CN115556333A - A production system and production process of a thermoplastic composite material - Google Patents
A production system and production process of a thermoplastic composite material Download PDFInfo
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- CN115556333A CN115556333A CN202210765841.6A CN202210765841A CN115556333A CN 115556333 A CN115556333 A CN 115556333A CN 202210765841 A CN202210765841 A CN 202210765841A CN 115556333 A CN115556333 A CN 115556333A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C51/00—Shaping by thermoforming, i.e. shaping sheets or sheet like preforms after heating, e.g. shaping sheets in matched moulds or by deep-drawing; Apparatus therefor
- B29C51/18—Thermoforming apparatus
- B29C51/20—Thermoforming apparatus having movable moulds or mould parts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C51/00—Shaping by thermoforming, i.e. shaping sheets or sheet like preforms after heating, e.g. shaping sheets in matched moulds or by deep-drawing; Apparatus therefor
- B29C51/26—Component parts, details or accessories; Auxiliary operations
- B29C51/30—Moulds
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C51/00—Shaping by thermoforming, i.e. shaping sheets or sheet like preforms after heating, e.g. shaping sheets in matched moulds or by deep-drawing; Apparatus therefor
- B29C51/26—Component parts, details or accessories; Auxiliary operations
- B29C51/42—Heating or cooling
- B29C51/421—Heating or cooling of preforms, specially adapted for thermoforming
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Abstract
Description
技术领域technical field
本发明涉及热塑性复合材料领域,具体而言,涉及一种热塑性复合材料的生产系统及生产工艺。The invention relates to the field of thermoplastic composite materials, in particular to a production system and production process of thermoplastic composite materials.
背景技术Background technique
热塑性复合材料指具有加热软化、冷却硬化特性的高分子材料,热塑性塑料指具有加热软化、冷却硬化特性的塑料,我们日常生活中使用的大部分塑料属于这个范畴,加热时变软以至流动,冷却变硬,这种过程是可逆的,可以反复进行,在热塑性复合材料生产过程中通过热压成型工艺,热压成型,主要是利用加热加工模具后,加入试料,以压力将模型固定于加热板,控制试料之熔融温度及时间,以达融化后硬化、冷却,再予以取出模型成品即可。Thermoplastic composite materials refer to polymer materials that have the characteristics of heating softening and cooling hardening. Thermoplastics refer to plastics that have heating softening and cooling hardening characteristics. Most of the plastics used in our daily life fall into this category. They soften and flow when heated, and cool when cooled. Hardening, this process is reversible and can be repeated. In the production process of thermoplastic composite materials, the hot pressing molding process, hot pressing molding, mainly uses heating to process the mold, then adds the sample, and fixes the model on the heating surface with pressure. Plate, control the melting temperature and time of the sample, so as to harden and cool after melting, and then take out the finished model.
但是,现有的热塑性复合材料生产设备在使用时出现热塑性复合材料定位不稳定的问题,在进行热压成型时出现热塑性复合材料发生偏移,导致热塑性复合材料外部出现褶皱,且现有的热塑性复合材料生产设备在使用时需要人工上下料,热压成型工艺需要将热塑性复合材料进行加热,导致在上下料时,操作员容易碰到高温物体,导致操作员容易烧伤皮肤,以及现有的热塑性复合材料生产设备在使用时,只有一起液压油缸带动加工模具进行合模操作,加工模具受力不均,导致热塑性复合材料表面不平整,不满足人们的使用需求,为此我们提出一种热塑性复合材料的生产系统及生产工艺。However, the existing thermoplastic composite material production equipment has the problem of unstable positioning of the thermoplastic composite material when it is used. Composite material production equipment needs manual loading and unloading during use, and the hot pressing molding process needs to heat the thermoplastic composite material, which causes the operator to easily touch high-temperature objects during loading and unloading, causing the operator to burn the skin easily, and the existing thermoplastic When the composite material production equipment is in use, only one hydraulic cylinder drives the processing mold for mold clamping operation, and the uneven force on the processing mold results in uneven surface of thermoplastic composite materials, which does not meet people's needs. Therefore, we propose a thermoplastic composite Material production system and production process.
发明内容Contents of the invention
本发明的目的在于提供一种热塑性复合材料的生产系统及生产工艺,以解决上述背景技术中提出的塑性复合材料发生偏移、无法自动上下料和加工模具受力不均的问题。The purpose of the present invention is to provide a thermoplastic composite material production system and production process to solve the problems of plastic composite material offset, automatic loading and unloading and uneven force on the processing mold proposed in the above background technology.
