CN115557338A - A kind of chuck structure and using method thereof - Google Patents
A kind of chuck structure and using method thereof Download PDFInfo
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- CN115557338A CN115557338A CN202211208602.7A CN202211208602A CN115557338A CN 115557338 A CN115557338 A CN 115557338A CN 202211208602 A CN202211208602 A CN 202211208602A CN 115557338 A CN115557338 A CN 115557338A
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- 238000000034 method Methods 0.000 title claims abstract description 8
- 238000004804 winding Methods 0.000 claims description 5
- 238000010276 construction Methods 0.000 claims 4
- 230000003028 elevating effect Effects 0.000 claims 1
- 230000005540 biological transmission Effects 0.000 abstract description 8
- 210000000078 claw Anatomy 0.000 description 9
- 230000000694 effects Effects 0.000 description 4
- 238000010586 diagram Methods 0.000 description 2
- 230000000670 limiting effect Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 125000006850 spacer group Chemical group 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H75/00—Storing webs, tapes, or filamentary material, e.g. on reels
- B65H75/02—Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks
- B65H75/18—Constructional details
- B65H75/24—Constructional details adjustable in configuration, e.g. expansible
- B65H75/242—Expansible spindles, mandrels or chucks, e.g. for securing or releasing cores, holders or packages
- B65H75/249—Expansible spindles, mandrels or chucks, e.g. for securing or releasing cores, holders or packages expansion caused by actuator movable in direction perpendicular to or about the axis
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/30—Handled filamentary material
- B65H2701/34—Handled filamentary material electric cords or electric power cables
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Abstract
本发明公开了一种卡盘结构及其使用方法,该卡盘结构包括支撑盘,所述支撑盘的上部环形阵列滑动安装有若干滑块,若干所述滑块的上部均安装有用于传动并支撑卡爪的齿条,所述支撑盘的上部转动安装有主动齿轮和若干从动齿轮组,若干所述从动齿轮组的输入端与所述主动齿轮相啮合,若干所述从动齿轮组的输出端与若干所述齿条分别相啮合。本发明中,所述主动齿轮转动带动若干所述从动齿轮组同时转动,驱动若干所述齿条和所述滑块同时移动,相较于现有的卡盘结构,由于采用齿条传动,具有更大的调整范围,满足较宽直径范围内的调整。
The invention discloses a chuck structure and its use method. The chuck structure includes a support plate, and a plurality of sliders are slidably installed in an annular array on the upper part of the support plate. The rack supporting the jaws, the upper part of the support plate is rotatably equipped with driving gears and several driven gear sets, the input ends of several driven gear sets mesh with the driving gear, and several driven gear sets The output end of the gear meshes with several racks respectively. In the present invention, the rotation of the driving gear drives several driven gear sets to rotate simultaneously, and drives several racks and sliders to move simultaneously. Compared with the existing chuck structure, due to the rack transmission, It has a larger adjustment range to meet the adjustment within a wider diameter range.
Description
技术领域technical field
本发明涉及卡盘技术领域,特别涉及一种卡盘结构及其使用方法。The invention relates to the technical field of chucks, in particular to a chuck structure and a usage method thereof.
背景技术Background technique
卡盘作为一种常用的固定零件,其夹爪可径向移动(一般通过小齿轮带动大齿轮转动,实现径向移动过程),可夹持固定多种尺寸的圆柱状零件。在将线缆卷绕成型时,一般会在卡盘的侧部安装容纳线缆卷绕的轴杆,进而可以达到对多种直径线缆的卷绕成盘。As a commonly used fixed part, the chuck can move radially (generally, the small gear drives the large gear to rotate to realize the radial movement process), and can hold and fix cylindrical parts of various sizes. When the cable is wound and formed, generally a shaft for accommodating the winding of the cable is installed on the side of the chuck, so that the winding of cables of various diameters into a coil can be achieved.
但是,采用卡盘的方式,其调节的范围较小,难以满足较宽直径范围内调整。However, the way of adopting the chuck has a small adjustment range, and it is difficult to meet the adjustment within a wide diameter range.
发明内容Contents of the invention
(一)要解决的技术问题(1) Technical problems to be solved
本发明可以解决现有卡盘结构在使用过程中,其调节的范围较小,难以满足较宽直径范围内调整的难题。The invention can solve the difficult problem that the adjustment range of the existing chuck structure is small and it is difficult to meet the adjustment within a wide diameter range during use.
