CN115538772A - A closed formwork structure for cast-in-place stairs and its construction method - Google Patents
A closed formwork structure for cast-in-place stairs and its construction method Download PDFInfo
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- E—FIXED CONSTRUCTIONS
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- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G13/00—Falsework, forms, or shutterings for particular parts of buildings, e.g. stairs, steps, cornices, balconies foundations, sills
- E04G13/06—Falsework, forms, or shutterings for particular parts of buildings, e.g. stairs, steps, cornices, balconies foundations, sills for stairs, steps, cornices, balconies, or other parts corbelled out of the wall
- E04G13/062—Falsework, forms, or shutterings for particular parts of buildings, e.g. stairs, steps, cornices, balconies foundations, sills for stairs, steps, cornices, balconies, or other parts corbelled out of the wall for stairs or steps
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Abstract
Description
技术领域technical field
本发明属于建筑施工技术领域,尤其涉及一种现浇楼梯封闭支模结构及其施工方法。The invention belongs to the technical field of building construction, and in particular relates to a cast-in-situ stair closed formwork structure and a construction method thereof.
背景技术Background technique
现浇楼梯施工方法包括两种,第一在浇楼梯过程中,只支设竖板,踏步表面依靠人工收面,每人每次只能施工一段楼梯,这种施工方法浇筑过程时间长,且占用机械时间,而且踏步面振捣极为不便,且无法充分振捣,容易产生楼梯踏步麻面,孔洞的产生,使得现浇楼梯的浇筑质量较差。第二种是采用封闭支模结构,该种方法踏面板的支撑强度较低,容易在施工过程中踩踏,造成踏步高度不足的问题。There are two construction methods for cast-in-place stairs. First, during the pouring process, only the vertical slabs are supported, and the surface of the steps is closed manually. Each person can only construct one section of stairs at a time. This construction method takes a long time to pour, and It takes up mechanical time, and it is extremely inconvenient to vibrate the step surface, and it cannot be fully vibrated, which is prone to pockmarked stair treads and holes, which makes the pouring quality of the cast-in-place stairs poor. The second is to adopt a closed formwork structure. In this method, the support strength of the tread plate is low, and it is easy to step on it during the construction process, resulting in the problem of insufficient step height.
发明内容Contents of the invention
有鉴于此,本发明的目的在于提供一种现浇楼梯封闭支模结构及其施工方法,以解决现有技术中采用封闭支模方法踏面板支撑强度较低,容易出现踏面板踩踏,造成踏步高度不足的技术问题。In view of this, the object of the present invention is to provide a cast-in-situ staircase closed formwork structure and its construction method to solve the problem that the tread plate support strength of the closed formwork method in the prior art is low, and it is easy to step on the tread plate, causing stepping. Highly inadequate technical issues.
为实现上述目的,本发明的一种现浇楼梯封闭支模结构所采用的技术方案是:In order to achieve the above object, the technical scheme adopted by a kind of cast-in-place staircase closed formwork structure of the present invention is:
一种现浇楼梯封闭支模结构,包括:A closed formwork structure for cast-in-situ stairs, comprising:
支撑架:支撑在上平台梁和下平台梁之间,支撑架的下端用于支撑在浇筑完成的楼梯上,支撑架的上端从下平台梁至上平台梁逐渐升高;Support frame: supported between the upper platform beam and the lower platform beam, the lower end of the support frame is used to support the poured stairs, and the upper end of the support frame gradually rises from the lower platform beam to the upper platform beam;
钢管:沿前后方向延伸设置,钢管固定在支撑架上端,钢管设置有若干根,钢管从下平台梁至上平台梁高度逐渐升高;Steel pipes: extending along the front and rear directions, the steel pipes are fixed on the upper end of the support frame, there are several steel pipes, and the height of the steel pipes gradually increases from the lower platform beam to the upper platform beam;
方木:倾斜设置在上下梯梁之间,方木交叉支撑在钢管上且与钢管固定连接;Square wood: installed obliquely between the upper and lower ladder beams, the square wood is cross-supported on the steel pipe and fixedly connected with the steel pipe;
