CN115535589A - A kind of multi-chamber bead production equipment - Google Patents
A kind of multi-chamber bead production equipment Download PDFInfo
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- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/22—Devices influencing the relative position or the attitude of articles during transit by conveyors
- B65G47/24—Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/02—Devices for feeding articles or materials to conveyors
- B65G47/04—Devices for feeding articles or materials to conveyors for feeding articles
- B65G47/06—Devices for feeding articles or materials to conveyors for feeding articles from a single group of articles arranged in orderly pattern, e.g. workpieces in magazines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
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- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G65/00—Loading or unloading
- B65G65/30—Methods or devices for filling or emptying bunkers, hoppers, tanks, or like containers, of interest apart from their use in particular chemical or physical processes or their application in particular machines, e.g. not covered by a single other subclass
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- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
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Abstract
本发明属于凝珠生产技术领域,公开一种多腔凝珠生产设备,包括用于生产第一凝珠的第一生产装置及用于生产第二凝珠的第二生产装置,还包括:凝珠位置调整装置;凝珠位置调整装置设置在第一生产装置与第二生产装置之间;凝珠位置调整装置包括承载机构及调整机构,在第一凝珠落入承载机构后,调整机构调整相邻两个第一凝珠之间的间距,以使第一凝珠在承载机构打开时准确落入第二生产装置上的第二凝珠的腔体内。本发明的多腔凝珠生产设备通过在第一生产装置与第二生产装置之间设置凝珠位置调整装置的设计,使得第一凝珠能够准确落入第二凝珠的腔体内,从而得到第一凝珠位于第二凝珠内且第一凝珠能够在第二凝珠内活动的多腔凝珠,以满足市场的需求。
The invention belongs to the technical field of bead production, and discloses a multi-chamber bead production equipment, including a first production device for producing first bead and a second production device for producing second bead, and also includes: bead position adjustment device; the bead position adjustment device is arranged between the first production device and the second production device; the bead position adjustment device includes a bearing mechanism and an adjustment mechanism, and after the first bead falls into the bearing mechanism, the adjustment mechanism adjusts The distance between two adjacent first beads is such that the first beads accurately fall into the cavity of the second beads on the second production device when the carrying mechanism is opened. The multi-chamber bead production equipment of the present invention is designed by setting a bead position adjustment device between the first production device and the second production device, so that the first bead can accurately fall into the cavity of the second bead, thereby obtaining The multi-cavity beads in which the first beads are located in the second beads and the first beads can move in the second beads meet market demands.
Description
技术领域technical field
本发明属于凝珠生产技术领域,特别涉及一种多腔凝珠生产设备。The invention belongs to the technical field of bead production, and in particular relates to a multi-cavity bead production equipment.
背景技术Background technique
洗衣凝珠,亦称洗衣珠,是一种创新性的洗衣产品,因外形似珠子,而得名为洗衣凝珠。洗衣凝珠,专为机洗设计,操作简单,方便不脏手,小小一颗洗衣凝珠能洗一筒衣服。气味芬芳,质地软滑浓稠适中,性质温和不伤衣物,特有的低泡浓缩锁色配方,更易漂洗,凝珠遇水即溶无残留,还能有效快速去除顽固污渍让衣物洁净如新。Laundry beads, also known as laundry beads, are an innovative laundry product. They are called laundry beads because they look like beads. Laundry beads, specially designed for machine washing, easy to operate, convenient and not dirty hands, a small laundry beads can wash a tube of clothes. Fragrant smell, soft and thick texture, mild in nature and not harmful to clothes, unique low-foam concentrated color-locking formula, easier to rinse, condensed beads dissolve in water without residue, and can effectively and quickly remove stubborn stains to make clothes clean as new.
现有洗衣凝珠一般为单层结构,即只有一个盛装物料的腔体,该腔体一般通过两片薄膜封合而成,此种结构的洗衣凝珠结构造型单一,不能满足市场的需求,为此,特别设计了一种多腔凝珠(如图1所示),该多腔凝珠包括了一大一小两个凝珠,小凝珠A位于大凝珠B内,且小凝珠A能够在大凝珠B内活动,但是,现有的凝珠生产设备无法生产该多腔凝珠。The existing laundry pods generally have a single-layer structure, that is, there is only one cavity for containing materials. The cavity is generally formed by sealing two films. The laundry pods with this structure have a single structure and cannot meet the needs of the market. For this reason, a multi-cavity bead is specially designed (as shown in Figure 1). The multi-cavity bead includes two bead, one large and one small. Bead A can move in the large bead B, but the existing bead production equipment cannot produce the multi-chamber bead.
