CN115562376A - A two-component grouting grout intelligent grouting equipment - Google Patents

Abstract

The invention discloses two-component grouting slurry intelligent grouting equipment which comprises a computer control system, wherein an air outlet valve is arranged on one side of an air compressor, the air compressor is arranged on one side close to a data processing system, the other end of a first air pipe is connected with an air inlet of a grouting barrel, the air inlet is arranged on one side of the upper surface of the grouting barrel, a third mounting ring is arranged in the middle of the upper surface of the grouting barrel, movable pulleys are arranged at four corners of the lower surface of the grouting barrel, and a discharge outlet is arranged on the other side of the grouting barrel.

Description

A two-component grouting grout intelligent grouting equipment

technical field

The invention belongs to the technical field of grouting equipment design, in particular to intelligent grouting equipment for two-component grouting grout.

Background technique

In recent years, the continuous development of housing construction, urban transportation and underground space and other infrastructure fields has brought a strong impetus to the development of my country's economy and has attracted widespread attention. For the infrastructure field, the hot issues that people generally pay attention to are quality and safety, which are also the two major factors for the long-term and stable development of the infrastructure field. At present, my country's urbanization infrastructure construction is advancing in an all-round way, and the trend of high-rise buildings and underground space development is becoming more and more obvious. Many problems will be exposed in the progress of project development, such as structural cracks and cumulative damage of urban traffic roads under long-term traffic loads. , road subsidence, structural water seepage, etc. Therefore, the anti-seepage and reinforcement of infrastructure is particularly important in today's urbanization development. Grouting technology is widely used in the anti-seepage and reinforcement of infrastructure, and the matching grouting equipment should also follow the development of grouting technology. And develop. Nowadays, grouting equipment is facing the following problems:

1. The grouting equipment is bulky, and it is difficult to meet the requirements of portable construction during the repair and reinforcement of infrastructure, and it is necessary to add grouting materials manually in the construction of two-component grouting grout;

2. It is difficult for most grouting machines to achieve a constant pressure during the grouting process, which may cause secondary damage to the structure due to excessive grouting pressure;

3. During the grouting process, most grouting machines cannot meet the requirements of precise control of the ratio of the two-component grouting fluid, and the two-component grouting fluid cannot be fully mixed during the grouting process, resulting in a discounted grouting effect , unable to give full play to the optimal performance of the grouting material;

4. Most of the grouting machines cannot control the initial temperature of the grouting slurry. Without a temperature control device, the initial temperature of the grouting slurry cannot be reached, which makes the performance of the grouting material uneven and the grouting effect is poor;

5. Most grouting machines cannot accurately monitor the flow rate of the grouting material during the grouting process, and cannot monitor whether the two-component grouting material reaches the predetermined ratio for discharge.

Contents of the invention

Aiming at the problems existing in the prior art, the present invention provides an intelligent grouting equipment for two-component grouting grout, which has the function of constant temperature control of the temperature in the grout to improve the grouting effect and at the same time, it can stir the grout to improve the use. The advantages of value, solve the problem that most of the existing grouting machines are difficult to achieve a constant pressure during the grouting process, which may cause secondary damage to the structure due to excessive grouting pressure, and most grouting machines cannot control the grouting slurry The initial temperature, if there is no temperature control device, cannot reach the initial temperature of the grouting slurry, so that the performance of the grouting material will be uneven, the grouting effect will be poor and the pressure during the grouting process will not be controllable. The ratio is uncontrollable, the reaction temperature required for the grouting material cannot be adjusted, and the flow rate of the grouting material cannot be detected.

The present invention is achieved in this way, a two-component grouting grout intelligent grouting equipment, including a computer control system, one side of the computer control system is connected to the data processing system through a wire, and one side of the data processing system is installed with A data processing system switch, one side of the data processing system is connected to a No. 1 air pipe and a No. 2 air pipe, and the other end of the No. 2 air pipe is connected to an air outlet valve. The air outlet valve is arranged on one side of the air compressor, and the air compressor It is arranged on the side close to the data processing system. The other end of the No. 1 air pipe is connected to the air inlet of the grouting barrel. An air inlet is provided on the upper surface of the grouting barrel. The middle part of the upper surface of the grouting barrel A No. 3 installation ring is installed, movable pulleys are installed at the four corners of the lower surface of the grouting barrel, and a discharge port is arranged on the other side of the grouting barrel.

