CN115534089B - Automatic board device that goes out of cement component - Google Patents
Automatic board device that goes out of cement component Download PDFInfo
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- CN115534089B CN115534089B CN202211216014.8A CN202211216014A CN115534089B CN 115534089 B CN115534089 B CN 115534089B CN 202211216014 A CN202211216014 A CN 202211216014A CN 115534089 B CN115534089 B CN 115534089B
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- connecting cylinder
- positioning
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- 239000004568 cement Substances 0.000 title claims abstract description 78
- 230000007306 turnover Effects 0.000 claims abstract description 45
- 230000007246 mechanism Effects 0.000 claims abstract description 35
- 238000007599 discharging Methods 0.000 claims abstract description 24
- 238000001125 extrusion Methods 0.000 claims description 19
- 230000000712 assembly Effects 0.000 claims description 8
- 238000000429 assembly Methods 0.000 claims description 8
- 230000002093 peripheral effect Effects 0.000 claims description 2
- 230000000694 effects Effects 0.000 abstract description 5
- 230000005484 gravity Effects 0.000 abstract description 4
- 238000000465 moulding Methods 0.000 description 18
- 230000009471 action Effects 0.000 description 11
- 238000000034 method Methods 0.000 description 5
- 238000003825 pressing Methods 0.000 description 5
- 230000008569 process Effects 0.000 description 5
- 238000000926 separation method Methods 0.000 description 3
- 238000003860 storage Methods 0.000 description 3
- 230000006978 adaptation Effects 0.000 description 2
- 238000013016 damping Methods 0.000 description 2
- 239000000835 fiber Substances 0.000 description 2
- 241000238631 Hexapoda Species 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 230000003139 buffering effect Effects 0.000 description 1
- 239000004566 building material Substances 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 230000008602 contraction Effects 0.000 description 1
- 238000012840 feeding operation Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/04—Discharging the shaped articles
- B28B13/06—Removing the shaped articles from moulds
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- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Mechanical Engineering (AREA)
- Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
Abstract
The invention provides an automatic plate discharging device for cement components. The automatic board device that goes out of cement component includes: and the base is respectively provided with a turnover mechanism for turning over the forming die and a receiving mechanism for receiving the cement component detached from the forming die. Through setting up tilting mechanism, utilize its continuous vertical rotation mode, can carry out automatic upset operation to forming die, realize the automatic function that drops of prefabricated cement board, and when tilting mechanism rotates, utilize the gravity effect of prefabricated cement board and forming die, can successively realize the autosegregation of prefabricated cement board, forming die's autosegregation function, in the in-service use, the staff only need place forming die on tilting mechanism, saved respectively to forming die and prefabricated cement board take out the operation, simplified the play board operation to prefabricated cement board, reduced staff's intensity of labour.
Description
Technical Field
The invention relates to the field of cement component production, in particular to an automatic board discharging device for cement components.
Background
The cement component is a building component which is manufactured by taking cement as a main raw material and has better fireproof, waterproof, anticorrosion, insect prevention and sound insulation performances, and gradually becomes a widely used building material in the building industry; whereas cement components are generally both prefabricated and cast-in-place; cement components are of various kinds and are mainly classified into ordinary cement boards, fiber cement boards and fiber cement pressure boards according to the grade.
At present, most widely used cement components are of flat plate type, for prefabricated cement boards, after the prefabricated cement boards are molded, the prefabricated cement boards are generally taken out of a molding die through a manual work or a turnover mechanism, then the taken prefabricated cement boards are stacked in a formulated area, the process is the board discharging operation of the prefabricated cement boards, when the turnover device turns over the molding die, the molding die is generally placed on a clamping part on the turnover device through a manual work, then the molding die is driven to rotate for one hundred eighty degrees through the clamping part, the molded cement boards face downwards, the molded cement boards can be easily separated from the molding die, then the molding die is taken down through a manual work, and finally the separated cement boards are transferred to a storage area.
However, when the existing turning device is used for the board discharging operation of the cement board, there are the following problems:
(1) The existing turnover device completes the turnover operation, so that after the prefabricated cement board is separated from the forming die, a worker needs to manually take down the forming die firstly, then the prefabricated cement board is taken down from the turnover device and is carried to a storage area, the operation is complicated, and the labor intensity of the worker is high;
(2) The existing turnover device can only turn over one forming die at each time, after a worker takes down the prefabricated cement boards smoothly, one turnover operation can be performed, a certain waiting time exists in the middle, so that the board discharging speed is slower, and the board discharging requirement of large-batch prefabricated cement boards cannot be well met.