因此,现有技术有待改进和发展。Therefore, the prior art needs to be improved and developed.
发明内容Contents of the invention
本发明的目的在于提供了一种多腔凝珠生产设备,能够生产第一凝珠位于第二凝珠内且第一凝珠能够在第二凝珠内活动的多腔凝珠。The object of the present invention is to provide a multi-chambered bead production equipment capable of producing multi-cavity bead in which the first bead is located in the second bead and the first bead can move in the second bead.
本发明提供一种多腔凝珠生产设备,包括用于生产第一凝珠的第一生产装置及用于生产第二凝珠的第二生产装置,还包括:The present invention provides a multi-chamber bead production equipment, including a first production device for producing the first bead and a second production device for producing the second bead, and also includes:
凝珠位置调整装置;所述凝珠位置调整装置设置在所述第一生产装置与所述第二生产装置之间;A bead position adjustment device; the bead position adjustment device is arranged between the first production device and the second production device;
所述凝珠位置调整装置包括承载机构及调整机构,在所述第一凝珠落入所述承载机构后,所述调整机构调整相邻两个所述第一凝珠之间的间距,以使所述第一凝珠在所述承载机构打开时准确落入所述第二生产装置上的所述第二凝珠的腔体内。The bead position adjustment device includes a bearing mechanism and an adjustment mechanism. After the first bead falls into the bearing mechanism, the adjustment mechanism adjusts the distance between two adjacent first bead, so that The first bead is accurately dropped into the cavity of the second bead on the second production device when the carrying mechanism is opened.
本发明提供的多腔凝珠生产设备通过在第一生产装置及第二生产装置之间设置凝珠位置调整装置的设计,使得多腔凝珠生产设备能够生产第一凝珠位于第二凝珠内且第一凝珠能够在第二凝珠内活动的多腔凝珠,从而满足市场的需求。The multi-chamber bead production equipment provided by the present invention is designed to set a bead position adjustment device between the first production device and the second production device, so that the multi-chamber bead production equipment can produce the first bead positioned at the second bead position. The multi-cavity beads in which the first beads can move in the second beads can meet the needs of the market.
进一步地,上述凝珠位置调整装置还包括导料机构,所述导料机构位于所述第一生产装置与所述承载机构之间,所述导料机构用于将所述第一凝珠准确导入所述承载机构。Further, the above-mentioned bead position adjustment device also includes a material guide mechanism, the material guide mechanism is located between the first production device and the carrying mechanism, and the material guide mechanism is used to accurately place the first bead Import the carrier.
本发明通过在第一生产装置与承载机构之间设置导料机构,使得第一生产装置生产的第一凝珠能够精准落入承载机构。In the present invention, a material guide mechanism is arranged between the first production device and the carrying mechanism, so that the first beads produced by the first production device can accurately fall into the carrying mechanism.
进一步地,上述调整机构包括多个调整块、多个连接块及移料驱动件;所述多个调整块依序排列设置,每个所述调整块均具有调整部,所述调整部滑动设置在所述承载机构上;所述多个连接块分别设置在所述多个调整块上,相邻两个所述连接块活动抵接;所述移料驱动件的输出端连接所述多个调整块中位于两边侧的两个所述调整块中的一个。Further, the above-mentioned adjustment mechanism includes a plurality of adjustment blocks, a plurality of connection blocks, and a material-moving drive member; the plurality of adjustment blocks are arranged in sequence, each of the adjustment blocks has an adjustment part, and the adjustment part is slidably set On the carrying mechanism; the plurality of connecting blocks are respectively arranged on the plurality of adjusting blocks, and two adjacent connecting blocks abut against each other; the output end of the material shifting drive is connected to the plurality of One of the two adjustment blocks located on both sides of the adjustment block.
本发明通过移料驱动件与多个连接块配合对相邻两个调整块之间的间距进行调整,结构简单,调整方便。The present invention adjusts the distance between two adjacent adjustment blocks through the cooperation of the material shifting driving part and a plurality of connecting blocks, and has simple structure and convenient adjustment.