本发明是这样实现的:一种热塑性复合材料的生产系统,包括热压框架和设置在热压框架外部的热压机构,所述热压机构包括工作组件、连接组件和热压组件;The present invention is realized in the following way: a production system of thermoplastic composite materials, comprising a hot-pressing frame and a hot-pressing mechanism arranged outside the hot-pressing frame, and the hot-pressing mechanism includes working components, connecting components and hot-pressing components;
所述工作组件包括工作推杆、升降连板、限位支柱、升降导柱和限位孔板,所述热压框架的内壁固定连接有工作推杆,所述工作推杆的输出端安装有升降连板,所述升降连板的内部贯穿与与热压框架内壁固定连接的限位支柱,所述升降连板的一端固定连接有升降导柱,所述升降导柱与热压框架的连接部位设置有限位孔板;The working assembly includes a working push rod, a lifting connecting plate, a limit pillar, a lifting guide column and a limit orifice, the inner wall of the hot-pressing frame is fixedly connected with a working push rod, and the output end of the working push rod is installed with a Lifting connecting plate, the interior of the lifting connecting plate runs through the limit pillar fixedly connected with the inner wall of the hot-pressing frame, one end of the lifting connecting plate is fixedly connected with a lifting guide post, and the connection between the lifting guide post and the hot-pressing frame The position is equipped with a limited orifice;
所述连接组件包括连接孔板、滑动导槽、滑动导柱和限位滑槽,所述升降导柱的外壁活动连接有连接孔板,所述连接孔板与升降导柱的连接部位开设有滑动导槽,所述连接孔板的底端旋接有滑动导柱,所述滑动导柱与热压框架的连接部位开设有限位滑槽;The connecting assembly includes a connecting orifice, a sliding guide groove, a sliding guide post and a limit chute, the outer wall of the lifting guide post is movably connected with a connecting orifice, and the connection between the connecting orifice and the lifting guide post is provided with a Sliding guide groove, the bottom end of the connecting orifice plate is screwed with a sliding guide post, and a limited chute is provided at the connection part between the sliding guide post and the hot-pressing frame;
所述热压组件包括升降块、限位柱、缓冲弹簧、加热板、升降模具和固定模具,所述连接孔板的顶端旋接有升降块,所述升降块的内部贯穿有与热压框架顶端固定连接有限位柱,所述升降块的下方位于限位柱的外部设置有缓冲弹簧,所述升降块的侧壁固定连接有加热板,所述加热板的底端固定连接有升降模具,所述升降模具的下方位于热压框架的顶端固定连接有固定模具。The hot pressing assembly includes a lifting block, a limit post, a buffer spring, a heating plate, a lifting mold and a fixed mold. The top end is fixedly connected to the limiting column, and the lower part of the lifting block is provided with a buffer spring outside the limiting column. The side wall of the lifting block is fixedly connected to a heating plate, and the bottom end of the heating plate is fixedly connected to a lifting mold. The bottom of the lifting mold is fixedly connected with a fixed mold at the top of the hot pressing frame.
优选的,所述热压框架的侧壁固定连接有连接底座,所述连接底座的顶端固定连接有转运框架,所述转运框架的一侧位于固定模具的的外部设置有放置框,所述放置框的内部设置有夹紧框架,所述放置框的内壁滑动连接有复合板材。Preferably, the side wall of the hot pressing frame is fixedly connected with a connection base, and the top end of the connection base is fixedly connected with a transfer frame, and one side of the transfer frame is provided with a placement frame outside the fixed mold, and the placement The inside of the frame is provided with a clamping frame, and the inner wall of the placing frame is slidably connected with a composite plate.
优选的,所述升降导柱设置有两组,两组所述升降导柱的位置关系关于固定模具相对称,所述升降导柱通过升降连板与限位孔板之间构成滑动结构,所述连接孔板设置有两组,两组所述连接孔板的位置关系关于升降导柱相对称。Preferably, there are two groups of lifting guide columns, the positional relationship of the two groups of lifting guide columns is symmetrical with respect to the fixed mold, and the lifting guide columns form a sliding structure through the lifting connecting plate and the limiting orifice plate, so that There are two groups of connecting orifice plates, and the positional relationship between the two groups of connecting orifice plates is symmetrical with respect to the lifting guide column.
优选的,所述滑动导柱通过升降导柱和滑动导槽与限位滑槽之间构成滑动结构,所述升降块通过连接孔板和限位滑槽与限位柱之间构成升降结构,所述升降模具通过升降块与固定模具之间构成合模结构。Preferably, the sliding guide column forms a sliding structure through the lifting guide column, the sliding guide groove and the limiting chute, and the lifting block forms a lifting structure through connecting the orifice plate, the limiting chute and the limiting column, The lifting mold forms a clamping structure through the lifting block and the fixed mold.
优选的,所述转运框架包括工作电机、螺纹杆、螺纹滑块、滑动板槽、连接导柱、轨迹滑槽、主动转板、转运框体和从动转板,所述转运框架的外壁固定连接有工作电机,所述工作电机的输出端安装有螺纹杆,所述螺纹杆的外壁螺纹连接有与转运框架外壁滑动连接的螺纹滑块,所述螺纹滑块的-顶端固定连接有滑动板槽,所述滑动板槽的内壁活动连接有连接导柱,所述连接导柱与转运框架的连接部位开设有轨迹滑槽,所述连接导柱的一端旋接有与转运框架外壁旋接的主动转板,所述主动转板的顶端旋接有与放置框外壁固定连接的转运框体,所述转运框体的一端旋接有与转运框架外壁旋接的从动转板。Preferably, the transfer frame includes a working motor, a threaded rod, a threaded slider, a sliding plate groove, a connecting guide column, a track chute, an active transfer plate, a transfer frame body and a driven transfer plate, and the outer wall of the transfer frame is fixed A working motor is connected, the output end of the working motor is installed with a threaded rod, the outer wall of the threaded rod is threaded with a threaded slider that is slidingly connected to the outer wall of the transfer frame, and the top end of the threaded slider is fixedly connected with a sliding plate The inner wall of the sliding plate groove is movably connected with a connecting guide post, and the connecting part of the connecting guide post and the transfer frame is provided with a track chute, and one end of the connecting guide post is screwed to the outer wall of the transfer frame. An active rotating plate, the top of the active rotating plate is screwed with a transfer frame fixedly connected to the outer wall of the placement frame, and one end of the transfer frame is screwed with a driven rotating plate screwed with the outer wall of the transfer frame.
