CN115555548A - A cutting device with safety protection function - Google Patents
A cutting device with safety protection function Download PDFInfo
- Publication number
- CN115555548A CN115555548A CN202210678532.5A CN202210678532A CN115555548A CN 115555548 A CN115555548 A CN 115555548A CN 202210678532 A CN202210678532 A CN 202210678532A CN 115555548 A CN115555548 A CN 115555548A
- Authority
- CN
- China
- Prior art keywords
- fixedly connected
- sealed chamber
- straight pipe
- cutting
- spring
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 238000005520 cutting process Methods 0.000 title claims abstract description 78
- 230000007246 mechanism Effects 0.000 claims abstract description 84
- 239000000428 dust Substances 0.000 claims abstract description 32
- 238000007789 sealing Methods 0.000 claims abstract description 27
- 239000007921 spray Substances 0.000 claims abstract description 17
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 30
- 230000001681 protective effect Effects 0.000 claims description 16
- 238000004140 cleaning Methods 0.000 claims description 13
- 230000009467 reduction Effects 0.000 claims description 5
- 239000011521 glass Substances 0.000 claims description 4
- 230000001629 suppression Effects 0.000 claims description 4
- 239000007788 liquid Substances 0.000 claims description 3
- 238000010330 laser marking Methods 0.000 claims description 2
- 239000000779 smoke Substances 0.000 abstract description 10
- 239000002245 particle Substances 0.000 description 6
- 238000005266 casting Methods 0.000 description 4
- 230000006378 damage Effects 0.000 description 4
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 239000000843 powder Substances 0.000 description 3
- 238000000889 atomisation Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000012634 fragment Substances 0.000 description 2
- 239000003550 marker Substances 0.000 description 2
- 239000003595 mist Substances 0.000 description 2
- 230000000630 rising effect Effects 0.000 description 2
- 230000007480 spreading Effects 0.000 description 2
- 238000003892 spreading Methods 0.000 description 2
- 208000028571 Occupational disease Diseases 0.000 description 1
- 201000010001 Silicosis Diseases 0.000 description 1
- 208000027418 Wounds and injury Diseases 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 208000014674 injury Diseases 0.000 description 1
- 238000005495 investment casting Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 239000010865 sewage Substances 0.000 description 1
- 238000010008 shearing Methods 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D31/00—Cutting-off surplus material, e.g. gates; Cleaning and working on castings
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D47/00—Separating dispersed particles from gases, air or vapours by liquid as separating agent
- B01D47/06—Spray cleaning
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/06—Grinders for cutting-off
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
- B24B55/04—Protective covers for the grinding wheel
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
- B24B55/06—Dust extraction equipment on grinding or polishing machines
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
本发明涉及切割设备技术领域,尤其是一种具有安全防护功能的切割设备,包括密封室,密封室一端开口设置,密封室的开口端设置有密封门机构,密封门机构可密封密封室的开口端。还包括切割机构、定位机构和降尘机构,切割机构设置在密封室内部,定位机构设置在密封室内底部且定位机构用于工件的定位,降尘机构安装在密封室一侧;通过将切割机构设置在密封室内部,设计封闭切割室,整个切割过程在全封闭环境下进行,无烟尘污染、安全性良好;选用喷雾除尘简单有效,喷雾除尘的特点是粉尘捕捉能力强。
The invention relates to the technical field of cutting equipment, in particular to a cutting equipment with a safety protection function, which includes a sealing chamber, one end of which is opened, and a sealing door mechanism is arranged at the opening end of the sealing chamber, and the sealing door mechanism can seal the opening of the sealing chamber end. It also includes a cutting mechanism, a positioning mechanism and a dust-reducing mechanism. The cutting mechanism is arranged inside the sealed chamber, the positioning mechanism is arranged at the bottom of the sealed chamber and the positioning mechanism is used for positioning the workpiece, and the dust-reducing mechanism is installed on one side of the sealed chamber; Inside the sealed room, a closed cutting room is designed. The whole cutting process is carried out in a fully enclosed environment, without smoke and dust pollution, and has good safety; it is simple and effective to use spray dust removal, which is characterized by strong dust capture ability.
Description
技术领域technical field
本发明涉及切割设备技术领域,尤其涉及一种具有安全防护功能的切割设备。The invention relates to the technical field of cutting equipment, in particular to a cutting equipment with a safety protection function.
背景技术Background technique
去除浇口的方法有砂轮切割、锯切、锤击、剪切、火焰切割等。由于砂轮切割具有适用范围广、效率高、切割表面平整残留根部小等优点,因此浇口去除工序中大多采用砂轮切割的方法。我国浇口切割机的技术水平仍旧比较落后,市场上大部分浇口切割机均为手动切割机,其中具有代表性的有手摇式砂轮切割机,脚踏式砂轮切割机。比较先进的是采用液压驱动的半自动砂轮切割机,砂轮片可以升降,工作台可以前后左右移动。The methods of gate removal include grinding wheel cutting, sawing, hammering, shearing, flame cutting, etc. Because grinding wheel cutting has the advantages of wide application range, high efficiency, flat cutting surface and small residual roots, grinding wheel cutting is mostly used in the gate removal process. The technical level of gate cutting machines in our country is still relatively backward. Most of the gate cutting machines on the market are manual cutting machines, and the representative ones are hand-operated grinding wheel cutting machines and pedal grinding wheel cutting machines. More advanced is the semi-automatic grinding wheel cutting machine driven by hydraulic pressure, the grinding wheel can be lifted up and down, and the workbench can move back and forth, left and right.