进一步地,上述移料驱动件的数量为两个,所述多个调整块分为两组,两个所述移料驱动件的两个输出端分别连接两组所述调整块中位于两边侧的两个所述调整块中的一个。Further, the number of the above-mentioned material-shifting driving parts is two, and the plurality of adjustment blocks are divided into two groups, and the two output ends of the two material-moving driving parts are respectively connected to two groups of the adjustment blocks located on both sides. One of the two adjustment blocks.
进一步地,上述调整机构还包括限位件,所述限位件分别活动抵接两组所述调整块之间相邻两个调整块上设置的两个所述连接块。Further, the above-mentioned adjustment mechanism further includes a stopper, and the stoppers move respectively against the two connecting blocks arranged on two adjacent adjustment blocks between two groups of the adjustment blocks.
进一步地,上述调整机构还包括导向件,所述多个调整块均连接所述导向件。Further, the above adjustment mechanism further includes a guide, and the plurality of adjustment blocks are all connected to the guide.
进一步地,上述导料机构包括多个并列设置的导料槽,相邻两个所述导料槽之间的间距与所述第一生产装置上的相邻两个所述第一凝珠之间的间距相等,每个所述导料槽的上表面均为倾斜面。Further, the above-mentioned material guide mechanism includes a plurality of material guide grooves arranged side by side, and the distance between two adjacent material guide grooves is the same as the distance between two adjacent first beads on the first production device. The spacing between them is equal, and the upper surface of each of the guide grooves is an inclined surface.
进一步地,上述导料机构包括多个并列设置的导料槽及多个导料推动件,相邻两个所述导料槽之间的间距与所述第一生产装置上的相邻两个所述第一凝珠之间的间距相等,所述导料推动件能够在所述导料槽内滑动,以将所述导料槽内的所述第一凝珠推入所述承载机构。Further, the above-mentioned material guide mechanism includes a plurality of material guide grooves arranged side by side and a plurality of material guide pushers, and the distance between two adjacent material guide grooves is the same as that of two adjacent material guide grooves on the first production device. The distance between the first beads is equal, and the material guide pusher can slide in the material guide groove to push the first beads in the material guide groove into the carrying mechanism.
进一步地,上述承载机构包括承载驱动件及承载板;所述承载板连接所述承载驱动件的输出端,所述承载驱动件驱动所述承载板打开或关闭。Further, the bearing mechanism includes a bearing driver and a bearing plate; the bearing plate is connected to the output end of the bearing driver, and the bearing driver drives the bearing plate to open or close.
进一步地,上述第一生产装置及所述第二生产装置均包括成型模具、预热机构、底膜输送机构、灌装机构、顶膜输送机构、封合机构及裁切机构;所述第一生产装置的底膜输送机构、预热机构、灌装机构、顶膜输送机构、封合机构及裁切机构依序设置在所述第一生产装置的成型模具的转动路径上,所述第二生产装置的底膜输送机构、预热机构、灌装机构、顶膜输送机构、封合机构及裁切机构依序设置在所述第二生产装置的成型模具的转动路径上。Further, the above-mentioned first production device and the second production device both include a forming mold, a preheating mechanism, a bottom film conveying mechanism, a filling mechanism, a top film conveying mechanism, a sealing mechanism and a cutting mechanism; the first The bottom film conveying mechanism, preheating mechanism, filling mechanism, top film conveying mechanism, sealing mechanism and cutting mechanism of the production device are arranged on the rotation path of the forming mold of the first production device in sequence, and the second The bottom film conveying mechanism, preheating mechanism, filling mechanism, top film conveying mechanism, sealing mechanism and cutting mechanism of the production device are sequentially arranged on the rotation path of the forming mold of the second production device.