优选的,所述连接导柱通过螺纹滑块和滑动板槽与轨迹滑槽之间构成滑动结构,所述轨迹滑槽的外形呈圆弧状,所述主动转板通过连接导柱与转运框架之间构成摆动结构,所述主动转板的摆动中心与轨迹滑槽的圆弧中心相重合,所述主动转板和从动转板相平行,所述主动转板的长度和从动转板的长度相等,所述转运框体通过主动转板和从动转板与转运框架之间构成平行转动结构,所述转运框体的外形和放置框的外形呈″U″状。Preferably, the connecting guide post forms a sliding structure through the threaded slider and the sliding plate groove and the track chute, the shape of the track chute is arc-shaped, and the active rotating plate connects with the transfer frame through the connecting guide post A swing structure is formed between them, the swing center of the active rotating plate coincides with the arc center of the track chute, the active rotating plate is parallel to the driven rotating plate, the length of the active rotating plate is the same as that of the driven rotating plate The lengths of the transfer frame are equal, and the transfer frame forms a parallel rotation structure through the active rotating plate, the driven rotating plate and the transfer frame, and the shape of the transfer frame and the placement frame are "U" shape.
优选的,所述夹紧框架包括压杆、升降滑块、工作弹簧、升降孔板、连接转板、连接孔槽、压板和固定夹板,所述夹紧框架的内壁贯穿有压杆,所述压杆的底端固定连接有升降滑块,所述升降滑块的底端固定连接有与夹紧框架内壁固定连接的工作弹簧,所述升降滑块的侧壁固定连接有升降孔板,所述升降孔板的内壁活动连接有与夹紧框架内壁旋接的连接转板,所述连接转板的底端活动连接有连接孔槽,所述连接孔槽的底端固定连接有与复合板材相贴合的压板,所述复合板材的底端紧密贴合有与夹紧框架底端固定连接的固定夹板。Preferably, the clamping frame includes a pressing rod, a lifting slider, a working spring, a lifting orifice plate, a connecting rotating plate, a connecting hole groove, a pressing plate and a fixing splint, the inner wall of the clamping frame runs through a pressing rod, and the The bottom end of the pressure bar is fixedly connected with a lifting slider, the bottom end of the lifting slider is fixedly connected with a working spring fixedly connected with the inner wall of the clamping frame, and the side wall of the lifting slider is fixedly connected with a lifting orifice plate, so The inner wall of the lifting orifice plate is movably connected with a connecting rotating plate that is screwed to the inner wall of the clamping frame, the bottom end of the connecting rotating plate is movably connected with a connecting hole groove, and the bottom end of the connecting hole groove is fixedly connected with a composite plate As for the pressing plate that fits together, the bottom end of the composite board is tightly fitted with a fixed splint that is fixedly connected to the bottom end of the clamping frame.
优选的,所述夹紧框架设置有三组,三组所述夹紧框架的位置关系为沿放置框的外壁等距分布,所述升降滑块通过工作弹簧与夹紧框架之间构成滑动结构,所述升降孔板设置有两组,两组所述升降孔板的位置关系关于升降滑块相对称。Preferably, the clamping frame is provided with three groups, and the positional relationship of the three groups of the clamping frames is distributed equidistantly along the outer wall of the placement frame, and the lifting slider forms a sliding structure through the working spring and the clamping frame, There are two groups of lifting orifice plates, and the positional relationship between the two groups of lifting orifice plates is symmetrical with respect to the lifting slider.
优选的,所述连接转板通过升降滑块和升降孔板与夹紧框架之间构成旋转结构,所述压板通过连接转板和连接孔槽与夹紧框架之间构成升降结构,所述复合板材通过压板与固定夹板之间构成夹紧结构。Preferably, the connecting rotating plate forms a rotating structure between the lifting slider and the lifting orifice and the clamping frame, and the pressing plate forms a lifting structure between the connecting rotating plate and the connecting hole slot and the clamping frame, and the composite The plate forms a clamping structure between the pressing plate and the fixed splint.
