Disclosure of Invention
The invention aims to solve the problems that in the prior art, when a plurality of roller rings are processed, the roller rings to be processed are manually placed at processing places, so that the processing efficiency is low, and the labor force is greatly increased.
In order to achieve the above purpose, the present invention adopts the following technical scheme: the utility model provides a roll collar processing equipment, includes the base, the surface of base is provided with the ejector pin that runs through in self, and the bottom of ejector pin is provided with the atress board, the top of base is located the side sliding connection of ejector pin and has the station platform, and the bottom fixedly connected with of station platform runs through the push pedal in the base, the first backup pad of one end fixedly connected with of base, and the bottom of first backup pad is provided with the installation pole, the surface of installation pole is provided with feeding mechanism, the side of station platform is provided with the limiting plate, the surface sliding connection of first backup pad has the kinematic plate, and the surface embedding of kinematic plate has the lifter plate, the surface of lifter plate is provided with the slide bar of embedding in the limiting plate inside, the top fixedly connected with of kinematic plate removes the frame, and removes the inside wall meshing of frame and have drive gear, the second backup pad is installed on the right side of base, and the second backup pad top installs transfer mechanism, the surface swivelling joint of first backup pad has two sets of lead screws, and the surface of lead screw all meshes and has the engagement piece, and the bottom fixedly connected with first sloping block, the second sloping surface setting up the second sloping.
Preferably, the top of the ejector rod and the bottom of the station platform are positioned on the same horizontal straight line, the bottom of the stress plate is an inclined plane, and the stress plate is positioned on the movement track of the push plate.
Preferably, the surface of the moving plate is provided with an isosceles triangle-shaped slideway, the lifting plate is parallel to the moving plate, the top and the bottom of the inner wall of the moving frame are provided with tooth columns, and the rotation directions of the two groups of screw rods are opposite.
Preferably, the feeding mechanism comprises a rotary disk, a push block, a stress block, an embedded rod, a spring, a rotary column, an embedded groove and a fixed rod, wherein the rotary disk is arranged on the side surface of the mounting rod, the push block is fixedly connected with the top of the rotary disk, the stress block is attached to the side surface of the push block, the embedded rod is fixedly connected with the top of the stress block, the spring is arranged on the side surface of the embedded rod, the rotary column is arranged at the top of the rotary disk, the embedded groove is arranged on the surface of the rotary column, and the fixed rod is arranged on the outer ring of the rotary column.
Preferably, the joint surfaces of the pushing block and the stress block are inclined planes, the circle centers of the embedded rod and the rotating column are positioned on the same horizontal line, and the embedded rod and the spring form a reciprocating sliding structure through the stress block.
Preferably, the fixed rod and the embedded groove are symmetrically arranged in three groups at equal angles relative to the circle center of the rotary column, the diameter of the embedded groove is larger than that of the embedded rod, and the fixed rod forms a fixed structure through the embedded rod.
Preferably, the transfer mechanism comprises a rotary rod, a swinging plate, a sliding groove, a transmission column, a movable plate, balls, a mounting plate and clamping jaws, wherein the rotary rod is arranged on the side face of the second support plate, the swinging plate is fixedly connected with the side face of the rotary rod, the sliding groove is arranged on the surface of the swinging plate, the transmission column is rotatably connected to the top of the second support plate, the movable plate is rotatably connected to the surface of the transmission column, the balls are fixedly connected to the top of the movable plate, the mounting plate is fixedly connected to the top of the transmission column, and the clamping jaws are arranged on the side face of the mounting plate.
Preferably, the sliding groove and the swinging plate are arc-shaped, and the rotating rod is parallel to the second supporting plate and has an included angle of 120 degrees with the swinging plate.
Preferably, the movable plate penetrates through the sliding groove and is in sliding connection with the sliding groove, the swing plate drives the transmission column to form a swing structure through the movable plate, and the diameter of the ball is larger than the width of the sliding groove.
The scheme also provides a processing method of the roll collar processing equipment, which comprises the following steps: s1, when the device is used, firstly, uniform feeding operation is carried out, before feeding, firstly, workpieces to be processed are placed on the fixed rod, then, the workpieces to be processed are uniformly stacked on the workpieces, after feeding is completed, the rotating disc is controlled to rotate through the motor, the rotating disc drives the pushing block to rotate after the workpieces are rotated, the pushing block can drive the force block to move through the rotation of the rotating disc due to the fact that the contact surfaces of the pushing block and the force block are inclined planes, the force block can drive the embedded rod fixedly connected with the force block to move, when the embedded rod moves towards the mounting rod, the embedded rod can separate from the embedded groove, then, the rotating column can lose the fixation of the embedded rod to drive the fixed rod to rotate, a group of workpieces can be pushed onto the station table after the fixed rod rotates, ordered feeding is achieved, and then, the fixed rod can rotate another group of workpieces to a state with feeding.