Disclosure of Invention
The invention provides an automatic plate discharging device for cement components, which solves the problems of complex plate discharging operation and slower speed.
In order to solve the technical problems, the invention provides an automatic board discharging device for cement components, which comprises: the cement forming device comprises a base, wherein a turnover mechanism for turning over a forming die and a receiving mechanism for receiving a cement component separated from the forming die are respectively arranged on the base;
the turnover mechanism comprises a turnover part and a driving part used for driving the turnover part to rotate, the turnover part is connected with the driving part, the driving part is arranged on the base, the turnover part comprises a connecting cylinder body, a plurality of placing plates, a plurality of electromagnetic plates and a plurality of clamping components, the connecting cylinder body is rotatably arranged between one sides of two vertical sections of the base, which are opposite, the placing plates are uniformly and movably arranged on the outer circumference side of the connecting cylinder body, the electromagnetic plates are respectively and fixedly arranged on one sides of the placing plates for placing the forming die, and the clamping components are respectively and correspondingly arranged on the placing plates;
the clamping assembly comprises a clamping plate, a fixing plate, two positioning rods, supporting springs and a roller set, wherein the clamping plate is slidably mounted on the placing plate, a clamping space for placing a forming die is formed on one side, opposite to the placing plate, of the inner side of the clamping plate, the fixing plate is arranged on one side, opposite to the placing surface, of the die of the placing plate, the two positioning rods are symmetrically and fixedly mounted on the fixing plate, the fixing plate is close to two ends of the clamping plate, two vertical sections of the clamping plate are respectively connected with the two sides of the positioning rods in a sliding mode, the two supporting springs are respectively sleeved on the two sides of the positioning rods, and the roller set is rotatably mounted on one side, opposite to the placing plate, of the inner side of the clamping plate.
Preferably, the driving part comprises a driving motor, a driving gear and a toothed ring, wherein the driving motor is fixedly arranged at the upper end of the vertical section of the base, the driving gear is fixedly arranged at the output end of the driving motor, the toothed ring is fixedly sleeved at one end, close to the driving motor, of the connecting cylinder body, and the toothed ring is meshed with the driving gear.
Preferably, the mould of a plurality of place the board is placed the face and is kept away from the one end of connecting the barrel is all rotated and is installed movable cylinder, a plurality of place the board and the shaping mould place the face relative one side all be provided with the vibrator, connect the barrel with place board swing joint's one end and be equipped with a plurality of damping springs.
Preferably, the clamping plate is provided in a -shaped form, and the supporting spring is compressed when the clamping plate moves in a direction away from the placing plate.
Preferably, the receiving mechanism comprises an inclined frame, a buffer plate and a plurality of buffer springs, wherein the inclined frame is fixedly arranged on the horizontal section of the base, the buffer plate is movably arranged on one side, far away from the turnover mechanism, of the inclined frame, and the buffer springs are fixedly arranged between one side, opposite to the inclined frame, of the buffer plate.
Preferably, the turnover mechanism further comprises a positioning part, the positioning part comprises two extrusion pieces and a plurality of positioning components, the two extrusion pieces are symmetrically and fixedly installed on one sides of the two vertical sections of the base, the positioning components are respectively arranged on the plurality of positioning boards, the positioning components comprise a positioning rotating board, two driven gears, two toothed plates, two sliding rods and two return springs, the positioning rotating board is rotatably installed on one end, far away from the connecting cylinder, of a die placement surface of the positioning board, the two driven gears are respectively fixedly installed on two rotating ends of the positioning board, grooves are respectively formed in two sides, close to the two driven gears, of the positioning board, the two toothed plates are respectively movably installed in the two grooves, the two toothed plates are respectively meshed with the two driven gears, the two toothed plates are respectively and fixedly installed between two opposite sides of the inner side walls of the grooves, the upper ends of the toothed plates are in sliding connection with the periphery of the sliding rods, the two return springs are respectively arranged on two sides of the positioning rotating board and are respectively connected with one end, far away from the two ends of the extrusion pieces, and the two return springs are respectively connected to the inner sides of the sliding rods.
Preferably, the toothed plate is provided with an arc block at one end close to the connecting cylinder, the extrusion is provided with a fold line shape, and both ends of the extrusion are provided with cambered surfaces.
