CN115535839A - A quick hoisting sling for sewage pipeline and construction method - Google Patents
A quick hoisting sling for sewage pipeline and construction method Download PDFInfo
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- CN115535839A CN115535839A CN202211135144.9A CN202211135144A CN115535839A CN 115535839 A CN115535839 A CN 115535839A CN 202211135144 A CN202211135144 A CN 202211135144A CN 115535839 A CN115535839 A CN 115535839A
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- frame beam
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C1/00—Load-engaging elements or devices attached to lifting or lowering gear of cranes or adapted for connection therewith for transmitting lifting forces to articles or groups of articles
- B66C1/10—Load-engaging elements or devices attached to lifting or lowering gear of cranes or adapted for connection therewith for transmitting lifting forces to articles or groups of articles by mechanical means
- B66C1/22—Rigid members, e.g. L-shaped members, with parts engaging the under surface of the loads; Crane hooks
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C13/00—Other constructional features or details
- B66C13/04—Auxiliary devices for controlling movements of suspended loads, or preventing cable slack
- B66C13/06—Auxiliary devices for controlling movements of suspended loads, or preventing cable slack for minimising or preventing longitudinal or transverse swinging of loads
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L1/00—Laying or reclaiming pipes; Repairing or joining pipes on or under water
- F16L1/024—Laying or reclaiming pipes on land, e.g. above the ground
- F16L1/028—Laying or reclaiming pipes on land, e.g. above the ground in the ground
- F16L1/036—Laying or reclaiming pipes on land, e.g. above the ground in the ground the pipes being composed of sections of short length
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Sewage (AREA)
Abstract
本发明涉及一种污水管道快速吊装吊具及施工方法,吊具包括一个由两根横梁和两根纵梁焊接成的矩形框架梁,两横梁间穿设两根与两纵梁平行的承托杆,每根承托杆两端分别贯穿到两横梁外侧并螺接第一限位螺母;每根纵梁顶面焊接两个吊耳,两纵梁的间距大于污水管道的直径,两承托杆的间距小于污水管道的直径。施工时通过两根承托杆托住管道节段起吊,起吊到位后将承托杆卸下即可快速将吊具与管道节段分离,起吊速度快,安全性高;一次可起吊1‑3个节段,施工效率高。
The invention relates to a quick-lifting sling for sewage pipelines and a construction method. The sling includes a rectangular frame beam welded by two beams and two longitudinal beams, and two supports parallel to the two longitudinal beams are inserted between the two beams. The two ends of each support rod respectively penetrate to the outside of the two beams and are screwed to the first stop nut; the top surface of each longitudinal beam is welded with two lifting lugs, and the distance between the two longitudinal beams is greater than the diameter of the sewage pipe. The spacing of the rods is smaller than the diameter of the sewer pipe. During construction, two support rods are used to support the pipe segment for lifting. After the lifting is in place, the support rod can be removed to quickly separate the spreader from the pipe segment. The lifting speed is fast and the safety is high; one time can lift 1-3 sections, high construction efficiency.
Description
技术领域technical field
本发明属于市政工程施工领域,涉及城市地下污水管道的安装施工,具体涉及一种污水管道快速吊装吊具及其施工方法。The invention belongs to the field of municipal engineering construction, and relates to the installation and construction of urban underground sewage pipelines, in particular to a quick-lifting hoisting tool for sewage pipelines and a construction method thereof.
背景技术Background technique
市政污水管道施工工序包括沟槽开挖→铺设垫层→管道逐节吊装。目前在管道吊装时,一般采用钢丝绳捆绑起吊管道节段,主要存在以下问题:The construction process of municipal sewage pipelines includes trench excavation→laying of cushion→pipeline hoisting section by section. At present, when the pipeline is hoisted, the steel wire rope is generally used to bind and lift the pipeline segment, and the main problems are as follows:
1、起吊过程中,钢丝绳容易滑动,有一定安全隐患;1. During the lifting process, the wire rope is easy to slide, which has certain safety hazards;
2、管道节段放入沟槽后,钢丝绳被压在管道底部,需要人工将管节抬起后才能将钢丝绳抽出,费时费力;2. After the pipe segment is put into the groove, the steel wire rope is pressed at the bottom of the pipe, and the steel wire rope needs to be manually lifted up to pull out the steel wire rope, which is time-consuming and laborious;
3、一次只能起吊一个管节,施工效率不高。3. Only one pipe joint can be hoisted at a time, and the construction efficiency is not high.