S2, conveying the workpiece to a region to be processed, controlling the transmission gear to rotate through the motor after feeding is finished, driving the transmission gear to form a left-right reciprocating sliding structure through two groups of tooth columns on the inner wall of the movable frame when the transmission gear is meshed with the inner tooth columns of the movable frame, then enabling the movable plate to move together, driving the sliding rod embedded in the limiting plate to lift when the movable plate lifts due to the fact that the lifting plate is embedded in the triangular sliding groove on the surface of the movable plate, controlling the station platform to slide to the right side through the limiting plate, and then enabling the push plate to slide together, when the push plate and the station platform slide together, the push plate can gradually contact with the force-bearing plate, and as the bottom of the force-bearing plate is an inclined plane, the push rod can be driven to move upwards when the push plate receives thrust from the push plate, and the station platform moving to the top of the push plate is lifted upwards, then the screw rods are controlled to rotate.
And S3, finally, transferring the processed workpiece, after the workpiece is processed, clamping the processed workpiece through the clamping jaw, driving the rotary rod to swing left and right through the motor, driving the swing plate to swing together through the rotary rod, driving the movable plate to slide in the slideway when the swing plate swings, enabling the transmission column to rotate left and right around the joint point with the second supporting plate along with the swing of the swing plate and the sliding of the ball, and driving the clamping jaw to transfer the processed workpiece to the next processing place through the mounting plate.
Compared with the prior art, the invention provides roll collar processing equipment, which has the following beneficial effects:
1. According to the roll collar processing equipment, the feeding mechanism is arranged, the pushing block is driven to rotate after the rotating disc rotates, and the contact surface of the pushing block and the stress block is inclined, so that the pushing block drives the stress block and the embedded rod to move towards the mounting rod through rotation of the rotating disc, then the embedded rod is separated from the embedded groove, the rotating column loses fixation of the embedded rod to drive the fixed rod to rotate, a group of workpieces are pushed onto the station table after the fixed rod rotates, ordered feeding is achieved, and then the fixed rod rotates the other group of workpieces to a feeding state;
2. According to the roll collar processing equipment, the lifting plate is arranged, the transmission gear is meshed with the inner tooth column of the movable frame, the transmission gear drives the movable plate to form left-right reciprocating sliding through the movable frame, the lifting plate is embedded in the triangular sliding groove on the surface of the movable plate, when the movable plate is lifted, the sliding rod embedded in the limiting plate is driven to lift, the sliding rod controls the station platform to slide to the right side through the limiting plate, and a workpiece is transported to a region to be processed;
3. According to the roll collar machining equipment, after a workpiece is machined, the workpiece is clamped through the clamping jaw, then the rotating rod is driven to swing left and right through the motor, the rotating rod drives the swinging plate and the movable plate to slide in the slideway, then the transmission column rotates left and right around the joint point with the second supporting plate along with the swinging of the swinging plate and the sliding of the movable plate, and the clamping jaw is driven to transfer the machined workpiece to the next machining place;
4. This roller ring processing equipment, the functional is strong, and accessible feeding mechanism realizes automatic orderly feeding when using, has saved the trouble that manual feeding brought, and can be through lifter plate with work piece automatic transportation to treat the processing region, reinforcing equipment flexibility greatly, after the processing finishes, accessible transfer mechanism shifts the work piece, has further strengthened machining efficiency.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments.
In the description of the present invention, it should be understood that the terms "upper," "lower," "front," "rear," "left," "right," "top," "bottom," "inner," "outer," and the like indicate or are based on the orientation or positional relationship shown in the drawings, merely to facilitate description of the present invention and to simplify the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present invention.