A No. 2 installation ring is arranged on one side of the upper surface of the grouting barrel, and the No. 2 installation ring is connected to a No. 1 discharge pipe, and a No. 1 valve is installed on the No. 1 discharge pipe.

As preferred in the present invention, a No. 1 intelligent flow control system is installed in the middle of the No. 1 discharge pipe, a No. 1 flowmeter is installed on the No. 1 discharge pipe, and the other end of the No. 1 discharge pipe is fixedly connected to a storage tank.

As preferred in the present invention, a No. 1 intelligent temperature control system is installed on one side of the upper surface of the No. 1 material storage tank, and the No. 1 material storage tank is arranged on the side close to the grouting tank.

As preferred in the present invention, the No. 1 storage tank is provided with grouting slurry, the No. 1 intelligent temperature control system is equipped with another heating rod of the intelligent temperature control system, and the No. 1 intelligent temperature control system is installed The temperature control system is located inside the No. 1 storage tank.

As preferred in the present invention, a magnetic stirring device is installed on the No. 3 installation ring, and a magnetic stirring blade is installed on the magnetic stirring device, and the magnetic stirring blade is located in the grouting bucket.

As preferred in the present invention, a No. 1 installation ring is provided on the other side of the upper surface of the grouting barrel, No. 2 discharge pipe is connected to the No. 1 installation ring, and No. 2 valve is installed on the No. 2 discharge pipe. , No. 2 intelligent flow control system is installed on the No. 2 discharge pipe.

As preferred in the present invention, a No. 2 flowmeter is installed on the No. 2 discharge pipe, and a No. 2 storage tank is connected to the other end of the No. 2 discharge pipe, and a No. 2 storage tank is also installed on the No. 2 storage tank. No. intelligent temperature control system.

Compared with the prior art, the beneficial effects of the present invention are as follows:

1. The present invention sets the grouting pressure in the computer control system according to the engineering needs, and then turns on the air compressor. The data processing system accepts the command sent by the computer and cooperates with the air compressor to regulate the grouting pressure to a set value, and the gas It is supplied to the grouting barrel, so that the set grouting pressure can be reached in the grouting barrel.

2. The present invention determines the slurry ratio required by the No. 1 storage tank and the No. 2 storage tank according to the engineering needs, and then opens the No. 1 intelligent flow control system to make the slurry output according to the slurry ratio, and then opens the No. 1 storage tank The No. 1 valve connected to the barrel, at this time, the No. 1 storage barrel starts to supply slurry to the grouting barrel according to the preset slurry output ratio.

3. In the present invention, a No. 1 intelligent temperature control system is installed on one side of the upper surface of the No. 1 storage tank, and another intelligent temperature control system heating rod is installed on the No. 1 intelligent temperature control system. The other No. 1 intelligent temperature control system The temperature control system is located inside the No. 1 storage tank, which can heat the slurry in the No. 1 storage tank to ensure the temperature in the No. 1 storage tank and improve work efficiency.

4. The present invention opens the magnetic stirring device, fully stirs the slurry, and then opens the discharge port of the grouting barrel, and the discharge port is connected with the grouting pipe equipped on the project for grouting. After the grouting is completed, the computer control system The grouting pressure is set to , and the data processing system will release the pressure at this time, so that the pressure in the grouting barrel is .

5. The present invention determines the slurry ratio required by the No. 1 storage tank and the No. 2 storage tank according to the engineering needs, and then opens the No. 2 intelligent flow control system to make the slurry output according to the slurry ratio, and then opens the No. 2 storage tank The No. 2 valve connected to the barrel, at this time, the No. 2 storage barrel starts to supply slurry to the grouting barrel according to the preset slurry output ratio.

6. In the present invention, the No. 2 intelligent temperature control system is installed on one side of the upper surface of the No. The chemical temperature control system is located inside the No. 2 storage tank, which can heat the slurry in the No. 2 storage tank to ensure the temperature in the No. 2 storage tank and improve work efficiency.

Description of drawings

Figure 1 is a schematic diagram of the connection of various components of the two-component grouting grout intelligent grouting system;

Figure 2 is a top view of the grouting barrel;

Fig. 3 is the top view of the stirring blade in the grouting bucket;

Fig. 4 is a sectional view of the internal structure of the No. 1 storage tank.