由上可知,本发明的多腔凝珠生产设备通过在第一生产装置及第二生产装置之间设置凝珠位置调整装置的设计,使得调整机构能够对落在承载机构上的相邻的两个第一凝珠之间的间距进行调整,从而使得第一凝珠在承载机构打开时能够准确落入第二生产装置生产的第二凝珠的腔体内,进而得到第一凝珠位于第二凝珠内,且第一凝珠能够在第二凝珠内活动的多腔凝珠,以满足市场的需求。As can be seen from the above, the multi-cavity bead production equipment of the present invention is designed by setting the bead position adjustment device between the first production device and the second production device, so that the adjustment mechanism can adjust the two adjacent beads falling on the carrying mechanism. The distance between the first beads is adjusted so that the first beads can accurately fall into the cavity of the second beads produced by the second production device when the bearing mechanism is opened, so that the first beads are located in the second bead. The multi-cavity beads in which the first beads can move in the second beads can meet the needs of the market.
本发明的其他特征和优点将在随后的说明书阐述,并且,部分地从说明书中变得显而易见,或者通过实施本发明实施例了解。本发明的目的和其他优点可通过在所写的说明书、以及附图中所特别指出的结构来实现和获得。Additional features and advantages of the invention will be set forth in the description which follows, and in part will be apparent from the description, or may be learned by practice of the invention. The objectives and other advantages of the invention may be realized and attained by the structure particularly pointed out in the written description and appended drawings.
附图说明Description of drawings
图1为本发明实施例提供的一种多腔凝珠的结构示意图。Fig. 1 is a schematic structural diagram of a multi-chambered bead provided by an embodiment of the present invention.
图2为本发明实施例提供的一种多腔凝珠生产设备的结构示意图。Fig. 2 is a schematic structural diagram of a multi-chamber bead production device provided by an embodiment of the present invention.
图3为本发明实施例提供的一种凝珠位置调整装置的正面结构示意图。Fig. 3 is a schematic diagram of the front structure of a bead position adjustment device provided by an embodiment of the present invention.
图4为本发明实施例提供的一种凝珠位置调整装置的背面结构示意图。Fig. 4 is a schematic diagram of the back structure of a bead position adjustment device provided by an embodiment of the present invention.
图5为本发明实施例提供的一种凝珠位置调整装置处于打开状态的结构示意图。Fig. 5 is a schematic structural diagram of a bead position adjustment device provided by an embodiment of the present invention in an open state.
图6为本发明实施例提供的一种调整机构的结构示意图。Fig. 6 is a schematic structural diagram of an adjustment mechanism provided by an embodiment of the present invention.
标号说明:10、第一生产装置;101、成型模具;102、底膜输送机构;103、预热机构;104、灌装机构;105、顶膜输送机构;106、封合机构;107、裁切机构;1071、横切组件;1072、纵切组件;20、第二生产装置;30、凝珠位置调整装置;301、调整机构;3011、调整块;30111、调整部;3012、连接块;3013、移料驱动件;3014、限位件;3015、导向件;302、承载机构;3021、承载驱动件;3022、承载板;303、导料机构;3031、导料槽;3032、导料推动件;30321、导料推动气缸;30322、导料推杆。Explanation of symbols: 10. First production device; 101. Forming mold; 102. Bottom film conveying mechanism; 103. Preheating mechanism; 104. Filling mechanism; 105. Top film conveying mechanism; 106. Sealing mechanism; 107. Cutting mechanism Cutting mechanism; 1071, cross-cutting component; 1072, slitting component; 20, second production device; 30, bead position adjustment device; 301, adjusting mechanism; 3011, adjusting block; 30111, adjusting part; 3012, connecting block; 3013, material shifting driver; 3014, limiter; 3015, guide; 302, bearing mechanism; 3021, bearing driver; 3022, bearing plate; 303, guide mechanism; 3031, guide groove; Pushing piece; 30321, material guiding push cylinder; 30322, material guiding push rod.
具体实施方式detailed description
下面详细描述本发明的实施方式,所述实施方式的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施方式是示例性的,仅用于解释本发明,而不能理解为对本发明的限制。Embodiments of the present invention are described in detail below, examples of which are shown in the drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below by referring to the figures are exemplary only for explaining the present invention and should not be construed as limiting the present invention.
下文的公开提供了许多不同的实施方式或例子用来实现本发明的不同结构。为了简化本发明的公开,下文中对特定例子的部件和设置进行描述。当然,它们仅仅为示例,并且目的不在于限制本发明。此外,本发明可以在不同例子中重复参考数字和/或参考字母,这种重复是为了简化和清楚的目的,其本身不指示所讨论各种实施方式和/或设置之间的关系。The following disclosure provides many different embodiments or examples for implementing different structures of the present invention. To simplify the disclosure of the present invention, components and arrangements of specific examples are described below. Of course, they are only examples and are not intended to limit the invention. Furthermore, the present disclosure may repeat reference numerals and/or reference letters in different instances, such repetition is for simplicity and clarity and does not in itself indicate a relationship between the various embodiments and/or arrangements discussed.