(二)技术方案(2) Technical solution
为了实现上述目的,本发明采用以下技术方案,一种卡盘结构,包括支撑盘,所述支撑盘的上部环形阵列滑动安装有若干滑块,若干所述滑块的上部均安装有用于传动并支撑卡爪的齿条,所述支撑盘的上部转动安装有主动齿轮和若干从动齿轮组,若干所述从动齿轮组的输入端与所述主动齿轮相啮合,若干所述从动齿轮组的输出端与若干所述齿条分别相啮合,所述主动齿轮转动带动若干所述从动齿轮组同时转动,驱动若干所述齿条和所述滑块同时移动。In order to achieve the above object, the present invention adopts the following technical solution, a chuck structure, including a support plate, a plurality of sliders are slidably installed in an annular array on the upper part of the support plate, and the upper parts of the plurality of sliders are equipped with The rack that supports the jaws, the upper part of the support plate is rotatably equipped with a driving gear and a number of driven gear sets, the input ends of some of the driven gear sets mesh with the driving gear, and some of the driven gear sets The output ends of the gears are respectively meshed with several of the racks, and the rotation of the driving gear drives several of the driven gear sets to rotate simultaneously, driving several of the racks and the slider to move simultaneously.
作为本发明的一种优选技术方案,所述支撑盘的下部环形阵列安装有若干连接杆,若干所述连接杆的下部安装有连接座,所述支撑盘与所述连接座之间构成容纳驱动电机的空腔。As a preferred technical solution of the present invention, a plurality of connecting rods are installed in the lower annular array of the support plate, and connecting seats are installed on the lower parts of the connecting rods, and a receiving drive is formed between the supporting plate and the connecting seat. cavity of the motor.
作为本发明的一种优选技术方案,所述支撑盘的上部环形阵列开设有滑槽,所述滑槽的内侧安装有滑轨,所述滑块滑动安装于所述滑轨的上部,所述滑块的两侧伸入所述滑槽的内侧。As a preferred technical solution of the present invention, the upper annular array of the support plate is provided with a chute, the inner side of the chute is installed with a slide rail, and the slide block is slidably installed on the upper part of the slide rail. Both sides of the slider extend into the inner side of the chute.
作为本发明的一种优选技术方案,所述滑块与所述齿条之间设置有垫高块,所述齿条顶壁的高度与所述主动齿轮顶壁的高度齐平。As a preferred technical solution of the present invention, a spacer is provided between the slider and the rack, and the height of the top wall of the rack is equal to the height of the top wall of the driving gear.
作为本发明的一种优选技术方案,所述滑轨的两侧开设有定位槽,所述滑块的内侧开设有与所述定位槽配合的凸起部。As a preferred technical solution of the present invention, positioning grooves are provided on both sides of the slide rail, and protrusions that cooperate with the positioning grooves are provided on the inner side of the slider.
作为本发明的一种优选技术方案,所述滑块设置有三个,所述从动齿轮组设置有三个。As a preferred technical solution of the present invention, there are three sliders and three driven gear sets.
作为本发明的一种优选技术方案,所述从动齿轮组包括与所述主动齿轮啮合的第一齿轮,与所述第一齿轮啮合的第二齿轮,以及与所述第二齿轮啮合的第三齿轮,所述第一齿轮、所述第二齿轮和所述第三齿轮均转动安装于所述支撑盘的上部,所述第三齿轮与所述齿条相啮合。As a preferred technical solution of the present invention, the driven gear set includes a first gear that meshes with the driving gear, a second gear that meshes with the first gear, and a second gear that meshes with the second gear. Three gears, the first gear, the second gear and the third gear are all rotatably mounted on the upper part of the support plate, and the third gear meshes with the rack.
作为本发明的一种优选技术方案,所述主动齿轮、第一齿轮、第二齿轮和第三齿轮的规格型号相同。As a preferred technical solution of the present invention, the specifications and models of the driving gear, the first gear, the second gear and the third gear are the same.