底模:铺设在方木上,底模与方木固定连接;Bottom form: lay on the square wood, and the bottom form is fixedly connected with the square wood;
钢管组:设置有至少两组,钢管组的一端固定在上平台板上,钢管组的下端固定在下平台板上;Steel pipe group: there are at least two groups, one end of the steel pipe group is fixed on the upper platform, and the lower end of the steel pipe group is fixed on the lower platform;
每组钢管组包括两根倾斜设置且与底模平行间隔设置的钢管;Each group of steel pipe groups includes two steel pipes arranged obliquely and parallel to the bottom form at intervals;
踏步单元:设置有若干组,踏步单元包括踏面板和与踏面板垂直固定连接的竖板,踏步单元形成阴角结构;Stepping unit: there are several groups, the stepping unit includes a tread plate and a vertical plate fixedly connected vertically with the tread plate, and the stepping unit forms an internal corner structure;
相邻踏步单元通过连接结构固定,所述连接结构相对于钢管组固定连接;Adjacent step units are fixed through a connection structure, and the connection structure is fixedly connected to the steel pipe group;
侧板:设置有两块,侧板倾斜设置在上平台梁和下平台梁之间,侧板的下侧与底模固定连接,侧板的上侧在左右方向上相对钢管组固定连接,以使踏步单元的一端与其中一块侧板垂直紧贴,踏步单元的另一端与另一块侧板垂直紧贴设置;Side plates: There are two pieces of side plates, which are installed obliquely between the upper platform beam and the lower platform beam. One end of the step unit is vertically attached to one of the side panels, and the other end of the step unit is vertically attached to the other side panel;
钢管组、踏面板、底模之间设置有对拉螺栓。Pull bolts are arranged between the steel pipe group, the tread plate and the bottom mold.
有益效果:采用本发明的现浇楼梯封闭支模结构,能够减少楼梯蜂窝麻面、振捣不密实的现象,施工过程全程可控,楼梯截面尺寸得到极大保证。降低施工对楼楼质量的影响,减弱板面渗漏、裂缝风险,提高了施工质量。Beneficial effects: adopting the closed formwork structure of the cast-in-place staircase of the present invention can reduce the honeycomb pockmarked surface of the staircase and the phenomenon that the vibration is not compact, the whole process of construction is controllable, and the cross-sectional size of the staircase is greatly guaranteed. Reduce the impact of construction on the quality of the building, reduce the risk of leakage and cracks on the board surface, and improve the construction quality.
在施工过程中减少施工过程中楼梯踏板多次定位,一次定位踏步阳角位置,后续踏步安装即可,浇筑过程中振捣更方便,极大提升了工人工作效率。During the construction process, it is possible to reduce the multiple positioning of the stair treads during the construction process. Once the positive angle of the step is positioned, the subsequent steps can be installed. It is more convenient to vibrate during the pouring process, which greatly improves the work efficiency of workers.
踏步单元直接与钢管组相连,不仅增加了踏步单元支撑强度,施工过程中支模结构能够充当临时施工楼梯使用,并且踏步单元的踏面板不会轻易发生倾斜,保证浇筑完毕踏步尺寸要求。The step unit is directly connected to the steel pipe group, which not only increases the support strength of the step unit, but also the formwork structure can be used as a temporary construction staircase during the construction process, and the tread plate of the step unit will not be easily tilted, ensuring the step size requirements after pouring.
进一步的,所述踏步单元的竖板背面固定有两块支撑块,支撑块上下间隔设置,上支撑块的上表面与竖板的上端平齐,下支撑块的下表面紧贴踏面板的上表面。Further, two support blocks are fixed on the back of the riser of the step unit, the support blocks are arranged at intervals up and down, the upper surface of the upper support block is flush with the upper end of the riser, and the lower surface of the lower support block is close to the upper surface of the tread plate. surface.
有益效果:支撑块的设置能够增加竖板的支撑强度,并且,相邻踏步单元中位于下方的支撑单元的上支撑块还能够为上方支撑单元的踏面板的边缘形成支撑,增加了踏面板的支撑强度。Beneficial effects: the setting of the support block can increase the support strength of the vertical board, and the upper support block of the lower support unit in the adjacent step unit can also form a support for the edge of the tread plate of the upper support unit, increasing the strength of the tread plate. Support strength.
