CN115555482A - Towards device of riveting of springboard processing - Google Patents
Towards device of riveting of springboard processing Download PDFInfo
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- CN115555482A CN115555482A CN202211143476.1A CN202211143476A CN115555482A CN 115555482 A CN115555482 A CN 115555482A CN 202211143476 A CN202211143476 A CN 202211143476A CN 115555482 A CN115555482 A CN 115555482A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D39/00—Application of procedures in order to connect objects or parts, e.g. coating with sheet metal otherwise than by plating; Tube expanders
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/003—Positioning devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/02—Advancing work in relation to the stroke of the die or tool
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/02—Advancing work in relation to the stroke of the die or tool
- B21D43/04—Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work
- B21D43/13—Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work by linearly moving tables
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Abstract
Description
技术领域technical field
本发明涉及冲铆装置的设计制造领域,更具体的说,它涉及一种针对跳板加工的冲铆装置。The invention relates to the field of design and manufacture of punching riveting devices, more specifically, it relates to a punching riveting device for springboard processing.
背景技术Background technique
钢跳板是建筑行业施工用具的一种。一般可以称为钢制脚手板,建筑钢跳板,钢踏板,镀锌钢跳板,热镀锌钢踏板,深受广大造船业,石油平台、电力、建筑业的被推广使用。The steel springboard is a kind of construction equipment in the construction industry. Generally, it can be called steel scaffolding boards, construction steel springboards, steel pedals, galvanized steel springboards, and hot-dip galvanized steel pedals. They are widely used in shipbuilding, oil platforms, electric power, and construction industries.
钢跳板的两端,一般会设置铆钉钩,而目前来说,通常采用垂直冲压装置进行加工;然而此类装置,大多体型庞大,不易进行加工。The two ends of the steel springboard are generally provided with rivet hooks, and currently, vertical punching devices are usually used for processing; however, most of these devices are bulky and difficult to process.
而且一般情况下,在钢跳板的每一端都设置有多个铆钉钩,进而使得钢跳板的安装更为稳定,提升人们使用钢跳板时的安全性;但是采用垂直冲压装置对跳板和铆钉钩进行加工的话,无法同时对同一端的多个铆钉钩进行冲铆工作,更无法对不同端的铆钉钩进行冲铆工作,使得加工效率较低。And in general, each end of the steel springboard is provided with a plurality of rivet hooks, which makes the installation of the steel springboard more stable and improves the safety of people using the steel springboard; If it is processed, it is impossible to perform punching and riveting work on multiple rivet hooks at the same end at the same time, let alone punching and riveting work on rivet hooks at different ends, so that the processing efficiency is low.
发明内容Contents of the invention
本发明克服了现有技术的不足,提供结构简单、设计合理、加工效率更高的一种针对跳板加工的冲铆装置。The invention overcomes the shortcomings of the prior art and provides a punching riveting device for springboard processing with simple structure, reasonable design and higher processing efficiency.
为了解决上述技术问题,本发明的技术方案如下:In order to solve the problems of the technologies described above, the technical solution of the present invention is as follows:
一种针对跳板加工的冲铆装置,包括冲压总成和机架;所述冲压总成包括固定冲压组件和移动冲压组件,固定冲压组件固定设置于机架上,移动冲压组件可活动的设置于机架上;机架还包括跳板运送组件,所述跳板运送组件设置于固定冲压组件和移动冲压组件之间;所述固定冲压组件和移动冲压组件均包括冲压支撑架、冲压油缸和冲压滑块;冲压支撑架包括安装底板、左侧板和右侧板,安装底板固定在机架上,左侧板和右侧板与安装底板的两端连接;冲压油缸包括第一冲压油缸和第二冲压油缸,第一冲压油缸和第二冲压油缸分别设置于左侧板和右侧板;冲压支撑架包括导向柱,导向柱的两端分别与左侧板和右侧板连接;冲压滑块被导向柱穿过,并沿导向柱活动;所述冲压滑块包括第一冲压滑块和第二冲压滑块,第一冲压滑块和第二冲压滑块分别与第一冲压油缸和第二冲压油缸的输出端连接,并在第一冲压油缸和第二冲压油缸的带动下进行活动。A punching riveting device for springboard processing, including a stamping assembly and a frame; the stamping assembly includes a fixed stamping assembly and a mobile stamping assembly, the fixed stamping assembly is fixed on the frame, and the mobile stamping assembly is movable. On the frame; the frame also includes a springboard transport assembly, the springboard transport assembly is arranged between the fixed stamping assembly and the mobile stamping assembly; both the fixed stamping assembly and the mobile stamping assembly include a stamping support frame, a stamping cylinder and a stamping slider ;The stamping support frame includes the installation base plate, the left side plate and the right side plate, the installation base plate is fixed on the frame, the left side plate and the right side plate are connected with the two ends of the installation base plate; the stamping oil cylinder includes the first stamping oil cylinder and the second stamping cylinder The oil cylinder, the first stamping cylinder and the second stamping cylinder are respectively arranged on the left side plate and the right side plate; the stamping support frame includes a guide column, and the two ends of the guide column are respectively connected with the left side plate and the right side plate; the stamping slider is guided The column passes through and moves along the guide column; the stamping slider includes a first stamping slider and a second stamping slider, and the first stamping slider and the second stamping slider are respectively connected with the first stamping cylinder and the second stamping cylinder The output end is connected, and the activities are driven by the first stamping cylinder and the second stamping cylinder.
进一步的,固定冲压组件和移动冲压组件均包括冷镦垫板;所述冷镦垫板包括第一冷镦垫板和第二冷镦垫板;第一冲压滑块和第二冲压滑块的活动范围处于第一冷镦垫板和第二冷镦垫板之间;第一冷镦垫板与第一冲压油缸的输出端连接,第二冷镦垫板与第二冲压油缸的输出端连接;第一冲压滑块处于靠近第一冷镦垫板和第一冲压油缸的一侧,第二冲压滑块处于靠近第二冷镦垫板和第二冲压油缸的一侧;第一冲压油缸的输出端穿过第一冲压滑块与第二冲压滑块连接,第二冲压油缸的输出端穿过第二冲压滑块与第一冲压滑块连接;第一冷镦垫板在第一冲压油缸的带动下向第一冲压滑块挤压,第二冷镦垫板在第二冲压油缸的带动下向第二冲压滑块挤压。Further, both the fixed stamping assembly and the mobile stamping assembly include a cold heading backing plate; the cold heading backing plate includes a first cold heading backing plate and a second cold heading backing plate; the first punching slider and the second punching slider The activity range is between the first cold heading pad and the second cold heading pad; the first cold heading pad is connected to the output end of the first stamping cylinder, and the second cold heading pad is connected to the output end of the second stamping cylinder ; The first stamping slider is on the side close to the first cold heading backing plate and the first stamping cylinder, and the second stamping slider is on the side close to the second cold heading backing plate and the second stamping cylinder; the first stamping cylinder The output end passes through the first stamping slider to connect with the second stamping slider, and the output end of the second stamping cylinder passes through the second stamping slider to connect with the first stamping slider; Driven by the driving force, it is pressed to the first stamping slider, and the second cold heading backing plate is driven by the second stamping oil cylinder to squeeze to the second stamping slider.