另外,本发明另提供一种卡盘结构的使用方法,具体包括以下步骤:In addition, the present invention further provides a method for using the chuck structure, which specifically includes the following steps:
S1、将卡爪固定安装在齿条的上部;将驱动电机安装在支撑盘的下部,并将输出端与主动齿轮连接;S1. Fix the jaws on the upper part of the rack; install the driving motor on the lower part of the support plate, and connect the output end with the driving gear;
S2、驱动电机带动主动齿轮转动,并带动从动齿轮组同时转动,进而驱动齿条在滑块的配合下移动,调整齿条和卡爪的位置;S2. The driving motor drives the driving gear to rotate, and drives the driven gear set to rotate at the same time, and then drives the rack to move with the cooperation of the slider to adjust the positions of the rack and the claws;
S3、若干卡爪的位置同时调整,使得若干卡爪相对于支撑盘中心径向移动,调整至所需调整的直径即可进行后续需的绕线操作。S3. The positions of several claws are adjusted at the same time, so that several claws move radially relative to the center of the support disc, and the subsequent winding operation can be performed after adjusting to the diameter to be adjusted.
(三)有益效果(3) Beneficial effects
1.本发明提供的卡盘结构,其主动齿轮转动带动若干从动齿轮组同时转动,驱动若干所述齿条和所述滑块同时移动,相较于现有的卡盘结构,由于采用齿条传动,具有更大的调整范围,满足较宽直径范围内的调整;1. In the chuck structure provided by the present invention, the driving gear rotates to drive several driven gear sets to rotate simultaneously, and drives several racks and sliders to move simultaneously. Compared with the existing chuck structure, due to the use of teeth Bar drive, with a larger adjustment range, to meet the adjustment within a wider diameter range;
2.本发明提供的卡盘结构,其通过主动齿轮一个齿轮,即可实现多个从动齿轮组的同时传动,简单便捷,方便进行调整。2. The chuck structure provided by the present invention can realize the simultaneous transmission of multiple driven gear sets through one driving gear, which is simple, convenient and convenient to adjust.
附图说明Description of drawings
为了更清楚地说明本发明实施方式的技术方案,下面将对实施方式中所需要使用的附图作简单地介绍,应当理解,以下附图仅示出了本发明的某些实施例,因此不应被看作是对范围的限定,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他相关的附图。In order to illustrate the technical solutions of the embodiments of the present invention more clearly, the accompanying drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of the present invention, and therefore do not It should be regarded as a limitation on the scope, and those skilled in the art can also obtain other related drawings based on these drawings without creative work.
图1是本发明的轴测示意图;Fig. 1 is axonometric schematic view of the present invention;
图2是本发明滑块部分结构放大示意图;Fig. 2 is an enlarged schematic diagram of the structure of the slider part of the present invention;
图3是本发明的安装卡爪后的第一视角示意图;Fig. 3 is a schematic diagram of the first perspective after installing the claws of the present invention;
图4是本发明的安装卡爪后的第二视角示意图。Fig. 4 is a schematic view of the second viewing angle after the claw is installed in the present invention.
图中:1、支撑盘;11、连接杆;12、连接座;13、空腔;14、滑槽;15、滑轨;16、定位槽;2、滑块;21、垫高块;22、凸起部;3、齿条;4、主动齿轮;5、从动齿轮组;51、第一齿轮;52、第二齿轮;53、第三齿轮。In the figure: 1, support plate; 11, connecting rod; 12, connecting seat; 13, cavity; 14, chute; 15, slide rail; 16, positioning groove; 2, slider; 21, height block; 22 , convex portion; 3, rack; 4, driving gear; 5, driven gear set; 51, first gear; 52, second gear; 53, third gear.
本发明目的的实现、功能特点及优点将结合实施例,参照附图做进一步说明。The realization of the purpose of the present invention, functional characteristics and advantages will be further described in conjunction with the embodiments and with reference to the accompanying drawings.
具体实施方式detailed description
为使本发明实施方式的目的、技术方案和优点更加清楚,下面将结合本发明实施方式中的附图,对本发明实施方式中的技术方案进行清楚、完整地描述,显然,所描述的实施方式是本发明一部分实施方式,而不是全部的实施方式。基于本发明中的实施方式,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施方式,都属于本发明保护的范围。In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments It is some embodiments of the present invention, but not all of them. Based on the implementation manners in the present invention, all other implementation manners obtained by persons of ordinary skill in the art without creative efforts fall within the protection scope of the present invention.