进一步的,所述连接结构为与相邻踏步单元连接处形成的阳角适配的角钢,角钢包括竖钢板和与竖钢板垂直焊接的横钢板,横钢板固定在下方踏步单元的上支撑块和上方踏步单元的踏面板上,竖钢板固定在下方踏步单元的上支撑块上,所述角钢上固定设置有螺柱,螺柱能够从钢管组两钢管间穿过,螺柱上适配有螺母以将角钢相对钢管组固定。Further, the connection structure is an angle steel adapted to the male angle formed at the connection of the adjacent step unit, the angle steel includes a vertical steel plate and a horizontal steel plate welded vertically to the vertical steel plate, and the horizontal steel plate is fixed on the upper support block and the upper support block of the lower step unit On the tread plate of the upper step unit, the vertical steel plate is fixed on the upper support block of the lower step unit, and the angle steel is fixed with studs, which can pass between the two steel pipes of the steel pipe group, and the studs are fitted with nuts To fix the angle steel relative to the steel pipe group.
有益效果:连接结构不仅方便实现相邻踏步单元阳角处的固定,而且能够实现将踏步单元与钢管组进行固定连接,保证了踏步单元的安装强度。Beneficial effects: the connection structure not only facilitates the fixing of the male corner of the adjacent step unit, but also enables the fixed connection of the step unit and the steel pipe group, thereby ensuring the installation strength of the step unit.
所述侧板上侧与相近的钢管组之间通过卡扣固定。The upper side of the side plate and the adjacent steel pipe group are fixed by buckles.
有益效果:保证侧板在浇筑混凝土时不会发生变形,从而保证楼梯侧边的浇筑质量。Beneficial effect: ensure that the side slab will not be deformed when concrete is poured, thereby ensuring the quality of pouring the side of the staircase.
所述支撑架包括若干根立杆,立杆沿上下方向延伸设置,立杆上端固定有托架,立杆在左右方向上间隔设置有若干行,每行立杆的上端逐渐升高,每行立杆对应一根钢管。The support frame includes several vertical rods, the vertical rods are extended along the up and down direction, the upper ends of the vertical rods are fixed with brackets, and the vertical rods are arranged in several rows at intervals in the left and right directions, the upper ends of each row of vertical rods gradually rise, and each row of vertical rods The rod corresponds to a steel pipe.
有益效果:支撑架结构设置合理。Beneficial effect: the structure of the supporting frame is set reasonably.
所述钢管组包括倾斜段、固定在倾斜段上端的上水平段、固定在倾斜段下端的下水平段,上水平段支撑固定在上平台板上,下水平段支撑固定在下平台板上。The steel pipe group includes an inclined section, an upper horizontal section fixed at the upper end of the inclined section, and a lower horizontal section fixed at the lower end of the inclined section. The upper horizontal section is supported and fixed on the upper platform, and the lower horizontal section is supported and fixed on the lower platform.
有益效果:钢管组的上水平段和下水平段的设置能够方便钢管组进行固定。Beneficial effects: the setting of the upper horizontal section and the lower horizontal section of the steel pipe group can facilitate the fixing of the steel pipe group.