进一步的,所述冷镦垫板可在水平方向上进行调节;在第一冲压油缸和第二冲压油缸的输出端上设置有冲压连接板,并在冲压连接板上设置有滑块推杆和垫板连接组件;Further, the cold heading backing plate can be adjusted in the horizontal direction; a stamping connection plate is arranged on the output ends of the first stamping cylinder and the second stamping cylinder, and a slider push rod and a slider push rod are arranged on the stamping connection plate Pad connection components;
所述滑块推杆包括第一滑块推杆和第二滑块推杆;第一滑块推杆的一端与第一冲压油缸的冲压连接板连接,第一滑块推杆的另一端穿过第一冲压滑块与第二冲压滑块连接;第二滑块推杆的一端与第二冲压油缸的冲压连接板连接,第二滑块推杆的另一端穿过第二冲压滑块与第一冲压滑块连接;The slider push rod includes a first slider push rod and a second slider push rod; one end of the first slider push rod is connected to the stamping connection plate of the first stamping cylinder, and the other end of the first slider push rod passes through The first stamping slider is connected with the second stamping slider; one end of the second slider push rod is connected with the stamping connection plate of the second stamping oil cylinder, and the other end of the second slider push rod passes through the second stamping slider and the second stamping slider. first stamped slider connection;
垫板连接组件包括第一连接组件和第二连接组件;第一连接组件设置于第一冲压油缸的冲压连接板上,与第一冷镦垫板连接;第二连接组件设置于第二冲压油缸的冲压连接板上,与第二冷镦垫板连接;并且第一连接组件和第二连接组件均可进行伸展和收拢。The backing plate connection assembly includes a first connection assembly and a second connection assembly; the first connection assembly is set on the stamping connection plate of the first stamping cylinder and connected with the first cold heading backing plate; the second connection assembly is set on the second stamping cylinder The stamping connecting plate is connected with the second cold heading backing plate; and both the first connecting component and the second connecting component can be stretched and folded.
进一步的,所述第一连接组件和第二连接组件均包括滑动轴承、装配板、装配杆、装配弹簧和辅助装配杆;所述装配杆的一端穿过冲压连接板,并在装配杆穿过冲压连接板的区域设置有可调节的限位螺母,通过限位螺母限定装配杆穿过冲压连接板处的长度;装配杆的另一端与装配板连接;第一冷镦垫板和第二冷镦垫板分别与对应的装配板连接;装配弹簧套设在装配杆上,并且装配弹簧的两端分别与装配板和冲压连接板接触;滑动轴承被导向柱穿过,并沿导向柱活动,所述滑动轴承与装配板连接;辅助装配杆的一端与装配板连接,另一端穿过左侧板或右侧板。Further, both the first connection assembly and the second connection assembly include a sliding bearing, an assembly plate, an assembly rod, an assembly spring and an auxiliary assembly rod; one end of the assembly rod passes through the punched connection plate, and passes through the assembly rod The area of the stamping connection plate is provided with an adjustable limit nut, which limits the length of the assembly rod passing through the stamping connection plate; the other end of the assembly rod is connected to the assembly plate; the first cold heading pad and the second cold heading The upsetting pads are respectively connected with the corresponding assembly plates; the assembly springs are sleeved on the assembly rods, and the two ends of the assembly springs are respectively in contact with the assembly plates and the stamping connection plates; the sliding bearings are passed through the guide columns and move along the guide columns. The sliding bearing is connected with the assembly plate; one end of the auxiliary assembly rod is connected with the assembly plate, and the other end passes through the left side plate or the right side plate.
进一步的,固定冲压组件和移动冲压组件还包括跳板支撑组件,所述跳板支撑组件包括第一跳板支撑组件和第二跳板支撑组件,第一跳板支撑组件和第二跳板支撑组件均设置于安装底板上;第一冲压滑块和第二冲压滑块位于第一跳板支撑组件和第二跳板支撑组件之间;第一跳板支撑组件处于第一冲压滑块与第一冷镦垫板之间,并且第一跳板支撑组件处于第一冲压滑块与第一冷镦垫板的活动路径上;第二跳板支撑组件处于第二冲压滑块与第二冷镦垫板之间,并且第二跳板支撑组件处于第二冲压滑块与第二冷镦垫板的活动路径上;Further, the fixed stamping assembly and the mobile stamping assembly also include a springboard support assembly, the springboard support assembly includes a first springboard support assembly and a second springboard support assembly, the first springboard support assembly and the second springboard support assembly are both arranged on the installation base above; the first stamping slide and the second stamping slide are located between the first springboard support assembly and the second springboard support assembly; the first springboard support assembly is between the first stamping slide and the first cold heading backing plate, and The first springboard support assembly is on the active path of the first stamping slider and the first cold heading backing plate; the second springboard support assembly is between the second stamping slider and the second cold heading backing plate, and the second springboard support assembly It is on the moving path of the second stamping slider and the second cold heading pad;
第一跳板支撑组件和第二跳板支撑组件均包括支座、外挡板、内挡板和工件托板;所述支座固定在安装底板上;外挡板与支座连接,并处于朝向冲压滑块的一侧;工件托板与外挡板朝向冲压滑块的一侧连接,内挡板与工件托板朝向冲压滑块的一侧连接;工件托板处于外挡板和内挡板之间,并且工件托板的高度低于外挡板和内挡板的高度,外挡板、内挡板和工件托板三者包围形成配合槽。Both the first springboard support assembly and the second springboard support assembly include a support, an outer baffle, an inner baffle and a workpiece pallet; the support is fixed on the installation base; One side of the slider; the workpiece supporting plate is connected with the side of the outer baffle facing the stamping slider, and the inner baffle is connected with the side of the workpiece supporting plate facing the stamping slider; the workpiece supporting plate is between the outer baffle and the inner baffle Space, and the height of the workpiece supporting plate is lower than the height of the outer baffle and the inner baffle, and the outer baffle, the inner baffle and the workpiece supporting plate are surrounded by the three to form a matching groove.
进一步的,所述跳板运送组件包括跳板支撑架和直线轴承导轨,所述固定在机架上;直线轴承导轨装配在跳板支撑架上,并与加工的跳板接触。Further, the springboard transport assembly includes a springboard support frame and a linear bearing guide rail, which are fixed on the frame; the linear bearing guide rail is assembled on the springboard support frame and contacts the processed springboard.
进一步的,所述移动冲压组件还包括冲压移动部,所述冲压移动部包括冲压移动滑轨和冲压移动滑块,所述冲压移动滑轨设置于机架上,冲压移动滑块与冲压移动滑轨配合;移动冲压组件的冲压支撑架与冲压移动滑块连接。Further, the mobile stamping assembly also includes a stamping mobile part, the stamping mobile part includes a stamping mobile slide rail and a stamping mobile slide block, the stamping mobile slide rail is arranged on the frame, the stamping mobile slide block and the stamping mobile slide The rail fits; the stamping support frame of the mobile stamping assembly is connected with the stamping mobile slider.
进一步的,还包括液压驱动组件,在机架内设置有装配空间,所述液压驱动组件设置于装配空间内;液压驱动组件与固定冲压组件和移动冲压组件的冲压油缸连接。Further, it also includes a hydraulic drive assembly, an assembly space is provided in the frame, and the hydraulic drive assembly is arranged in the assembly space; the hydraulic drive assembly is connected with the stamping cylinders of the fixed stamping assembly and the mobile stamping assembly.
进一步的,冲压滑块上设置有供跳板进入的限位槽,所述限位槽设置于冲压滑块朝向跳板运送组件的一端;冲压滑块朝向对应冷镦垫板的一侧还设置有冲压块,并且所述冲压块处于限位槽的上方;在工件托板还设置有突起块;Further, the stamping slider is provided with a limiting groove for the springboard to enter, and the limiting groove is set at one end of the stamping slider towards the springboard transport assembly; the stamping slider is also provided with a punching block, and the stamping block is above the limit groove; a protruding block is also provided on the workpiece pallet;
在第一冲压滑块朝向第一冷镦垫板的表面以及第二冲压滑块朝向第二冷镦垫板的表面设置有弹簧销;Spring pins are arranged on the surface of the first stamping slider facing the first cold heading backing plate and the surface of the second stamping slider facing the second cold heading backing plate;
所述第一冲压油缸和第二冲压油缸上设置有装配轴,并在左侧板和右侧板上设置有调节气缸,装配轴可活动的穿过左侧板和右侧板与调节气缸连接,通过调节气缸调节第一冲压油缸和第二冲压油缸的位置。The first stamping cylinder and the second stamping cylinder are provided with an assembly shaft, and an adjustment cylinder is provided on the left side plate and the right side plate, and the assembly shaft can move through the left side plate and the right side plate to connect with the adjustment cylinder , adjust the position of the first stamping cylinder and the second stamping cylinder by adjusting the cylinder.