如图2所示,本发明提供的一种多腔凝珠生产设备包括用于生产第一凝珠的第一生产装置10、用于生产第二凝珠的第二生产装置20及凝珠位置调整装置30。凝珠位置调整装置30位于第一生产装置10及第二生产装置20之间。As shown in Figure 2, a kind of multi-cavity bead production equipment provided by the present invention comprises the
具体应用中,凝珠位置调整装置30包括承载机构302及调整机构301,第一生产装置10生产得到的第一凝珠落入承载机构302后,调整机构301对承载机构302上相邻两个第一凝珠之间的间距进行调整,使得相邻两个第一凝珠之间的间距与第二生产装置20生产的第二凝珠中相邻两个第二凝珠之间的间距相等,以使得第一凝珠在承载机构302打开时准确落入第二生产装置20上的第二凝珠的腔体内。In a specific application, the bead
需要说明的是,上述所说的第二凝珠的腔体是指第二生产装置20生产第二凝珠过程中,第二凝珠的底膜在第二生产装置20的成型模具101的作用下形成的与成型模具101的模腔形状相同的具有开口的非封闭结构,第一凝珠则从开口落入非封闭结构内,待第一凝珠进入非封闭结构内后,第二凝珠的顶膜再与第二凝珠的底膜进行封合,得到第一凝珠位于第二凝珠内且第一凝珠能够在第二凝珠内活动的多腔凝珠。It should be noted that the above-mentioned cavity of the second bead refers to the effect of the bottom film of the second bead on the forming
通过该技术方案,使得多腔凝珠生产设备能够将第一生产装置10生产的第一凝珠准确落入第二生产装置20生产的第二凝珠的腔体内,从而得到第一凝珠位于第二凝珠内,且第一凝珠能够在第二凝珠内活动的多腔凝珠。Through this technical solution, the multi-chamber bead production equipment can accurately drop the first bead produced by the
具体地,调整机构301可以采用机械手。也就是说,在第一凝珠落入承载机构302后,机械手对相邻两个第一凝珠之间的间距进行调整,以使相邻两个第一凝珠之间的间距与第二生产装置20生产的第二凝珠中相邻两个第二凝珠之间的间距相等。Specifically, the
如图3、图4、图5及图6所示,在一些优选的实施方式中,调整机构301包括多个调整块3011、多个连接块3012及移料驱动件3013。多个调整块3011依序排列设置,每个调整块3011均具有调整部30111,调整部30111滑动设置在承载机构302上。多个连接块3012分别设置在多个调整块3011上,相邻两个连接块3012活动抵接。移料驱动件3013的输出端连接多个调整块3011中位于两边侧的两个调整块3011中的一个。As shown in FIG. 3 , FIG. 4 , FIG. 5 and FIG. 6 , in some preferred embodiments, the
需要说明的是,多个调整块3011依序排列设置是指多个调整块3011呈“一”字形排列设置,位于两边侧的两个调整块3011则是指呈“一”字形排列设置的多个调整块3011中位于最左侧及最右侧的调整块3011。It should be noted that the arrangement of
具体应用中,默认状态下,凝珠位置调整装置处于关闭状态(如图3所示),此时,相邻两个调整部30111之间的间距与第一生产装置10上的相邻两个第一凝珠之间的间距相等,落入承载机构302的第一凝珠位于调整部30111内,凝珠位置调整装置对相邻两个第一凝珠之间的间距进行调整时,移料驱动件3013产生驱动力驱动与其输出端连接的调整块3011移动,该调整块3011移动过程中通过连接块3012带动多个调整块3011中的其余调整块3011移动,改变相邻两个调整块3011之间的间距,使得相邻两个调整部30111之间的间距调整为与相邻两个第二凝珠之间的间距相等,此时,凝珠位置调整装置处于打开状态(如图5所示),第一凝珠能够在自身重力的作用下准确落入第二凝珠的腔体内。具体地,移料驱动件3013可以为气缸。In a specific application, in the default state, the bead position adjustment device is closed (as shown in Figure 3 ), at this time, the distance between two