至今国内绝大多数熔模铸造厂家仍然采用手动的固定式砂轮切割机,操作工人穿着防护服、戴面具、隔热手套等装备手持工件进行切割,切割过程没有除尘装置,车间内灰尘杂质相当多,车间工作环境十分恶劣,污染十分严重。其切割过程对人体潜在伤害巨大。首先手握铸件在高速旋转的砂轮片上切割时工件的震动十分剧烈对人手产生间接伤害;其次如果工人技术不熟练切割时可能损坏砂轮片使砂轮片碎裂,高速运动的砂轮碎片会直接伤害到人体;最后切割过程产生大量的烟尘扩散到整个车间,工人长期吸入游离态的二氧化硅粉尘,会引起硅肺等相关职业病,砂轮切割机工作时产生大量的烟尘,其主要粉尘是组成砂轮片的二氧化硅粉末和磨削下来的金属粉末。这些粉末被人体吸入后会对人体产生危害,因此现有的铸件浇口切割设备未针对切割过程中产生的烟尘和飞屑采取防护措施,为此我们提出一种具有安全防护功能的切割设备。So far, most domestic investment casting manufacturers still use manual fixed grinding wheel cutting machines. Operators wear protective clothing, masks, heat-insulating gloves and other equipment to cut workpieces. There is no dust removal device during the cutting process, and there are quite a lot of dust and impurities in the workshop. , The working environment in the workshop is very harsh and the pollution is very serious. The cutting process has great potential harm to the human body. First of all, when the casting is cut by hand on the high-speed rotating grinding wheel, the vibration of the workpiece is very severe, which will cause indirect damage to the hands; secondly, if the worker is not skilled in cutting, the grinding wheel may be damaged and the grinding wheel may be broken, and the high-speed moving grinding wheel fragments will directly damage the The human body; the final cutting process produces a large amount of smoke and dust that spreads to the entire workshop. Workers inhale free silica dust for a long time, which will cause silicosis and other related occupational diseases. A large amount of smoke and dust are generated when the grinding wheel cutting machine is working. Silica powder and ground metal powder. These powders will be harmful to the human body if they are inhaled by the human body. Therefore, the existing casting gate cutting equipment does not take protective measures against the smoke and flying debris generated during the cutting process. Therefore, we propose a cutting equipment with safety protection functions.
发明内容Contents of the invention
本发明的目的是为了解决现有技术中存在铸件浇口切割设备未针对切割过程中产生的烟尘采取防护措施的缺点,而提出的一种具有安全防护功能的切割设备。The purpose of the present invention is to solve the defect in the prior art that the casting gate cutting equipment does not take protective measures against the smoke and dust generated during the cutting process, and proposes a cutting equipment with safety protection function.
为了实现上述目的,本发明采用了如下技术方案:In order to achieve the above object, the present invention adopts the following technical solutions:
设计一种具有安全防护功能的切割设备,包括密封室,所述密封室一端开口设置,所述密封室的开口端设置有密封门机构,所述密封门机构可密封密封室的开口端。A cutting device with safety protection function is designed, comprising a sealed chamber, one end of the sealed chamber is opened, and a sealed door mechanism is provided at the open end of the sealed chamber, and the sealed door mechanism can seal the open end of the sealed chamber.
还包括切割机构、定位机构和降尘机构,所述切割机构设置在密封室内部,所述定位机构设置在密封室内底部且所述定位机构用于工件的定位,所述降尘机构安装在密封室一侧。It also includes a cutting mechanism, a positioning mechanism and a dust-reducing mechanism, the cutting mechanism is arranged inside the sealed chamber, the positioning mechanism is arranged at the bottom of the sealed chamber and the positioning mechanism is used for positioning the workpiece, and the dust-reducing mechanism is installed in a sealed chamber side.
优选的,所述切割机构包括机架、套管、防护罩、转轴、砂轮片、电机和皮带机构,所述机架固定安装在密封室外侧,所述套管固定安装在密封室内侧,所述防护罩固连在套管的端部,所述转轴设置在套管内且可转动安装在密封室的内侧,所述转轴一端贯穿密封室,所述砂轮片固连在转轴端部,所述砂轮片位于防护罩内,所述电机固定安装在机架上,所述电机的输出轴与转轴之间通过皮带机构传动。Preferably, the cutting mechanism includes a frame, a sleeve, a protective cover, a rotating shaft, a grinding wheel sheet, a motor and a belt mechanism, the frame is fixedly installed outside the sealed chamber, and the sleeve is fixedly installed inside the sealed chamber, so The protective cover is fixedly connected to the end of the casing, the rotating shaft is arranged in the casing and is rotatably installed inside the sealing chamber, one end of the rotating shaft runs through the sealing chamber, and the grinding wheel is fixedly connected to the end of the rotating shaft. The grinding wheel is located in the protective cover, the motor is fixedly installed on the frame, and the output shaft of the motor and the rotating shaft are driven by a belt mechanism.