本方案还提供一种热塑性复合材料的生产系统及生产工艺,所述方法包括以下步骤:This solution also provides a production system and production process of thermoplastic composite materials, and the method includes the following steps:
S1、首先,操作员将复合板材放置在放置框中,然后对复合板材进行夹紧,操作员推动压杆,压杆滑动带动升降滑块克服工作弹簧的弹力沿夹紧框架的内壁滑动,升降滑块滑动带动两组升降孔板同步滑动,以使得升降滑块滑动通过升降孔板带动连接转板转动,连接转板转动通过连接孔槽带动压板沿夹紧框架的内壁竖直滑动,压板滑动带动复合板材与固定夹板紧密贴合,实现对复合板材的稳定固定的控制操作。S1. First, the operator places the composite sheet in the placement frame, and then clamps the composite sheet. The operator pushes the pressure rod, and the pressure rod slides to drive the lifting slider to overcome the elastic force of the working spring and slide along the inner wall of the clamping frame, lifting and lowering The sliding of the slider drives the two sets of lifting orifice plates to slide synchronously, so that the lifting slider slides through the lifting orifice to drive the connecting rotary plate to rotate, and the connecting rotary plate rotates through the connecting hole slot to drive the pressure plate to slide vertically along the inner wall of the clamping frame, and the pressure plate slides Drive the composite board and the fixed splint to fit closely, and realize the stable and fixed control operation of the composite board.
S2、接着,对装有复合板材的放置框进行转运操作,在转运框架中,工作电机工作通过螺纹杆带动螺纹滑块沿转运框架的外壁滑动,螺纹滑块滑动带动滑动板槽同步滑动,滑动板槽滑动带动连接导柱沿轨迹滑槽的外壁滑动,连接导柱滑动带动主动转板转动,主动转板转动通过从动转板带动转运框体平行转动,转运框体平行转动带动放置框中的复合板材平行转动至固定模具的上方,实现对复合板材的自动上下料操作。S2. Next, carry out the transfer operation on the placement frame equipped with composite plates. In the transfer frame, the working motor drives the threaded slider to slide along the outer wall of the transfer frame through the threaded rod, and the threaded slider slides to drive the sliding plate groove to slide synchronously. The sliding of the plate groove drives the connecting guide post to slide along the outer wall of the track chute, the sliding of the connecting guide post drives the rotation of the active rotary plate, the rotation of the active rotary plate drives the parallel rotation of the transfer frame through the driven rotary plate, and the parallel rotation of the transfer frame drives the placement in the frame The composite sheet rotates parallel to the top of the fixed mold to realize the automatic loading and unloading operation of the composite sheet.
S3、最后,复合板材进行热压成型操作,工作推杆工作带动升降连板沿限位支柱竖直滑动,升降连板滑动带动两组升降导柱沿限位孔板的外部同步滑动,以使得升降导柱滑动通过滑动导槽带动连接孔板运动,以使得连接孔板运动带动滑动导柱沿限位滑槽的外壁滑动,进而使连接孔板运动带动升降块沿限位柱的外壁滑动,以使得升降块滑动带动加热板同步滑动,然后加热板工作将复合板材进行加热,接着加热板底端的升降模具与固定模具相贴合,通过升降模具边缘的四组升降块同步滑动,实现对升降模具与固定模具稳定合模操作。S3. Finally, the composite sheet is hot-pressed and formed. The working push rod drives the lifting connecting plate to slide vertically along the limiting pillar, and the sliding of the lifting connecting plate drives the two sets of lifting guide pillars to slide synchronously along the outside of the limiting orifice plate, so that The lifting guide column slides through the sliding guide groove to drive the connecting orifice to move, so that the connecting orifice moves to drive the sliding guide to slide along the outer wall of the limiting chute, and then the connecting orifice moves to drive the lifting block to slide along the outer wall of the limiting column. So that the sliding of the lifting block drives the heating plate to slide synchronously, and then the heating plate works to heat the composite plate, and then the lifting mold at the bottom of the heating plate fits with the fixed mold, and the four sets of lifting blocks on the edge of the lifting mold slide synchronously to realize the lifting Mold and fixed mold stable mold clamping operation.
本发明提供的一种热塑性复合材料的生产系统及生产工艺,使用时,具有以下有益效果:The production system and production process of a thermoplastic composite material provided by the present invention have the following beneficial effects when used:
1、该一种热塑性复合材料的生产系统及生产工艺,通过设置压板和固定夹板,升降滑块滑动通过升降孔板带动连接转板转动,连接转板转动通过连接孔槽带动压板沿夹紧框架的内壁竖直滑动,压板滑动带动复合板材与固定夹板紧密贴合,实现对复合板材的稳定固定的控制操作。1. The production system and production process of this kind of thermoplastic composite material, by setting the pressure plate and the fixed splint, the lifting slider slides through the lifting orifice to drive the connecting rotating plate to rotate, and the connecting rotating plate rotates to drive the pressing plate along the clamping frame through the connecting hole groove The inner wall of the inner wall slides vertically, and the sliding of the pressing plate drives the composite plate to fit closely with the fixed splint, so as to realize the stable and fixed control operation of the composite plate.