一种现浇楼梯封闭支模结构施工方法,包括以下步骤:A construction method for a cast-in-situ stair closed formwork structure, comprising the following steps:
S1:搭设支撑架;S1: Set up the support frame;
S2:在支撑架上铺设钢管和方木;S2: Lay steel pipes and square timber on the support frame;
S3:在方木上固定倾斜设置的底模;S3: Fixed and inclined bottom form on the square timber;
S4:绑扎钢筋网,将钢筋网按照图纸要求铺设固定在底模上;S4: Bind the reinforcement mesh, and lay and fix the reinforcement mesh on the bottom form according to the drawing requirements;
S5:在上支撑平台和下支撑平台之间固定钢管组,使钢管组的倾斜段与底模平行间隔设置;S5: Fix the steel pipe group between the upper support platform and the lower support platform, so that the inclined section of the steel pipe group is arranged in parallel with the bottom form;
S6:将制作完成的若干组踏步单元放置在钢筋上方且位于钢管组下方;S6: Place the completed sets of step units on the steel bars and below the steel pipe sets;
S7:将侧板固定在底模的左右两侧,且使侧板的下侧与底模垂直固定连接,并在侧板上标注踏步单元阳角位置,方便下一步安装踏步单元;S7: Fix the side plates on the left and right sides of the bottom mold, and make the lower side of the side plates vertically fixedly connected with the bottom mold, and mark the position of the positive angle of the step unit on the side plate, so as to facilitate the installation of the step unit in the next step;
S8:逐个按照楼梯坡度依次安装踏步单元;S8: Install the step units one by one according to the gradient of the stairs;
先在下平台梁上安装第一竖板定位,然后依次调整制作完成的踏步单元,并将踏步单元的踏面板支撑在第一竖板的顶面,使第一竖板顶面与第一竖板的上支撑块的上表面共同支撑踏面板,以使踏步单元的踏面板与第一竖板形成阳角,再阳角处放置角钢,并使角钢的螺柱穿过钢筋组两根钢筋间隙,当阳角位置与侧板上标注的踏步单元阳角位置一致时,用螺栓将螺柱相对钢筋组固定;然后依次从下向上将其他踏步单元相对于钢筋组固定;First install the first vertical board on the lower platform beam for positioning, then adjust the completed step units in sequence, and support the tread plate of the step unit on the top surface of the first vertical board, so that the top surface of the first vertical board is aligned with the first vertical board. The upper surface of the upper support block supports the tread plate together, so that the tread plate of the step unit and the first vertical plate form an external angle, and the angle steel is placed at the external angle, and the stud of the angle steel passes through the gap between the two steel bars of the steel bar group. When the external corner position is consistent with the external corner position of the step unit marked on the side plate, fix the stud relative to the reinforcement group with bolts; then fix other step units relative to the reinforcement group from bottom to top;
S9:将两侧板上侧用卡扣相对于钢筋组固定,使侧板上侧与各踏板单元的左右两侧紧贴;S9: Fix the upper sides of the side plates with buckles relative to the reinforcement group, so that the upper sides of the side plates are in close contact with the left and right sides of each pedal unit;
S10:踏板单元加固,每隔3个踏板单元设置一道对拉螺栓,使对拉螺栓依次穿过钢管组、踏面板、底模;S10: Reinforce the pedal unit, install a tension bolt every three pedal units, so that the tension bolts pass through the steel pipe group, the tread plate, and the bottom mold in sequence;
S11:浇筑混凝土,混凝土从楼梯段底部向顶部倒灌浇筑,浇筑过程中震动泵顺楼梯板向下均匀震动,浇筑过程中观察放气孔有少量浆液流出为宜;S11: Concrete is poured. The concrete is poured from the bottom to the top of the stair section. During the pouring process, the vibrating pump vibrates evenly downward along the stair slab. It is advisable to observe a small amount of slurry flowing out of the vent hole during the pouring process;
S12:拆除楼梯模板:现将对拉螺栓、卡扣拆除,然后将钢管组拆除,再将踏步单元一一拆除,然后将两侧板拆除;拧开螺母抽出钢管和方木,然后将底模和支撑架拆除。S12: Remove the stair formwork: Now remove the half-stay bolts and buckles, then remove the steel pipe group, then remove the step units one by one, and then remove the two side panels; unscrew the nuts to pull out the steel pipes and square timber, and then remove the bottom form and support brackets removed.
有益效果:采用本发明的现浇楼梯封闭支模结构施工方法,能够减少楼梯蜂窝麻面、振捣不密实的现象,施工过程全程可控,楼梯截面尺寸得到极大保证。降低施工对楼楼质量的影响,减弱板面渗漏、裂缝风险,提高了施工质量。Beneficial effects: adopting the construction method of the closed formwork support structure of the cast-in-place staircase of the present invention can reduce the honeycomb surface of the staircase and the phenomenon that the vibration is not dense, the whole construction process is controllable, and the cross-sectional size of the staircase is greatly guaranteed. Reduce the impact of construction on the quality of the building, reduce the risk of leakage and cracks on the board surface, and improve the construction quality.