优选的,所述定位机构包括支撑架、L形座、挡板、滑槽、滑块、液压缸、压板、一对油缸和一对侧板,所述支撑架位于密封室内,所述L形座位于支撑架内,所述挡板固连在L形座上,所述滑槽开设在L形座上,所述滑块滑动设置在滑槽内,所述液压缸固连在L形座上,所述压板位于挡板下端,所述压板与滑块固连,所述压板与液压缸的输出端固连,一对所述油缸间隔分布并固连在密封室内底部,所述油缸的输出端均固连在支撑架底部,一对所述侧板对称分布且固连在支撑架的底部两侧。Preferably, the positioning mechanism includes a support frame, an L-shaped seat, a baffle plate, a chute, a slider, a hydraulic cylinder, a pressure plate, a pair of oil cylinders and a pair of side plates, the support frame is located in the sealed chamber, and the L-shaped The seat is located in the support frame, the baffle is fixed on the L-shaped seat, the chute is opened on the L-shaped seat, the slider is slidably set in the chute, and the hydraulic cylinder is fixed on the L-shaped seat Above, the pressure plate is located at the lower end of the baffle, the pressure plate is fixedly connected with the slider, the pressure plate is fixedly connected with the output end of the hydraulic cylinder, and a pair of the oil cylinders are distributed at intervals and fixedly connected at the bottom of the sealed chamber. The output ends are all fixedly connected to the bottom of the support frame, and a pair of side plates are symmetrically distributed and fixedly connected to both sides of the bottom of the support frame.
优选的,所述降尘机构包括多个高压喷雾头,多个所述高压喷雾头安装在密封室内,所述高压喷雾头均通过水管与外部高压水泵连通,所述密封室底部开设有若干均匀分布的条形口,所述条形口与密封室内部连通,所述密封室底部固定安装有收集槽,所述收集槽通过若干条形口与密封室内部连通,所述收集槽上连通有管道并可将收集槽内的液体输送至收集槽的外部。Preferably, the dust suppression mechanism includes a plurality of high-pressure spray heads installed in the sealed chamber, and the high-pressure spray heads communicate with the external high-pressure water pump through water pipes. The strip-shaped mouth communicates with the interior of the sealed chamber, and a collection tank is fixedly installed at the bottom of the sealed chamber. And the liquid in the collection tank can be transported to the outside of the collection tank.
优选的,所述密封门机构包括一对条形板、一对转轴、一对门板、两个门把手和门栓,一对所述条形板分别固连在密封室开口端的上下侧,一对所述转轴位于两个条形板之间,所所述转轴两端分别可转动安装在两侧的条形板上,一对所述门板分别固连在一对转轴上,两个所述门板可将密封室的开口端密封,两个所述门把手分别固连在两个门板上,所述门栓可插入两个门把手内。Preferably, the airtight door mechanism includes a pair of strip plates, a pair of rotating shafts, a pair of door panels, two door handles and a door bolt. The pair of strip plates are fixedly connected to the upper and lower sides of the opening end of the sealing chamber respectively. The rotating shaft is located between the two strip plates, the two ends of the rotating shaft are respectively rotatably mounted on the strip plates on both sides, a pair of the door panels are fixedly connected to a pair of rotating shafts respectively, and the two The door plate can seal the opening end of the sealed chamber, the two door handles are fixedly connected to the two door plates respectively, and the door bolt can be inserted into the two door handles.
优选的,所述密封门机构还包括驱动轮、U形架、驱动条、第一圆片、第一弹簧、顶块、支撑板、行程开关、限位孔、限位销、第二圆片和第二弹簧,位于一侧的所述转轴上端贯穿条形板,所述驱动轮固连在一侧的转轴的上端部,所述U形架固连在密封室顶部,所述驱动条贯穿U形架,且所述驱动条与驱动轮啮合,所述第一圆片固连在驱动条上,所述第一弹簧套设在驱动条一端,所述第一弹簧两端分别固连在第一圆片和U形架上,所述顶块固连在驱动条的端部,所述支撑板固连在密封室顶部,所述行程开关固连在支撑板上,所述顶块可顶在行程开关上,所述限位孔开设在驱动条上,所述限位销设置在U形架上且下端贯穿U形架,所述第二圆片固连在限位销顶部,所述第二弹簧套设在限位销上,所述第二弹簧两端分别固连在第二圆片和U形架上,所述限位销底端部设置为球面且与驱动条相抵,所述限位销下端可插入限位孔内。Preferably, the airtight door mechanism also includes a driving wheel, a U-shaped frame, a driving bar, a first disc, a first spring, a top block, a support plate, a travel switch, a limit hole, a limit pin, and a second disc. and the second spring, the upper end of the rotating shaft on one side runs through the strip plate, the driving wheel is fixedly connected to the upper end of the rotating shaft on one side, the U-shaped frame is fixed on the top of the sealing chamber, and the driving bar runs through the U-shaped frame, and the driving bar is meshed with the driving wheel, the first disc is fixedly connected to the driving bar, the first spring is sleeved on one end of the driving bar, and the two ends of the first spring are respectively fixed on the On the first wafer and the U-shaped frame, the jacking block is fixedly connected to the end of the driving bar, the support plate is fixedly connected to the top of the sealing chamber, the travel switch is fixedly connected to the support plate, and the jacking block can be Push against the travel switch, the limit hole is opened on the drive bar, the limit pin is arranged on the U-shaped frame and the lower end passes through the U-shaped frame, and the second disc is fixedly connected to the top of the limit pin. The second spring is sleeved on the limit pin, the two ends of the second spring are fixedly connected to the second disc and the U-shaped frame respectively, the bottom end of the limit pin is set as a spherical surface and is offset against the driving bar, The lower end of the limiting pin can be inserted into the limiting hole.