2、该一种热塑性复合材料的生产系统及生产工艺,通过设置连接孔板,升降连板滑动带动两组升降导柱沿限位孔板的外部同步滑动,以使得升降导柱滑动通过滑动导槽带动两组连接孔板同步相对运动,以使得连接孔板运动带动滑动导柱沿限位滑槽的外壁滑动,实现对两组连接孔板同步相对运动轨迹的控制操作。2. The production system and production process of this kind of thermoplastic composite material, by setting the connecting orifice plate, the lifting connecting plate slides to drive the two sets of lifting guide columns to slide synchronously along the outside of the limiting orifice plate, so that the lifting guide columns slide through the sliding guide The groove drives the two sets of connecting orifice plates to move synchronously relative to each other, so that the movement of the connecting orifice plates drives the sliding guide column to slide along the outer wall of the limiting chute, so as to realize the control operation of the synchronous relative motion track of the two sets of connecting orifice plates.
3、该一种热塑性复合材料的生产系统及生产工艺,通过设置升降块,连接孔板运动带动升降块沿限位柱的外壁滑动,以使得升降块滑动带动加热板同步滑动,加热板滑动带动升降模具与固定模具相贴合,通过升降模具边缘的四组升降块同步滑动,升降模具受力均匀,实现对升降模具与固定模具稳定合模操作。3. The production system and production process of this kind of thermoplastic composite material, by setting the lifting block, the movement of the connecting orifice drives the lifting block to slide along the outer wall of the limit column, so that the sliding of the lifting block drives the heating plate to slide synchronously, and the sliding of the heating plate drives The lifting mold is fitted with the fixed mold, and the four sets of lifting blocks on the edge of the lifting mold slide synchronously, so that the force on the lifting mold is even, and the stable mold clamping operation of the lifting mold and the fixed mold is realized.
4、该一种热塑性复合材料的生产系统及生产工艺,通过设置连接导柱,螺纹滑块滑动带动滑动板槽同步滑动,滑动板槽滑动带动连接导柱沿轨迹滑槽的外壁滑动,连接导柱滑动带动主动转板转动,实现对主动转板转动的控制操作。4. The production system and production process of this kind of thermoplastic composite material, by setting the connecting guide post, the sliding of the threaded slider drives the sliding plate groove to slide synchronously, the sliding of the sliding plate groove drives the connecting guide post to slide along the outer wall of the track chute, and the connecting guide The sliding of the column drives the rotation of the active rotating plate to realize the control operation of the rotating of the active rotating plate.
5、该一种热塑性复合材料的生产系统及生产工艺,通过设置转运框体,主动转板转动通过从动转板带动转运框体平行转动,转运框体平行转动带动放置框中的复合板材平行转动至固定模具的上方,实现对复合板材的自动上下料操作。5. The production system and production process of this kind of thermoplastic composite material, by setting the transfer frame, the rotation of the active rotating plate drives the transfer frame to rotate in parallel through the driven transfer plate, and the parallel rotation of the transfer frame drives the composite sheet in the placement frame to parallel Turn to the top of the fixed mold to realize the automatic loading and unloading operation of the composite sheet.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。通过附图所示,本发明的上述及其它目的、特征和优势将更加清晰。在全部附图中相同的附图标记指示相同的部分。并未刻意按实际尺寸等比例缩放绘制附图,重点在于示出本发明的主旨。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the accompanying drawings required in the embodiments. Obviously, the accompanying drawings in the following description are only some of the present invention. Embodiments, for those of ordinary skill in the art, other drawings can also be obtained based on these drawings without any creative effort. The above and other objects, features and advantages of the present invention will be more clearly illustrated by the accompanying drawings. Like reference numerals designate like parts throughout the drawings. The drawings are not intentionally scaled according to the actual size, and the emphasis is on illustrating the gist of the present invention.
图1为本发明的整体结构示意图;Fig. 1 is the overall structure schematic diagram of the present invention;
图2为本发明的转运框架结构示意图;Fig. 2 is a schematic structural diagram of the transport framework of the present invention;
图3为本发明的转运框体工作结构示意图;3 is a schematic diagram of the working structure of the transport frame of the present invention;
图4为本发明的放置框部分结构示意图;Fig. 4 is a partial structural schematic diagram of the placing frame of the present invention;
图5为本发明的转运框体内部结构示意图;5 is a schematic diagram of the internal structure of the transport frame of the present invention;
图6为本发明的热压框架部分结构示意图;Fig. 6 is a partial structural schematic diagram of the hot-pressing frame of the present invention;
图7为本发明的连接孔板连接结构示意图;Fig. 7 is a schematic diagram of the connection structure of the connection hole plate of the present invention;
图8为本发明的连接孔板工作结构示意图。Fig. 8 is a schematic diagram of the working structure of the connecting orifice plate of the present invention.