In the figure: 1. Computer control system; 2. Data processing system; 3. Data processing system switch; 4. Air compressor; 5. Air pipe No. 1; 6. Air pipe No. 2; 7. Intelligent temperature control system No. 1; 8. No. 1 storage tank; 9. No. 1 discharge pipe; 10. No. 1 flowmeter; 11. No. 1 intelligent flow control system; 12. No. 1 valve; 13. No. 2 storage tank; 14. No. 2 No. 1 intelligent temperature control system; 15. No. 2 discharge pipe; 16. No. 2 flowmeter; 17. No. 2 intelligent flow control system; 18. No. 2 valve; 19. Magnetic stirring device; 20. Grouting bucket; 21. Movable pulley; 22. Material outlet; 23. Air inlet; 24. No. 1 installation ring; 25. No. 2 installation ring; 26. Air outlet valve; 27. No. 3 installation ring; 28. Magnetic stirring blade; 29. Intelligent temperature control system heating rod; 30. Grouting slurry.

detailed description

In order to further understand the content, characteristics and effects of the present invention, the following examples are given, and detailed descriptions are given below with reference to the accompanying drawings.

The structure of the present invention will be described in detail below in conjunction with the accompanying drawings.

As shown in Figures 1 to 4, a two-component grouting grout intelligent grouting equipment includes a computer control system 1, one side of the computer control system 1 is connected to the data processing system 2 through wires, and one side of the data processing system 2 A data processing system switch 3 is installed, and one side of the data processing system 2 is connected to a No. 1 air pipe 5 and a No. 2 air pipe 6. The other end of the No. 2 air pipe 6 is connected to an air outlet valve 26, and the air outlet valve 26 is arranged on one side of the air compressor 4. The compressor 4 is arranged on one side close to the data processing system 2, and the other end of the No. 1 air pipe 5 is connected to the air inlet 23 of the grouting barrel 20, and the upper surface side of the grouting barrel 20 is provided with an air inlet 23, and the grouting barrel No. 3 mounting ring 27 is installed in the middle part of the upper surface of 20, movable pulleys 21 are installed at the four corners of the lower surface of the grouting bucket 20, and the other side of the grouting bucket 20 is provided with a discharge port 22.

Adopt the above scheme: according to the engineering needs, set the grouting pressure in the computer control system 1, then turn on the air compressor 4, and the data processing system 2 accepts the command sent by the computer and cooperates with the air compressor 4 to regulate the grouting pressure to reach the set value value, and supply gas to the grouting bucket 20 to make the grouting bucket 20 reach the set grouting pressure.

Referring to Fig. 1, a No. 2 installation ring 25 is arranged on one side of the upper surface of the grouting barrel 20, and the No. 2 installation ring 25 is connected with the No. 1 discharge pipe 9, and the No. 1 discharge pipe 9 is equipped with a No. 1 valve 12, and the No. 1 discharge pipe 9 is equipped with a No. A No. 1 intelligent flow control system 11 is installed in the middle of the material pipe 9, a No. 1 flowmeter 10 is installed on the No. 1 discharge pipe 9, and the other end of the No. 1 discharge pipe 9 is fixedly connected to the No. 1 storage tank 8.

Adopt the above-mentioned scheme: determine the slurry ratio required by the No. 1 storage tank 8 and the No. 2 storage tank 13 according to the engineering needs, then open the No. The No. 1 valve 12 connected to the No. 1 storage tank 8. At this time, the No. 1 storage tank 8 starts to supply slurry to the grouting tank 20 according to the preset slurry output ratio.

Referring to Fig. 1, a No. 1 intelligent temperature control system 7 is installed on one side of the upper surface of the No. 1 material storage tank 8, and the No. 1 material storage tank 8 is arranged on the side close to the grouting tank 20, and the No. 1 material storage tank 8 is provided with For the grouting slurry 30, another intelligent temperature control system heating rod 29 is installed on the No. 1 intelligent temperature control system 7, and the other No. 1 intelligent temperature control system 7 is located inside the No. 1 storage barrel 8.

The above scheme is adopted: a No. 1 intelligent temperature control system 7 is installed on one side of the upper surface of the No. 1 material storage barrel 8, and another intelligent temperature control system heating rod 29 is installed on the No. 1 intelligent temperature control system 7, and the other The No. 1 intelligent temperature control system 7 is located inside the No. 1 storage tank 8, which can heat the slurry in the No. 1 storage tank 8 to ensure the temperature in the No. 1 storage tank 8 and improve work efficiency.