进一步的,所述液压驱动组件包括油箱、双联泵、电磁溢流阀、压力表、单向阀、顺序阀、电液换向阀和节流阀;其中电磁溢流阀包括第一电磁溢流阀和第二电磁溢流阀,单向阀包括第一单向阀和第二单向阀,电液换向阀包括第一电液换向阀和第二电液换向阀,节流阀包括第一节流阀、第二节流阀、第三节流阀和第四节流阀,压力表包括第一油压压力表、第二油压压力表、第一电接点压力表、第二电接点压力表、第三电接点压力表和第四电接点压力表;Further, the hydraulic drive assembly includes an oil tank, a double pump, an electromagnetic overflow valve, a pressure gauge, a one-way valve, a sequence valve, an electro-hydraulic reversing valve, and a throttle valve; wherein the electromagnetic overflow valve includes a first electromagnetic overflow valve. The flow valve and the second electromagnetic overflow valve, the one-way valve includes the first one-way valve and the second one-way valve, the electro-hydraulic reversing valve includes the first electro-hydraulic reversing valve and the second electro-hydraulic reversing valve, the throttling The valve includes a first throttle valve, a second throttle valve, a third throttle valve and a fourth throttle valve, and the pressure gauge includes a first oil pressure gauge, a second oil pressure gauge, a first electric contact pressure gauge, The second electric contact pressure gauge, the third electric contact pressure gauge and the fourth electric contact pressure gauge;
所述第一电磁溢流阀的一端与油箱连接,第一电磁溢流阀的另一端通过管路与第一单向阀的一端和双联泵连接;第一单向阀的另一端通过管路与第一油压压力表和第一电液换向阀的上油进口连接;第一电液换向阀的上油出口通过管路与第一电接点压力表、第一节流阀的一端和第二节流阀的一端连接;第一节流阀的另一端通过管路与固定冲压组件第一冲压油缸的进油端口连接,第二节流阀的另一端通过管路与固定冲压组件第二冲压油缸的进油端口连接;固定冲压组件第一冲压油缸的出油端口和固定冲压组件第二冲压油缸的出油端口通过管路与第二电接点压力表和第一电液换向阀的回油进口连接,第一电液换向阀的回油出口与油箱连接;One end of the first electromagnetic overflow valve is connected to the oil tank, and the other end of the first electromagnetic overflow valve is connected to one end of the first one-way valve and the double pump through a pipeline; the other end of the first one-way valve is connected through a pipeline The oil pressure gauge is connected with the oil inlet of the first electro-hydraulic reversing valve; the oil outlet of the first electro-hydraulic reversing valve is connected with the first electric contact pressure gauge and the first throttle valve One end is connected to one end of the second throttle valve; the other end of the first throttle valve is connected to the oil inlet port of the first stamping cylinder of the fixed stamping assembly through a pipeline, and the other end of the second throttle valve is connected to the fixed stamping cylinder through a pipeline. The oil inlet port of the second stamping cylinder of the fixed stamping assembly is connected; the oil outlet port of the first stamping cylinder of the fixed stamping assembly and the oil outlet port of the second stamping cylinder of the fixed stamping assembly are connected with the second electric contact pressure gauge and the first electro-hydraulic switch through the pipeline. The oil return inlet of the directional valve is connected, and the oil return outlet of the first electro-hydraulic directional valve is connected with the oil tank;
所述第二电磁溢流阀的一端与油箱连接,第二电磁溢流阀的另一端通过管路与第二油压压力表、顺序阀、第二单向阀的一端和双联泵连接;第二单向阀的另一端通过管路与第二电液换向阀的上油进口连接;第二电液换向阀的上油出口通过管路与第三电接点压力表、第三节流阀的一端和第四节流阀的一端连接;第三节流阀的另一端通过管路与移动冲压组件第一冲压油缸的进油端口连接,第四节流阀的另一端通过管路与移动冲压组件第二冲压油缸的进油端口连接;移动冲压组件第一冲压油缸的出油端口以及移动冲压组件第二冲压油缸的出油端口通过管路与第四电接点压力表和第二电液换向阀的回油进口连接,第二电液换向阀的回油出口与油箱连接。One end of the second electromagnetic overflow valve is connected to the oil tank, and the other end of the second electromagnetic overflow valve is connected to the second oil pressure gauge, the sequence valve, one end of the second one-way valve and the double pump through the pipeline; The other end of the second one-way valve is connected with the oiling inlet of the second electro-hydraulic directional valve through the pipeline; the oiling outlet of the second electro-hydraulic directional valve is connected with the third electric contact pressure gauge, the third section through the pipeline One end of the throttling valve is connected to one end of the fourth throttle valve; the other end of the third throttle valve is connected to the oil inlet port of the first stamping cylinder of the mobile stamping assembly through a pipeline, and the other end of the fourth throttle valve is connected through a pipeline It is connected with the oil inlet port of the second stamping cylinder of the mobile stamping assembly; the oil outlet port of the first stamping cylinder of the mobile stamping assembly and the oil outlet port of the second stamping cylinder of the mobile stamping assembly are connected with the fourth electrical contact pressure gauge and the second stamping cylinder through the pipeline. The oil return inlet of the electro-hydraulic directional valve is connected, and the oil return outlet of the second electro-hydraulic directional valve is connected with the oil tank.
本发明的有益效果是:The beneficial effects of the present invention are:
在本发明中,通过固定冲压组件和移动冲压组件的设置,实现本装置同时对跳板两端的铆钉钩进行冲铆,进而提升本设备的加工生产效率;跳板运送组件设置于固定冲压组件和移动冲压组件之间,通过跳板运送组件对跳板进行运送,便于操作人员移动体型庞大的跳板,降低加工的难度;同时,移动冲压组件可活动的设置于机架上,在便于跳板装配至跳板运送组件进行运送的同时,也能通过移动冲压组件的移动调节适应不同长度尺寸的跳板,进而使得本装置能够适用于多种不同长度尺寸的跳板。In the present invention, through the setting of the fixed stamping assembly and the mobile stamping assembly, the device simultaneously punches and rives the rivet hooks at both ends of the springboard, thereby improving the processing and production efficiency of the equipment; the springboard transport assembly is arranged on the fixed stamping assembly and the mobile stamping Between the components, the springboard is transported by the springboard transport component, which is convenient for the operator to move the huge springboard and reduces the difficulty of processing; at the same time, the mobile stamping component can be movably set on the frame, which is convenient for assembly of the springboard to the springboard transport component. While transporting, it can also be adjusted to adapt to springboards of different lengths and sizes by moving the stamping assembly, so that the device can be applied to springboards of various lengths and sizes.
在本发明中,跳板整体呈长方形,在跳板的两端各设置有两个铆钉钩;通过第一冲压油缸和第二冲压油缸同时带动第一冲压滑块和第二冲压滑块进行活动,使得第一冲压滑块和第二冲压滑块实现同时对铆钉钩进行冲铆,进而提升本装置的加工效率。In the present invention, the springboard has a rectangular shape as a whole, and two rivet hooks are respectively arranged at both ends of the springboard; the first stamping slider and the second stamping slider are simultaneously driven by the first stamping cylinder and the second stamping cylinder to move, so that The first punching slide block and the second punching slide block simultaneously punch and rivet the rivet hook, thereby improving the processing efficiency of the device.
