CN115535839A - A quick hoisting sling for sewage pipeline and construction method - Google Patents

A quick hoisting sling for sewage pipeline and construction method Download PDF

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Publication number
CN115535839A
CN115535839A CN202211135144.9A CN202211135144A CN115535839A CN 115535839 A CN115535839 A CN 115535839A CN 202211135144 A CN202211135144 A CN 202211135144A CN 115535839 A CN115535839 A CN 115535839A
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pipeline
section
beams
lifting
frame beam
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郭宝圣
沈伟
冉垂正
曾宇廷
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Road and Bridge International Co Ltd
Road and Bridge East China Engineering Co Ltd
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Road and Bridge International Co Ltd
Road and Bridge East China Engineering Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66CCRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
    • B66C1/00Load-engaging elements or devices attached to lifting or lowering gear of cranes or adapted for connection therewith for transmitting lifting forces to articles or groups of articles
    • B66C1/10Load-engaging elements or devices attached to lifting or lowering gear of cranes or adapted for connection therewith for transmitting lifting forces to articles or groups of articles by mechanical means
    • B66C1/22Rigid members, e.g. L-shaped members, with parts engaging the under surface of the loads; Crane hooks
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66CCRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
    • B66C13/00Other constructional features or details
    • B66C13/04Auxiliary devices for controlling movements of suspended loads, or preventing cable slack
    • B66C13/06Auxiliary devices for controlling movements of suspended loads, or preventing cable slack for minimising or preventing longitudinal or transverse swinging of loads
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L1/00Laying or reclaiming pipes; Repairing or joining pipes on or under water
    • F16L1/024Laying or reclaiming pipes on land, e.g. above the ground
    • F16L1/028Laying or reclaiming pipes on land, e.g. above the ground in the ground
    • F16L1/036Laying or reclaiming pipes on land, e.g. above the ground in the ground the pipes being composed of sections of short length

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Sewage (AREA)

Abstract

本发明涉及一种污水管道快速吊装吊具及施工方法,吊具包括一个由两根横梁和两根纵梁焊接成的矩形框架梁,两横梁间穿设两根与两纵梁平行的承托杆,每根承托杆两端分别贯穿到两横梁外侧并螺接第一限位螺母;每根纵梁顶面焊接两个吊耳,两纵梁的间距大于污水管道的直径,两承托杆的间距小于污水管道的直径。施工时通过两根承托杆托住管道节段起吊,起吊到位后将承托杆卸下即可快速将吊具与管道节段分离,起吊速度快,安全性高;一次可起吊1‑3个节段,施工效率高。

Figure 202211135144

The invention relates to a quick-lifting sling for sewage pipelines and a construction method. The sling includes a rectangular frame beam welded by two beams and two longitudinal beams, and two supports parallel to the two longitudinal beams are inserted between the two beams. The two ends of each support rod respectively penetrate to the outside of the two beams and are screwed to the first stop nut; the top surface of each longitudinal beam is welded with two lifting lugs, and the distance between the two longitudinal beams is greater than the diameter of the sewage pipe. The spacing of the rods is smaller than the diameter of the sewer pipe. During construction, two support rods are used to support the pipe segment for lifting. After the lifting is in place, the support rod can be removed to quickly separate the spreader from the pipe segment. The lifting speed is fast and the safety is high; one time can lift 1-3 sections, high construction efficiency.

Figure 202211135144

Description

一种污水管道快速吊装吊具及施工方法A quick hoisting sling for sewage pipeline and its construction method

技术领域technical field

本发明属于市政工程施工领域,涉及城市地下污水管道的安装施工,具体涉及一种污水管道快速吊装吊具及其施工方法。The invention belongs to the field of municipal engineering construction, and relates to the installation and construction of urban underground sewage pipelines, in particular to a quick-lifting hoisting tool for sewage pipelines and a construction method thereof.