附图标记汇总:1、热压框架;2、工作推杆;3、升降连;4、限位支柱;5、升降导柱;6、限位孔板;7、连接孔板;8、滑动导槽;9、滑动导柱;10、限位滑槽;11、升降块;12、限位柱;13、缓冲弹簧;14、加热板;15、升降模具;16、固定模具;17、连接底座;18、转运框架;1801、工作电机;1802、螺纹杆;1803、螺纹滑块;1804、滑动板槽;1805、连接导柱;1806、轨迹滑槽;1807、主动转板;1808、转运框体;1809、从动转板;19、放置框;20、夹紧框架;2001、压杆;2002、升降滑块;2003、工作弹簧;2004、升降孔板;2005、连接转板;2006、连接孔槽;2007、压板;2008、固定夹板;21、复合板材。Summary of Reference Signs: 1. Hot pressing frame; 2. Working push rod; 3. Lifting connection; 4. Limiting pillar; 5. Lifting guide column; 6. Limiting orifice plate; 7. Connecting orifice plate; Guide groove; 9, sliding guide post; 10, limit chute; 11, lifting block; 12, limit post; 13, buffer spring; 14, heating plate; 15, lifting mold; 16, fixed mold; 17, connection Base; 18, transfer frame; 1801, working motor; 1802, threaded rod; 1803, threaded slider; 1804, slide plate groove; 1805, connecting guide post; 1806, track chute; Frame body; 1809, driven rotating plate; 19, placing frame; 20, clamping frame; 2001, pressing rod; 2002, lifting slider; 2003, working spring; 2004, lifting orifice plate; 2005, connecting rotating plate; , Connection hole groove; 2007, pressure plate; 2008, fixed splint; 21, composite plate.
具体实施方式detailed description
为使本发明实施例的目的、技术方案和优点更加清楚,下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。通常在此处附图中描述和示出的本发明实施例的组件可以以各种不同的配置来布置和设计。In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments It is a part of embodiments of the present invention, but not all embodiments. The components of the embodiments of the invention generally described and illustrated in the figures herein may be arranged and designed in a variety of different configurations.
因此,以下对在附图中提供的本发明的实施例的详细描述并非旨在限制要求保护的本发明的范围,而是仅仅表示本发明的选定实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。Accordingly, the following detailed description of the embodiments of the invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely represents selected embodiments of the invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without creative efforts fall within the protection scope of the present invention.
应注意到:相似的标号和字母在下面的附图中表示类似项,因此,一旦某一项在一个附图中被定义,则在随后的附图中不需要对其进行进一步定义和解释。It should be noted that like numerals and letters denote similar items in the following figures, therefore, once an item is defined in one figure, it does not require further definition and explanation in subsequent figures.
此外,术语″第一″、″第二″等仅用于区分描述,而不能理解为指示或暗示相对重要性。In addition, the terms "first", "second", etc. are only used for distinguishing descriptions, and should not be construed as indicating or implying relative importance.
实施例,请参阅图1至8,本实施例提供了一种热塑性复合材料的生产系统,包括热压框架1和设置在热压框架1外部的热压机构,热压机构包括工作组件、连接组件和热压组件;Embodiment, referring to Fig. 1 to 8, present embodiment provides a kind of production system of thermoplastic composite material, comprises hot-pressing
工作组件包括工作推杆2、升降连板3、限位支柱4、升降导柱5和限位孔板6,热压框架1的内壁固定连接有工作推杆2,工作推杆2的输出端安装有升降连板3,升降连板3的内部贯穿与与热压框架1内壁固定连接的限位支柱4,升降连板3的一端固定连接有升降导柱5,升降导柱5与热压框架1的连接部位设置有限位孔板6;The working components include the working
