CN115539092A - Joint bending-resistant tunnel steel arch frame - Google Patents
Joint bending-resistant tunnel steel arch frame Download PDFInfo
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- CN115539092A CN115539092A CN202211274870.9A CN202211274870A CN115539092A CN 115539092 A CN115539092 A CN 115539092A CN 202211274870 A CN202211274870 A CN 202211274870A CN 115539092 A CN115539092 A CN 115539092A
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21D—SHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
- E21D11/00—Lining tunnels, galleries or other underground cavities, e.g. large underground chambers; Linings therefor; Making such linings in situ, e.g. by assembling
- E21D11/14—Lining predominantly with metal
- E21D11/18—Arch members ; Network made of arch members ; Ring elements; Polygon elements; Polygon elements inside arches
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Abstract
本发明公开了一种隧道初期支护钢拱架接头加强结构,包括拱顶拼接单元、侧部上段拼接单元、侧部中段拼接单元和侧部下侧拼接单元;拱顶拼接单元包括有拱顶主体和拱顶安装板;拱顶主体为中空弧形筒;侧部上段拼接单元包括有中空的拼接主体、插接部、上安装板和固定在拼接主体下端的下安装板,插接部的一端镶套固定在拼接主体内,拱顶拼接单元、侧部上段拼接单元、侧部中段拼接单元和侧部下侧拼接单元依次插接固定。本发明的隧道箱型钢拱架在连接处上通过连接部进一步的加强,不但提高了连接处的抗弯和抗剪强度,还提高了连接处的强度,使得隧道箱型钢拱架局部拼接段的强度得到提高,也进一步提高了隧道箱型钢拱架的整体性与支撑性。
The invention discloses a steel arch joint reinforcement structure for the primary support of a tunnel, which comprises a vault splicing unit, a side upper section splicing unit, a side middle section splicing unit and a side lower side splicing unit; the vault splicing unit includes a vault main body and the vault installation plate; the vault main body is a hollow arc-shaped tube; the side upper segment splicing unit includes a hollow splicing main body, an inserting portion, an upper mounting plate and a lower mounting plate fixed at the lower end of the splicing main body, one end of the inserting portion The insert is fixed in the splicing main body, and the vault splicing unit, the upper side splicing unit, the side middle splicing unit and the side lower splicing unit are sequentially inserted and fixed. The tunnel box-shaped steel arch frame of the present invention is further strengthened by the connection part on the joint, which not only improves the bending resistance and shear strength of the joint, but also improves the strength of the joint, so that the local splicing section of the tunnel box-shaped steel arch The strength is improved, and the integrity and support of the tunnel box steel arch frame are further improved.
Description
技术领域technical field
本发明涉及隧道施工技术领域,尤其涉及一种接头抗弯的隧道钢拱架。The invention relates to the technical field of tunnel construction, in particular to a tunnel steel arch frame whose joints resist bending.
背景技术Background technique
钢拱架作为一种常见的初期支护措施,广泛应用于隧道施工中。为了便于运输与安装,往往一环拱架被划分为若干单元,施工现场通过螺栓拼接成环进行支护。隧道支护结构往往同时受弯、受剪,虽然螺栓能够提供一定的抗剪强度,但其抗弯强度不高,因此这样的拼接方式造成了连接处较其它地方更为薄弱,施工现场也往往是钢拱架接头处最先屈服,导致拱架出现屈曲变形,严重时拱架连接处断裂,造成初期支护破坏甚至垮塌。As a common primary support measure, steel arches are widely used in tunnel construction. In order to facilitate transportation and installation, a ring arch frame is often divided into several units, and the construction site is supported by bolts spliced into rings. Tunnel support structures are often subjected to bending and shearing at the same time. Although the bolts can provide a certain shear strength, their bending strength is not high. Therefore, this splicing method makes the connection weaker than other places, and the construction site is often It is the joints of the steel arch that yield first, leading to buckling deformation of the arch. In severe cases, the joints of the arch are broken, causing damage to the primary support or even collapse.
发明内容Contents of the invention
针对现有技术的上述不足,提供一种接头处抗弯性能更好、强度更好和便于安装的隧道箱型钢拱架。Aiming at the above-mentioned deficiencies in the prior art, a tunnel box-shaped steel arch frame with better bending resistance at joints, better strength and easy installation is provided.