优选的,所述密封室内设置有辅助对刀机构,所述辅助对刀机构可显示砂轮片在工件上的下刀位置。Preferably, an auxiliary tool setting mechanism is provided in the sealed chamber, and the auxiliary tool setting mechanism can display the lowering position of the grinding wheel on the workpiece.
优选的,所述辅助对刀机构包括激光标线器,所述激光标线器安装在密封室内顶部,所述激光标线器的一字光线与砂轮片共面。Preferably, the auxiliary tool setting mechanism includes a laser liner, the laser liner is installed on the top of the sealed chamber, and the straight line of the laser liner is in the same plane as the grinding wheel.
所述辅助对刀机构还包括调节组件,所述调节组件可调节L形座的位置,所述密封室一侧安装有玻璃观察窗。The auxiliary tool setting mechanism also includes an adjustment assembly, which can adjust the position of the L-shaped seat, and a glass observation window is installed on one side of the sealed chamber.
所述调节组件包括两个导向杆、滚柱丝杆和转盘,两个所述导向杆间隔设置且贯穿L形座,所述导向杆端部分别固连在支撑架内侧,所述滚柱丝杆贯穿L形座并与L形座螺纹连接,所述滚柱丝杆端部分别可转动安装在支撑架内侧,所述转盘可转动安装在支撑架外,所述转盘的转轴贯穿支撑架并与滚柱丝杆啮合。The adjustment assembly includes two guide rods, a roller screw and a turntable, the two guide rods are arranged at intervals and pass through the L-shaped seat, the ends of the guide rods are fixedly connected to the inside of the support frame, and the roller wires The rod runs through the L-shaped seat and is threadedly connected with the L-shaped seat. The ends of the roller screw rods are rotatably installed inside the support frame, and the turntable is rotatably installed outside the support frame. The rotating shaft of the turntable runs through the support frame and Engages with the roller screw.
优选的,所述滚柱丝杆上端设置有清理机构,所述清理机构可对滚柱丝杆表面进行清理。Preferably, a cleaning mechanism is provided at the upper end of the roller screw, and the cleaning mechanism can clean the surface of the roller screw.
优选的,所述清理机构包括第一直管、第三弹簧、板块、第二直管、第四弹簧和多个出水孔,所述第一直管和第二直管分别位于L形座的两侧,所述第一直管和第二直管均贯穿支撑架,所述第一直管一端固连在L形座上,所述板块固连在L形座上,所述第二直管一端固连在板块上,所述第三弹簧和第四弹簧分别套设在第一直管和第二直管上,所述第三弹簧两端分别固连在L形座和支撑架上,所述第四弹簧两端分别固连在支撑架和板块上,所述第一直管和第二直管底部均开设有多个等距分布的出水孔,所述出水孔均朝向滚柱丝杆设置,所述第一直管和第二直管端部均通过软管与外部供水设备连通。Preferably, the cleaning mechanism includes a first straight pipe, a third spring, a plate, a second straight pipe, a fourth spring and a plurality of water outlet holes, and the first straight pipe and the second straight pipe are respectively located on the sides of the L-shaped seat. On both sides, the first straight pipe and the second straight pipe run through the support frame, one end of the first straight pipe is fixed on the L-shaped seat, the plate is fixed on the L-shaped seat, and the second straight pipe is fixed on the L-shaped seat. One end of the tube is fixed on the plate, the third spring and the fourth spring are sleeved on the first straight tube and the second straight tube respectively, and the two ends of the third spring are fixed on the L-shaped seat and the support frame respectively , the two ends of the fourth spring are fixedly connected to the support frame and the plate respectively, and the bottoms of the first straight pipe and the second straight pipe are provided with a plurality of equidistant water outlet holes, and the water outlet holes are all facing the rollers The screw rod is arranged, and the ends of the first straight pipe and the second straight pipe are communicated with external water supply equipment through flexible hoses.