发明内容Contents of the invention
本发明的目的是针对上述问题,提供一种污水管道快速吊装吊具及其施工方法,在保证施工安全的前提下,提高施工效率。The purpose of the present invention is to solve the above problems, to provide a quick hoisting sling for sewage pipes and its construction method, which can improve construction efficiency under the premise of ensuring construction safety.
本发明提供的一种污水管道快速吊装吊具,其特征在于:包括一个由两根横梁和两根纵梁焊接成的矩形框架梁,两横梁间穿设两根与两纵梁平行的承托杆,每根承托杆两端分别贯穿到两横梁外侧并螺接第一限位螺母;每根纵梁顶面焊接两个吊耳,两纵梁的间距大于污水管道的直径,两承托杆的间距小于污水管道的直径;所述纵梁为套筒式伸缩结构,包括第一节段和第二节段,第一节段和第二节段的一端分别与两横梁焊接,第一节段的另一端活动穿插在第二节段另一端内;所述纵梁的第一节段和第二节段外侧分别焊接一耳板,两耳板间穿设一限位螺杆,所述限位螺杆两端分别在两耳板外侧螺接第二限位螺母。The invention provides a quick-lifting sling for sewage pipelines, which is characterized in that it includes a rectangular frame beam welded by two beams and two longitudinal beams, and two supports parallel to the two longitudinal beams are inserted between the two beams. The two ends of each support rod respectively penetrate to the outside of the two beams and are screwed to the first stop nut; the top surface of each longitudinal beam is welded with two lifting lugs, and the distance between the two longitudinal beams is greater than the diameter of the sewage pipe. The distance between the rods is smaller than the diameter of the sewage pipe; the longitudinal beam is a sleeve-type telescopic structure, including a first segment and a second segment, and one end of the first segment and the second segment are respectively welded to two beams, the first The other end of the segment is movably interspersed in the other end of the second segment; an ear plate is welded to the outside of the first segment and the second segment of the longitudinal beam respectively, and a limit screw is inserted between the two ear plates. The two ends of the limit screw are respectively screwed with the second limit nuts on the outer sides of the two ear plates.
本发明提供的一种污水管道快速吊装施工方法,采用上述吊具,其特征在于,包括以下步骤:A construction method for fast hoisting of sewage pipelines provided by the present invention, using the above-mentioned sling, is characterized in that it includes the following steps:
(1)将待起吊管道节段平放在地面;所述管道节段有1-3个节段,当有2节或3节时,预先将各节段首尾对接成一列;(1) Put the pipeline section to be lifted flat on the ground; the pipeline section has 1-3 sections, and when there are 2 or 3 sections, each section is butted head to tail into a row in advance;
(2)取下框架梁上的两承托杆,并松开限位螺杆上的第二限位螺母,调节纵梁的长度大于待起吊管道节段的长度;(2) Take off the two supporting rods on the frame beam, and loosen the second limit nut on the limit screw rod, and adjust the length of the longitudinal beam to be greater than the length of the pipeline segment to be lifted;
(3)将两纵梁上的吊耳分别通过吊绳连接吊机的吊钩,用吊机将框架梁起吊到管道节段上方并缓慢下放,将管道节段套在框架梁内,并将框架梁平放到地面;(3) Connect the lifting lugs on the two longitudinal beams to the hooks of the crane respectively through the lifting rope, lift the frame beam above the pipe segment with the crane and lower it slowly, put the pipe segment in the frame beam, and place the The frame beams are placed flat on the ground;