在本发明中,跳板的两长边上设置安置铆钉钩的折边;冷镦垫板和冲压滑块的设置,可从内外两个方向对折边和铆钉钩进行冲铆工作,提升了冲铆效率;第一冷镦垫板与第一冲压油缸的输出端连接,第二冷镦垫板与第二冲压油缸的输出端连接,并且第一冲压油缸的输出端穿过第一冲压滑块与第二冲压滑块连接,第二冲压油缸的输出端穿过第二冲压滑块与第一冲压滑块连接;可以通过第一冲压油缸和第二冲压油缸的输出端进一步的限定第一冲压滑块与第二冲压滑块的活动范围;由于第一冷镦垫板的活动方向和距离与第一冲压滑块的活动方向和距离不一致,却与第二冲压滑块的活动方向和距离一致;通过第一冲压油缸的输出端穿过第一冲压滑块与第二冲压滑块连接,实现第一冲压油缸工作时能够同时带动第一冷镦垫板和第二冲压滑块进行活;进而可以避免设置额外的驱动装置,降低了本装置的使用成本;而第一冲压滑块、第二冷镦垫板与第二冲压油缸三者的配合同理。In the present invention, flanges for placing rivet hooks are arranged on the two long sides of the springboard; the setting of the cold heading backing plate and the stamping slider can perform punching and riveting work on the flanges and rivet hooks from both inside and outside directions, which improves the punching and riveting process. Efficiency: the first cold heading backing plate is connected to the output end of the first stamping cylinder, the second cold heading backing plate is connected to the output end of the second stamping cylinder, and the output end of the first stamping cylinder passes through the first stamping slider and the output end of the first stamping cylinder The second stamping slide is connected, and the output end of the second stamping cylinder passes through the second stamping slide and is connected with the first stamping slide; the first stamping slide can be further defined by the output ends of the first stamping cylinder and the second stamping cylinder The range of motion between the block and the second punching slider; since the moving direction and distance of the first cold heading backing plate are inconsistent with the moving direction and distance of the first punching slider, they are consistent with the moving direction and distance of the second punching slider; Through the output end of the first punching oil cylinder passing through the first punching slider and connecting with the second punching slider, the first punching oil cylinder can simultaneously drive the first cold heading backing plate and the second punching slider to carry out the work when the first punching oil cylinder works; The use of the device is reduced by avoiding an additional driving device; the cooperation of the first stamping slider, the second cold heading pad and the second stamping oil cylinder is the same.
在本发明中,通过可进行伸展和收拢的第一连接组件和第二连接组件带动冷镦垫板可在水平方向上进行调节;当第一冷镦垫板和第二冷镦垫板可在水平方向上进行调节后,能够对应不同跳板的宽度调节其两者之间的间距,进而使得本装置能够适用于不同宽度的跳板;结合移动冲压组件的移动调节,使得本装置能够对不同宽度、不同长度的跳板进行冲铆工作。In the present invention, the cold heading pad can be adjusted in the horizontal direction through the first connecting assembly and the second connecting assembly that can be stretched and folded; when the first cold heading pad and the second cold heading pad can be After adjustment in the horizontal direction, the distance between them can be adjusted corresponding to the width of different springboards, so that the device can be applied to springboards of different widths; Springboards of different lengths are used for punching and riveting work.
在本发明中,通过限位螺母限定装配杆穿过冲压连接板处的长度,进而调节冲压连接板至装配板的距离,实现冷镦垫板可在水平方向上进行调节的效果;同时装配弹簧的设置不仅能够在调节限位螺母使装配杆复位时,提供一定的复位作用力,还能够在冲铆时缓解所受到的冲击力;滑动轴承与导向柱的配合能够进一步的限定冷镦垫板的活动路径,避免其出现倾斜或偏移影响冲铆效果;辅助装配杆的设置能够进一步的限定冷镦垫板的活动路径,起到辅助限位的效果。In the present invention, the length of the assembly rod passing through the stamping connection plate is limited by the limit nut, and then the distance from the stamping connection plate to the assembly plate is adjusted to realize the effect that the cold heading pad can be adjusted in the horizontal direction; at the same time, the spring is assembled The setting can not only provide a certain reset force when adjusting the limit nut to reset the assembly rod, but also relieve the impact force when punching and riveting; the cooperation of the sliding bearing and the guide column can further limit the cold heading pad The moving path of the cold heading plate can be avoided to prevent its inclination or offset from affecting the punching riveting effect; the setting of the auxiliary assembly rod can further limit the moving path of the cold heading backing plate, and play the role of auxiliary limit.
在本发明中,跳板支撑组件的设置能够对进入固定冲压组件和移动冲压组件进行冲压的跳板提供足够的支持力,而由外挡板、内挡板和工件托板三者包围形成配合槽能够限定铆钉钩的位置,使得冲铆效果更佳,不易出现误差。In the present invention, the setting of the springboard supporting assembly can provide sufficient supporting force for the springboard entering the fixed stamping assembly and the mobile stamping assembly for stamping, and the matching groove formed by the outer baffle, the inner baffle and the workpiece supporting plate can be The position of the rivet hook is limited, so that the punching effect is better and errors are less likely to occur.
在本发明中,通过直线轴承导轨对跳板运送组件上的跳板进行运送。In the present invention, the ramp on the ramp transport assembly is transported by the linear bearing guide rail.
在本发明中,冲压移动部通过冲压移动滑轨和冲压移动滑块的配合实现移动冲压组件的移动。In the present invention, the stamping moving part realizes the movement of the stamping assembly through the cooperation of the stamping slide rail and the stamping slide block.
在本发明中,冲压滑块上设置有供跳板进入的限位槽,并且通过突起块的设置,使得跳板进入限位槽和配合槽后,在突起块的配合下在垂直方向进行一定程度的抬升;使得在冲铆工序中,冲压滑块能够避开跳板的两端直接对折边和铆钉钩进行冲铆工序,避免冲铆过程跳板其他的部件受到作用力导致变形。In the present invention, the stamping slider is provided with a limit groove for the springboard to enter, and through the setting of the protrusion block, after the springboard enters the limit groove and the matching groove, a certain degree of movement is carried out in the vertical direction under the cooperation of the protrusion block. Lifting; so that in the punching riveting process, the punching slider can avoid the two ends of the springboard and directly perform the punching process on the folded edge and the rivet hook, so as to avoid deformation of other parts of the springboard due to force during the punching riveting process.
在本发明中,弹簧销能够推动铆钉钩,使得铆钉钩与钢跳板的折边贴平,提升冲铆精度。In the present invention, the spring pin can push the rivet hook, so that the rivet hook and the folded edge of the steel springboard are flattened, and the precision of punching and riveting is improved.
在本发明中,通过装配轴和调节气缸的设置,能够进一步的调节固定冲压组件和移动冲压组件中冲压油缸以及冲压滑块的位置,使得本装置能够对不同尺寸的跳板进行冲铆工作。In the present invention, the position of the stamping oil cylinder and the stamping slider in the fixed stamping assembly and the moving stamping assembly can be further adjusted through the arrangement of the assembly shaft and the adjusting cylinder, so that the device can perform punching and riveting work on springboards of different sizes.
附图说明Description of drawings
图1为本装置整体结构图。Figure 1 is the overall structure diagram of the device.
图2为跳板的正面结构图。Figure 2 is a front view of the springboard.
图3为跳板的反面结构图。Fig. 3 is the reverse structure diagram of springboard.
图4为跳板运送组件的结构图。Fig. 4 is a structural diagram of the springboard transport assembly.
图5为移动冲压组件处的结构图。Figure 5 is a structural diagram of the mobile stamping assembly.
图6为固定冲压组件处的结构图。Figure 6 is a structural diagram of the fixed stamping assembly.