在施工过程中减少施工过程中楼梯踏板多次定位,一次定位踏步阳角位置,后续踏步安装即可,浇筑过程中振捣更方便,极大提升了工人工作效率。During the construction process, it is possible to reduce the multiple positioning of the stair treads during the construction process. Once the positive angle of the step is positioned, the subsequent steps can be installed. It is more convenient to vibrate during the pouring process, which greatly improves the work efficiency of workers.
踏步单元直接与钢管组相连,不仅增加了踏步单元支撑强度,施工过程中支模结构能够充当临时施工楼梯使用,并且踏步单元的踏面板不会轻易发生倾斜,保证浇筑完毕踏步尺寸要求。The step unit is directly connected to the steel pipe group, which not only increases the support strength of the step unit, but also the formwork structure can be used as a temporary construction staircase during the construction process, and the tread plate of the step unit will not be easily tilted, ensuring the step size requirements after pouring.
进一步的,在S10踏板单元加固前,在踏面板上钻设放气孔,相邻两个放气孔所在的踏面板之间间隔两个踏面板。Further, before the S10 pedal unit is strengthened, vent holes are drilled on the tread plate, and two tread plates are spaced between the tread plates where two adjacent vent holes are located.
有益效果:方便通过放气孔观察混凝土浇筑情况。Beneficial effect: it is convenient to observe the pouring condition of concrete through the vent hole.
附图说明Description of drawings
图1是本发明的一种现浇楼梯封闭支模结构的结构示意图;Fig. 1 is the structural representation of a kind of cast-in-place staircase closed formwork structure of the present invention;
图2是图1中的一种现浇楼梯封闭支模结构的侧视图;Fig. 2 is the side view of a kind of cast-in-place staircase closed formwork structure in Fig. 1;
图3是图2中的A处局部放大图;Fig. 3 is a partial enlarged view of place A in Fig. 2;
图4是图1中一种现浇楼梯封闭支模结构的踏步单元的结构示意图;Fig. 4 is the structural representation of the step unit of a kind of cast-in-place staircase closed formwork support structure in Fig. 1;
图5是图1中一种现浇楼梯封闭支模结构的角钢的结构示意图。Fig. 5 is a structural schematic diagram of an angle steel of a closed formwork structure of a cast-in-place staircase in Fig. 1 .
附图标记:1-上平台板;2-下平台板;3-踏步单元;4-角钢;5-钢管组;6-侧板;7-卡扣;8-放气孔;9-立杆;10-底模;11-对拉螺栓;12-踏面板;13-竖板;14-上支撑块;15-下支撑块;16-横钢板;17-螺柱;18-竖钢板;19-螺钉穿孔。Reference signs: 1-upper platform plate; 2-lower platform plate; 3-stepping unit; 4-angle steel; 5-steel pipe group; 6-side plate; 10-bottom mold; 11-pull bolts; 12-tread plate; 13-vertical plate; 14-upper support block; 15-lower support block; 16-horizontal steel plate; Screw piercing.
