraper is arc-shaped, and the right end of the scraper extends to the inside of the discharge pipe, and the scraper is at an eccentric position of the screening box.
优选地,清理刷的底部与对应的筛选网贴合,排料管的左端与筛选箱相互连通,阻隔板的高度不大于安装口的高度。Preferably, the bottom of the cleaning brush is attached to the corresponding screening net, the left end of the discharge pipe communicates with the screening box, and the height of the blocking plate is not greater than the height of the installation opening.
优选地,支撑弹簧处于支撑轮的上方,传动电机处于支撑轮的下方,拉绳缠绕于支撑轮的外表面,拉绳的底端收卷与收卷轮的外表面。Preferably, the support spring is above the support wheel, the transmission motor is below the support wheel, the pull cord is wound around the outer surface of the support wheel, and the bottom end of the pull cord is wound up on the outer surface of the take-up wheel.
优选地,送气管的底端延伸至连接管的内部,传动杆的顶端与过滤内芯固定连接,隔尘网处于过滤内芯的上方,排烟管的顶端贯穿净化箱并延伸至净化箱的外侧。Preferably, the bottom end of the air supply pipe extends to the inside of the connecting pipe, the top end of the transmission rod is fixedly connected to the filter inner core, the dust filter is above the filter inner core, and the top end of the smoke exhaust pipe runs through the purification box and extends to the bottom of the purification box. outside.
一种煤矿用高效自动化干法选煤设备的使用方法,包括以下步骤:A method for using high-efficiency automatic dry coal preparation equipment for coal mines, comprising the following steps:
步骤S1:将待筛选的原煤从进料斗处送入筛选箱的内部,通过驱动电机的输出轴带动转杆转动,转杆驱动两个刮板对原煤进行搅拌;Step S1: Send the raw coal to be screened into the screening box from the feed hopper, drive the rotating rod to rotate through the output shaft of the driving motor, and the rotating rod drives two scrapers to stir the raw coal;
步骤S2:搅拌的过程中刮板将会接触到阻隔板,向右侧推动阻隔板,原煤在搅拌移动的过程中将会被筛选网过滤,过滤后的大块石块和杂物将会在阻隔板打开后进入排料管的内部;Step S2: During the stirring process, the scraper will touch the barrier plate, push the barrier plate to the right, the raw coal will be filtered by the screen during the stirring process, and the filtered large stones and debris will be in the After the barrier plate is opened, it enters the inside of the discharge pipe;
步骤S3:进入排料管内部的石块将会沿着排料管被输送至传输带上进行排放,原煤在经过两个筛选网的筛选后从排料斗排入精煤输送带后被输送走;Step S3: The stones entering the discharge pipe will be transported to the conveyor belt along the discharge pipe for discharge, and the raw coal will be discharged from the discharge hopper into the clean coal conveyor belt after being screened by two screens. ;
步骤S4:在原煤筛选的时候,通过鼓风机产生的风从送风管进入到净化筒的内部,将选选煤产生的灰尘吸入净化箱的内部,在通过过滤内芯内部活性炭吸附颗粒将灰尘吸附,经过多个过滤网的过滤净化后从排烟管排出。Step S4: When the raw coal is screened, the wind generated by the blower enters the interior of the purification tank from the air supply pipe, sucks the dust generated by the coal preparation into the interior of the purification tank, and absorbs the dust through the activated carbon adsorption particles inside the filter core , After being filtered and purified by multiple filters, it is discharged from the exhaust pipe.
下面结合附图,对本发明的煤矿用高效自动化干法选煤设备及其使用方法给予详细说明和解释。Below in conjunction with the accompanying drawings, the high-efficiency automatic dry-process coal preparation equipment for coal mines and its use method of the present invention will be described in detail and explained.