Referring to fig. 1-7, a roll collar processing device, including base 1, the surface of base 1 is provided with ejector pin 2 that runs through in oneself, and the bottom of ejector pin 2 is provided with atress board 3, the top of base 1 is located the side sliding connection of ejector pin 2 has station platform 4, and the bottom fixedly connected with of station platform 4 runs through push pedal 5 in base 1, the one end fixedly connected with first backup pad 6 of base 1, and the bottom of first backup pad 6 is provided with installation pole 7, the surface of installation pole 7 is provided with feeding mechanism 8, the side of station platform 4 is provided with limiting plate 9, the surface sliding connection of first backup pad 6 has movable plate 10, and the surface embedding of movable plate 10 has lifter plate 11, the surface of lifter plate 11 is provided with the slide bar 12 that is embedded in limiting plate 9 inside, the top fixedly connected with of movable frame 13, and the inside wall meshing of movable frame 13 has drive gear 22, the second backup pad 16 is installed on the right side of base 1, and second backup pad 16 top is installed to first backup pad 15, the surface rotation of first backup pad 6 is connected with two sets of lead screw 17, the surface rotation of two sets of lead screw 17, the surface block 18 of two sets of lead screw 17 has a piece 18 and the second inclined plane 20 is provided with the second inclined plane 20, the bottom surface of fixed block 20 is provided with the fixed block of a piece of inclined plane 20.
Further, the top of ejector rod 2 and the bottom of station platform 4 are located same horizontal straight line, the bottom of atress board 3 is the inclined plane, and atress board 3 is located the motion track of push pedal 5, through setting up push pedal 5, when push pedal 5 slides jointly with station platform 4, push pedal 5 can gradually contact with atress board 3, because atress board 3 bottom is the inclined plane, when it receives the thrust from push pedal 5, can drive ejector rod 2 upward movement to will remove the station platform 4 at self top and jack-up upward, the processing equipment main part 14 of being convenient for processes it.
Further, the surface of the moving plate 10 is provided with an isosceles triangle-shaped slideway, the lifting plate 11 is parallel to the moving plate 10, the top and the bottom of the inner wall of the moving frame 13 are provided with tooth columns, the rotation directions of the two groups of screw rods 17 are opposite, and as the lifting plate 11 is embedded in the triangle-shaped slideway on the surface of the moving plate 10, when the moving plate 10 is lifted, the lifting plate 10 can drive the sliding rod 12 embedded in the limiting plate 9 to lift, so as to apply power to the movement of the station table 4.
Further, the feeding mechanism 8 includes a rotating disc 801, a pushing block 802, a force-bearing block 803, an embedding rod 804, a spring 805, a rotating column 806, an embedding groove 807 and a fixing rod 808, the rotating disc 801 is disposed on the side surface of the mounting rod 7, the pushing block 802 is fixedly connected to the top of the rotating disc 801, the force-bearing block 803 is attached to the side surface of the pushing block 802, the embedding rod 804 is fixedly connected to the top of the force-bearing block 803, the spring 805 is disposed on the side surface of the embedding rod 804, the top of the mounting rod 7 is disposed on the top of the rotating disc 801, the embedding groove 807 is disposed on the surface of the rotating column 806, the fixing rod 808 is disposed on the outer ring of the rotating column 806, the rotating disc 801 is rotated by the feeding mechanism 8, the pushing block 802 is driven to rotate by the rotating disc 801, the pushing block 802 is driven by the rotating disc 801 to move by the contact surface of the pushing block 803, the force-bearing block 804 is driven by the rotating disc 801 to move by the embedding rod 804 fixedly connected to the pushing block 803, when the pushing rod 804 moves towards the mounting rod 7, the pushing rod 803 is separated from the embedding groove 807, then the rotating column 806 is lost, the fixing rod 808 is disposed on the top of the rotating rod 808, and then the workpiece 808 is driven to rotate by the fixing rod 808, and the workpiece 808 is fixed by the rotating station, and the workpiece is fixed by the feeding station, and the workpiece is rotated by the feeding station.
Further, the contact surfaces of the push block 802 and the force-bearing block 803 are inclined surfaces, the center of the embedded rod 804 and the center of the rotating column 806 are located on the same horizontal line, the embedded rod 804 and the spring 805 form a reciprocating sliding structure, and by arranging the push block 802, the push block 802 can drive the force-bearing block 803 to move through the rotation of the rotating disk 801 due to the inclined surfaces of the contact surfaces of the push block 802 and the force-bearing block 803, and the force-bearing block 803 can immediately drive the embedded rod 804 fixedly connected with the push block 803 to move so as to prepare for the movement of the fixed rod 808.