图7为冲压油缸带动冲压滑块进行活动前,固定冲压组件和移动冲压组件的结构图。Fig. 7 is a structural diagram of the fixed stamping assembly and the moving stamping assembly before the stamping cylinder drives the stamping slider to move.
图8为冲压油缸带动冲压滑块进行活动后,固定冲压组件和移动冲压组件的结构图。Fig. 8 is a structural diagram of fixing the stamping assembly and moving the stamping assembly after the stamping cylinder drives the stamping slider to move.
图9为安装底板和跳板支撑组件配合的结构。Figure 9 shows the structure where the bottom plate is installed and the springboard support assembly cooperates.
图10为冲压油缸与冲压连接板、装配板、装配杆、装配弹簧、辅助装配杆、限位螺母和冷镦垫板配合的结构图。Fig. 10 is a structural diagram of the cooperation of the stamping cylinder with the stamping connecting plate, assembly plate, assembly rod, assembly spring, auxiliary assembly rod, limit nut and cold heading backing plate.
图11为第一冲压滑块或第二冲压滑块的结构图。Fig. 11 is a structural diagram of the first stamping slider or the second stamping slider.
图12为本装置的液压原理图。Fig. 12 is the hydraulic principle diagram of this device.
图中标号:Labels in the figure:
1.冲压总成;2.机架;3.固定冲压组件;4.移动冲压组件;5.跳板;6.跳板运送组件;7.液压驱动组件;21.装配空间;31.冲压支撑架;32.冲压油缸;33.冲压滑块;34.冷镦垫板;35.冲压连接板;36.滑块推杆;37.垫板连接组件;38.跳板支撑组件;39.冲压移动部;51.铆钉钩;52.折边;53.凸点;54.长条槽;61.跳板支撑架;62.直线轴承导轨;311.安装底板;312.左侧板;313.右侧板;314.导向柱;321.第一冲压油缸;322.第二冲压油缸;323.装配轴;324.调节气缸;331.第一冲压滑块;332.第二冲压滑块;333.限位槽;334.冲压块;335.弹簧销;341.第一冷镦垫板;342.第二冷镦垫板;361.第一滑块推杆;362.第二滑块推杆;371.第一连接组件;372.第二连接组件;373.滑动轴承;374.装配板;375.装配杆;376.装配弹簧;377.辅助装配杆;378.限位螺母;379.辅助支撑柱;381.第一跳板支撑组件;382.第二跳板支撑组件;383.支座;384.外挡板;385.内挡板;386.工件托板;387.配合槽;388.突起块;391.冲压移动滑轨;392.冲压移动滑块。1. Stamping assembly; 2. Rack; 3. Fixed stamping components; 4. Mobile stamping components; 5. Springboard; 6. Springboard transport components; 7. Hydraulic drive components; 21. Assembly space; 32. Stamping oil cylinder; 33. Stamping slider; 34. Cold heading backing plate; 35. Stamping connecting plate; 36. Slider push rod; 37. Backing plate connection assembly; 51. Rivet hook; 52. Folding edge; 53. Convex point; 54. Long groove; 61. Springboard support frame; 62. Linear bearing guide rail; 314. Guide column; 321. First stamping cylinder; 322. Second stamping cylinder; 323. Assembly shaft; 324. Regulating cylinder; 331. First stamping slider; 332. Second stamping slider; 333. Limiting groove ; 334. stamping block; 335. spring pin; 341. the first cold heading backing plate; 342. the second cold heading backing plate; 361. the first slider push rod; 362. the second slider push rod; 371. the first A connection component; 372. The second connection component; 373. Sliding bearing; 374. Assembly plate; 375. Assembly rod; 376. Assembly spring; 377. Auxiliary assembly rod; 378. Limit nut; .The first springboard support assembly; 382. The second springboard support assembly; 383. Bearing; 384. Outer baffle; 385. Inner baffle; 386. Workpiece supporting plate; Stamping mobile slide rail; 392. Stamping mobile slider.
具体实施方式detailed description
下面结合附图和具体实施例对本发明进一步说明。应当说明的是,实施例只是对本发明的具体阐述,其目的是为了让本领域技术人员更好地理解本发明的技术方案,不应视为对本发明的限定。The present invention will be further described below in conjunction with the accompanying drawings and specific embodiments. It should be noted that the examples are only specific elaborations of the present invention, the purpose of which is to allow those skilled in the art to better understand the technical solution of the present invention, and should not be regarded as limiting the present invention.
在本发明的描述中,需要说明的是,如出现术语“中心”、“上”、“下”“左”、“右”、“竖直”、“水平”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it should be noted that if the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" appear The orientation or positional relationship indicated by etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the referred device or element must have a specific orientation, use a specific Azimuth configuration and operation, therefore, should not be construed as limiting the invention.
在本发明的描述中,需要说明的是,除非另有明确的规定和限定,如出现术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接连接,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域所属的技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should be noted that, unless otherwise specified and limited, terms such as "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection or a A detachable connection, or an integral connection; it may be a mechanical connection or an electrical connection; it may be a direct connection or an indirect connection through an intermediary, and it may be an internal communication between two components. Those skilled in the art can understand the specific meanings of the above terms in the present invention in specific situations.
实施例:Example:
如图1-12所示,一种针对跳板加工的冲铆装置,包括冲压总成1和机架2;所述冲压总成1包括固定冲压组件3和移动冲压组件4,固定冲压组件3固定设置于机架2上,移动冲压组件4可活动的设置于机架2上;机架2还包括跳板运送组件6,所述跳板运送组件6设置于固定冲压组件3和移动冲压组件4之间;通过固定冲压组件3和移动冲压组件4的设置,实现本装置同时对跳板5两端的铆钉钩51进行冲铆,进而提升本设备的加工生产效率;跳板运送组件6设置于固定冲压组件3和移动冲压组件4之间,通过跳板运送组件6对跳板5进行运送,便于操作人员移动体型庞大的跳板5,降低加工的难度;同时,移动冲压组件4可活动的设置于机架2上,在便于跳板5装配至跳板运送组件6进行运送的同时,也能通过移动冲压组件4的移动调节适应不同长度尺寸的跳板5,进而使得本装置能够适用于多种不同长度尺寸的跳板5。As shown in Figure 1-12, a punching riveting device for springboard processing includes a stamping assembly 1 and a
在本实施例中,所述跳板5整体呈长方形,在跳板5的两端各设置有两个铆钉钩51;跳板5的两长边上设置安置铆钉钩51的折边52;跳板5正面上分布设置防滑、抗形变的凸点53;跳板5正面上设置至少两条向下凹陷的长条槽54。In this embodiment, the
固定冲压组件3和移动冲压组件4均包括冲压支撑架31、冲压油缸32和冲压滑块33;冲压支撑架31包括安装底板311、左侧板312和右侧板313,安装底板311固定在机架2上,左侧板312和右侧板313与安装底板311的两端连接;冲压油缸32包括第一冲压油缸321和第二冲压油缸322,第一冲压油缸321和第二冲压油缸322分别设置于左侧板312和右侧板313;冲压支撑架31包括导向柱314,导向柱314的两端分别与左侧板312和右侧板313连接;冲压滑块33被导向柱314穿过,并沿导向柱314活动;所述冲压滑块33包括第一冲压滑块331和第二冲压滑块332,第一冲压滑块331和第二冲压滑块332分别与第一冲压油缸321和第二冲压油缸322的输出端连接,并在第一冲压油缸321和第二冲压油缸322的带动下进行活动;通过第一冲压油缸321和第二冲压油缸322同时带动第一冲压滑块331和第二冲压滑块332进行活动,使得第一冲压滑块331和第二冲压滑块332实现同时对铆钉钩51进行冲铆,进而提升本装置的加工效率。Both the fixed stamping assembly 3 and the mobile stamping assembly 4 include a