本发明提出的一种具有安全防护功能的切割设备,有益效果在于:通过将切割机构设置在密封室内部,设计封闭切割室,整个切割过程在全封闭环境下进行,无烟尘污染、安全性良好;选用喷雾除尘简单有效,喷雾除尘的特点是粉尘捕捉能力强。采用对喷技术,使得雾化颗粒细小且覆盖面大,水雾颗粒通过弹性碰撞使粉尘颗粒湿润、附聚而沉降下来,达到最大限度的降尘效果。为了更好地抑制粉尘上升扩散,布置多个喷雾头,喷嘴错位分布,水由外部高压水泵输送至高压喷雾头处进行雾化,水珠和粉尘结合并沉降后可由条形口渗入收集槽内,收集槽内的污物可通过收集槽上连通的管道排出。A kind of cutting equipment with safety protection function proposed by the present invention has the beneficial effect that: by setting the cutting mechanism inside the sealed chamber, the cutting chamber is designed to be closed, and the entire cutting process is carried out in a fully enclosed environment, with no smoke pollution and good safety ; It is simple and effective to choose spray dust removal, which is characterized by strong dust capture ability. The use of counter-spray technology makes the atomized particles small and covers a large area, and the water mist particles wet, agglomerate and settle the dust particles through elastic collisions to achieve the maximum dust reduction effect. In order to better suppress the rising and spreading of dust, multiple spray heads are arranged, and the nozzles are misplaced. The water is transported to the high-pressure spray head by an external high-pressure water pump for atomization. After the water droplets and dust are combined and settled, they can seep into the collection tank through the strip mouth. , The dirt in the collection tank can be discharged through the connected pipe on the collection tank.
附图说明Description of drawings
图1为本发明提出的一种具有安全防护功能的切割设备的结构示意图。Fig. 1 is a schematic structural view of a cutting device with a safety protection function proposed by the present invention.
图2为本发明提出的一种具有安全防护功能的切割设备的剖视图一。Fig. 2 is a first cross-sectional view of a cutting device with a safety protection function proposed by the present invention.
图3为本发明提出的一种具有安全防护功能的切割设备的剖视图二。Fig. 3 is a second cross-sectional view of a cutting device with a safety protection function proposed by the present invention.
图4为本发明提出的一种具有安全防护功能的切割设备的后视图。Fig. 4 is a rear view of a cutting device with a safety protection function proposed by the present invention.
图5为本发明提出的一种具有安全防护功能的切割设备的切割机构的定位机构的放大示意图。Fig. 5 is an enlarged schematic diagram of a positioning mechanism of a cutting mechanism of a cutting device with a safety protection function proposed by the present invention.
图6为本发明提出的一种具有安全防护功能的切割设备的辅助对刀机构的部分结构放大示意图。FIG. 6 is an enlarged schematic diagram of a partial structure of an auxiliary knife setting mechanism of a cutting device with a safety protection function proposed by the present invention.
图7为本发明提出的一种具有安全防护功能的切割设备的L形座处的放大示意图。Fig. 7 is an enlarged schematic view of an L-shaped seat of a cutting device with a safety protection function proposed by the present invention.
图8为本发明提出的一种具有安全防护功能的切割设备的密封门机构的部分结构放大示意图。Fig. 8 is an enlarged schematic diagram of a partial structure of a sealing door mechanism of a cutting device with a safety protection function proposed by the present invention.
图9为本发明提出的一种具有安全防护功能的切割设备的第二直管的结构示意图。Fig. 9 is a schematic structural view of a second straight pipe of a cutting device with a safety protection function proposed by the present invention.
图中:密封室1、机架2、套管3、防护罩4、转轴5、砂轮片6、电机7、皮带机构8、支撑架9、L形座10、挡板11、滑槽12、滑块13、液压缸14、压板15、高压喷雾头16、条形口17、收集槽18、条形板19、转轴20、门板21、门把手22、门栓23、驱动轮24、U形架25、驱动条26、第一圆片27、第一弹簧28、顶块29、支撑板30、行程开关31、限位孔32、限位销33、第二圆片34、第二弹簧35、激光标线器36、油缸37、侧板38、导向杆39、滚柱丝杆40、转盘41、第一直管42、第三弹簧43、板块44、第二直管45、第四弹簧46、出水孔47、玻璃观察窗48。In the figure: sealing chamber 1,
具体实施方式detailed description
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention.