为达到上述发明目的,本发明所采用的技术方案为:包括拱顶拼接单元和固定在拱顶拼接单元两端的侧部拼接单元;拱顶拼接单元包括有拱顶主体和固定在拱顶主体两端的拱顶安装板;拱顶主体为中空弧形筒;侧部拼接单元包括有依次连接的侧部上段拼接单元、侧部中段拼接单元和侧部下侧拼接单元;侧部上段拼接单元、侧部中段拼接单元和侧部下侧拼接单元的结构相同;侧部上段拼接单元包括有中空的拼接主体、安装在拼接主体上端的插接部、以及固定在插接部外侧的上安装板和固定在拼接主体下端的下安装板,插接部的一端镶套固定在拼接主体内,拱顶拼接单元、侧部上段拼接单元、侧部中段拼接单元和侧部下侧拼接单元依次插接固定。In order to achieve the above-mentioned purpose of the invention, the technical solution adopted in the present invention is: comprising a vault splicing unit and side splicing units fixed at both ends of the vault splicing unit; The vault installation plate at the end; the main body of the vault is a hollow arc-shaped tube; the side splicing unit includes the side upper splicing unit, the side middle splicing unit and the side lower splicing unit connected in sequence; the side upper splicing unit, the side splicing unit The middle splicing unit has the same structure as the lower side splicing unit; the upper side splicing unit includes a hollow splicing main body, a splicing part installed on the upper end of the splicing main body, and an upper mounting plate fixed on the outside of the splicing part and fixed on the splicing part. The lower mounting plate at the lower end of the main body and one end of the splicing part are fixed in the splicing main body, and the vault splicing unit, the side upper splicing unit, the side middle splicing unit and the side lower splicing unit are sequentially inserted and fixed.
进一步地,上安装板、下安装板和拱顶安装板的结构和大小相同;拱顶安装板包括有矩形板主体、设置在矩形板主体上的矩形开口和设置在矩形板主体上的若干安装板螺栓孔;矩形开口设置在矩形板主体的中部,矩形开口的形状与插接部的形状相同,矩形开口与插接部的外部间隙或者过盈配合,拱顶安装板与上安装板、上安装板与下连接板之间通过若干螺栓和螺母连接。Further, the structure and size of the upper mounting plate, the lower mounting plate and the vault mounting plate are the same; Plate bolt hole; the rectangular opening is set in the middle of the rectangular plate main body, the shape of the rectangular opening is the same as the shape of the socket part, the rectangular opening and the external gap or interference fit of the socket part, the vault mounting plate and the upper mounting plate, the upper The mounting plate and the lower connecting plate are connected by several bolts and nuts.
进一步地,拱顶拼接单元和侧部上段拼接单元之间通过拱顶安装板和上安装板连接;侧部上段拼接单元与侧部中段拼接单元之间、侧部中段拼接单元与侧部下侧拼接单元之间通过上安装板和下连接板连接。Further, the vault splicing unit and the side upper section splicing unit are connected through the vault installation plate and the upper installation plate; the side upper section splicing unit and the side middle section splicing unit, the side middle section splicing unit and the side lower side The units are connected through the upper mounting plate and the lower connecting plate.
进一步地,插接部与拼接主体之间、插接部与拱顶主体之间通过间隙或者过盈配合。Further, there is a clearance or interference fit between the inserting part and the splicing main body, and between the inserting part and the vault main body.
进一步地,插接部的长度为侧部上段拼接单元的长度的四分之一,插接部与侧部上段拼接单元的插接长度为插接部长度的一半。Further, the length of the splicing part is a quarter of the length of the upper side splicing unit, and the splicing length of the splicing part and the splicing unit of the upper side is half of the length of the splicing part.
进一步地,拼接主体的外部设置有若干螺钉,若干螺钉位于插接部的固定段,插接部上还设置有与螺钉配合的盲孔。Further, several screws are arranged on the outside of the splicing body, and the several screws are located at the fixed section of the insertion part, and the insertion part is also provided with blind holes for matching with the screws.
进一步地,矩形板主体在长度方向的两侧分别设置有至少三处安装板螺栓孔,安装板螺栓孔呈线性阵列分布。Further, at least three mounting plate bolt holes are respectively provided on both sides of the rectangular plate body in the length direction, and the mounting plate bolt holes are distributed in a linear array.
进一步地,拱顶拼接单元、拼接主体和插接部的截面呈矩形。Further, cross-sections of the dome splicing unit, the splicing main body and the insertion part are rectangular.