固定冲压组件3和移动冲压组件4均包括冷镦垫板34;所述冷镦垫板34包括第一冷镦垫板341和第二冷镦垫板342;第一冲压滑块331和第二冲压滑块332的活动范围处于第一冷镦垫板341和第二冷镦垫板342之间;第一冷镦垫板341与第一冲压油缸321的输出端连接,第二冷镦垫板342与第二冲压油缸322的输出端连接;第一冲压滑块331处于靠近第一冷镦垫板341和第一冲压油缸321的一侧,第二冲压滑块332处于靠近第二冷镦垫板342和第二冲压油缸322的一侧;第一冲压油缸321的输出端穿过第一冲压滑块331与第二冲压滑块332连接,第二冲压油缸322的输出端穿过第二冲压滑块332与第一冲压滑块331连接;第一冷镦垫板341在第一冲压油缸321的带动下向第一冲压滑块331挤压,第二冷镦垫板342在第二冲压油缸322的带动下向第二冲压滑块332挤压;冷镦垫板34和冲压滑块33的设置,可从内外两个方向对折边52和铆钉钩51进行冲铆工作,提升了冲铆效率;第一冷镦垫板341与第一冲压油缸321的输出端连接,第二冷镦垫板342与第二冲压油缸322的输出端连接,并且第一冲压油缸321的输出端穿过第一冲压滑块331与第二冲压滑块332连接,第二冲压油缸322的输出端穿过第二冲压滑块332与第一冲压滑块331连接;可以通过第一冲压油缸321和第二冲压油缸322的输出端进一步的限定第一冲压滑块331与第二冲压滑块332的活动范围;由于第一冷镦垫板341的活动方向和距离与第一冲压滑块331的活动方向和距离不一致,却与第二冲压滑块332的活动方向和距离一致;通过第一冲压油缸321的输出端穿过第一冲压滑块331与第二冲压滑块332连接,实现第一冲压油缸321工作时能够同时带动第一冷镦垫板341和第二冲压滑块332进行活;进而可以避免设置额外的驱动装置,降低了本装置的使用成本;而第一冲压滑块331、第二冷镦垫板342与第二冲压油缸322三者的配合同理。The fixed stamping assembly 3 and the mobile stamping assembly 4 all include a cold heading backing plate 34; the cold heading backing plate 34 includes a first cold heading backing plate 341 and a second cold heading backing plate 342; the first stamping slider 331 and the second The movable range of the stamping slider 332 is between the first cold heading backing plate 341 and the second cold heading backing plate 342; the first cold heading backing plate 341 is connected to the output end of the first stamping cylinder 321, and the second cold heading backing plate 342 is connected to the output end of the second stamping cylinder 322; the first stamping slider 331 is on the side close to the first cold heading backing plate 341 and the first stamping cylinder 321, and the second stamping slider 332 is on the side close to the second cold heading pad Plate 342 and one side of the second stamping cylinder 322; the output end of the first stamping cylinder 321 passes through the first stamping slider 331 and is connected with the second stamping slider 332, and the output end of the second stamping cylinder 322 passes through the second stamping The slider 332 is connected with the first stamping slider 331; the first cold heading backing plate 341 is driven by the first stamping cylinder 321 to press against the first stamping slider 331, and the second cold heading backing plate 342 is pressed against the second stamping cylinder Driven by 322, press to the second stamping slider 332; the setting of the cold heading backing plate 34 and the stamping slider 33 can perform punching and riveting work on the folded edge 52 and the rivet hook 51 from both inside and outside directions, which improves the punching and riveting efficiency ; The first cold heading backing plate 341 is connected with the output end of the first stamping oil cylinder 321, the second cold heading backing plate 342 is connected with the output end of the second stamping oil cylinder 322, and the output end of the first stamping oil cylinder 321 passes through the first The stamping slide 331 is connected with the second stamping slide 332, and the output end of the second stamping cylinder 322 passes through the second stamping slide 332 and is connected with the first stamping slide 331; it can pass through the first stamping cylinder 321 and the second stamping cylinder The output end of 322 further limits the movable range of the first punching slider 331 and the second punching slider 332; since the moving direction and distance of the first cold heading backing plate 341 are inconsistent with the moving direction and distance of the first punching slider 331 , but consistent with the moving direction and distance of the second stamping slider 332; the output end of the first stamping cylinder 321 passes through the first stamping slider 331 and is connected with the second stamping slider 332, so that when the first stamping cylinder 321 works It can simultaneously drive the first cold heading backing plate 341 and the second stamping slider 332 to carry out the work; thereby avoiding setting up an additional driving device and reducing the cost of use of the device; while the first stamping slider 331 and the second cold heading pad The cooperation between the plate 342 and the second stamping cylinder 322 is the same.
冷镦垫板34可在水平方向上进行调节;在第一冲压油缸321和第二冲压油缸322的输出端上设置有冲压连接板35,并在冲压连接板35上设置有滑块推杆36和垫板连接组件37;所述滑块推杆36包括第一滑块推杆361和第二滑块推杆362;第一滑块推杆361的一端与第一冲压油缸321的冲压连接板35连接,第一滑块推杆361的另一端穿过第一冲压滑块331与第二冲压滑块332连接;第二滑块推杆362的一端与第二冲压油缸322的冲压连接板35连接,第二滑块推杆362的另一端穿过第二冲压滑块332与第一冲压滑块331连接;垫板连接组件37包括第一连接组件371和第二连接组件372;第一连接组件371设置于第一冲压油缸321的冲压连接板35上,与第一冷镦垫板341连接;第二连接组件372设置于第二冲压油缸322的冲压连接板35上,与第二冷镦垫板342连接;并且第一连接组件371和第二连接组件372均可进行伸展和收拢;通过可进行伸展和收拢的第一连接组件371和第二连接组件372带动冷镦垫板34可在水平方向上进行调节;当第一冷镦垫板341和第二冷镦垫板342可在水平方向上进行调节后,能够对应不同跳板5的宽度调节其两者之间的间距,进而使得本装置能够适用于不同宽度的跳板5;结合移动冲压组件4的移动调节,使得本装置能够对不同宽度、不同长度的跳板5进行冲铆工作。The cold heading backing plate 34 can be adjusted in the horizontal direction; a stamping connecting plate 35 is arranged on the output ends of the first stamping cylinder 321 and the second stamping cylinder 322, and a slider push rod 36 is arranged on the stamping connecting plate 35 And backing plate connecting assembly 37; Described slider push rod 36 comprises the first slider push rod 361 and the second slider push rod 362; One end of the first slider push rod 361 and the stamping connection plate of the first stamping oil cylinder 321 35 connection, the other end of the first slider push rod 361 passes through the first stamping slider 331 and is connected with the second stamping slider 332; one end of the second slider push rod 362 is connected to the stamping connecting plate 35 of the second stamping cylinder 322 Connect, the other end of the second slider push rod 362 passes through the second stamping slider 332 and is connected with the first stamping slider 331; the backing plate connection assembly 37 includes a first connection assembly 371 and a second connection assembly 372; the first connection The assembly 371 is arranged on the stamping connection plate 35 of the first stamping cylinder 321, and is connected with the first cold heading pad 341; the second connection assembly 372 is arranged on the stamping connection plate 35 of the second stamping cylinder 322, and is connected with the second cold heading Backing plate 342 is connected; And the first connection assembly 371 and the second connection assembly 372 all can be stretched and folded; Drive the cold heading backing plate 34 by the first connection assembly 371 that can stretch and gather and the second connection assembly 372 can be in Adjust in the horizontal direction; after the first cold heading backing plate 341 and the second cold heading backing plate 342 can be adjusted in the horizontal direction, the distance between the two can be adjusted corresponding to the width of different springboards 5, so that this The device can be applied to springboards 5 of different widths; combined with the movement adjustment of the mobile stamping assembly 4, the device can punch and rivet springboards 5 of different widths and lengths.