实施例1:Example 1:
参照图1-9,一种具有安全防护功能的切割设备,包括密封室1,密封室1一端开口设置,密封室1的开口端设置有密封门机构,密封门机构可密封密封室1的开口端。通过设置密封室1,在密封室1内进行切割工作,还包括切割机构、定位机构和降尘机构,切割机构设置在密封室1内部,定位机构设置在密封室1内底部且定位机构用于工件的定位,降尘机构安装在密封室1一侧。通过将切割机构设置在密封室1内部,设计封闭切割室,整个切割过程在全封闭环境下进行,无烟尘污染、安全性良好。Referring to Figures 1-9, a cutting device with a safety protection function includes a sealed chamber 1 with an opening at one end of the sealed chamber 1, and a sealed door mechanism is provided at the opening end of the sealed chamber 1, and the sealed door mechanism can seal the opening of the sealed chamber 1 end. By setting the sealed chamber 1, the cutting work is carried out in the sealed chamber 1, which also includes a cutting mechanism, a positioning mechanism and a dust reduction mechanism. The location of the dust suppression mechanism is installed on the side of the sealed chamber 1. By arranging the cutting mechanism inside the sealed chamber 1, a closed cutting chamber is designed, and the entire cutting process is carried out in a fully enclosed environment without smoke pollution and good safety.
切割机构包括机架2、套管3、防护罩4、转轴5、砂轮片6、电机7和皮带机构8,机架2固定安装在密封室1外侧,套管3固定安装在密封室1内侧,防护罩4固连在套管3的端部,转轴5设置在套管3内且可转动安装在密封室1的内侧,转轴5一端贯穿密封室1,砂轮片6固连在转轴5端部,砂轮片6位于防护罩4内,电机7固定安装在机架2上,电机7的输出轴与转轴5之间通过皮带机构8传动。电机7工作并通过皮带机构8带动转轴5转动,转轴5端部的砂轮片6转动并进行切割,通过设置在砂轮片6外设置防护罩4,砂轮片6在极端情况下碎裂后飞溅到防护罩4上,起到一定的防护作用,同时,由于转轴5位于密封室1的内部,粉尘、碎屑沉降在转轴5上会导致转轴5转动的不畅,套管3可对转轴5进行防护,将飞尘与转轴5隔离开来。The cutting mechanism includes a
定位机构包括支撑架9、L形座10、挡板11、滑槽12、滑块13、液压缸14、压板15、一对油缸37和一对侧板38,支撑架9位于密封室1内,L形座10位于支撑架9内,挡板11固连在L形座10上,滑槽12开设在L形座10上,滑块13滑动设置在滑槽12内,液压缸14固连在L形座10上,压板15位于挡板11下端,压板15与滑块13固连,压板15与液压缸14的输出端固连,一对油缸37间隔分布并固连在密封室1内底部,油缸37的输出端均固连在支撑架9底部,一对侧板38对称分布且固连在支撑架9的底部两侧。通过定位机构来对工件进行固定,将工件置于挡板11和压板15之间,液压缸14带动压板15上移并压紧工件,挡板11和压板15上均设置有防滑纹,可起到防滑作用,侧板38可对油缸37两侧进行防护。The positioning mechanism includes a
降尘机构包括多个高压喷雾头16,多个高压喷雾头16安装在密封室1内,高压喷雾头16均通过水管与外部高压水泵连通,密封室1底部开设有若干均匀分布的条形口17,条形口17与密封室1内部连通,密封室1底部固定安装有收集槽18,收集槽18通过若干条形口17与密封室1内部连通,收集槽18上连通有管道并可将收集槽18内的液体输送至收集槽18的外部。选用喷雾除尘简单有效,喷雾除尘的特点是粉尘捕捉能力强。采用对喷技术,使得雾化颗粒细小且覆盖面大,水雾颗粒通过弹性碰撞使粉尘颗粒湿润、附聚而沉降下来,达到最大限度的降尘效果。为了更好地抑制粉尘上升扩散,布置多个喷雾头,喷嘴错位分布,水由外部高压水泵输送至高压喷雾头16处进行雾化,水珠和粉尘结合并沉降后可由条形口17渗入收集槽18内,收集槽18内的污物可通过收集槽18上连通的管道排出。The dust suppression mechanism includes a plurality of high-pressure spray heads 16, which are installed in the sealed chamber 1. The high-pressure spray heads 16 are all connected to the external high-pressure water pump through water pipes. There are several evenly distributed strip-shaped
密封门机构包括一对条形板19、一对转轴20、一对门板21、两个门把手22和门栓23,一对条形板19分别固连在密封室1开口端的上下侧,一对转轴20位于两个条形板19之间,所转轴20两端分别可转动安装在两侧的条形板19上,一对门板21分别固连在一对转轴20上,两个门板21可将密封室1的开口端密封,两个门把手22分别固连在两个门板21上,门栓23可插入两个门把手22内。门板21可绕一侧的转轴20转动,当装置在切割加工时,通过关闭一对门板21来对密封室1的开口端进行密封,阻止烟尘逸散出来,通过门栓23可插入两个门把手22内,来对门板21进行限位。The airtight door mechanism includes a pair of
同时考虑到,当意外情况下由于误操作等原因打开密封室1的门板21,而密封室1内的切割设备正在工作,则会导致烟尘直接逸散出来,对车间环境造成污染,同时砂轮碎裂而飞出的碎片也可能伤到工作人员。At the same time, it is considered that when the
密封门机构还包括驱动轮24、U形架25、驱动条26、第一圆片27、第一弹簧28、顶块29、支撑板30、行程开关31、限位孔32、限位销33、第二圆片34和第二弹簧35,位于一侧的转轴20上端贯穿条形板19,驱动轮24固连在一侧的转轴20的上端部,U形架25固连在密封室1顶部,驱动条26贯穿U形架25,且驱动条26与驱动轮24啮合,第一圆片27固连在驱动条26上,第一弹簧28套设在驱动条26一端,第一弹簧28两端分别固连在第一圆片27和U形架25上,顶块29固连在驱动条26的端部,支撑板30固连在密封室1顶部,行程开关31固连在支撑板30上,顶块29可顶在行程开关31上,限位孔32开设在驱动条26上,限位销33设置在U形架25上且下端贯穿U形架25,第二圆片34固连在限位销33顶部,第二弹簧35套设在限位销33上,第二弹簧35两端分别固连在第二圆片34和U形架25上,限位销33底端部设置为球面且与驱动条26相抵,限位销33下端可插入限位孔32内。The airtight door mechanism also includes a