进一步地,拱顶安装板与拱顶主体焊接固定,上安装板、下安装板与拼接主体焊接固定。Further, the vault mounting plate is welded and fixed to the vault main body, and the upper mounting plate and the lower mounting plate are welded and fixed to the spliced main body.
本发明的有益效果为:The beneficial effects of the present invention are:
1.本发明的隧道箱型钢拱架将各个拼接单元通过插接部与安装板连接结合的方式连接成拱,并在连接板与插接部进行焊接补强,通过这种方式将各个拼接单元连接,使得隧道箱型钢拱架在承受围岩压力时,隧道箱型钢拱架每段拼接单元连接处的剪力与弯矩将由螺栓与插接部共同承担,进一步的提升连接处的强度,提高隧道箱型钢拱架的整体性与支撑性。1. In the tunnel box-shaped steel arch frame of the present invention, each splicing unit is connected into an arch by connecting and combining the splicing part and the mounting plate, and the connecting plate and the splicing part are welded and reinforced. In this way, each splicing unit connection, so that when the box-shaped steel arch frame of the tunnel is subjected to the surrounding rock pressure, the shear force and bending moment at the junction of each spliced unit of the box-shaped steel arch frame of the tunnel will be jointly borne by the bolts and the joints, further improving the strength of the connection and improving Integrity and support of tunnel box-shaped steel arches.
2.本发明的隧道箱型钢拱架在连接处上通过连接部进一步的加强,不但提高了连接处的抗弯和抗剪强度,还提高了连接处的强度,使得隧道箱型钢拱架局部拼接段的强度得到提高,也进一步提高了隧道箱型钢拱架的整体性与支撑性。2. The tunnel box-shaped steel arch frame of the present invention is further strengthened through the connection part at the joint, which not only improves the bending and shear strength of the joint, but also improves the strength of the joint, so that the tunnel box-shaped steel arch is partially spliced The strength of the section is improved, and the integrity and support of the tunnel box steel arch are further improved.
3.本发明通过若干段的拱顶拼接单元和侧部拼接单元连接,拱顶拼接单元与侧部拼接单元连接之间、各段侧部拼接单元之间,均通过插接部与主体部分插接,同时利用侧部拼接单元连接和各段侧部拼接单元上的安装板进行连接,安装方便,连接固定可靠,极大的方便安装,将隧道箱型钢拱架分成若干拱顶拼接单元和侧部拼接单元的设计,使得隧道箱型钢拱架的生产更加模块化,降低了生产制造难度,不但方便运输,而且方便随时随地的组装。3. The present invention connects several sections of vault splicing units and side splicing units, between the connection between the vault splicing units and the side splicing units, and between the side splicing units of each section, through the insertion part and the main body part. At the same time, the connection of the side splicing unit and the mounting plate on each section of the side splicing unit are used for connection. The installation is convenient, the connection is fixed and reliable, and the installation is extremely convenient. The tunnel box-shaped steel arch frame is divided into several vault splicing units and side The design of the internal splicing unit makes the production of the tunnel box-shaped steel arch frame more modular and reduces the difficulty of production. It is not only convenient for transportation, but also convenient for assembly anytime and anywhere.
附图说明Description of drawings
图1为本发明的整体外形结构示意图一;Fig. 1 is a schematic diagram 1 of the overall appearance structure of the present invention;
图2为本发明的整体外形结构示意图二;Fig. 2 is the overall appearance structure schematic diagram II of the present invention;
图3为本发明中各段拼接单元的结构示意图;Fig. 3 is the structural representation of each segment splicing unit among the present invention;
图4为本发明中拱顶拼接单元的结构示意图;Fig. 4 is the structural representation of vault splicing unit among the present invention;
图5为本发明中侧部拼接单元的结构示意图;Fig. 5 is a schematic structural view of the side splicing unit in the present invention;
图6为拱顶安装端板的结构示意图。Fig. 6 is a structural schematic diagram of an end plate installed on a vault.
