CN115534424A - 一种底贴无纺布吸水地垫及其制备方法 - Google Patents

一种底贴无纺布吸水地垫及其制备方法 Download PDF

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CN115534424A
CN115534424A CN202211281505.0A CN202211281505A CN115534424A CN 115534424 A CN115534424 A CN 115534424A CN 202211281505 A CN202211281505 A CN 202211281505A CN 115534424 A CN115534424 A CN 115534424A
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latex layer
water
floor mat
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刘承发
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Dongguan Iuiu Household Products Co ltd
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Abstract

本发明属于地垫技术领域，具体的说是一种底贴无纺布吸水地垫及其制备方法，包括吸水地垫本体，所述吸水地垫本体包括超细纤维布层，所述超细纤维布层的底端贴合有发泡乳胶层，所述发泡乳胶层的内部等间距开设有多个透气孔道，所述透气孔道的内部安装有透气管，所述发泡乳胶层的底端贴合有抗菌乳胶层，所述抗菌乳胶层的底端贴合有无纺棉布层；本发明为复合性地垫，主要加强了吸水地垫本体的吸水性和透气性，并设置有透气管，在吸水地垫本体在日常使用浸湿时或者水洗后，透气管可以将外部空气导入到吸水地垫本体的内侧，加快水汽从吸水地垫本体内部析出的速度，使在日常使用或水洗后，吸水地垫本体都更容易晾干。