Further, the fixing rod 808 and the embedding groove 807 are both symmetrically provided with three groups at equal angles about the center of the rotating column 806, the diameter of the embedding groove 807 is larger than that of the embedding groove 804, the fixing rod 808 forms a fixing structure through the embedding groove 804, when the embedding groove 807 moves towards the mounting rod 7, the fixing rod 808 is separated from the embedding groove 807, then the rotating column 806 loses the fixing of the embedding groove 804 to drive the fixing rod 808 to rotate, a group of workpieces are pushed onto the station table 4 after the fixing rod 808 rotates, ordered feeding is achieved, and then the fixing rod 808 rotates another group of workpieces to a feeding state.
Further, the transfer mechanism 15 includes a rotating rod 1501, a swinging plate 1502, a sliding slot 1503, a driving post 1504, a movable plate 1505, balls 1506, a mounting plate 1507 and clamping jaws 1508, the rotating rod 1501 is disposed on a side of the second supporting plate 16, the swinging plate 1502 is fixedly connected to the side of the rotating rod 1501, the sliding slot 1503 is disposed on the surface of the swinging plate 1502, the driving post 1504 is rotatably connected to the top of the second supporting plate 16, the movable plate 1505 is rotatably connected to the surface of the driving post 1504, the balls 1506 are fixedly connected to the top of the movable plate 1505, the mounting plate 1507 is fixedly connected to the top of the driving post 1504, and the clamping jaws 1508 are disposed on the side of the mounting plate 1507.
Further, the sliding groove 1503 and the swinging plate 1502 are both arc-shaped, the rotating rod 1501 is parallel to the second supporting plate 16 and has an included angle of 120 ° with the swinging plate 1502, and by arranging the swinging plate 1502, the swinging plate 1502 is arc-shaped, when the rotating rod 1501 rotates, the swinging plate 1502 is driven to swing together, and then the movable plate 1505 slides in the arc-shaped sliding groove 1503 to apply power to the swing of the driving post 1504.
Further, the movable plate 1505 penetrates through the chute 1503 and is in sliding connection with the chute 1503, the swing plate 1502 drives the transmission column 1504 through the movable plate 1505 to form a swing structure, the diameter of the ball 1506 is larger than the width of the chute 1503, when the transmission column 1504 swings, the clamping jaw 1508 is driven by the mounting plate 1507 to transfer a processed workpiece to the next processing place, and automatic transfer of the processed workpiece is achieved.
The embodiment also provides a use scheme of the roll collar processing equipment, which adopts the device and comprises the following steps:
S1, when the device is used, firstly, uniform feeding operation is carried out, before feeding, firstly, workpieces to be processed are placed on a fixed rod 808, then, the workpieces to be processed are uniformly stacked on the workpieces, after feeding is completed, a motor is used for controlling a rotary disk 801 to rotate, after the rotation, the rotary disk 801 drives a push block 802 to rotate, the push block 802 can drive the force block 803 to move through the rotation of the rotary disk 801 because the contact surface of the push block 802 and the force block 803 is inclined, the force block 803 can immediately drive an embedded rod 804 fixedly connected with the embedded rod 804 to move, when the embedded rod 804 moves towards a mounting rod 7, the embedded rod 804 can be separated from an embedded groove 807, then, a rotary column 806 can lose the fixation of the embedded rod 804 to drive the fixed rod 808 to rotate, a group of workpieces can be pushed onto a station table 4 after the fixed rod 808 rotates, ordered feeding is realized, and then the fixed rod 808 can rotate another group of workpieces to a state with feeding.
S2, after the workpiece is transported to a region to be processed, the transmission gear 22 is controlled to rotate through a motor, as the transmission gear 22 is meshed with the inner toothed column of the movable frame 13, when the workpiece rotates, the two groups of toothed columns on the inner wall of the movable frame 13 drive the workpiece to form a left-right reciprocating sliding structure, then the movable plate 10 moves along with the workpiece, as the lifting plate 11 is embedded in a triangular slideway on the surface of the movable plate 10, when the movable plate 10 lifts and lowers, the sliding rod 12 embedded in the limiting plate 9 is driven to lift, the sliding rod 12 controls the station platform 4 to slide to the right side through the limiting plate 9, then the push plate 5 also slides along with the workpiece, when the push plate 5 slides along with the station platform 4, the push plate 5 gradually contacts with the stressed plate 3, as the bottom of the stressed plate 3 is an inclined plane, when the stressed plate is pushed by the push plate 5, the push rod 2 is driven to move upwards, and the station platform 4 moving to the top of the workpiece is lifted upwards, then the screw 17 is controlled to rotate, as the lifting plate 11 is embedded in a triangular slideway on the surface of the movable plate 10, when the lifting plate 11 is lifted, the lifting plate is driven to lift the sliding rod 12 embedded in the limiting plate, the sliding rod 12, the two groups of the sliding blocks are driven to slide block 18 to slide upwards, the sliding block 18 is driven by the lifting plate, and the lifting plate 19 is driven by the lifting plate to slide block 19, and the lifting plate 20.