图中主要部件符号说明如下:The symbols of the main components in the figure are explained as follows:
1、拱顶拼接单元;11、拱顶主体;12、拱顶安装端板;121、矩形板主体;122、矩形开口;123、安装板螺栓孔;1. Vault splicing unit; 11. Vault main body; 12. Vault installation end plate; 121. Rectangular plate main body; 122. Rectangular opening; 123. Mounting plate bolt holes;
2、侧部拼接单元;21、侧部上段拼接单元;22、侧部中段拼接单;23、侧部下段拼接单元;211、拼接主体;212、插接部;213、上安装板;214、下安装板。2. Side splicing unit; 21. Upper side splicing unit; 22. Side middle splicing unit; 23. Side lower splicing unit; 211. Splicing main body; 212. Inserting part; 213. Upper mounting plate; Lower the mounting plate.
具体实施方式detailed description
下面对本发明的具体实施方式进行描述,以便于本技术领域的技术人员理解本发明,但应该清楚,本发明不限于具体实施方式的范围,对本技术领域的普通技术人员来讲,只要各种变化在所附的权利要求限定和确定的本发明的精神和范围内,这些变化是显而易见的,一切利用本发明构思的发明创造均在保护之列。The specific embodiments of the present invention are described below so that those skilled in the art can understand the present invention, but it should be clear that the present invention is not limited to the scope of the specific embodiments. For those of ordinary skill in the art, as long as various changes Within the spirit and scope of the present invention defined and determined by the appended claims, these changes are obvious, and all inventions and creations using the concept of the present invention are included in the protection list.
接头抗弯的隧道钢拱架包括拱顶拼接单元1和固定在拱顶拼接单元1两端的侧部拼接单元;拱顶拼接单元1包括有拱顶主体11和固定在拱顶主体11两端的拱顶安装板12;拱顶主体11为中空弧形筒;侧部拼接单元2包括有依次连接的侧部上段拼接单元21、侧部中段拼接单元22和侧部下侧拼接单元23;侧部上段拼接单元21、侧部中段拼接单元22和侧部下侧拼接单元23的结构相同;侧部上段拼接单元包括有中空的拼接主体211、安装在拼接主体211上端的插接部212、以及固定在插接部212外侧的上安装板213和固定在拼接主体211下端的下安装板214,插接部212的一端镶套固定在拼接主体211内,拱顶拼接单元1、侧部上段拼接单元21、侧部中段拼接单元22和侧部下侧拼接单元23依次插接固定。插接部212与拼接主体21之间、插接部212与拱顶主体11之间通过间隙或者过盈配合。The tunnel steel arch frame with joint bending resistance includes a
在本实施例中,上安装板213、下安装板214和拱顶安装板12的结构和大小相同;拱顶安装板12包括有矩形板主体121、设置在矩形板主体121上的矩形开口122和设置在矩形板主体121上的若干安装板螺栓孔123;矩形开口122设置在矩形板主体121的中部,矩形开口122的形状与插接部212的形状相同,矩形开口与插接部212的外部间隙或者过盈配合,矩形板主体121的长度略大于箱型钢截面,矩形板主体121的宽度两侧各预留一个安装板螺栓孔123的宽度位置;拱顶安装板12与上安装板213、上安装板213与下连接板214之间通过若干螺栓和螺母连接,螺栓优选为M24螺栓。上安装板213固定在拼接主体211的外部,当插接部212安装在上安装板213上,上安装板213的一侧与上安装板213焊接固定,增大上安装板213与拼接主体211的连接强度。In this embodiment, the structure and size of the
在本实施例中,拱顶拼接单元1和侧部上段拼接单元21之间通过拱顶安装板12和上安装板213连接;侧部上段拼接单元21与侧部中段拼接单元22之间、侧部中段拼接单元22与侧部下侧拼接单元23之间通过上安装板213和下连接板214连接。拱顶拼接单元1、侧部上段拼接单元21、侧部中段拼接单元22和侧部下侧拼接单元23之间通过安装本和螺栓套进行连接固定,提高钢拱架连接处稳定性的同时,使得各段拼接单元之间连接固定更加方便。In this embodiment, the
在本实施例中,插接部212的长度优选为侧部上段拼接单元21的长度的四分之一,插接部212与侧部上段拼接单元21的插接长度优选为插接部212长度的一半。侧部上段拼接单元21、侧部中段拼接单元22和侧部下侧拼接单元23的长度相同,将插接部212的长度优选为侧部上段拼接单元21的长度的四分之一,在对各个拼接单元起到稳固连接的同时,节省插接部212的材料,插接部212采用中空的矩形金属梁或者工字钢或者C型钢,插接部212的弧度与侧部上段拼接单元21、侧部中段拼接单元22、侧部下侧拼接单元23的弧度相适应。侧部上段拼接单元21、侧部中段拼接单元22、侧部下侧拼接单元23连接形成完整的圆弧。In this embodiment, the length of the