背景技术Background technique

市政污水管道施工工序包括沟槽开挖→铺设垫层→管道逐节吊装。目前在管道吊装时,一般采用钢丝绳捆绑起吊管道节段,主要存在以下问题:The construction process of municipal sewage pipelines includes trench excavation→laying of cushion→pipeline hoisting section by section. At present, when the pipeline is hoisted, the steel wire rope is generally used to bind and lift the pipeline segment, and the main problems are as follows:

1、起吊过程中,钢丝绳容易滑动,有一定安全隐患;1. During the lifting process, the wire rope is easy to slide, which has certain safety hazards;

2、管道节段放入沟槽后,钢丝绳被压在管道底部,需要人工将管节抬起后才能将钢丝绳抽出,费时费力;2. After the pipe segment is put into the groove, the steel wire rope is pressed at the bottom of the pipe, and the steel wire rope needs to be manually lifted up to pull out the steel wire rope, which is time-consuming and laborious;

3、一次只能起吊一个管节,施工效率不高。3. Only one pipe joint can be hoisted at a time, and the construction efficiency is not high.

发明内容Contents of the invention

本发明的目的是针对上述问题,提供一种污水管道快速吊装吊具及其施工方法,在保证施工安全的前提下,提高施工效率。The purpose of the present invention is to solve the above problems, to provide a quick hoisting sling for sewage pipes and its construction method, which can improve construction efficiency under the premise of ensuring construction safety.

本发明提供的一种污水管道快速吊装吊具,其特征在于:包括一个由两根横梁和两根纵梁焊接成的矩形框架梁,两横梁间穿设两根与两纵梁平行的承托杆,每根承托杆两端分别贯穿到两横梁外侧并螺接第一限位螺母;每根纵梁顶面焊接两个吊耳,两纵梁的间距大于污水管道的直径,两承托杆的间距小于污水管道的直径;所述纵梁为套筒式伸缩结构,包括第一节段和第二节段,第一节段和第二节段的一端分别与两横梁焊接,第一节段的另一端活动穿插在第二节段另一端内;所述纵梁的第一节段和第二节段外侧分别焊接一耳板,两耳板间穿设一限位螺杆,所述限位螺杆两端分别在两耳板外侧螺接第二限位螺母。The invention provides a quick-lifting sling for sewage pipelines, which is characterized in that it includes a rectangular frame beam welded by two beams and two longitudinal beams, and two supports parallel to the two longitudinal beams are inserted between the two beams. The two ends of each support rod respectively penetrate to the outside of the two beams and are screwed to the first stop nut; the top surface of each longitudinal beam is welded with two lifting lugs, and the distance between the two longitudinal beams is greater than the diameter of the sewage pipe. The distance between the rods is smaller than the diameter of the sewage pipe; the longitudinal beam is a sleeve-type telescopic structure, including a first segment and a second segment, and one end of the first segment and the second segment are respectively welded to two beams, the first The other end of the segment is movably interspersed in the other end of the second segment; an ear plate is welded to the outside of the first segment and the second segment of the longitudinal beam respectively, and a limit screw is inserted between the two ear plates. The two ends of the limit screw are respectively screwed with the second limit nuts on the outer sides of the two ear plates.

本发明提供的一种污水管道快速吊装施工方法,采用上述吊具,其特征在于,包括以下步骤:A construction method for fast hoisting of sewage pipelines provided by the present invention, using the above-mentioned sling, is characterized in that it includes the following steps:

(1)将待起吊管道节段平放在地面;所述管道节段有1-3个节段,当有2节或3节时,预先将各节段首尾对接成一列;(1) Put the pipeline section to be lifted flat on the ground; the pipeline section has 1-3 sections, and when there are 2 or 3 sections, each section is butted head to tail into a row in advance;

(2)取下框架梁上的两承托杆,并松开限位螺杆上的第二限位螺母,调节纵梁的长度大于待起吊管道节段的长度;(2) Take off the two supporting rods on the frame beam, and loosen the second limit nut on the limit screw rod, and adjust the length of the longitudinal beam to be greater than the length of the pipeline segment to be lifted;

(3)将两纵梁上的吊耳分别通过吊绳连接吊机的吊钩,用吊机将框架梁起吊到管道节段上方并缓慢下放,将管道节段套在框架梁内,并将框架梁平放到地面;(3) Connect the lifting lugs on the two longitudinal beams to the hooks of the crane respectively through the lifting rope, lift the frame beam above the pipe segment with the crane and lower it slowly, put the pipe segment in the frame beam, and place the The frame beams are placed flat on the ground;