实施例一:Embodiment one:
请参阅图1-图6,本实施例中的一种煤矿用高效自动化干法选煤设备,包括底座1和两个传输带10,底座1的顶部固定安装有安装架2,安装架2的内部固定安装有筛选箱3,筛选箱3的顶部固定安装有保护盒4,筛选箱3的左侧固定安装有进料斗5,底座1的顶部固定安装有鼓风机6,鼓风机6的输出端固定安装有送气管7,筛选箱3的外表面固定安装有两个排料机构8,传输带10的底部固定安装有支撑架9,筛选箱3的底部固定安装有排料斗11,底座1的顶部设置有精煤输送带12,保护盒4的内部固定安装有驱动电机13,筛选箱3的内部转动安装有转杆14,筛选箱3的内部固定安装有两个支撑环15,支撑环15的内部固定安装有筛选网16,转杆14的外表面固定安装有绞龙片17,转杆14的外表面且位于支撑环15的上方固定安装有刮板18,刮板18的正面与背面均固定安装有助推片19,刮板18的底部固定安装有清理刷20,筛选箱3的背面固定安装有净化机构21。Please refer to Fig. 1-Fig. 6, a kind of high-efficiency automatic dry method coal preparation equipment for coal mine in the present embodiment comprises
在本实施例中,鼓风机6处于安装架2的右侧,送气管7与净化箱2101连通,鼓风机6生产的带有吸力的风送入净化箱2101的内部,将灰尘吸入净化箱2101,排料管801处于筛选箱3的左侧,传输带10置于排料管801的下方,用来对杂物进行排放。In this embodiment, the blower 6 is on the right side of the
在本实施例中,述清理刷20的底部与对应的筛选网16贴合,排料管801的左端与筛选箱3相互连通,支撑弹簧806处于支撑轮807的上方,送气管7的底端延伸至连接管2103的内部,传动杆2107的顶端与过滤内芯2108固定连接,隔尘网2110处于过滤内芯2108的上方,排烟管2111的顶端贯穿净化箱2101并延伸至净化箱2101的外侧,传动电机809处于支撑轮807的下方,拉绳808缠绕于支撑轮807的外表面,拉绳808的底端收卷与收卷轮810的外表面,阻隔板803的高度不大于安装口805的高度。In this embodiment, the bottom of the cleaning
实施例二:Embodiment two:
参考图图1、图2、图3和图4,排料机构8包括排料管801,筛选箱3右侧的顶部与底部均固定安装有排料管801,排料管801的内底壁固定安装有转轴802,转轴802的底部转动安装有阻隔板803,排料管801的顶部固定安装有安装口805,阻隔板803与排料管801的内壁之间固定安装有支撑弹簧806,排料管801的右侧壁固定安装有支撑轮807,阻隔板803的右侧固定安装有拉绳808,排料管801的右侧壁固定安装有传动电机809,传动电机809的输出轴固定安装有收卷轮810。With reference to Fig. 1, Fig. 2, Fig. 3 and Fig. 4, the
在本实施例中,在选煤的过程中,将原煤从进料斗5送入筛选箱3的内部,进入筛选箱3的原煤将会掉落在筛选网16上,此时驱动电机13的输出轴将会带动转杆14转动,转杆14驱动刮板18转动,将原煤在筛选网16上推动座圆周运动,达到标准的原煤将会下落,大块的杂物或者石块将会继续被推动,当刮板18来到排料管801处的时候,刮板18将会挤压阻隔板803,阻隔板803受力将会围绕着转轴802向右侧转动,从而打开排料管801,使得排料管801与筛选箱3连通,此时大块的杂物将会被刮板18推入排料管801的内部,同时助推片19将会辅助刮板18将杂物向右侧推动,增加接触面积,当刮板18离开排料管801处时,在支撑弹簧806扭力的作用下,阻隔板803将会自动复位关闭排料管801,而由于刮板18推动过程中产生的力不足以挤开阻隔板803,可根据选煤的进料速度来改变支撑弹簧806的扭力,进入排料管801的杂物将会被送到传输带10处被排放。In this embodiment, in the process of coal preparation, the raw coal is sent into the inside of the
在本实施例中,如果排料管801的内部出现堵塞的情况,可以通过启传动电机809,使得传动电机809的输出轴带动收卷轮810来收紧拉绳808,使得拉绳808可以向右侧更大范围的拉动阻隔板803,从避免出现选煤设备堵塞,而且无需拆开设备进行维修,可避免堵塞造成的停产。In this embodiment, if there is a blockage inside the
通过采用上述技术方案,将待筛选的原煤从进料斗5处送入筛选箱3的内部,通过驱动电机13的输出轴带动转杆14转动,转杆14驱动两个刮板18对原煤进行搅拌,搅拌的过程中刮板18将会接触到阻隔板803,向右侧推动阻隔板803,原煤在搅拌移动的过程中将会被筛选网16过滤,过滤后的大块石块和杂物将会在阻隔板803打开后进入排料管801的内部,进入排料管801内部的石块将会沿着排料管801被输送至传输带10上进行排放,原煤在经过两个筛选网16的筛选后从排料斗11排入精煤输送带12后被输送走,采用垂直降落筛选的方式,使得原煤快速与过滤网接触,在通过刮板18的推动,有效的提高了原煤筛选的速度,从而达到高效自动化选煤的目的,节约了时间,可在相同时间内筛选更多的煤,从而提高产值。By adopting the above-mentioned technical scheme, the raw coal to be screened is sent into the inside of the