在本实施例中,拼接主体21的外部设置有若干螺钉,若干螺钉位于插接部212的固定段,插接部212上还设置有与螺钉配合的盲孔。螺钉起到的作用在于,当插接部212固定在拼接主体21上时,通过螺钉将拼接主体21与插接部212进行预先固定,可以配合多个螺钉对插接部212进行环绕固定,提高插接部212与拼接主体21之间的连接稳定性;也可以在插接部212上的上安装板213与拼接主体21贴合时,通过对上安装板213与拼接主体21进行焊接,进一步的固定上安装板213与拼接主体21。In this embodiment, several screws are provided on the outside of the
在本实施例中,矩形板主体121在长度方向的两侧分别设置有至少三处安装板螺栓孔123,安装板螺栓孔123呈线性阵列分布。In this embodiment, at least three mounting plate bolt holes 123 are respectively provided on both sides of the rectangular plate
在本实施例中,拱顶拼接单元1、拼接主体21和插接部212的截面呈矩形。In this embodiment, cross-sections of the
在本实施例中,拱顶安装板12与拱顶主体11焊接固定,上安装板213、下安装板214与拼接主体211焊接固定。当各个侧部拼接单元之间连接时,使各个插接部212与拼接主体21插接固定后,上安装板213、下安装板214应确保尽量平行或者贴合,便于用螺栓套进一步连接固定上安装板213和下安装板214,所以侧部拼接单元、拱顶拼接单元两侧的拼接单元应该具有相同的倾斜角度,具体倾斜角度根据实际施工确定。侧部上段拼接单元21、侧部中段拼接单元22和侧部下侧拼接单元23横截面积的长度优选为220mm,宽度优选为110mm,壁度厚优选为12mm。In this embodiment, the
工作原理及其过程:安装时,先将插接部212外部的上安装板213焊接在中部,下安装板214焊接固定在拼接主体21的底部,拱顶安装板12焊接固定在拱顶主体11的两侧;然后将上安装板213与拼接主体21进行加强焊接;再然后依次插接固定和侧部下侧拼接单元23、侧部中段拼接单元22、侧部上段拼接单元21,通过上安装板213、下安装板214和螺栓套进行连接;最后将组装好的两组侧部拼接单元插接固定在拱顶拼接单元1的两端,通过拱顶安装板12、上安装板213和螺栓套进行连接。Working principle and its process: when installing, first weld the upper mounting
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| CN115539092A true CN115539092A (en) | 2022-12-30 |
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Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108643923A (en) * | 2018-04-23 | 2018-10-12 | 山东大学 | Tunnel partial excavation assembled arch and mechanized construction technique |
| CN111022084A (en) * | 2019-11-19 | 2020-04-17 | 长安大学 | Large-section loess tunnel excavation primary support arch frame single truss and method |
| CN211900641U (en) * | 2020-03-18 | 2020-11-10 | 长安大学 | Buckling-restrained assembled tunnel composite structure supporting system |
| CN213040030U (en) * | 2020-08-21 | 2021-04-23 | 盘锦锋源实业有限公司 | Flange convenient for pipeline installation |
| CN218439398U (en) * | 2022-10-18 | 2023-02-03 | 中国建设基础设施有限公司 | Joint bending-resistant tunnel steel arch frame |
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- 2022-10-18 CN CN202211274870.9A patent/CN115539092A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108643923A (en) * | 2018-04-23 | 2018-10-12 | 山东大学 | Tunnel partial excavation assembled arch and mechanized construction technique |
| CN111022084A (en) * | 2019-11-19 | 2020-04-17 | 长安大学 | Large-section loess tunnel excavation primary support arch frame single truss and method |
| CN211900641U (en) * | 2020-03-18 | 2020-11-10 | 长安大学 | Buckling-restrained assembled tunnel composite structure supporting system |
| CN213040030U (en) * | 2020-08-21 | 2021-04-23 | 盘锦锋源实业有限公司 | Flange convenient for pipeline installation |
| CN218439398U (en) * | 2022-10-18 | 2023-02-03 | 中国建设基础设施有限公司 | Joint bending-resistant tunnel steel arch frame |
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