因此,以下对在附图中提供的本发明的实施方式的详细描述并非旨在限制要求保护的本发明的范围,而是仅仅表示本发明的选定实施方式。基于本发明中的实施方式,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施方式,都属于本发明保护的范围。Accordingly, the following detailed description of the embodiments of the invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely represents selected embodiments of the invention. Based on the implementation manners in the present invention, all other implementation manners obtained by persons of ordinary skill in the art without creative efforts fall within the protection scope of the present invention.
应注意到:相似的标号和字母在下面的附图中表示类似项,因此,一旦某一项在一个附图中被定义,则在随后的附图中不需要对其进行进一步定义和解释。It should be noted that like numerals and letters denote similar items in the following figures, therefore, once an item is defined in one figure, it does not require further definition and explanation in subsequent figures.
在本发明的描述中,需要理解的是,术语“纵向”、“上”、“下”、“左”、“右”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的设备或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In describing the present invention, it is to be understood that the terms "longitudinal", "upper", "lower", "left", "right", "top", "bottom", "inner", "outer" etc. indicate The orientation or positional relationship is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the referred device or element must have a specific orientation or be configured in a specific orientation. and operation, and therefore should not be construed as limiting the invention.
此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多个该特征。在本发明的描述中,“多个”的含义是两个或两个以上,除非另有明确具体的限定。In addition, the terms "first" and "second" are used for descriptive purposes only, and cannot be interpreted as indicating or implying relative importance or implicitly specifying the quantity of indicated technical features. Thus, a feature defined as "first" and "second" may explicitly or implicitly include one or more of these features. In the description of the present invention, "plurality" means two or more, unless otherwise specifically defined.
实施例1Example 1
如图1-4所示,一种卡盘结构,包括支撑盘1,支撑盘1的上部环形阵列滑动安装有若干滑块2,若干滑块2的上部均安装有用于传动并支撑卡爪的齿条3,在滑块2与齿条3之间设置有垫高块21,垫高块21用于进行过垫高,这样可使得齿条3顶壁的高度与主动齿轮4顶壁的高度齐平可确保有效的传动,防止出现过大的偏差,而出现传动不良的情况。As shown in Figure 1-4, a chuck structure includes a
支撑盘1的上部转动安装有主动齿轮4和若干从动齿轮组5,若干从动齿轮组5的输入端与主动齿轮4相啮合,若干从动齿轮组5的输出端与若干齿条3分别相啮合,主动齿轮4转动带动若干从动齿轮组5同时转动,驱动若干齿条3和滑块2同时移动,由于采用齿条3传动,具有更大的调整范围,满足较宽直径范围内的调整。The upper part of the
在本实施例中,滑块2设置有三个,从动齿轮组5设置有三个,且分别呈环形阵列设置,可以满足三个卡爪的驱动,达到良好的调整效果;需要理解的是,在实际设计时,可根据需求设计滑块2的数量,但是许保持滑块2的数量与从动齿轮组5的数量保持一一对应,且数量不低于三组。In this embodiment, there are three
下面,对各结构进行详细的的说明:The following is a detailed description of each structure:
请参阅图3和图4,为了方便与外部驱动设备的连接,在支撑盘1的下部环形阵列安装若干连接杆11,若干连接杆11的下部安装连接座12,连接杆11采用螺栓的方式与支撑盘1和连接座12相连,以便于安装和拆卸;支撑盘1与连接座12之间构成容纳驱动电机(未图示)的空腔13,驱动电机可驱动主动齿轮转动,提供转动的动力,其需要选用正反转电机,以便于带动主动齿轮正转或反转,进而可驱动齿条两个方向的移动,支撑盘1和连接座12均开设有减重孔,以减轻重量,且连接座12同样采用圆盘状设计。Please refer to Fig. 3 and Fig. 4, in order to facilitate the connection with the external drive equipment, a plurality of connecting
同时,在支撑盘1的上部环形阵列开设滑槽14,滑槽14的内侧安装滑轨15,滑块2滑动安装于滑轨15的上部,滑块2的两侧伸入滑槽14的内侧,这样,可以通过滑轨15和滑槽14配合,实现对滑块2良好的导向和限位作用,以确保调整的精度和效果。At the same time, a
为了更好的进行导向和限位,在滑轨15的两侧开设定位槽16,滑块2的内侧开设与定位槽16配合的凸起部22,利用凸起部22和定位槽16更好的进行导向和定位。For better guidance and positioning,