Preferably, the turnover mechanism further comprises an adjusting part for adjusting the positions of the clamping assemblies, the adjusting part comprises a rotating motor, a first bevel gear, a plurality of threaded rods and a plurality of second bevel gears, the rotating motor is fixedly installed inside the connecting cylinder, the first bevel gear is fixedly installed at the output end of the rotating motor and fixedly connected with the first bevel gear, the threaded rods are respectively rotatably installed on the placing plates, the outer parts of the threaded rods are in threaded connection with one side, close to the placing plates, of the fixing plates, one ends of the threaded rods penetrate through the placing plates and extend to the inside of the connecting cylinder, the second bevel gears are fixedly installed at one ends of the threaded rods, and the second bevel gears are meshed with the first bevel gears.
Compared with the related art, the automatic plate discharging device for the cement member has the following beneficial effects:
(1) The turnover mechanism is arranged, the continuous vertical rotation mode of the turnover mechanism is utilized, automatic turnover operation can be carried out on the forming die, the automatic falling-off function of the prefabricated cement plate is realized, and when the turnover mechanism rotates, the automatic separation of the prefabricated cement plate and the automatic separation function of the forming die can be realized successively by utilizing the gravity action of the prefabricated cement plate and the forming die, and in the actual use process, a worker only needs to place the forming die on the turnover mechanism, so that the operation of taking out the forming die and the prefabricated cement plate respectively is omitted, the plate-out operation of the prefabricated cement plate is simplified, and the labor intensity of the worker is reduced;
(2) The plurality of placing plates and the clamping assembly are arranged outside the connecting cylinder body, the continuous rotation of the connecting cylinder body is utilized to synchronously turn over the plurality of forming die plates, when the connecting cylinder body is used, a worker only needs to wait for the placing plates to rotate to the feeding position, and can carry out the feeding operation, so that the middle waiting time is greatly shortened, the plate discharging speed is higher, the working efficiency is further improved, and the connecting cylinder body can well adapt to the plate discharging requirements of a large number of prefabricated cement plates;
(3) Through setting up adjusting part, can realize the horizontal position to the grip block and adjust for the grip block can carry out the adaptation according to the cement prefabricated plate of different length and adjust, ensures that the grip block is in the intermediate position in the forming die outside all the time, on the one hand, when prefabricated cement board does not separate with the forming die board in, can further play stable clamping action to the forming die board, make it keep steady state when rotating, on the other hand, after prefabricated cement board separates, can guarantee to play effectual supporting role to it, avoid direct whereabouts.
(4) Through setting up location portion and receiving mechanism cooperation and using, can be when placing the board and rotate to the position of aligning with receiving mechanism, utilize the extrusion effect between extrusion piece and the pinion rack spare, can make prefabricated cement board separate from the clamping plate in step to on automatic transfer to receiving mechanism, realized prefabricated cement board's autosegregation and collection function, saved manual operation of taking out, it is more convenient to make the departure board.
Drawings
Fig. 1 is a schematic structural view of an automatic board discharging device for cement components according to an embodiment of the present invention.
Fig. 2 is a top view of the automatic board discharging device for cement components.
Fig. 3 is a cross-sectional view of the A-A plane shown in fig. 2.
Fig. 4 is a partial enlarged view of the region a shown in fig. 3.
Fig. 5 is a cross-sectional view of the B-B plane shown in fig. 2.
Fig. 6 is a partial enlarged view of the region b shown in fig. 5.
Fig. 7 is a cross-sectional view of the C-C plane shown in fig. 2.
Fig. 8 is a partial enlarged view of the region c shown in fig. 7.
Fig. 9 is a schematic view of the internal part of the tilting mechanism.
Fig. 10 is a schematic structural view of the turning part.
Reference numerals in the drawings: 1. a base; 2. a turnover mechanism; 21. a turnover part; 211. a connecting cylinder; 212. placing a plate; 213. an electromagnetic plate; 214. a clamping assembly; 2141. a clamping plate; 2142. a fixing plate; 2143. a positioning rod; 2144. a support spring; 2145. a roller set; 215. a movable roller; 216. a vibrator; 22. a driving section; 221. a driving motor; 222. driving a gear; 223. a toothed ring; 23. a positioning part; 231. an extrusion; 232. a positioning assembly; 2321. positioning a rotating plate; 2322. a driven gear; 2324. a tooth plate member; 2325. a slide bar; 2326. a return spring; 24. an adjusting section; 241. a rotating motor; 242. a first bevel gear; 243. a threaded rod; 244. a second bevel gear; 3. a receiving mechanism; 31. an inclined frame; 32. a buffer plate; 33. and a buffer spring.
Detailed Description
Embodiments of the present invention are described below with reference to the accompanying drawings. In this process, to ensure clarity and convenience of description, the widths of the lines or the sizes of the constituent elements in the drawings may be exaggerated.