Description

一种底贴无纺布吸水地垫及其制备方法
技术领域
本发明属于地垫技术领域，特别涉及一种底贴无纺布吸水地垫及其制备方法。
背景技术
地垫是一种铺设在地面上能有效地在刮除泥尘和水份，保持地面整洁的产品，在家庭中，常被用于门口处、浴室外、厨房和卧室，根据使用场合的不同，地垫性能的侧重点也不同，如放置与浴室外的地垫，主要注重其防滑和吸水功能。
现有的市面上常见的硅藻泥地垫由于其自身性质，照射紫外线容易氧化，因此在其被踩湿或水洗之后，不能晒干，只能晾干，但现有的硅藻泥地垫晾干速度慢。
因此，发明一种底贴无纺布吸水地垫及其制备方法来解决上述问题很有必要。
发明内容
针对上述问题，本发明提供了一种底贴无纺布吸水地垫及其制备方法，以解决上述背景技术中提出的问题。
为实现上述目的，本发明提供如下技术方案：一种底贴无纺布吸水地垫，包括吸水地垫本体，所述吸水地垫本体包括超细纤维布层，所述超细纤维布层的底端贴合有发泡乳胶层，所述发泡乳胶层的内部等间距开设有多个透气孔道，所述透气孔道的内部安装有透气管，所述发泡乳胶层的底端贴合有抗菌乳胶层，所述抗菌乳胶层的底端贴合有无纺棉布层。
优选的，所述吸水地垫本体其中两个对称的侧边均呈波浪形，且呈波浪形的侧边与透气管方向垂直。
优选的，所述吸水地垫本体的边侧缝制有包角边，所述包角边上开设有多个开口，所述开口与对应透气管相匹配，所述开口的边侧缝缝制有锁边。
优选的，所述超细纤维布层的表面印花有图案花纹。
优选的，所述发泡乳胶层的内部均匀分布有硅藻泥颗粒，所述发泡乳胶层的厚度大于抗菌乳胶层的厚度。
优选的，所述透气管的硬度大于发泡乳胶层和抗菌乳胶层的硬度，且所述透气管位于发泡乳胶层的下部靠近抗菌乳胶层。
优选的，所述无纺棉布层的底端设有网格防滑纹。
本发明提供的一种底贴无纺布吸水地垫的制备方法，包括如下步骤：
S1、首先将抗菌乳胶层与无纺布层黏合压实；
S2、将粘合后的抗菌乳胶层与无纺布复合层放入模具，然后将掺有硅藻泥颗粒的乳胶先发泡一层，接着将管型模具等间距放到刚发泡的发泡乳胶层上，然后继续发泡剩余的掺有硅藻泥颗粒的乳胶，发泡完毕后，对发泡乳胶层进行平整，等待凝固；
S3、凝固完毕后，将管型模具从发泡乳胶层取出形成透气孔道，再将透气管涂上无机胶插入透气孔道，等待凝固；
S4、凝固完毕后，将超细纤维布层与发泡乳胶层粘合；
S5、粘合完毕后对复合层边侧压边缝制包角边，缝制时在透气管处留出开口，并在开口处边缘进行锁边。
本发明的技术效果和优点：
本发明主要加强了吸水地垫本体的吸水性和透气性，超细纤维布层、发泡乳胶层、抗菌乳胶层和无纺棉布层均为吸水性高、透气性高的材质，并设置有透气管，在吸水地垫本体在日常使用浸湿时或者水洗后，透气管可以将外部空气导入到吸水地垫本体的内侧，加快水汽从吸水地垫本体内部析出的速度，使在日常使用或水洗后，吸水地垫本体都更容易晾干。
附图说明
为了更清楚地说明本发明实施例或现有技术中的技术方案，下面将对实施例或现有技术描述中所需要使用的附图作一简单地介绍，显而易见地，下面描述中的附图是本发明的一些实施例，对于本领域普通技术人员来讲，在不付出创造性劳动的前提下，还可以根据这些附图获得其他的附图。
图1是本发明的整体结构示意图；
图2是本发明的透气管位置示意图。
图中：1、超细纤维布层；2、发泡乳胶层；3、透气管；4、抗菌乳胶层；5、无纺棉布层；6、包角边。
具体实施方式
为使本发明实施例的目的、技术方案和优点更加清楚，下面将结合本发明实施例中的附图，对本发明实施例中的技术方案进行清楚、完整地说明，显然，所描述的实施例是本发明一部分实施例，而不是全部的实施例。基于本发明中的实施例，本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例，都属于本发明保护的范围；
在本发明的描述中，需要理解的是，术语“长度”、“宽度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系，仅是为了便于描述本发明和简化描述，而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作，因此不能理解为对本发明的限制。此外，在本发明的描述中，“多个”的含义是两个或两个以上，除非另有明确具体的限定。
本发明提供了如图1-2所示的一种底贴无纺布吸水地垫，包括吸水地垫本体，吸水地垫本体包括超细纤维布层1，脚踩触感好，超细纤维布层1的表面印花有图案花纹，提升吸水地垫本体的美观性，超细纤维布层1的底端贴合有发泡乳胶层2，吸水性和透气性高，发泡乳胶层2的内部等间距开设有多个透气孔道，透气孔道的内部安装有透气管3，发泡乳胶层2的底端贴合有抗菌乳胶层4，可以抗菌除螨，抗菌乳胶层4的底端贴合有无纺棉布层5，可以吸附底面的水分和灰尘，防止吸水地垫本体周围的灰尘飘起落在脚上，并起到防滑的作用。
本发明主要加强了吸水地垫本体的吸水性和透气性，超细纤维布层1、发泡乳胶层2、抗菌乳胶层4和无纺棉布层5均为吸水性高、透气性高的材质，在吸水地垫本体在日常使用浸湿时或者水洗后，透气管3可以将外部空气导入到吸水地垫本体的内侧，加快水汽从吸水地垫本体内部析出的速度，使在日常使用或水洗后，吸水地垫本体都更容易晾干。
参照说明书附图2，吸水地垫本体其中两个对称的侧边均呈波浪形，且呈波浪形的侧边与透气管3方向垂直，吸水地垫本体的边侧缝制有包角边6，包角边6上开设有多个开口，开口与对应透气管3相匹配，开口的边侧缝缝制有锁边，对包角边6的开口进行加固，防止包角边6从开口处开线。
本发明使用时，将波浪形侧边对准浴室门槛贴靠，波浪形的侧边使吸水地垫本体与浴室门槛之间有间隙，减少浴室门槛处的积灰落到吸水地垫本体上的数量，并且由于可以波浪形的侧边与透气管3方向垂直，因此在应用时，透气管3的开口不会被浴室门槛堵塞。
参照说明书附图2，发泡乳胶层2的内部均匀分布有硅藻泥颗粒，发泡乳胶层2的厚度大于抗菌乳胶层4的厚度，透气管3的硬度大于发泡乳胶层2和抗菌乳胶层4的硬度，且透气管3位于发泡乳胶层2的下部靠近抗菌乳胶层4。
本发明设置发泡乳胶层2，通过发泡提升发泡乳胶层2的吸水性和透气性，加厚发泡乳胶层2的厚度，并使透气管3靠近抗菌乳胶层4，可以提升踩踏时的触感，也避免让消费者能够感觉到透气管3的硬度，抗菌乳胶层4采用天然乳胶，可以抗菌除螨。
参照说明书附图2，无纺棉布层5的底端设有网格防滑纹，增强吸水地垫本体与底面的摩擦力，起到防滑作用。
本发明提供的一种底贴无纺布吸水地垫的制备方法，包括如下步骤：
S1、首先将抗菌乳胶层4与无纺布层黏合压实；
S2、将粘合后的抗菌乳胶层4与无纺布复合层放入模具，然后将掺有硅藻泥颗粒的乳胶先发泡一层，接着将管型模具等间距放到刚发泡的发泡乳胶层2上，然后继续发泡剩余的掺有硅藻泥颗粒的乳胶，发泡完毕后，对发泡乳胶层2进行平整，等待凝固；
S3、凝固完毕后，将管型模具从发泡乳胶层2取出形成透气孔道，再将透气管3涂上无机胶插入透气孔道，等待凝固；
S4、凝固完毕后，将超细纤维布层1与发泡乳胶层2粘合；
S5、粘合完毕后对复合层边侧压边缝制包角边6，缝制时在透气管3处留出开口，并在开口处边缘进行锁边。
尽管参照前述实施例对本发明进行了详细的说明，本领域的普通技术人员应当理解：其依然可以对前述各实施例所记载的技术方案进行修改，或者对其中部分技术特征进行等同替换；而这些修改或者替换，并不使相应技术方案的本质脱离本发明各实施例技术方案的精神和范围。