(4)相向推动两横梁,使两横梁分别靠近管道节段两端,然后拧紧限位螺杆上的第二限位螺母;(4) Push the two beams in opposite directions so that the two beams are respectively close to the two ends of the pipe segment, and then tighten the second limit nut on the limit screw;
(5)将两承托杆分别从管道节段两侧穿设到两横梁上,在承托杆两端分别螺接第一限位螺母;(5) The two supporting rods are respectively pierced from both sides of the pipeline segment to the two beams, and the first stop nuts are respectively screwed on both ends of the supporting rods;
(6)吊机缓慢向上提升框架梁,至两承托杆托住管道节段后,继续向上提升,将管道节段吊离地面,在空中静置1分钟后,将管道节段起吊到安装沟槽内安装位置;(6) The crane slowly lifts the frame beam upwards until the two supporting rods support the pipe section, then continues to lift upwards, lifts the pipe section off the ground, and after standing in the air for 1 minute, lifts the pipe section to the installation The installation position in the groove;
(7)吊机放松吊钩,将吊具放置到地面;(7) The crane loosens the hook and places the spreader on the ground;
(8)松开两承托杆上的第一限位螺母,将两承托杆抽出;(8) Loosen the first limit nuts on the two supporting rods, and pull out the two supporting rods;
(9)吊机向上提升框架梁,返回提吊下一管道节段。(9) The crane lifts the frame beam upwards and returns to lift the next pipeline segment.
本发明可通过两承托杆托住管道节段起吊,吊具两端的横梁能防止管道节段纵向滑动,起吊到位后可快速将吊具取下,相比现有的钢丝绳捆绑起吊方式,安全性高,起吊速度快;一次可起吊1-3个节段,施工效率高。The invention can lift the pipeline segment by supporting the two supporting rods, the crossbeams at both ends of the sling can prevent the pipeline segment from sliding longitudinally, and the sling can be quickly removed after the lifting is in place, which is safer than the existing wire rope binding lifting method High performance, fast lifting speed; 1-3 sections can be lifted at one time, and the construction efficiency is high.
附图说明Description of drawings
图1是吊具的平面结构示意图;Fig. 1 is the plane structure schematic diagram of spreader;
图2是吊具纵梁两个节段插接处的平面结构示意图;Fig. 2 is a schematic plan view of the joint of two segments of the longitudinal beam of the spreader;
图3是吊具纵梁两个节段插接处的横截面结构示意图;Fig. 3 is a cross-sectional structural schematic diagram of the joint of two segments of the longitudinal beam of the spreader;
图4是吊具起吊管道节段时的状态示意图;Fig. 4 is a schematic diagram of the state when the sling lifts the pipeline segment;
图5是吊具起吊管道节段时的横截面示意图。Fig. 5 is a schematic cross-sectional view of the pipe section being lifted by the spreader.
具体实施方式detailed description
如图1、图2、图3所示,污水管道快速吊装吊具包括一个由两根横梁1和两根纵梁2焊接成的矩形框架梁,两横梁1间穿设两根与两纵梁平行的承托杆3,每根承托杆两端分别贯穿到两横梁外侧并螺接第一限位螺母4;每根纵梁顶面焊接两个吊耳5,两纵梁的间距大于污水管道的直径,两承托杆的间距小于污水管道的直径。As shown in Fig. 1, Fig. 2 and Fig. 3, the fast hoisting sling for sewage pipes includes a rectangular frame beam welded by two
所述纵梁2为套筒式伸缩结构,包括第一节段21和第二节段22,第一节段和第二节段的一端分别与两横梁焊接,第一节段的另一端活动穿插在第二节段另一端内。上述结构,可通过调节第一节段穿插在在第二节段内的长度,实现纵梁的长度调节。The
所述纵梁的第一节段21和第二节段22外侧分别焊接一耳板6,两耳板间穿设一限位螺杆7,所述限位螺杆两端分别在两耳板外侧螺接第二限位螺母8。上述结构,可在纵梁长度调节完成后,限制纵梁第一节段向外滑动;限位螺杆还可兼起加固纵梁的作用。The outer sides of the