在本实施例中,所述第一连接组件371和第二连接组件372均包括滑动轴承373、装配板374、装配杆375、装配弹簧376和辅助装配杆377;所述装配杆375的一端穿过冲压连接板35,并在装配杆375穿过冲压连接板35的区域设置有可调节的限位螺母378,通过限位螺母378限定装配杆375穿过冲压连接板35处的长度;装配杆375的另一端与装配板374连接;第一冷镦垫板341和第二冷镦垫板342分别与对应的装配板374连接;装配弹簧376套设在装配杆375上,并且装配弹簧376的两端分别与装配板374和冲压连接板35接触;滑动轴承373被导向柱314穿过,并沿导向柱314活动,所述滑动轴承373与装配板374连接;辅助装配杆377的一端与装配板374连接,另一端穿过左侧板312或右侧板313;通过限位螺母378限定装配杆375穿过冲压连接板35处的长度,进而调节冲压连接板35至装配板374的距离,实现冷镦垫板34可在水平方向上进行调节的效果;同时装配弹簧376的设置不仅能够在调节限位螺母378使装配杆375复位时,提供一定的复位作用力,还能够在冲铆时缓解所受到的冲击力;滑动轴承373与导向柱314的配合能够进一步的限定冷镦垫板34的活动路径,避免其出现倾斜或偏移影响冲铆效果;辅助装配杆377的设置能够进一步的限定冷镦垫板34的活动路径,起到辅助限位的效果。In this embodiment, the first connection assembly 371 and the second connection assembly 372 both include a sliding bearing 373, an assembly plate 374, an assembly rod 375, an assembly spring 376 and an auxiliary assembly rod 377; one end of the assembly rod 375 passes through Over stamping connecting plate 35, and adjustable limit nut 378 is provided in the area where assembly rod 375 passes through punching connecting plate 35, limits the length of assembly rod 375 passing through punching connecting plate 35 by limit nut 378; The other end of 375 is connected with assembly plate 374; The first cold heading backing plate 341 and the second cold heading backing plate 342 are respectively connected with corresponding assembly plate 374; Assembly spring 376 is sleeved on the assembly bar 375, and the The two ends are in contact with the assembly plate 374 and the stamping connection plate 35 respectively; the sliding bearing 373 is passed through the guide column 314 and moves along the guide column 314, and the sliding bearing 373 is connected with the assembly plate 374; one end of the auxiliary assembly rod 377 is connected to the assembly The plate 374 is connected, and the other end passes through the left side plate 312 or the right side plate 313; the length of the assembly rod 375 passing through the stamped connection plate 35 is limited by the limit nut 378, and then the distance from the stamped connection plate 35 to the assembly plate 374 is adjusted. Realize the effect that the cold heading
在一些优选的方式中,所述第一连接组件371和第二连接组件372还包括辅助支撑柱379,所述辅助支撑柱379设置于装配板374远离冷镦垫板34的表明,当装配杆375穿过冲压连接板35的区域达到一定长度时,辅助支撑柱379与左侧板312或者右侧板313接触,进而限定装配杆375穿过冲压连接板35区域的长度。In some preferred modes, the
固定冲压组件3和移动冲压组件4还包括跳板支撑组件38,所述跳板支撑组件38包括第一跳板支撑组件381和第二跳板支撑组件382,第一跳板支撑组件381和第二跳板支撑组件382均设置于安装底板311上;第一冲压滑块331和第二冲压滑块332位于第一跳板支撑组件381和第二跳板支撑组件382之间;第一跳板支撑组件381处于第一冲压滑块331与第一冷镦垫板341之间,并且第一跳板支撑组件381处于第一冲压滑块331与第一冷镦垫板341的活动路径上;第二跳板支撑组件382处于第二冲压滑块332与第二冷镦垫板342之间,并且第二跳板支撑组件382处于第二冲压滑块332与第二冷镦垫板342的活动路径上;第一跳板支撑组件381和第二跳板支撑组件382均包括支座383、外挡板384、内挡板385和工件托板386;所述支座383固定在安装底板311上;外挡板384与支座383连接,并处于朝向冲压滑块33的一侧;工件托板386与外挡板384朝向冲压滑块33的一侧连接,内挡板385与工件托板386朝向冲压滑块33的一侧连接;工件托板386处于外挡板384和内挡板385之间,并且工件托板386的高度低于外挡板384和内挡板385的高度,外挡板384、内挡板385和工件托板386三者包围形成配合槽387;跳板支撑组件38的设置能够对进入固定冲压组件3和移动冲压组件4进行冲压的跳板5提供足够的支持力,而由外挡板384、内挡板385和工件托板386三者包围形成配合槽387能够限定铆钉钩51的位置,使得冲铆效果更佳,不易出现误差。The fixed stamping assembly 3 and the mobile stamping assembly 4 also include a springboard support assembly 38, and the springboard support assembly 38 includes a first springboard support assembly 381 and a second springboard support assembly 382, and the first springboard support assembly 381 and the second springboard support assembly 382 Both are arranged on the installation base plate 311; the first stamping slider 331 and the second stamping slider 332 are located between the first springboard support assembly 381 and the second springboard support assembly 382; the first springboard support assembly 381 is located on the first stamping slider 331 and the first cold heading backing plate 341, and the first springboard support assembly 381 is on the active path between the first stamping slider 331 and the first cold heading backing plate 341; the second springboard support assembly 382 is in the second stamping slide Between the block 332 and the second cold heading backing plate 342, and the second springboard support assembly 382 is on the active path of the second stamping slider 332 and the second cold heading backing plate 342; the first springboard support assembly 381 and the second springboard The support assembly 382 includes a support 383, an outer baffle 384, an inner baffle 385 and a workpiece supporting plate 386; the support 383 is fixed on the installation base plate 311; the outer baffle 384 is connected with the support 383, and is positioned toward One side of the slide block 33; the workpiece supporting plate 386 is connected with the outer baffle plate 384 towards the side of the stamping slider 33, and the inner baffle plate 385 is connected with the workpiece supporting plate 386 towards the side of the stamping slider 33; the workpiece supporting plate 386 is in Between the outer baffle plate 384 and the inner baffle plate 385, and the height of the workpiece supporting plate 386 is lower than the height of the outer baffle plate 384 and the inner baffle plate 385, and the outer baffle plate 384, the inner baffle plate 385 and the workpiece supporting plate 386 surround Form the matching groove 387; the setting of the springboard support assembly 38 can provide sufficient supporting force to the springboard 5 entering the fixed stamping assembly 3 and the mobile stamping assembly 4 for punching, and the outer baffle plate 384, the inner baffle plate 385 and the workpiece supporting plate 386 The matching groove 387 surrounded by the three can limit the position of the rivet hook 51, so that the punching effect is better and errors are less likely to occur.