具体实施方式detailed description
下面结合附图及具体实施方式对本发明的一种现浇楼梯封闭支模结构作进一步详细描述:A kind of cast-in-place staircase closed formwork structure of the present invention will be described in further detail below in conjunction with the accompanying drawings and specific embodiments:
如图1-图5所示,本发明的一种现浇楼梯封闭支模结构包括支撑在上平台梁和下平台梁之间的支撑架,支撑架的下端用于支撑在浇筑完成的楼梯上,支撑架的上端从下平台梁至上平台梁逐渐升高。具体的,支撑架包括若干根立杆9,立杆9沿上下方向延伸设置,立杆9上端固定有托架,立杆9在左右方向上间隔设置有若干行,每行立杆9的上端逐渐升高。定义楼梯的宽度方向为左右方向。As shown in Figures 1 to 5, a closed formwork structure for cast-in-situ stairs of the present invention includes a support frame supported between the upper platform beam and the lower platform beam, and the lower end of the support frame is used to support the completed stairs. , the upper end of the support frame rises gradually from the lower platform beam to the upper platform beam. Specifically, the support frame includes several
在支撑架的上端固定有钢管,钢管沿左右方向延伸设置,钢管设置有若干根,钢管从下平台梁至上平台梁高度逐渐升高;本实施例中,每行立杆9对应一根钢管。在钢管上交叉支撑有方木,方木与钢管固定连接,方木在下平台梁与上平台梁之间倾斜设置,从而使钢管与方木形成底模10的支撑平台。A steel pipe is fixed on the upper end of the support frame, and the steel pipe extends along the left and right directions, and there are several steel pipes, and the height of the steel pipe gradually increases from the lower platform beam to the upper platform beam; in the present embodiment, each row of
底模10铺设在方木上,且底模10与方木固定连接。在底模10上倾斜绑扎有钢筋网,在钢筋网上方间隔设置有钢管组5,钢管组5在左右方向上设置有至少两组,本实施例中,钢管组5设置有两组,钢管组5的一端固定在上平台板1上,钢管组5的下端固定在下平台板2上,具体的,钢管组5包括倾斜段、固定在倾斜段上端的上水平段、固定在倾斜段下端的下水平段,上水平段支撑固定在上平台板1上,下水平段支撑固定在下平板台上;倾斜段为两根倾斜设置且与底模10平行间隔设置的钢管,两根钢管通过对拉件相对固定,且两根钢管之间的距离保持在800mm。The
在钢管组5与钢筋网之间设置有若干组踏步单元3,踏步单元3为预制构件,踏步单元3包括踏面板12和与踏面板12垂直固定连接的竖板13,踏步单元3形成阴角结构,本实施例中,竖板13长即为楼梯踏步宽,竖板13宽即为楼梯踏步高,竖板13选用光滑整洁的模板,板背面固定有两块支撑块,支撑块上下间隔设置,上支撑块14的上表面与竖板13的上端平齐,下支撑块15的下表面紧贴踏面板12的上表面。踏步面板长即为楼梯踏步宽,踏面板12宽为楼梯踏步面、竖板厚度、上支撑块14厚度的和,踏面板12选用光滑整洁的模板。踏面板12与竖板13相互垂直且通过钉子固定。Several groups of
相邻踏步单元3通过连接结构固定,连接结构相对于钢管组5固定连接;连接结构为与相邻踏步单元3连接处形成的阳角适配的角钢4,角钢4包括竖钢板18和与竖钢板18垂直焊接的横钢板16,横钢板16固定在下方踏步单元3的上支撑块14和上方踏步单元3的踏面板12上,竖钢板18固定在下方踏步单元3的上支撑块14上,角钢4上固定设置有螺柱17,螺柱17能够从钢管组5两钢管间穿过,螺柱17上适配有螺母以将角钢4相对钢管组5固定。为了便于角钢4与踏步单元3的固定,本实施例中,竖钢板18与横钢板16上分别开设有螺钉穿孔19。
在踏步单元3的左右两侧分别设置有侧板6,侧板6倾斜设置在上平台梁和下平台梁之间,侧板6的下侧与底模10固定连接,侧板6的上侧在左右方向上相对钢管组5固定连接,以使踏步单元3的一端与其中一块侧板6垂直紧贴,踏步单元3的另一端与另一块侧板6垂直紧贴设置;本实施例中,侧板6上侧与相近的钢管组5之间通过卡扣7固定,卡扣7具体为建筑施工中常用的步步紧结构。左侧板上侧通过步步紧结构固定在左侧的钢管组5上,右侧板上侧通过步步紧结构固定在右侧钢管组5上。The left and right sides of the
在钢管组5、踏面板12、底模10之间设置有对拉螺栓11,对拉螺栓11每隔3个踏步设置一道。在踏面板12上钻设放气孔8,相邻两个放气孔8所在的踏面板12之间间隔两个踏面板12,踏面板12面钻2个直径约1cm的放气孔8,不宜过大,容易流浆,也不易过小,排气不足则会有气泡产生。Between the steel pipe group 5 , the