当设备工作时,两个门板21处于关闭状态,此时若打开门板21,一侧的门板21绕转轴20逆时针转动,转轴20上端的驱动轮24带动驱动条26向行程开关31移动,第一弹簧28拉伸,直至顶块29顶在行程开关31上,限位孔32移动至限位销33处,第二弹簧35开始处于压缩状态,当限位孔32移动至限位销33处时,第二弹簧35的弹力带动限位销33下端插入限位孔32内,限位销33对驱动条26进行限位,且此时驱动轮24与驱动条26脱离,顶块29顶在行程开关31上,行程开关31触发可控制电机7关闭,从而出现误操作打开门板21时,电机7停止而切割工作停止,这样就可以避免操作者误操作或是其他因素造成事故伤害。When the equipment is working, the two
当需要重新开始切割工作时,此时驱动轮24与驱动条26脱离,关闭两个门板21并通过门栓23可插入两个门把手22内,来对门板21进行限位,之后向上提拉第二圆片34使限位销33下端离开限位孔32内,再手动带动驱动条26向远离行程开关31的一侧移动,此处驱动条26会反向带动驱动轮24,而门板21固定,驱动条26与驱动轮24会出现正常性打滑,之后再启动电机7可继续进行切割工作。When the cutting work needs to be restarted, the
实施例2:Example 2:
参照图1-9,作为本发明的另一优选实施例,与实施例1的区别在于,密封室1内设置有辅助对刀机构,辅助对刀机构可显示砂轮片6在工件上的下刀位置。辅助对刀机构包括激光标线器36,激光标线器36安装在密封室1内顶部,激光标线器36的一字光线与砂轮片6共面。激光标线器36发出的光束与砂轮片6在同一面内,在装夹时能标出砂轮片6将切入工件的位置,保证不切伤工件,另外可以及时发现变形严重的铸件组。在装夹工件时能直观地反映出砂轮将要切入浇口的位置,防止工件切伤造成废品。Referring to Figures 1-9, as another preferred embodiment of the present invention, the difference from Embodiment 1 is that an auxiliary tool setting mechanism is provided in the sealed chamber 1, and the auxiliary tool setting mechanism can display the lowering of the
辅助对刀机构还包括调节组件,调节组件可调节L形座10的位置,密封室1一侧安装有玻璃观察窗48,透过玻璃观察窗48可观察密封室1内的状况,调节组件包括两个导向杆39、滚柱丝杆40和转盘41,两个导向杆39间隔设置且贯穿L形座10,导向杆39端部分别固连在支撑架9内侧,滚柱丝杆40贯穿L形座10并与L形座10螺纹连接,滚柱丝杆40端部分别可转动安装在支撑架9内侧,转盘41可转动安装在支撑架9外,转盘41的转轴贯穿支撑架9并与滚柱丝杆40啮合。通过调节组件来调节工件与砂轮片6的相对位置,转动转盘41带动滚柱丝杆40转动,使L形座10沿着导向杆39方向移动,从而调节工件的位置。The auxiliary tool setting mechanism also includes an adjustment assembly, which can adjust the position of the L-shaped
由于滚柱丝杆40位于工件和砂轮片6下方,滚柱丝杆40与粉尘源较近,因而滚柱丝杆40受粉尘影响、污染较严重且工作环境恶劣,碎屑等聚积在滚柱丝杆40上,易导致L形座10移动不畅甚至是卡死。Because the
滚柱丝杆40上端设置有清理机构,清理机构可对滚柱丝杆40表面进行清理。清理机构包括第一直管42、第三弹簧43、板块44、第二直管45、第四弹簧46和多个出水孔47,第一直管42和第二直管45分别位于L形座10的两侧,第一直管42和第二直管45均贯穿支撑架9,第一直管42一端固连在L形座10上,板块44固连在L形座10上,第二直管45一端固连在板块44上,第三弹簧43和第四弹簧46分别套设在第一直管42和第二直管45上,第三弹簧43两端分别固连在L形座10和支撑架9上,第四弹簧46两端分别固连在支撑架9和板块44上,第一直管42和第二直管45底部均开设有多个等距分布的出水孔47,出水孔47均朝向滚柱丝杆40设置,第一直管42和第二直管45端部均通过软管与外部供水设备连通,支撑架9上开设有若干均匀分布的条形漏孔,通过外部供水设备将清洗用水由软管通入第一直管42和第二直管45内,清洗用水再由第一直管42和第二直管45底部的出水孔47喷射在滚柱丝杆40表面,来实现对滚柱丝杆40的清洗,同时当L形座10的位置发生改变时,L形座10可推动或是拉动第一直管42和第二直管45移动,第三弹簧43和第四弹簧46相应的被压缩或是拉伸,滚柱丝杆40表面均可被清洗到,L形座10的移动也不受第一直管42和第二直管45的影响,清洗后的污水可由支撑架9上的条形漏孔渗漏下去,最后进入收集槽18内。The upper end of the
切割工作流程:Cutting workflow:
先固定工件,将工件置于挡板11和压板15之间,液压缸14带动压板15上移并压紧工件,打开激光标线器36,通过调节组件来调节工件与砂轮片6的相对位置,转动转盘41带动滚柱丝杆40转动,使L形座10沿着导向杆39方向移动,从而调节工件的位置,之后通过关闭一对门板21来对密封室1的开口端进行密封,阻止烟尘逸散出来,通过门栓23可插入两个门把手22内,来对门板21进行限位,开启电机7工作并通过皮带机构8带动转轴5转动,转轴5端部的砂轮片6转动,启动一对油缸37带动支撑架9竖直向上缓缓移动,从而进行切割操作。Fix the workpiece first, place the workpiece between the
以上所述,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,根据本发明的技术方案及其发明构思加以等同替换或改变,都应涵盖在本发明的保护范围之内。The above is only a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto, any person familiar with the technical field within the technical scope disclosed in the present invention, according to the technical solution of the present invention Any equivalent replacement or change of the inventive concepts thereof shall fall within the protection scope of the present invention.