Referring to FIG. 2 , a magnetic stirring device 19 is installed on the third installation ring 27 , and a magnetic stirring blade 28 is installed on the magnetic stirring device 19 , and the magnetic stirring blade 28 is located in the grouting bucket 20 .

Adopt the above scheme: open the magnetic stirring device 19, fully stir the slurry, then open the discharge port 22 of the grouting bucket 20, the discharge port 22 is connected with the grouting pipe equipped on the project for grouting, after the grouting is finished, The grouting pressure is set to 0 on the computer control system 1, and the data processing system will release the pressure so that the pressure in the grouting barrel is 0.

With reference to Fig. 1, the other side of the upper surface of the grouting barrel 20 is provided with a No. 1 installation ring 24, which is connected with a No. 2 discharge pipe 15, and a No. 2 valve 18 is installed on the No. 2 discharge pipe 15. No. two intelligent flow control system 17 is installed on No. discharge pipe 15.

The above scheme is adopted: according to the engineering needs, determine the slurry ratio required by No. 1 storage tank 8 and No. 2 storage tank 13, and then open No. The No. 2 valve 18 connected to the No. 1 storage tank 13. At this time, the No. 2 storage tank 13 starts to supply slurry to the grouting tank 20 according to the preset slurry output ratio.

With reference to Fig. 1, No. 2 flow meter 16 is installed on No. 2 discharge pipe 15, and the other end of No. 2 discharge pipe 15 is connected with No. 2 storage tank 13, and No. 2 storage tank has the same structure as No. 1 storage tank. No. two intelligent temperature control system 14 is also installed on the No. two material storage tank 13 .

The above scheme is adopted: No. 2 intelligent temperature control system 14 is installed on one side of the upper surface of No. 2 material storage tank 13, another intelligent temperature control system heating rod 29 is installed on the No. 2 intelligent temperature control system 14, and another A No. 2 intelligent temperature control system 14 is located inside the No. 2 storage tank 13, which can heat the slurry in the No. 2 storage tank 13 to ensure the temperature in the No. 2 storage tank 13 and improve work efficiency.

Working principle of the present invention:

When in use, set the grouting pressure in the computer control system 1 according to the engineering needs, and then turn on the air compressor 4, and the data processing system 2 accepts the command sent by the computer and cooperates with the air compressor 4 to regulate the grouting pressure to reach the set value value, and supply gas to the grouting barrel 20, so that the grouting barrel 20 reaches the set grouting pressure, and determine the grout ratio required by the No. 1 storage tank 8 and the No. 2 storage tank 13 according to the engineering needs , and then open the No. 1 intelligent flow control system 11 to make the slurry flow according to the slurry output ratio, and then open the No. 1 valve 12 connected to the No. The slurry ratio begins to supply slurry to the grouting tank 20, and a No. 1 intelligent temperature control system 7 is installed on one side of the upper surface of the No. 1 storage tank 8, and another intelligent temperature control system 7 is installed on the No. 1 intelligent temperature control system 7. The heating rod 29 of the temperature control system, and another No. 1 intelligent temperature control system 7 is located inside the No. 1 storage tank 8, so that the slurry in the No. 1 storage tank 8 can be heated to ensure that temperature, improve work efficiency, open the magnetic stirring device 19, fully stir the slurry, and then open the outlet 22 of the grouting bucket 20, the outlet 22 is connected with the grouting pipe equipped on the project for grouting, and the grouting After the end, set the grouting pressure to 0 on the computer control system 1. At this time, the data processing system will release the pressure to make the pressure in the grouting bucket 0. According to the project needs, determine the No. 1 storage tank 8 and the No. 2 storage tank. According to the slurry ratio required by the material tank 13, the No. 2 intelligent flow control system 17 is opened subsequently, so that the slurry is discharged according to the slurry ratio, and then the No. 2 valve 18 connected to the No. 2 storage tank 13 is opened. At this time, the No. 2 storage tank The material tank 13 starts to supply slurry into the grouting tank 20 according to the preset slurry output ratio, and the No. 2 intelligent temperature control system 14 is installed on one side of the upper surface of the No. 2 material storage tank 13. Another intelligent temperature control system heating rod 29 is installed on the control system 14, and another No. 2 intelligent temperature control system 14 is located inside the No. 2 storage tank 13, so that the slurry in the No. 2 storage tank 13 can be heated Process, guarantee the temperature in the No. 2 storage barrel 13, improve working efficiency.