通过该技术方案,能够使得相邻两个调整部30111之间的间距与相邻两个第二凝珠之间的间距相等,从而使得第一凝珠准确落入至第二凝珠的腔体内,相比采用价格昂贵的机械手而言,节约了成本,而且相比机械手每次只能对一个第一凝珠的位置进行调整而言,本技术方案能够同时对多个第一凝珠的位置进行调整,使得调整速度得到提高。Through this technical solution, the distance between two
具体地,调整部30111为贯通的“U”字形结构或“口”字形结构,调整机构301对相邻两个第一凝珠之间的间距进行调整时,调整部30111可以起到对第一凝珠限位的作用,使得第一凝珠只能在调整部30111范围内活动,从而使得第一凝珠在调整部30111与第二凝珠的腔体对应时,第一凝珠能够准确落入第二凝珠的腔体内。Specifically, the
在一些优选的实施方式,上述移料驱动件3013的数量为两个,多个调整块3011分为两组,两个移料驱动件3013的两个输出端分别连接两组调整块3011中位于两边侧的两个调整块3011中的一个。具体应用中,通过将移料驱动件3013的数量设计为两个,并将多个调整块3011分为两组,使得两个移料驱动件3013能够同时驱动两组调整块3011向两侧进行间距调整,缩短了对多个调整块3011进行间距调整的时间,从而提高了效率。In some preferred embodiments, the number of the above-mentioned material
在一些优选的实施方式中,上述调整机构301还包括限位件3014。限位件3014分别活动抵接两组调整块3011之间相邻两个调整块3011上设置的两个连接块3012。具体应用中,通过限位件3014对两组调整块3011之间相邻的两个连接块3012进行限位,使得两组调整块3011之间相邻两个调整块3011移动后二者之间的间距与相邻两个第二凝珠之间的间距相等,从而使得调整部30111与第二凝珠的腔体对应,以保证调整部30111内的第一凝珠准确落入在第二凝珠的腔体内。具体地,限位件3014具有两个相对设置的限位部,两个限位部之间的距离与相邻两个第二凝珠之间的间距相等,两个限位部相对的一面活动抵接两组调整块3011之间相邻两个调整块3011上设置的两个连接块3012。In some preferred embodiments, the
在一些优选的实施方式中,上述调整机构301还包括导向件3015,多个调整块3011均连接导向件3015。通过该技术方案,对多个调整块3011起到导向作用,保证调整块3011沿直线移动。具体地,导向件3015为直线导轨。具体地,导向件3015的数量为两个,两个导向件3015平行设置,多个调整块3011中的一部分调整块3011连接两个导向件3015中的一个,多个调整块3011中的另一部分调整块3011连接两个导向件3015中的另一个。采用两个导向件3015相比仅采用一个导向件3015而言,减少了每个导向件3015连接的调整块3011的数量,使得受力更均匀,以实现更好的导向作用。具体地,多个调整块3011中连接两个导向件3015中的一个导向件3015的调整块3011与多个调整块3011中连接两个导向件3015中的另一个导向件3015的调整块3011间隔设置。例如,两个导向件3015分别为第一导向件及第二导向件,调整块3011的数量为四个,分别为第一调整块、第二调整块、第三调整块及第四调整块,第一调整块、第二调整块、第三调整块及第四调整块依序呈“一”字形排列,若第一调整块及第三调整块连接第一导向件,则第二调整块及第四调整块连接第二导向件,以此类推。In some preferred embodiments, the
在一些优选的实施方式中,承载机构302包括承载驱动件3021及承载板3022。承载板3022连接承载驱动件3021的输出端,承载驱动件3021驱动使得承载板3022活动对应多个调整部30111。具体应用中,承载驱动件3021驱动承载板3022移动至多个调整部30111的正下方并与多个调整部30111的底部抵接,此时,承载机构302为关闭状态,落入承载机构302的第一凝珠位于调整部30111与承载板3022形成的容置腔内;待调整机构301调整相邻两个第一凝珠之间的间距后,承载驱动件3021驱动承载板3022向远离多个调整部30111的方向移动,使得承载板3022不与多个调整部30111的底部抵接,此时,承载机构302为打开状态,调整部30111内的第一凝珠在自身重力的作用下掉落在第二凝珠的腔体内。具体地,承载驱动件3021可以为气缸。In some preferred embodiments, the
在一些优选的实施方式,上述凝珠位置调整装置30还包括导料机构303。导料机构303位于第一生产装置10与承载机构302之间,导料机构303用于将第一凝珠准确导入承载机构302。具体应用中,第一生产装置10生产的第一凝珠落入导料机构303,导料机构303将第一凝珠准确导入承载机构302,使得第一凝珠位于调整部30111与承载板3022形成的容置腔内,以便于后续对第一凝珠的位置进行调整。In some preferred embodiments, the above-mentioned bead