跳板运送组件6包括跳板支撑架61和直线轴承导轨62,所述固定在机架2上;直线轴承导轨62装配在跳板支撑架61上,并与加工的跳板5接触,通过直线轴承导轨62对跳板运送组件6上的跳板5进行运送;所述直线轴承导轨62与跳板5正面的长条槽54配合,通过直线轴承导轨62进入长条槽54的方式,使得其两者更为贴合,进而能够更为稳定的带动跳板5进行移动。The
移动冲压组件4还包括冲压移动部39,所述冲压移动部39包括冲压移动滑轨391和冲压移动滑块。392,所述冲压移动滑轨391设置于机架2上,冲压移动滑块。392与冲压移动滑轨391配合;移动冲压组件4的冲压支撑架31与冲压移动滑块。392连接,冲压移动部39通过冲压移动滑轨391和冲压移动滑块。392的配合实现移动冲压组件4的移动。The mobile punching assembly 4 further includes a
本装置还包括液压驱动组件7,在机架2内设置有装配空间21,所述液压驱动组件7设置于装配空间21内;液压驱动组件7与固定冲压组件3和移动冲压组件4的冲压油缸32连接。The device also includes a
在本实施例中,冲压滑块33上设置有供跳板5进入的限位槽333,所述限位槽333设置于冲压滑块33朝向跳板运送组件6的一端;冲压滑块33朝向对应冷镦垫板34的一侧还设置有冲压块334,并且所述冲压块334处于限位槽333的上方;在工件托板386还设置有突起块388;冲压滑块33上设置有供跳板5进入的限位槽333,并且通过突起块388的设置,使得跳板5进入限位槽333和配合槽387后,在突起块388的配合下在垂直方向进行一定程度的抬升;使得在冲铆工序中,冲压滑块33能够避开跳板5的两端直接对折边52和铆钉钩51进行冲铆工序,避免冲铆过程跳板5其他的部件受到作用力导致变形。In this embodiment, the punching
在本实施例中,在第一冲压滑块331朝向第一冷镦垫板341的表面以及第二冲压滑块332朝向第二冷镦垫板342的表面设置有弹簧销335;弹簧销335能够推动铆钉钩51,使得铆钉钩51与钢跳板5的折边52贴平,提升冲铆精度;一般情况下,所述弹簧销335设置于冲压块334上。In this embodiment, a
在本实施例中,所述第一冲压油缸321和第二冲压油缸322上设置有装配轴323,并在左侧板312和右侧板313上设置有调节气缸324,装配轴323可活动的穿过左侧板312和右侧板313与调节气缸324连接,通过调节气缸324调节第一冲压油缸321和第二冲压油缸322的位置,能够进一步的调节固定冲压组件3和移动冲压组件4中冲压油缸32以及冲压滑块33的位置,使得本装置能够对不同尺寸的跳板5进行冲铆工作。In this embodiment, the
在本实施例中,所述液压驱动组件包括油箱、双联泵、电磁溢流阀、压力表、单向阀、顺序阀、电液换向阀和节流阀;其中电磁溢流阀包括第一电磁溢流阀和第二电磁溢流阀,单向阀包括第一单向阀和第二单向阀,电液换向阀包括第一电液换向阀和第二电液换向阀,节流阀包括第一节流阀、第二节流阀、第三节流阀和第四节流阀,压力表包括第一油压压力表、第二油压压力表、第一电接点压力表、第二电接点压力表、第三电接点压力表和第四电接点压力表;所述第一电磁溢流阀的一端与油箱连接,第一电磁溢流阀的另一端通过管路与第一单向阀的一端和双联泵连接;第一单向阀的另一端通过管路与第一油压压力表和第一电液换向阀的上油进口连接;第一电液换向阀的上油出口通过管路与第一电接点压力表、第一节流阀的一端和第二节流阀的一端连接;第一节流阀的另一端通过管路与固定冲压组件第一冲压油缸的进油端口连接,第二节流阀的另一端通过管路与固定冲压组件第二冲压油缸的进油端口连接;固定冲压组件第一冲压油缸的出油端口和固定冲压组件第二冲压油缸的出油端口通过管路与第二电接点压力表和第一电液换向阀的回油进口连接,第一电液换向阀的回油出口与油箱连接;所述第二电磁溢流阀的一端与油箱连接,第二电磁溢流阀的另一端通过管路与第二油压压力表、顺序阀、第二单向阀的一端和双联泵连接;第二单向阀的另一端通过管路与第二电液换向阀的上油进口连接;第二电液换向阀的上油出口通过管路与第三电接点压力表、第三节流阀的一端和第四节流阀的一端连接;第三节流阀的另一端通过管路与移动冲压组件第一冲压油缸的进油端口连接,第四节流阀的另一端通过管路与移动冲压组件第二冲压油缸的进油端口连接;移动冲压组件第一冲压油缸的出油端口以及移动冲压组件第二冲压油缸的出油端口通过管路与第四电接点压力表和第二电液换向阀的回油进口连接,第二电液换向阀的回油出口与油箱连接。In this embodiment, the hydraulic drive assembly includes an oil tank, a double pump, an electromagnetic overflow valve, a pressure gauge, a one-way valve, a sequence valve, an electro-hydraulic reversing valve, and a throttle valve; wherein the electromagnetic overflow valve includes the first An electromagnetic overflow valve and a second electromagnetic overflow valve, the one-way valve includes a first one-way valve and a second one-way valve, and the electro-hydraulic directional valve includes a first electro-hydraulic directional valve and a second electro-hydraulic directional valve , the throttle valve includes the first throttle valve, the second throttle valve, the third throttle valve and the fourth throttle valve, the pressure gauge includes the first oil pressure gauge, the second oil pressure gauge, the first electric contact Pressure gauge, second electric contact pressure gauge, third electric contact pressure gauge and fourth electric contact pressure gauge; one end of the first electromagnetic overflow valve is connected to the oil tank, and the other end of the first electromagnetic overflow valve is connected through the pipeline One end of the first one-way valve is connected with the double pump; the other end of the first one-way valve is connected with the first oil pressure gauge and the oil inlet of the first electro-hydraulic reversing valve through a pipeline; the first electro-hydraulic The oil outlet of the reversing valve is connected with the first electric contact pressure gauge, one end of the first throttle valve and one end of the second throttle valve through the pipeline; the other end of the first throttle valve is connected with the fixed stamping assembly through the pipeline The oil inlet port of the first stamping cylinder is connected, and the other end of the second throttle valve is connected with the oil inlet port of the second stamping cylinder of the fixed stamping assembly through a pipeline; the oil outlet port of the first stamping cylinder of the fixed stamping assembly is connected with the fixed stamping assembly The oil outlet port of the second stamping oil cylinder is connected with the second electric contact pressure gauge and the oil return inlet of the first electro-hydraulic directional valve through the pipeline, and the oil return outlet of the first electro-hydraulic directional valve is connected with the oil tank; One end of the second electromagnetic overflow valve is connected with the oil tank, and the other end of the second electromagnetic overflow valve is connected with the second oil pressure gauge, sequence valve, one end of the second check valve and the double pump through the pipeline; The other end of the directional valve is connected with the oiling inlet of the second electro-hydraulic directional valve through the pipeline; the oiling outlet of the second electro-hydraulic directional valve is connected with the third electric contact pressure gauge and the third throttle valve through the pipeline. One end is connected to one end of the fourth throttle valve; the other end of the third throttle valve is connected to the oil inlet port of the first stamping cylinder of the mobile stamping assembly through a pipeline, and the other end of the fourth throttle valve is connected to the mobile stamping cylinder through a pipeline. The oil inlet port of the second stamping cylinder of the assembly is connected; the oil outlet port of the first stamping cylinder of the mobile stamping assembly and the oil outlet port of the second stamping cylinder of the mobile stamping assembly are connected with the fourth electric contact pressure gauge and the second electro-hydraulic switch through the pipeline. The oil return inlet of the directional valve is connected, and the oil return outlet of the second electro-hydraulic directional valve is connected with the oil tank.
值得说明的是,本发明的其他技术方案均属于现有技术,故不作赘述。It is worth noting that other technical solutions of the present invention belong to the prior art, so details are not repeated here.
以上所述仅是本发明优选实施方式,应当指出,对于本技术领域的普通技术人员,在不脱离本发明构思的前提下,还可以做出若干改进和润饰,这些改进和润饰也应视为本发明保护范围。The above is only a preferred embodiment of the present invention, it should be pointed out that for those of ordinary skill in the art, without departing from the concept of the present invention, some improvements and modifications can also be made, and these improvements and modifications should also be regarded as The protection scope of the present invention.
Claims (10)
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