(4)相向推动两横梁,使两横梁分别靠近管道节段两端,然后拧紧限位螺杆上的第二限位螺母;(4) Push the two beams in opposite directions so that the two beams are respectively close to the two ends of the pipe segment, and then tighten the second limit nut on the limit screw;

(5)将两承托杆分别从管道节段两侧穿设到两横梁上,在承托杆两端分别螺接第一限位螺母;(5) The two supporting rods are respectively pierced from both sides of the pipeline segment to the two beams, and the first stop nuts are respectively screwed on both ends of the supporting rods;

(6)吊机缓慢向上提升框架梁,至两承托杆托住管道节段后,继续向上提升,将管道节段吊离地面,在空中静置1分钟后,将管道节段起吊到安装沟槽内安装位置;(6) The crane slowly lifts the frame beam upwards until the two supporting rods support the pipe section, then continues to lift upwards, lifts the pipe section off the ground, and after standing in the air for 1 minute, lifts the pipe section to the installation The installation position in the groove;

(7)吊机放松吊钩,将吊具放置到地面;(7) The crane loosens the hook and places the spreader on the ground;

(8)松开两承托杆上的第一限位螺母,将两承托杆抽出;(8) Loosen the first limit nuts on the two supporting rods, and pull out the two supporting rods;

(9)吊机向上提升框架梁,返回提吊下一管道节段。(9) The crane lifts the frame beam upwards and returns to lift the next pipeline segment.

本发明可通过两承托杆托住管道节段起吊,吊具两端的横梁能防止管道节段纵向滑动,起吊到位后可快速将吊具取下,相比现有的钢丝绳捆绑起吊方式,安全性高,起吊速度快;一次可起吊1-3个节段,施工效率高。The invention can lift the pipeline segment by supporting the two supporting rods, the crossbeams at both ends of the sling can prevent the pipeline segment from sliding longitudinally, and the sling can be quickly removed after the lifting is in place, which is safer than the existing wire rope binding lifting method High performance, fast lifting speed; 1-3 sections can be lifted at one time, and the construction efficiency is high.

附图说明Description of drawings

图1是吊具的平面结构示意图;Fig. 1 is the plane structure schematic diagram of spreader;

图2是吊具纵梁两个节段插接处的平面结构示意图;Fig. 2 is a schematic plan view of the joint of two segments of the longitudinal beam of the spreader;

图3是吊具纵梁两个节段插接处的横截面结构示意图;Fig. 3 is a cross-sectional structural schematic diagram of the joint of two segments of the longitudinal beam of the spreader;

图4是吊具起吊管道节段时的状态示意图;Fig. 4 is a schematic diagram of the state when the sling lifts the pipeline segment;

图5是吊具起吊管道节段时的横截面示意图。Fig. 5 is a schematic cross-sectional view of the pipe section being lifted by the spreader.

具体实施方式detailed description

如图1、图2、图3所示,污水管道快速吊装吊具包括一个由两根横梁1和两根纵梁2焊接成的矩形框架梁,两横梁1间穿设两根与两纵梁平行的承托杆3,每根承托杆两端分别贯穿到两横梁外侧并螺接第一限位螺母4;每根纵梁顶面焊接两个吊耳5,两纵梁的间距大于污水管道的直径,两承托杆的间距小于污水管道的直径。As shown in Fig. 1, Fig. 2 and Fig. 3, the fast hoisting sling for sewage pipes includes a rectangular frame beam welded by two beams 1 and two longitudinal beams 2, and two cross beams 1 pass through two horizontal beams parallel to the two longitudinal beams. row of support rods 3, the two ends of each support rod respectively penetrate to the outer sides of the two beams and are screwed to the first limit nut 4; the top surface of each longitudinal beam is welded with two lifting lugs 5, and the distance between the two longitudinal beams is greater than that of sewage The diameter of the pipeline and the distance between the two supporting rods are smaller than the diameter of the sewage pipeline.