Claims (10)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210678532.5A CN115555548A (en) | 2022-06-15 | 2022-06-15 | A cutting device with safety protection function |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210678532.5A CN115555548A (en) | 2022-06-15 | 2022-06-15 | A cutting device with safety protection function |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN115555548A true CN115555548A (en) | 2023-01-03 |
Family
ID=84736566
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202210678532.5A Withdrawn CN115555548A (en) | 2022-06-15 | 2022-06-15 | A cutting device with safety protection function |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN115555548A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN118513540A (en) * | 2024-07-08 | 2024-08-20 | 南通明智德汽车零配件有限公司 | Casting port cutting device for gearbox shell casting |
-
2022
- 2022-06-15 CN CN202210678532.5A patent/CN115555548A/en not_active Withdrawn
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN118513540A (en) * | 2024-07-08 | 2024-08-20 | 南通明智德汽车零配件有限公司 | Casting port cutting device for gearbox shell casting |
| CN118513540B (en) * | 2024-07-08 | 2024-11-12 | 南通明智德汽车零配件有限公司 | A pouring port cutting device for gearbox housing casting |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN105150069B (en) | A kind of efficient steel pipe derusting sander of portable | |
| CN101543977B (en) | Machine tool protection system of precision grinding machine | |
| US4923251A (en) | Apparatus for removing asbestos and like materials from a surface | |
| CN115555548A (en) | A cutting device with safety protection function | |
| KR20120091730A (en) | Roller cleaning device having member shut out foreign | |
| CN208196320U (en) | Universal shaft housing drilling device with chip removing device | |
| CN216632762U (en) | Cutting device for machine design and manufacture | |
| CN111113229A (en) | Double-station type environment-friendly pipeline outer wall rust removing equipment for building field | |
| CN104259144A (en) | Disc part energy-saving oil removing machine | |
| CN209986790U (en) | An automatic sandblasting polishing machine | |
| CN217167963U (en) | Maintenance work piece polisher | |
| CN203062122U (en) | Visual welding protection dedusting device | |
| CN216656188U (en) | Machining metal forging and pressing equipment | |
| CN216706464U (en) | Butterfly valve welding table | |
| CN204913039U (en) | Plasma copper pipe cutting machine | |
| CN210879249U (en) | Aluminum mould board surface polishing workbench | |
| US1912760A (en) | Sand blast machine | |
| CN211137712U (en) | Automatic perforating machine | |
| CN209793324U (en) | Deburring device for roll surface using abrasive tools | |
| CN203141321U (en) | Sand blasting machine for saw blade | |
| CN220592470U (en) | A protective cover for machine tools | |
| CN215355216U (en) | A paint bucket automatic cleaning device | |
| CN209110544U (en) | A kind of grinding and sawing special purpose workstation for Al alloy parts | |
| CN217371976U (en) | Novel automatic sand blowing machine | |
| CN205148024U (en) | Construction steel bar grinding device of convenient collection bits |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| WW01 | Invention patent application withdrawn after publication |
Application publication date: 20230103 |
|
| WW01 | Invention patent application withdrawn after publication |