本发明具体实施时,所述纵梁的两个节段可采用方钢管或圆钢管,第一节段21的外径等于或小于第二节段22的内径,使两个节段可相互插接。When the present invention is actually implemented, the two sections of the longitudinal beam can be square steel pipes or round steel pipes, and the outer diameter of the
如图4、图5所示,采用上述吊具吊装污水管道的施工方法如下:As shown in Figure 4 and Figure 5, the construction method of lifting the sewage pipeline with the above-mentioned spreader is as follows:
(1)将待起吊管道节段9平放在地面;管道节段9可以是一个节段,也可以是两个,最多三个;当有两个或三个节段时,预先将各管道节段首尾对接成一列;(1) Put the
(2)框架梁上的两承托杆先不安装,并松开限位螺杆7上的第二限位螺母8,调节纵梁的长度大于待起吊管道节段的长度;(2) The two support rods on the frame beam are not installed earlier, and the second stop nut 8 on the stop screw rod 7 is loosened, and the length of the adjustment longitudinal beam is greater than the length of the pipeline segment to be lifted;
(3)两纵梁上的4个吊耳分别通过吊绳连接吊机的吊钩,用吊机将框架梁起吊到管道节段上方并缓慢下放,将管道节段9套在框架梁内,将框架梁也平放到地面;(3) The four lifting lugs on the two longitudinal beams are respectively connected to the hooks of the crane through the lifting rope, and the frame beam is hoisted above the pipe section by the crane and lowered slowly, and the
(4)相向推动两横梁1,使两横梁分别靠近管道节段两端,然后拧紧限位螺杆7上的第二限位螺母8,将纵梁长度锁定;(4) Push the two
(5)将两承托杆3分别从管道节段两侧穿设到两横梁1上,在承托杆两端分别螺接第一限位螺母4;(5) The two supporting
(6)吊机缓慢向上提升框架梁,至两承托杆3托住管道节段9后,继续向上提升,将管道节段吊离地面,在空中静置1分钟左右,然后将管道节段起吊到安装沟槽内安装位置;(6) The crane slowly lifts the frame beam upwards until the two supporting
(7)吊机放松吊钩,将吊具下放到地面;(7) The crane loosens the hook and lowers the spreader to the ground;
(8)松开两承托杆3上的第一限位螺母4,将两承托杆抽出;(8) Loosen the
(9)吊机向上提升框架梁,返回提吊下一管道节段。(9) The crane lifts the frame beam upwards and returns to lift the next pipeline segment.
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| CN202211135144.9A CN115535839A (en) | 2022-09-19 | 2022-09-19 | A quick hoisting sling for sewage pipeline and construction method |
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| CN202211135144.9A CN115535839A (en) | 2022-09-19 | 2022-09-19 | A quick hoisting sling for sewage pipeline and construction method |
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Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20150078832A1 (en) * | 2012-12-13 | 2015-03-19 | Shlomo Kline | Pipeline Lifting and Supporting Apparatus For Maintenance and Restoration Purposes |
| CN114590727A (en) * | 2022-02-08 | 2022-06-07 | 中交第二航务工程局有限公司 | Confined space suspended pipeline device and method |
| CN218145306U (en) * | 2022-09-19 | 2022-12-27 | 中交路桥华东工程有限公司 | Quick hoist and mount hoist of sewer line |
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- 2022-09-19 CN CN202211135144.9A patent/CN115535839A/en active Pending
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20150078832A1 (en) * | 2012-12-13 | 2015-03-19 | Shlomo Kline | Pipeline Lifting and Supporting Apparatus For Maintenance and Restoration Purposes |
| CN114590727A (en) * | 2022-02-08 | 2022-06-07 | 中交第二航务工程局有限公司 | Confined space suspended pipeline device and method |
| CN218145306U (en) * | 2022-09-19 | 2022-12-27 | 中交路桥华东工程有限公司 | Quick hoist and mount hoist of sewer line |
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