实施例三:Embodiment three:
参考图5和图6,净化机构21包括净化箱2101,筛选箱3的背面固定安装有净化箱2101,净化箱2101的左侧固定安装有过滤网2102,净化箱2101的内部固定安装有连接管2103,净化箱2101的内底壁固定安装有安装箱2104,安装箱2104的顶部转动安装有净化筒2105,安装箱2104的内部固定安装有伺服电机2106,伺服电机2106的输出轴处固定安装有传动杆2107,净化筒2105的内部固定安装有过滤内芯2108,过滤内芯2108的内部填充有活性炭吸附颗粒2109,净化筒2105的内部固定安装有隔尘网2110,净化筒2105的背面固定安装有排烟管2111。With reference to Fig. 5 and Fig. 6,
在本实施例中,为保证选煤过程中不掺杂过小的颗粒和降低环境的污染,通过鼓风机6产生带有吸力的风,将会在送风管7的作用下进入到净化箱2101的内部,使得选煤中过小的杂物或者灰尘被吸入到净化箱2101的内部,细小的杂物将会与空气结合从过滤网2102进入净化箱2101,此时伺服电机2106的输出轴将会通过传动杆2107带动净化筒2105转动,使得带有灰尘的空气与过滤内芯2108快速接触,接触后将会由活性炭吸附颗粒2109将其含有的灰尘颗粒吸附,采用转动的方式可加快灰尘与活性炭吸附颗粒2109的接触时间,实现快速净化的目的,同时在净化筒2105的内部设置多个隔尘网2110,可有效的对灰尘进行阻隔,净化好的空气将会从排烟管2111排放。In this embodiment, in order to ensure that the coal preparation process is not mixed with too small particles and reduce environmental pollution, the blower 6 generates suction wind, which will enter the
通过采用上述技术方案,在原煤筛选的时候,通过鼓风机6产生的风从送风管7进入到净化筒2105的内部,将选选煤产生的灰尘吸入净化箱2101的内部,在通过过滤内芯2108内部活性炭吸附颗粒2109将灰尘吸附,经过多个过滤网2102的过滤净化后从排烟管2111排出,在选煤的过程中通过鼓风机6将选煤过程中产生的灰尘和细小的煤渣吸入净化箱2101进行净化,可有效降低原煤筛选过程中产生的烟尘,并对烟尘净化后排放,避免选煤对空气造成污染,具备节能环保的优点。By adopting the above-mentioned technical scheme, when the raw coal is screened, the wind generated by the blower 6 enters the interior of the
实施例四:Embodiment four:
本发明提供一种煤矿用高效自动化干法选煤设备的使用方法,其包括以下步骤:The invention provides a method for using high-efficiency automatic dry coal preparation equipment for coal mines, which comprises the following steps:
步骤S1:将待筛选的原煤从进料斗5处送入筛选箱3的内部,通过驱动电机13的输出轴带动转杆14转动,转杆14驱动两个刮板18对原煤进行搅拌;Step S1: Send the raw coal to be screened into the inside of the
步骤S2:搅拌的过程中刮板18将会接触到阻隔板803,向右侧推动阻隔板803,原煤在搅拌移动的过程中将会被筛选网16过滤,过滤后的大块石块和杂物将会在阻隔板803打开后进入排料管801的内部;Step S2: During the stirring process, the
步骤S3:进入排料管801内部的石块将会沿着排料管801被输送至传输带10上进行排放,原煤在经过两个筛选网16的筛选后从排料斗11排入精煤输送带12后被输送走;Step S3: The stones entering the
步骤S4:在原煤筛选的时候,通过鼓风机6产生的风从送风管7进入到净化筒2105的内部,将选选煤产生的灰尘吸入净化箱2101的内部,在通过过滤内芯2108内部活性炭吸附颗粒2109将灰尘吸附,经过多个过滤网2102的过滤净化后从排烟管2111排出。Step S4: When the raw coal is screened, the wind generated by the blower 6 enters the interior of the