所述纵梁2为套筒式伸缩结构,包括第一节段21和第二节段22,第一节段和第二节段的一端分别与两横梁焊接,第一节段的另一端活动穿插在第二节段另一端内。上述结构,可通过调节第一节段穿插在在第二节段内的长度,实现纵梁的长度调节。The longitudinal beam 2 is a telescopic telescopic structure, including a first section 21 and a second section 22, one end of the first section and the second section are respectively welded to two beams, and the other end of the first section is movable Interspersed within the other end of the second segment. With the above structure, the length adjustment of the longitudinal beam can be realized by adjusting the length of the first section inserted in the second section.

所述纵梁的第一节段21和第二节段22外侧分别焊接一耳板6,两耳板间穿设一限位螺杆7,所述限位螺杆两端分别在两耳板外侧螺接第二限位螺母8。上述结构,可在纵梁长度调节完成后,限制纵梁第一节段向外滑动;限位螺杆还可兼起加固纵梁的作用。The outer sides of the first segment 21 and the second segment 22 of the longitudinal beam are respectively welded with an ear plate 6, and a limit screw 7 is installed between the two ear plates, and the two ends of the limit screw are screwed on the outer sides of the two ear plates respectively. Connect to the second limit nut 8. The above structure can restrict the outward sliding of the first segment of the longitudinal beam after the length adjustment of the longitudinal beam is completed; the limiting screw can also serve as a reinforcement of the longitudinal beam.

本发明具体实施时,所述纵梁的两个节段可采用方钢管或圆钢管,第一节段21的外径等于或小于第二节段22的内径,使两个节段可相互插接。When the present invention is actually implemented, the two sections of the longitudinal beam can be square steel pipes or round steel pipes, and the outer diameter of the first section 21 is equal to or smaller than the inner diameter of the second section 22, so that the two sections can be inserted into each other. catch.

如图4、图5所示,采用上述吊具吊装污水管道的施工方法如下:As shown in Figure 4 and Figure 5, the construction method of lifting the sewage pipeline with the above-mentioned spreader is as follows:

(1)将待起吊管道节段9平放在地面;管道节段9可以是一个节段,也可以是两个,最多三个;当有两个或三个节段时,预先将各管道节段首尾对接成一列;(1) Put the pipeline segment 9 to be lifted flat on the ground; the pipeline segment 9 can be one segment, or two, up to three; when there are two or three segments, each pipeline Segments are joined head to tail into a row;

(2)框架梁上的两承托杆先不安装,并松开限位螺杆7上的第二限位螺母8,调节纵梁的长度大于待起吊管道节段的长度;(2) The two support rods on the frame beam are not installed earlier, and the second stop nut 8 on the stop screw rod 7 is loosened, and the length of the adjustment longitudinal beam is greater than the length of the pipeline segment to be lifted;

(3)两纵梁上的4个吊耳分别通过吊绳连接吊机的吊钩,用吊机将框架梁起吊到管道节段上方并缓慢下放,将管道节段9套在框架梁内,将框架梁也平放到地面;(3) The four lifting lugs on the two longitudinal beams are respectively connected to the hooks of the crane through the lifting rope, and the frame beam is hoisted above the pipe section by the crane and lowered slowly, and the pipe section 9 is set in the frame beam, Lay the frame beams flat on the ground as well;

(4)相向推动两横梁1,使两横梁分别靠近管道节段两端,然后拧紧限位螺杆7上的第二限位螺母8,将纵梁长度锁定;(4) Push the two crossbeams 1 in opposite directions so that the two crossbeams are respectively close to the two ends of the pipe segment, then tighten the second stop nut 8 on the stop screw 7 to lock the length of the longitudinal beam;

(5)将两承托杆3分别从管道节段两侧穿设到两横梁1上,在承托杆两端分别螺接第一限位螺母4;(5) The two supporting rods 3 are respectively pierced from both sides of the pipeline segment to the two beams 1, and the first stop nuts 4 are respectively screwed on both ends of the supporting rods;

(6)吊机缓慢向上提升框架梁,至两承托杆3托住管道节段9后,继续向上提升,将管道节段吊离地面,在空中静置1分钟左右,然后将管道节段起吊到安装沟槽内安装位置;(6) The crane slowly lifts the frame beam upwards until the two supporting rods 3 support the pipe segment 9, then continues to lift upwards, lifts the pipe segment off the ground, and places it in the air for about 1 minute, then lifts the pipe segment Lift to the installation position in the installation groove;

(7)吊机放松吊钩,将吊具下放到地面;(7) The crane loosens the hook and lowers the spreader to the ground;

(8)松开两承托杆3上的第一限位螺母4,将两承托杆抽出;(8) Loosen the first limit nut 4 on the two supporting rods 3, and pull out the two supporting rods;

(9)吊机向上提升框架梁,返回提吊下一管道节段。(9) The crane lifts the frame beam upwards and returns to lift the next pipeline segment.