定位槽16呈的部分呈类似弧形的槽型设置,并在弧形槽的侧部设置矩形部,与凸起部22配合,可达到良好的限位和导向效果,应当理解的是,定位槽16所处的内壁、滑轨15的外壁、凸起部22所处的外壁以及滑块2的内壁均设置为光滑面,以降低摩擦力。The part of the
请参阅图1、图2和图3,在本实施例中,从动齿轮组5共设计成三组,且每组从动齿轮组5包括与主动齿轮4啮合的第一齿轮51,与第一齿轮51啮合的第二齿轮52,以及与第二齿轮52啮合的第三齿轮53,第一齿轮51、第二齿轮52和第三齿轮53均转动安装于支撑盘1的上部,第三齿轮53与齿条3相啮合,且主动齿轮4、第一齿轮51、第二齿轮52和第三齿轮53的规格型号相同,以达到1:1的传动效果。Referring to Fig. 1, Fig. 2 and Fig. 3, in the present embodiment, the driven gear set 5 is designed into three groups altogether, and each set of driven gear set 5 includes the
应当理解的是,在进行具体设计时,根据设计需求,单个从动齿轮组5中可包含多个相互啮合的齿轮,如包含两个相互啮合齿轮的形式,可以一个齿轮与主动齿轮啮合,另一个齿轮与齿条啮合(未图示),也可将齿轮设计成规格不同的齿轮,即可以采用不同的传动比设计。It should be understood that, when performing a specific design, according to the design requirements, a single driven gear set 5 may contain a plurality of intermeshing gears, such as two intermeshing gears, one gear may mesh with the driving gear, and the other may A gear meshes with the rack (not shown), and the gears can also be designed as gears with different specifications, that is, different transmission ratio designs can be adopted.
需要注意的是,在采用三个或三个以上的齿轮构成的从动齿轮组5时,除了与主动齿轮和齿条啮合的齿轮,其余的齿轮应该避开齿条,防止出现抵触而影响运行的情况,如在本实施例中,第二齿轮52与齿条具有一定的距离。It should be noted that when the driven gear set 5 composed of three or more gears is used, except for the gear meshing with the driving gear and the rack, the rest of the gears should avoid the rack to prevent conflicts and affect the operation. In the case, as in this embodiment, the
一种卡盘结构的使用方法,具体包括以下步骤:A method for using a chuck structure, specifically comprising the following steps:
S1、将卡爪固定安装在齿条3的上部;将驱动电机安装在支撑盘1的下部,并将输出端与主动齿轮4连接;S1. Fix the jaws on the upper part of the
S2、驱动电机带动主动齿轮4转动,并带动从动齿轮组5同时转动,进而驱动齿条3在滑块2的配合下移动,调整齿条3和卡爪的位置,需要理解的是,驱动电机采用正反转电机,即可实现齿条3两个方向上的移动,进而使得若干卡爪张开或合拢,实现直径的调节;S2. The driving motor drives the driving gear 4 to rotate, and drives the driven gear set 5 to rotate at the same time, and then drives the
S3、若干卡爪的位置同时调整,使得若干卡爪相对于支撑盘1中心径向移动,调整至所需调整的直径即可进行后续需的绕线操作。S3. The positions of several claws are adjusted at the same time, so that the several claws move radially relative to the center of the
综上所述,本发明主动齿轮4转动带动若干从动齿轮组5同时转动,驱动若干齿条3和滑块2同时移动,相较于现有的卡盘结构,由于采用齿条3传动,具有更大的调整范围,满足较宽直径范围内的调整;In summary, the rotation of the driving gear 4 of the present invention drives several driven gear sets 5 to rotate at the same time, and drives
通过主动齿轮4一个齿轮,即可实现多个从动齿轮组5的同时传动,简单便捷,方便进行调整。Through one gear of the driving gear 4, the simultaneous transmission of multiple driven gear sets 5 can be realized, which is simple, convenient and convenient for adjustment.
以上所述仅为本发明的优选实施例而已,并不用于限制本发明,对于本领域的技术人员来说,本发明可以有各种更改和变化。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and changes. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the protection scope of the present invention.
Claims (9)
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| CN202211208602.7A CN115557338A (en) | 2022-09-30 | 2022-09-30 | A kind of chuck structure and using method thereof |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202211208602.7A CN115557338A (en) | 2022-09-30 | 2022-09-30 | A kind of chuck structure and using method thereof |
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| CN115557338A true CN115557338A (en) | 2023-01-03 |
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