在本实施例中,靠转动叶轮上叶片的动力作用将能量传递给连续流动的流体或靠流体传出的能量推动叶片旋转的装置,称为叶轮机械,在叶轮机械中,转动叶片对流体做正功或负功,使流体的压力升高或降低,叶轮机械分为两大类:一类是工作机,流体从其中吸收功率增加压头或水头,如叶片式泵和通风机;另一类是原动机,流体在其中膨胀、降低压力或水头产生功率,如汽轮机和水轮机,人们把原动机称为透平,而把工作机成为叶片式流体机械。In this embodiment, the device that transmits energy to the continuously flowing fluid by the power of the blades on the rotating impeller or drives the blades to rotate by the energy transmitted by the fluid is called an impeller machine. In the impeller machine, the rotating blades act on the fluid. Positive or negative work, which increases or decreases the pressure of the fluid. The impeller machinery is divided into two categories: one is the working machine, from which the fluid absorbs power to increase the pressure head or water head, such as vane pumps and fans; the other The class is a prime mover, in which fluid expands, reduces pressure or water head to generate power, such as steam turbines and water turbines, people call the prime mover a turbine, and the working machine is a blade-type fluid machine.
需要说明的是,在本文中,诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。在没有更多限制的情况下,由语句“包括一个……”限定的要素,并不排除在包括要素的过程、方法、物品或者设备中还存在另外的相同要素。It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply that there is a relationship between these entities or operations. any such actual relationship or order exists between them. Furthermore, the term "comprises", "comprises" or any other variation thereof is intended to cover a non-exclusive inclusion such that a process, method, article, or apparatus comprising a set of elements includes not only those elements, but also includes elements not expressly listed. other elements of or also include elements inherent in such a process, method, article, or device. Without further limitations, an element defined by the phrase "comprising a ..." does not preclude the presence of additional identical elements in the process, method, article, or apparatus that includes the element.
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those skilled in the art can understand that various changes, modifications and substitutions can be made to these embodiments without departing from the principle and spirit of the present invention. and modifications, the scope of the invention is defined by the appended claims and their equivalents.
Claims (10)
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| CN118387562A (en) * | 2024-06-21 | 2024-07-26 | 吉林鼎运新能源股份有限公司 | A coking coal conveying device with screening function |
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