在一些优选的实施方式,上述导料机构303包括多个并列设置的导料槽3031,相邻两个导料槽3031之间的间距与第一生产装置10上的相邻两个第一凝珠之间的间距相等,每个导料槽3031的上表面均为倾斜面。通过该技术方案,使得第一生产装置10生产的第一凝珠可以在自身重力的作用下沿着倾斜面精准滑落至调整部30111与承载板3022形成的容置腔内。In some preferred embodiments, the above-mentioned
在另一些优选的实施方式,上述导料机构303包括多个并列设置的导料槽3031及多个导料推动件3032,相邻两个导料槽3031之间的间距与第一生产装置10上的相邻两个第一凝珠之间的间距相等,导料推动件3032能够在导料槽3031内滑动,以将导料槽3031内的第一凝珠推入承载机构302。具体应用中,第一生产装置10生产的第一凝珠掉落在导料槽3031内,导料推动件3032将导料槽3031内的第一凝珠推入调整部30111与承载板3022形成的容置腔内,避免出现第一凝珠留在导料槽3031内的情况。具体地,导料推动件3032包括导料推动气缸30321及导料推杆30322,导料推杆30322连接导料推动气缸30321的输出端,导料推杆30322的形状与导料槽3031的形状相匹配,以充分确保导料推杆30322能够将导料槽3031内第一凝珠推入调整部30111与承载板3022形成的容置腔内。In some other preferred embodiments, the above-mentioned
在一些优选的实施方式,上述第一生产装置10及第二生产装置20均包括成型模具101、底膜输送机构102、预热机构103、灌装机构104、顶膜输送机构105、封合机构106及裁切机构107。凝珠位置调整装置30位于第一生产装置10的成型模具101与第二生产装置20的成型模具101之间。In some preferred embodiments, the
具体应用中,第一生产装置10与第二生产装置20同时运行,第一生产装置10与第二生产装置20的运行原理一致,下面以第一生产装置10为例,具体说明第一生产装置10与第二生产装置20的运行原理。In a specific application, the
第一生产装置10运行时,首先,底膜输送机构102输送底膜至成型模具101的工位,使得底膜与成型模具101的模腔对应,模腔将与其对应的底膜吸入模腔内,底膜发生形变变成与模腔形状相同的具有开口的非封闭结构,底膜输送机构102输送底膜至成型模具101的工位过程中先经过预热机构103,预热机构103对底膜进行预热,使得底膜更易形变;其次,成型模具101传送形变后的底膜至灌装机构104的工位,使得底膜的开口与灌装机构104的出料口对应,灌装机构104将物料灌装至底膜内;再次,顶膜输送机构105输送顶膜至与灌装物料后的底膜对应,封合机构106将底膜与顶膜进行封合,得到连成一片的第一凝珠;最后,成型模具101传送连成一片的第一凝珠经过裁切机构107,裁切机构107将连成一片的第一凝珠分割为一个个单独的第一凝珠。When the
需要说明的是,第二生产装置20运行过程中,在第二凝珠的底膜与第二凝珠的顶膜进行封合前,第一生产装置10生产的第一凝珠先经过凝珠位置调整装置30进行位置调整,然后落入第二凝珠的底膜形成的非封闭结构内,待第一凝珠落入第二凝珠的底膜形成的非封闭结构内后,第二凝珠的底膜再与第二凝珠的顶膜进行封合,从而得到第一凝珠位于第二凝珠内且第一凝珠能够在第二凝珠内活动的多腔凝珠。It should be noted that, during the operation of the
具体地,上述灌装机构104灌装的物料可以为液体、粉末或颗粒。本实施例中,第二凝珠内的物料为液体的洗涤液,第一凝珠内的物料为颗粒状的留香珠,如此,可以使得一个多腔凝珠既可以将衣服清洗干净,又可以保证衣物清洗后持久留香。Specifically, the material filled by the
具体地,底膜输送机构102及顶膜输送机构105均采用现有技术中的传送辊组。Specifically, both the bottom
具体地,封合机构106为压辊,顶膜与灌装有物料的底膜由封合机构106经过时,封合机构106能够将底膜未吸入模腔内的部分与顶膜封合在一起。需要说明的是,顶膜和底膜在封合前通过调湿装置进行调湿处理,使得顶膜和底膜可以在常温下进行封合。Specifically, the
具体地,底膜吸入模腔内可以采用抽真空的方式实现。Specifically, the suction of the base film into the mold cavity can be achieved by vacuuming.