Claims (8)

1.一种底贴无纺布吸水地垫，包括吸水地垫本体，其特征在于：所述吸水地垫本体包括超细纤维布层(1)，所述超细纤维布层(1)的底端贴合有发泡乳胶层(2)，所述发泡乳胶层(2)的内部等间距开设有多个透气孔道，所述透气孔道的内部安装有透气管(3)，所述发泡乳胶层(2)的底端贴合有抗菌乳胶层(4)，所述抗菌乳胶层(4)的底端贴合有无纺棉布层(5)。
2.根据权利要求1所述的底贴无纺布吸水地垫，其特征在于：所述吸水地垫本体其中两个对称的侧边均呈波浪形，且呈波浪形的侧边与透气管(3)方向垂直。
3.根据权利要求1所述的底贴无纺布吸水地垫，其特征在于：所述吸水地垫本体的边侧缝制有包角边(6)，所述包角边(6)上开设有多个开口，所述开口与对应透气管(3)相匹配，所述开口的边侧缝缝制有锁边。
4.根据权利要求1所述的底贴无纺布吸水地垫，其特征在于：所述超细纤维布层(1)的表面印花有图案花纹。
5.根据权利要求1所述的底贴无纺布吸水地垫，其特征在于：所述发泡乳胶层(2)的内部均匀分布有硅藻泥颗粒，所述发泡乳胶层(2)的厚度大于抗菌乳胶层(4)的厚度。
6.根据权利要求1所述的底贴无纺布吸水地垫，其特征在于：所述透气管(3)的硬度大于发泡乳胶层(2)和抗菌乳胶层(4)的硬度，且所述透气管(3)位于发泡乳胶层(2)的下部靠近抗菌乳胶层(4)。
7.根据权利要求1所述的底贴无纺布吸水地垫，其特征在于：所述无纺棉布层(5)的底端设有网格防滑纹。
8.根据权利要求1-7任一项所述的底贴无纺布吸水地垫的制备方法，其特征在于，包括如下步骤：
S1、将抗菌乳胶层(4)与无纺布层黏合压实；
S2、将粘合后的抗菌乳胶层(4)与无纺布复合层放入模具，然后将掺有硅藻泥颗粒的乳胶先发泡一层，接着将管型模具等间距放到刚发泡的发泡乳胶层(2)上，然后继续发泡剩余的掺有硅藻泥颗粒的乳胶，发泡完毕后，对发泡乳胶层(2)进行平整，等待凝固；
S3、凝固完毕后，将管型模具从发泡乳胶层(2)取出形成透气孔道，再将透气管(3)涂上无机胶插入透气孔道，等待凝固；
S4、凝固完毕后，将超细纤维布层(1)与发泡乳胶层(2)粘合；
S5、粘合完毕后对复合层边侧压边缝制包角边(6)，缝制时在透气管(3)处留出开口，并在开口处边缘进行锁边。
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