And S3, finally, transferring the processed workpiece, after the workpiece is processed, clamping the processed workpiece through the clamping jaw 1508, driving the rotating rod 1501 to swing left and right through the motor, driving the swinging plate 1502 to swing together through the rotating rod 1501, driving the movable plate 1505 to slide in the slideway when the rotating rod swings, driving the driving post 1504 to rotate left and right around the joint point with the second supporting plate 16 along with the swinging of the swinging plate 1502 and the sliding of the ball 1506, and driving the clamping jaw 1508 to transfer the processed workpiece to the next processing place through the mounting plate 1507.
The working principle of the invention is as follows: when the device is used, firstly, uniform feeding operation is carried out, before feeding, firstly, workpieces to be processed are placed on a fixed rod 808, then, the workpieces to be processed are uniformly stacked on the workpieces, after feeding is completed, a motor is used for controlling a rotary disk 801 to rotate, after the rotation, the rotary disk 801 drives a push block 802 to rotate, the push block 802 can drive the force block 803 to move through the rotation of the rotary disk 801 because the contact surface of the push block 802 and the force block 803 is inclined, the force block 803 can drive an embedded rod 804 fixedly connected with the force block 803 to move, when the embedded rod 804 moves towards a mounting rod 7, the embedded rod 804 is separated from an embedded groove 807, then, a rotary column 806 can lose the fixation of the embedded rod 804 to drive the fixed rod 808 to rotate, a group of workpieces can be pushed onto a station table 4 after the fixed rod 808 rotates, ordered feeding is realized, and then, the fixed rod 808 can rotate another group of workpieces to a state with feeding.
Then, the workpiece is transported to the area to be processed, after feeding is finished, the transmission gear 22 is controlled by a motor to rotate, as the transmission gear 22 is meshed with the inner toothed columns of the movable frame 13, when the transmission gear 22 rotates, the two groups of toothed columns on the inner wall of the movable frame 13 drive the two groups of toothed columns to form a left-right reciprocating sliding structure, then the movable plate 10 moves together, as the lifting plate 11 is embedded in a triangular slideway on the surface of the movable plate 10, when the movable plate 10 lifts, the sliding rod 12 embedded in the limiting plate 9 is driven to lift, the sliding rod 12 controls the station platform 4 to slide to the right side through the limiting plate 9, then the push plate 5 slides together, when the push plate 5 slides together with the station platform 4, the push plate 5 gradually contacts with the stressed plate 3, as the bottom of the stressed plate 3 is an inclined plane, when the push plate is subjected to thrust from the push plate 5, the push plate 2 is driven to move upwards, and the station platform 4 moving to the top of the self is lifted upwards, then the lead screw 17 is controlled to rotate, as the two groups of lead screws 17 are driven to rotate in opposite directions, the two groups of sliding blocks 18 are driven to form a reverse sliding structure, and the two groups of first inclined plane blocks 19 are driven to drive the two groups of the first inclined plane blocks 19 to move the second inclined plane blocks 20, and the second inclined plane 20 is driven to clamp the second inclined plane 20 to the workpiece, and the workpiece is convenient to clamp the workpiece to process the workpiece.
Finally, the machined workpiece is transferred, after the workpiece is machined, the machined workpiece is clamped by the clamping jaw 1508, then the motor drives the rotary rod 1501 to swing left and right, the rotary rod 1501 drives the swinging plate 1502 to swing together, the movable plate 1505 is driven to slide in the slideway when the rotary rod 1501 swings, the driving post 1504 rotates left and right around the joint point with the second support plate 16 along with the swinging of the swinging plate 1502 and the sliding of the ball 1506, and the clamping jaw 1508 is driven by the mounting plate 1507 to transfer the machined workpiece to the next machining place.
The present invention is not limited to the above-mentioned embodiments, and any person skilled in the art, based on the technical solution of the present invention and the inventive concept thereof, can be replaced or changed within the scope of the present invention.