具体地,本实施例中第一生产装置10的成型模具101为滚筒状模具,第二生产装置20的成型模具101为传送带状模具。Specifically, in this embodiment, the forming
具体地,预热机构103可以采用内部嵌设有加热管的辊筒,底膜传送过程中,辊筒的外表面与底膜抵接,使得底膜受热后更易发生形变。Specifically, the
具体地,灌装机构104可以采用灌装嘴,灌装嘴通过管道连通外部物料供应设备,物料供应设备提供的物料依次通过管道及灌装嘴被灌装至底膜形成的非封闭结构内。Specifically, the
具体地,裁切机构107包括横切组件1071及纵切组件1072,横切组件1071包括横切刀,横切刀相对于成型模具101固定,横切刀横向对连成一片的凝珠进行分切,使得连成一片的凝珠变为多行凝珠,纵切组件1072包括纵切刀及纵切驱动气缸,纵切刀连接纵切驱动气缸的输出轴,纵切刀位于成型模具101的传送路径上,成型模具101传送多行凝珠移动至纵切组件1072的工位时,纵切驱动气缸驱动纵切刀对多行凝珠进行分切,使得多行凝珠变为一个个单独的凝珠。需要说明的是,此处所说的凝珠指的是第一凝珠或多腔凝珠。Specifically, the
综上所述,本发明的多腔凝珠生产设备通过在第一生产装置10及第二生产装置20之间设置凝珠位置调整装置30的设计,使得调整机构301能够对落在承载机构302上的相邻的两个第一凝珠之间的间距进行调整,从而使得第一凝珠在承载机构302打开时能够准确落入第二生产装置20生产的第二凝珠的腔体内,进而得到第一凝珠位于第二凝珠内,且第一凝珠能够在第二凝珠内活动的多腔凝珠,以满足市场的需求。In summary, the multi-chamber bead production equipment of the present invention is designed by setting the bead
以上所述的仅是本发明的一些实施方式。对于本领域的普通技术人员来说,在不脱离本发明创造构思的前提下,还可以做出若干形变和改进,这些都属于本发明的保护范围。What have been described above are only some embodiments of the present invention. For those skilled in the art, without departing from the inventive concept of the present invention, several modifications and improvements can be made, and these all belong to the protection scope of the present invention.
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| CN115535589B (en) | 2025-05-30 |
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Effective date of registration: 20250415 Address after: Building 1, 3rd Floor, No. 77-3, Area A, Datang Garden, Central Science and Technology Industrial Zone, Sanshui District, Foshan City, Guangdong Province 528000 Applicant after: FOSHAN POLYVA MATERIALS CO.,LTD. Country or region after: China Address before: 528225 f6a05, 6th floor, R & D workshop, buildings 1, 2 and 3, phase II, Huiquan science and technology industry center, No. 88, Taoyuan East Road, Shishan town, Nanhai District, Foshan City, Guangdong Province Applicant before: Foshan Daosi water soluble Packaging Technology Co.,Ltd. Country or region before: China |
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Application publication date: 20221230 Assignee: Foshan Jingliang daily chemical products Co.,Ltd. Assignor: FOSHAN POLYVA MATERIALS CO.,LTD. Contract record no.: X2025980043726 Denomination of invention: A multi-chamber bead production equipment Granted publication date: 20250530 License type: Common License Record date: 20251211 |