To sum up: this kind of two-component grouting grout intelligent grouting equipment, through No. 1 intelligent temperature control system 7, No. 1 storage tank 8, No. 1 discharge pipe 9, No. 1 flow meter 10, The cooperation between the No. 1 intelligent flow control system 11, the No. 1 valve 12 and the No. 2 storage tank 13 solves the problem that most existing grouting machines are difficult to achieve a constant pressure during the grouting process, which may cause the grouting pressure Too large will cause secondary damage to the structure. Most grouting machines cannot control the initial temperature of the grouting slurry. Without a temperature control device, the initial temperature of the grouting slurry cannot be reached, making the performance of the grouting material uneven. The grouting effect is poor, the pressure during the grouting process is uncontrollable, the ratio of the two-component grouting material is uncontrollable, the reaction temperature required for the grouting material cannot be adjusted, and the flow rate of the grouting material cannot be detected.

It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply that there is a relationship between these entities or operations. There is no such actual relationship or order between them. Furthermore, the term "comprises", "comprises" or any other variation thereof is intended to cover a non-exclusive inclusion such that a process, method, article, or apparatus comprising a set of elements includes not only those elements, but also includes elements not expressly listed. other elements of or also include elements inherent in such a process, method, article, or device.

Although the embodiments of the present invention have been shown and described, those skilled in the art can understand that various changes, modifications and substitutions can be made to these embodiments without departing from the principle and spirit of the present invention. and modifications, the scope of the invention is defined by the appended claims and their equivalents.

Claims (8)

1. The utility model provides a two ingredient slip casting thick liquid intelligent grouting equipment, includes computer control system (1), its characterized in that: computer control system (1) one side is passed through the wire and is connected in data processing system (2), data processing system switch (3) are installed to data processing system (2) one side, data processing system (2) one side is connected with trachea (5) and No. two trachea (6), no. two trachea (6) other ends are connected in air-out valve (26), air-out valve (26) set up in air compressor (4) one side, air compressor (4) set up in being close to data processing system (2) one side, the other end of trachea (5) is connected with air inlet (23) of slip casting bucket (20), slip casting bucket (20) upper surface one side is provided with air inlet (23), slip casting bucket (20) upper surface mid-mounting has No. three collar (27), slip casting bucket (20) lower surface four corners department installs portable pulley (21), slip casting bucket (20) opposite side is provided with discharge gate (22).

2. The intelligent grouting equipment for the two-component grouting slurry as claimed in claim 1, characterized in that: slip casting bucket (20) upper surface one side is provided with No. two collar (25), no. two collar (25) are connected and are installed discharging pipe (9), install a valve (12) on discharging pipe (9).

3. The intelligent grouting equipment for two-component grouting slurry as claimed in claim 2, wherein: a discharging pipe (9) mid-mounting has intelligent flow control system (11) No. one, install a flowmeter (10) on discharging pipe (9), discharging pipe (9) other end fixed connection is in storage vat (8) No. one.

4. The intelligent grouting equipment for the two-component grouting slurry as claimed in claim 3, wherein: no. one intelligent temperature control system (7) is installed to one side of a storage vat (8) upper surface, storage vat (8) set up in being close to slip casting bucket (20) one side.

5. The intelligent grouting equipment for two-component grouting slurry as claimed in claim 4, wherein: be provided with slip casting thick liquid (30) in storage vat (8), install another intelligent temperature control system heating rod (29) on intelligent temperature control system (7), another intelligent temperature control system (7) are located storage vat (8) inside.

6. The intelligent grouting equipment for two-component grouting slurry as claimed in claim 1, wherein: install magnetic stirring device (19) on No. three collar (27), install magnetic stirring leaf (28) on magnetic stirring device (19), magnetic stirring leaf (28) are located slip casting bucket (20).

7. The intelligent grouting equipment for two-component grouting slurry as claimed in claim 1, wherein: slip casting bucket (20) upper surface opposite side is provided with collar (24) No. one, be connected with discharge pipe (15) No. two on collar (24), install No. two valves (18) on No. two discharge pipe (15), install No. two intelligent flow control system (17) on No. two discharge pipe (15).

8. The intelligent grouting equipment for two-component grouting slurry as claimed in claim 7, wherein: no. two flowmeters (16) are installed on No. two discharging pipes (15), no. two discharging pipes (15) other ends are connected with No. two storage vats (13), no. two intelligent temperature control systems (14) are still installed on No. two storage vats (13).

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