Claims (2)

1. The utility model provides a sewage pipeline hoists hoist fast which characterized in that: the device comprises a rectangular frame beam formed by welding two cross beams and two longitudinal beams, wherein two supporting rods parallel to the two longitudinal beams penetrate between the two cross beams, and two ends of each supporting rod respectively penetrate through the outer sides of the two cross beams and are in threaded connection with first limiting nuts; two lifting lugs are welded on the top surface of each longitudinal beam, the distance between the two longitudinal beams is larger than the diameter of the sewage pipeline, and the distance between the two supporting rods is smaller than the diameter of the sewage pipeline; the longitudinal beam is of a telescopic structure and comprises a first section and a second section, one ends of the first section and the second section are respectively welded with the two cross beams, and the other end of the first section is movably inserted into the other end of the second section; the first section and the second section of longeron outside weld an otic placode respectively, wear to establish a stop screw between two otic placodes, the stop screw both ends are respectively at two otic placode outsides spiro union second stop nut.
2. A rapid hoisting construction method for a sewage pipeline adopts the hoisting tool of claim 1, and is characterized by comprising the following steps:
(1) Horizontally placing the pipeline segment to be lifted on the ground; the pipeline segments comprise 1-3 segments, and when 2 or 3 segments exist, the segments are butted end to end in advance to form a line;
(2) Taking down the two supporting rods on the frame beam, loosening a second limit nut on the limit screw rod, and adjusting the length of the longitudinal beam to be greater than that of the pipeline section to be lifted;
(3) Connecting lifting lugs on the two longitudinal beams with lifting hooks of a crane through lifting ropes respectively, hoisting the frame beam above the pipeline segment by the crane and slowly lowering the frame beam, sleeving the pipeline segment in the frame beam, and horizontally placing the frame beam on the ground;
(4) Pushing the two cross beams in opposite directions to enable the two cross beams to be close to the two ends of the pipeline section respectively, and then screwing a second limiting nut on the limiting screw rod;
(5) Two bearing rods are respectively arranged on the two cross beams in a penetrating manner from two sides of the pipeline section, and two ends of each bearing rod are respectively screwed with a first limiting nut;
(6) The crane slowly lifts the frame beam upwards until the two bearing rods support the pipeline segment, the frame beam is continuously lifted upwards, the pipeline segment is lifted away from the ground, and the pipeline segment is lifted to the installation position in the installation groove after standing in the air for 1 minute;
(7) The crane loosens the lifting hook and places the lifting appliance on the ground;
(8) Loosening the first limiting nuts on the two bearing rods, and drawing out the two bearing rods;
(9) The crane lifts the frame beam upwards and returns to lift and hang the next pipeline segment.
CN202211135144.9A 2022-09-19 2022-09-19 A quick hoisting sling for sewage pipeline and construction method Pending CN115535839A (en)

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Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20150078832A1 (en) * 2012-12-13 2015-03-19 Shlomo Kline Pipeline Lifting and Supporting Apparatus For Maintenance and Restoration Purposes
CN114590727A (en) * 2022-02-08 2022-06-07 中交第二航务工程局有限公司 Confined space suspended pipeline device and method
CN218145306U (en) * 2022-09-19 2022-12-27 中交路桥华东工程有限公司 Quick hoist and mount hoist of sewer line

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20150078832A1 (en) * 2012-12-13 2015-03-19 Shlomo Kline Pipeline Lifting and Supporting Apparatus For Maintenance and Restoration Purposes
CN114590727A (en) * 2022-02-08 2022-06-07 中交第二航务工程局有限公司 Confined space suspended pipeline device and method
CN218145306U (en) * 2022-09-19 2022-12-27 中交路桥华东工程有限公司 Quick hoist and mount hoist of sewer line

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