一种现浇楼梯封闭支模结构施工方法,包括以下步骤:A construction method for a cast-in-situ stair closed formwork structure, comprising the following steps:
S1:搭设支撑架;S1: Set up the support frame;
S2:在支撑架上铺设钢管和方木;S2: Lay steel pipes and square timber on the support frame;
S3:在方木上固定倾斜设置的底模10;S3: the
S4:绑扎钢筋网,将钢筋网按照图纸要求铺设固定在底模10上;S4: Binding the reinforcement mesh, laying and fixing the reinforcement mesh on the
S5:在上支撑平台和下支撑平台之间固定钢管组5,使钢管组5的倾斜段与底模10平行间隔设置;S5: Fix the steel pipe group 5 between the upper support platform and the lower support platform, so that the inclined section of the steel pipe group 5 is arranged in parallel with the
S6:将制作完成的若干组踏步单元3放置在钢筋上方且位于钢管组5下方;S6: Place several sets of
S7:将侧板6固定在底模10的左右两侧,且使侧板6的下侧与底模10垂直固定连接,并在侧板6上标注踏步单元3阳角位置,方便下一步安装踏步单元3;S7: Fix the
S8:逐个按照楼梯坡度依次安装踏步单元3;S8: Install
先在下平台梁上安装第一竖板定位,然后依次调整制作完成的踏步单元3,并将踏步单元3的踏面板12支撑在第一竖板的顶面,使第一竖板顶面与第一竖板的上支撑块14的上表面共同支撑踏面板12,以使踏步单元3的踏面板12与第一竖板形成阳角,再阳角处放置角钢4,并使角钢4的螺柱穿过钢筋组两根钢筋间隙,当阳角位置与侧板6上标注的踏步单元3阳角位置一致时,用螺母将螺柱17相对钢筋组固定;然后依次从下向上将其他踏步单元3相对于钢筋组固定;First install the first vertical plate on the lower platform beam for positioning, then adjust the
S9:将两侧板6上侧用卡扣7相对于钢筋组固定,使侧板6上侧与各踏板单元的左右两侧紧贴;S9: Fix the upper sides of the
S10:踏板单元加固,每隔3个踏板单元设置一道对拉螺栓11,使对拉螺栓11依次穿过钢管组5、踏面板12、底模10;S10: Reinforce the pedal unit, install a pair of tension bolts 11 every three pedal units, so that the tension bolts 11 pass through the steel pipe group 5, the
在S10踏板单元加固前,在踏面板12上钻设放气孔8,相邻两个放气孔8所在的踏面板12之间间隔两个踏面板12;Before the reinforcement of the S10 pedal unit, drill vent holes 8 on the
S11:浇筑混凝土,混凝土从楼梯段底部向顶部倒灌浇筑,浇筑过程中震动泵顺楼梯板向下均匀震动,浇筑过程中观察放气孔8有少量浆液流出为宜;S11: Concrete is poured from the bottom to the top of the stair section. During the pouring process, the vibrating pump vibrates evenly downward along the stair slab. During the pouring process, it is advisable to observe a small amount of slurry flowing out of the vent hole 8;
S12:拆除楼梯模板:先将对拉螺栓11、卡扣7拆除,然后将钢管组5拆除,再将踏步单元3一一拆除,然后将两侧板6拆除;拧开螺母抽出钢管和方木,然后将底模10和支撑架拆除。S12: Remove the stair formwork: first remove the pull bolts 11 and buckles 7, then remove the steel pipe group 5, then remove the
本发明的现浇楼梯封闭支模结构及其施工方法,能够减少楼梯蜂窝麻面、振捣不密实的现象,施工过程全程可控,楼梯截面尺寸得到极大保证。降低施工对楼楼质量的影响,减弱板面渗漏、裂缝风险,提高了施工质量。The cast-in-place stair closed formwork structure and construction method thereof of the present invention can reduce the phenomenon of stair honeycomb pockmarking and vibrating not compacted, the whole process of construction is controllable, and the cross-sectional size of the stairway is greatly guaranteed. Reduce the impact of construction on the quality of the building, reduce the risk of leakage and cracks on the board surface, and improve the construction quality.