连接组件包括连接孔板7、滑动导槽8、滑动导柱9和限位滑槽10,升降导柱5的外壁活动连接有连接孔板7,连接孔板7与升降导柱5的连接部位开设有滑动导槽8,连接孔板7的底端旋接有滑动导柱9,滑动导柱9与热压框架1的连接部位开设有限位滑槽10;The connection assembly includes a connecting
热压组件包括升降块11、限位柱12、缓冲弹簧13、加热板14、升降模具15和固定模具16,连接孔板7的顶端旋接有升降块11,升降块11的内部贯穿有与热压框架1顶端固定连接有限位柱12,升降块11的下方位于限位柱12的外部设置有缓冲弹簧13,升降块11的侧壁固定连接有加热板14,加热板14的底端固定连接有升降模具15,升降模具15的下方位于热压框架1的顶端固定连接有固定模具16。The hot pressing assembly comprises a lifting
进一步的,热压框架1的侧壁固定连接有连接底座17,连接底座17的顶端固定连接有转运框架18,转运框架18的一侧位于固定模具的16的外部设置有放置框19,放置框19的内部设置有夹紧框架20,放置框19的内壁滑动连接有复合板材21,通过设置转运框架18,有利于实现对复合板材21的自动上下料操作,通过设置夹紧框架20,有利于实现复合板材21固定的控制操作。Further, the side wall of the hot
进一步的,升降导柱5设置有两组,两组升降导柱5的位置关系关于固定模具16相对称,升降导柱5通过升降连板3与限位孔板6之间构成滑动结构,连接孔板7设置有两组,两组连接孔板7的位置关系关于升降导柱5相对称,通过设置两组升降导柱5和两组连接孔板7,有利于升降连板3滑动带动两组升降导柱5沿限位孔板6的外部同步滑动,升降导柱5滑动通过滑动导槽8带动两组连接孔板7同步相对运动,便于实现升降模具15稳定滑动的控制操作。Further, there are two groups of lifting
进一步的,滑动导柱9通过升降导柱5和滑动导槽8与限位滑槽10之间构成滑动结构,升降块11通过连接孔板7和限位滑槽10与限位柱12之间构成升降结构,升降模具15通过升降块11与固定模具16之间构成合模结构,有利于连接孔板7运动带动滑动导柱9沿限位滑槽10的外壁滑动,进而使连接孔板7运动带动升降块11沿限位柱12的外壁滑动,以使得升降块11滑动带动加热板14同步滑动,加热板14底端的升降模具15与固定模具16相贴合,实现升降模具15与固定模具16稳定贴合的控制操作。Further, the sliding
进一步的,转运框架18包括工作电机1801、螺纹杆1802、螺纹滑块1803、滑动板槽1804、连接导柱1805、轨迹滑槽1806、主动转板1807、转运框体1808和从动转板1809,转运框架18的外壁固定连接有工作电机1801,工作电机1801的输出端安装有螺纹杆1802,螺纹杆1802的外壁螺纹连接有与转运框架18外壁滑动连接的螺纹滑块1803,螺纹滑块1803的-顶端固定连接有滑动板槽1804,滑动板槽1804的内壁活动连接有连接导柱1805,连接导柱1805与转运框架18的连接部位开设有轨迹滑槽1806,连接导柱1805的一端旋接有与转运框架18外壁旋接的主动转板1807,主动转板1807的顶端旋接有与放置框19外壁固定连接的转运框体1808,转运框体1808的一端旋接有与转运框架18外壁旋接的从动转板1809,通过设置转运框架18,有利于滑动板槽1804滑动带动连接导柱1805沿轨迹滑槽1806的外壁滑动,连接导柱1805滑动带动主动转板1807转动,主动转板1807转动通过从动转板1809带动转运框体1808平行转动,转运框体1808平行转动带动放置框19中的复合板材21平行转动至固定模具16的上方,实现对复合板材21的自动上下料操作。Further, the
进一步的,连接导柱1805通过螺纹滑块1803和滑动板槽1804与轨迹滑槽1806之间构成滑动结构,轨迹滑槽1806的外形呈圆弧状,主动转板1807通过连接导柱1805与转运框架18之间构成摆动结构,主动转板1807的摆动中心与轨迹滑槽1806的圆弧中心相重合,主动转板1807和从动转板1809相平行,主动转板1807的长度和从动转板1809的长度相等,转运框体1808通过主动转板1807和从动转板1809与转运框架18之间构成平行转动结构,转运框体1808的外形和放置框19的外形呈″U″状,有利于螺纹滑块1803滑动带动滑动板槽1804同步滑动,滑动板槽1804滑动带动连接导柱1805沿轨迹滑槽1806的外壁滑动,连接导柱1805滑动带动主动转板1807转动,实现主动转板1807转动往复转动的控制操作,有利于主动转板1807转动通过从动转板1809带动转运框体1808平行转动,转运框体1808平行转动带动放置框19中的复合板材21平行转动至固定模具16的上方,实现对复合板材21的自动上下料操作。Furthermore, the connecting
进一步的,夹紧框架20包括压杆2001、升降滑块2002、工作弹簧2003、升降孔板2004、连接转板2005、连接孔槽2006、压板2007和固定夹板2008,夹紧框架20的内壁贯穿有压杆2001,压杆2001的底端固定连接有升降滑块2002,升降滑块2002的底端固定连接有与夹紧框架20内壁固定连接的工作弹簧2003,升降滑块2002的侧壁固定连接有升降孔板2004,升降孔板2004的内壁活动连接有与夹紧框架20内壁旋接的连接转板2005,连接转板2005的底端活动连接有连接孔槽2006,连接孔槽2006的底端固定连接有与复合板材21相贴合的压板2007,复合板材21的底端紧密贴合有与夹紧框架20底端固定连接的固定夹板2008,通过设置夹紧框架20,有利于升降滑块2002滑动通过升降孔板2004带动连接转板2005转动,连接转板2005转动通过连接孔槽2006带动压板2007沿夹紧框架20的内壁竖直滑动,压板2007滑动带动复合板材21与固定夹板2008紧密贴合,实现对复合板材21的稳定固定的控制操作。Further, the clamping
进一步的,夹紧框架20设置有三组,三组夹紧框架20的位置关系为沿放置框19的外壁等距分布,升降滑块2002通过工作弹簧2003与夹紧框架20之间构成滑动结构,升降孔板2004设置有两组,两组升降孔板2004的位置关系关于升降滑块2002相对称,通过设置三组夹紧框架20,有利于实现对复合板材21稳定夹紧的控制操作,有利于压杆2001滑动带动升降滑块2002克服工作弹簧2003的弹力沿夹紧框架20的内壁滑动,升降滑块2002滑动带动两组升降孔板2004同步滑动,实现对两组升降孔板2004同步滑动的控制操作。Further, there are three groups of clamping