在施工过程中减少施工过程中楼梯踏板多次定位,一次定位踏步阳角位置,后续踏步安装即可,浇筑过程中振捣更方便,极大提升了工人工作效率。During the construction process, it is possible to reduce the multiple positioning of the stair treads during the construction process. Once the positive angle of the step is positioned, the subsequent steps can be installed. It is more convenient to vibrate during the pouring process, which greatly improves the work efficiency of workers.
每个踏步单元3直接通过角钢4与钢管组5相连,不仅增加了踏步单元3支撑强度,而且。踏步单元3中的增设有支撑块的竖板13能够对踏面板12的边缘进行支撑,施工过程中支模结构能够充当临时施工楼梯使用,即使有施工工人从支模上通过,踏步单元3的踏面板12不会轻易发生倾斜,保证浇筑完毕踏步尺寸要求。Each
另外,本发明创造性采用底模10通过支撑架进行支撑,踏步单元3通过钢管组5吊装、侧板6不仅固定在底模10上,还通过卡扣与钢管组5固定,并且,在钢管组5、踏面板12、底模10之间设置有对拉螺栓11,保证了支模结构具有较强的结构强度,使支模结构在作为楼梯使用时具有较强的结构强度,支模结构在作为浇筑楼梯的模板使用时,不仅具有较高的施工效率,而且具有较高的浇筑质量。In addition, the present invention creatively uses the
上述实施例中,所述踏步单元的竖板13背面固定有两块支撑块,支撑块上下间隔设置;其他实施例中,支撑块还可以不设置,或者支撑块仅设置一块。In the above embodiment, two support blocks are fixed on the back of the
上述实施例中,连接结构为与相邻踏步单元连接处形成的阳角适配的角钢,其他实施例中,连接结构还可以为其他的结构形式。In the above embodiments, the connecting structure is an angle steel adapted to the male angle formed at the connection of adjacent step units. In other embodiments, the connecting structure can also be in other structural forms.
上述实施例中,所述侧板上侧与相近的钢管组之间通过卡扣固定,其他实施例中,卡扣还可以不设置,此时两侧板之间通过对拉螺栓进行相对固定。In the above-mentioned embodiment, the upper side of the side plate and the adjacent steel pipe group are fixed by buckles. In other embodiments, the buckle may not be provided. At this time, the two side plates are relatively fixed by pull bolts.
上述实施例中,所述支撑架包括若干根立杆,立杆沿上下方向延伸设置,立杆上端固定有托架,立杆在左右方向上间隔设置有若干行,每行立杆的上端逐渐升高,每行立杆对应一根钢管;其他实施例中,支撑架还可以设置与立杆垂直固定的横杆以及与立杆和横杆交叉布设的斜杆,以增加支撑架的结构强度。In the above embodiment, the support frame includes several vertical rods, the vertical rods are extended along the vertical direction, the upper ends of the vertical rods are fixed with brackets, and the vertical rods are arranged in several rows at intervals in the left and right directions, and the upper ends of each row of vertical rods are gradually raised. High, each row of vertical rods corresponds to a steel pipe; in other embodiments, the support frame can also be provided with horizontal bars fixed vertically to the vertical rods and oblique rods intersected with the vertical rods and horizontal rods to increase the structural strength of the support frame.
上述实施例中,所述钢管组包括倾斜段、固定在倾斜段上端的上水平段、固定在倾斜段下端的下水平段,上水平段支撑固定在上平台板上,下水平段支撑固定在下平台板上;其他实施例中,上水平段和下水平段还可以不设置,此时倾斜段上端直接固定支撑在上平台板上,倾斜段下端直接固定支撑在下平台板上。In the above embodiment, the steel pipe group includes an inclined section, an upper horizontal section fixed at the upper end of the inclined section, and a lower horizontal section fixed at the lower end of the inclined section, the upper horizontal section is supported and fixed on the upper platform, and the lower horizontal section is supported and fixed on the lower On the platform; in other embodiments, the upper horizontal section and the lower horizontal section may not be provided. At this time, the upper end of the inclined section is directly fixed and supported on the upper platform, and the lower end of the inclined section is directly fixed and supported on the lower platform.
Claims (8)
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