进一步的,连接转板2005通过升降滑块2002和升降孔板2004与夹紧框架20之间构成旋转结构,压板2007通过连接转板2005和连接孔槽2006与夹紧框架20之间构成升降结构,复合板材21通过压板2007与固定夹板2008之间构成夹紧结构,有利于升降滑块2002滑动通过升降孔板2004带动连接转板2005转动,连接转板2005转动通过连接孔槽2006带动压板2007沿夹紧框架20的内壁竖直滑动,压板2007滑动带动复合板材21与固定夹板2008紧密贴合,实现对复合板材21的稳定固定的控制操作。Further, the connecting
本方案还提供一种热塑性复合材料的生产系统及生产工艺,工艺包括以下步骤:This proposal also provides a thermoplastic composite material production system and production process, the process includes the following steps:
S1、首先,操作员将复合板材21放置在放置框19中,然后对复合板材21进行夹紧,操作员推动压杆2001,压杆2001滑动带动升降滑块2002克服工作弹簧2003的弹力沿夹紧框架20的内壁滑动,升降滑块2002滑动带动两组升降孔板2004同步滑动,以使得升降滑块2002滑动通过升降孔板2004带动连接转板2005转动,连接转板2005转动通过连接孔槽2006带动压板2007沿夹紧框架20的内壁竖直滑动,压板2007滑动带动复合板材21与固定夹板2008紧密贴合,实现对复合板材21的稳定固定的控制操作。S1. First, the operator places the
S2、接着,对装有复合板材21的放置框19进行转运操作,在转运框架18中,工作电机1801工作通过螺纹杆1802带动螺纹滑块1803沿转运框架18的外壁滑动,螺纹滑块1803滑动带动滑动板槽1804同步滑动,滑动板槽1804滑动带动连接导柱1805沿轨迹滑槽1806的外壁滑动,连接导柱1805滑动带动主动转板1807转动,主动转板1807转动通过从动转板1809带动转运框体1808平行转动,转运框体1808平行转动带动放置框19中的复合板材21平行转动至固定模具16的上方,实现对复合板材21的自动上下料操作。S2, then, carry out the transfer operation on the placing
S3、最后,复合板材21进行热压成型操作,工作推杆2工作带动升降连板3沿限位支柱4竖直滑动,升降连板3滑动带动两组升降导柱5沿限位孔板6的外部同步滑动,以使得升降导柱5滑动通过滑动导槽8带动连接孔板7运动,以使得连接孔板7运动带动滑动导柱9沿限位滑槽10的外壁滑动,进而使连接孔板7运动带动升降块11沿限位柱12的外壁滑动,以使得升降块11滑动带动加热板14同步滑动,然后加热板14工作将复合板材21进行加热,接着加热板14底端的升降模具15与固定模具16相贴合,通过升降模具15边缘的四组升降块11同步滑动,实现对升降模具15与固定模具16稳定合模操作。S3. Finally, the
如图1所示,该一种热塑性复合材料的生产系统及生产工艺,在使用时,首先,操作员将复合板材21放置在放置框19中,然后对复合板材21进行夹紧,操作员推动压杆2001,压杆2001滑动带动升降滑块2002克服工作弹簧2003的弹力沿夹紧框架20的内壁滑动,升降滑块2002滑动带动两组升降孔板2004同步滑动,以使得升降滑块2002滑动通过升降孔板2004带动连接转板2005转动,连接转板2005转动通过连接孔槽2006带动压板2007沿夹紧框架20的内壁竖直滑动,压板2007滑动带动复合板材21与固定夹板2008紧密贴合,实现对复合板材21的稳定固定的控制操作。As shown in Figure 1, the production system and production process of this thermoplastic composite material, when in use, firstly, the operator places the
接着,对装有复合板材21的放置框19进行转运操作,在转运框架18中,工作电机1801工作通过螺纹杆1802带动螺纹滑块1803沿转运框架18的外壁滑动,螺纹滑块1803滑动带动滑动板槽1804同步滑动,滑动板槽1804滑动带动连接导柱1805沿轨迹滑槽1806的外壁滑动,连接导柱1805滑动带动主动转板1807转动,主动转板1807转动通过从动转板1809带动转运框体1808平行转动转运框体1808平行转动带动放置框19中的复合板材21平行转动至固定模具16的上方,实现对复合板材21的自动上下料操作。Next, the transfer operation is carried out on the
最后,复合板材21进行热压成型操作,工作推杆2工作带动升降连板3沿限位支柱4竖直滑动,升降连板3滑动带动两组升降导柱5沿限位孔板6的外部同步滑动,以使得升降导柱5滑动通过滑动导槽8带动连接孔板7运动,以使得连接孔板7运动带动滑动导柱9沿限位滑槽10的外壁滑动,进而使连接孔板7运动带动升降块11沿限位柱12的外壁滑动,以使得升降块11滑动带动加热板14同步滑动,然后加热板14工作将复合板材21进行加热,接着加热板14底端的升降模具15与固定模具16相贴合,通过升降模具15边缘的四组升降块11同步滑动,实现对升降模具15与固定模具16稳定合模操作。Finally, the
对所公开的实施例的上述说明,使本领域专业技术人员能够实现或使用本发明。对这些实施例的多种修改对本领域的专业技术人员来说将是显而易见的,本文中所定义的一般原理可以在不脱离本发明的精神或范围的情况下,在其它实施例中实现。因此,本发明将不会被限制于本文所示的这些实施例,而是要符合与本文所公开的原理和新颖特点相一致的最宽的范围。The above description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the invention. Therefore, the present invention will not be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
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Application publication date: 20230103 |