In addition, the terms hereinafter are defined based on functions in the present invention, and may be different according to intention of an operator or convention; accordingly, these terms are defined based on the entire contents of the present specification.
Referring to fig. 1 and 2 in combination, an automatic board discharging device for cement components includes: the base 1, the base 1 is provided with a turnover mechanism 2 for turning over the forming die and a receiving mechanism 3 for receiving the cement member detached from the forming die, respectively.
Referring to fig. 3, 5 and 8 in combination, the turnover mechanism 2 includes a turnover part 21 and a driving part 22 for driving the turnover part 21 to rotate, the turnover part 21 is connected with the driving part 22, the driving part 22 is disposed on the base 1, the turnover part 21 includes a connection cylinder 211, four placement plates 212, four electromagnetic plates 213, and four clamping components 214, the connection cylinder 211 is rotatably mounted between two opposite sides of the vertical section of the base 1, the connection cylinder 211 can be rotated at the upper end of the base 1 by the operation of the driving part 22, the four placement plates 212 are uniformly and movably mounted at the outer circumference side of the connection cylinder 211, the placement plates 212 are used for placing a forming mold, the forming mold can be turned over, the four electromagnetic plates 213 are respectively and fixedly mounted at one sides of the four placement plates 212 for placing the forming mold, when the forming die is horizontally placed on the placing plate 212, the forming die is magnetically adsorbed through the electromagnetic plate 213, so that the forming die can be stably installed on the placing plate 212, four clamping assemblies 214 are respectively and correspondingly arranged on the four placing plates 212 and are used for further fixing the forming die plates, one ends of the placing surfaces of the forming dies of the four placing plates 212, which are far away from the connecting cylinder 211, are respectively provided with a movable roller 215 in a rotating mode, when the forming die is placed on the placing plate 212, the movable rollers 215 are firstly in contact with the forming die, friction force between the movable rollers is reduced, the forming die can slide on the placing plate 212 rapidly, vibrators 216 are arranged on the opposite sides of the placing plates 212 and the placing surfaces of the forming die, so that the placing plate 212 rotates and synchronously vibrates at high frequency, and the cement plate and the forming die are promoted to rapidly drop; the end of the connecting cylinder 211 movably connected with the placing plate 212 is provided with a plurality of damping springs, so that the vibration reset of the placing plate 212 can be reduced, and the placing plate can keep stable rotation.
Referring to fig. 5, 9 and 10 in combination, the clamping assembly 214 includes a clamping plate 2141, a fixing plate 2142, two positioning rods 2143, a supporting spring 2144 and a roller set 2145, wherein the clamping plate 2141 is slidably mounted on the placing plate 212, the clamping plate 2141 is disposed in a shape of , a clamping space for placing a forming mold is formed on a side opposite to the placing plate 212 on the inner side of the clamping plate 2141, a sliding groove is disposed on a side opposite to a surface of the placing plate 212 on which the forming mold is placed, the fixing plate 2142 is slidably connected with the sliding groove, the two positioning rods 2143 are symmetrically and fixedly mounted on two ends of the fixing plate 2142 near the clamping plate 2141, two vertical sections of the clamping plate 2141 are slidably connected with the two positioning rods 2143, the two supporting springs 2144 are respectively sleeved on the peripheral sides of the two positioning rods 2143, and two ends of the supporting spring 2144 are fixedly connected with the positioning rods 2143 and the clamping plate 2141 respectively, when the clamping plate 2141 moves away from the placing plate 212, the supporting spring 2144 is compressed and the roller set 2145 is mounted on the opposite side of the clamping plate 2141.
Referring to fig. 3 in combination, the driving portion 22 includes a driving motor 221, a driving gear 222 and a toothed ring 223, the driving motor 221 is fixedly mounted at the upper end of the vertical section of the base 1, the driving gear 222 is fixedly mounted at the output end of the driving motor 221, the toothed ring 223 is fixedly sleeved at one end of the connecting cylinder 211 near the driving motor 221, and the toothed ring 223 is meshed with the driving gear 222, and the driving motor 221 rotates to enable the toothed ring 223 to drive the connecting cylinder 211 to synchronously rotate, so that the turning portion 21 rotates.
Referring to fig. 5, the receiving mechanism 3 includes a tilting frame 31, a buffer plate 32 and a plurality of buffer springs 33, the tilting frame 31 is fixedly mounted on a horizontal section of the base 1, a slope is provided on the tilting frame 31 as a sliding path of the cement board after falling, the buffer plate 32 is movably mounted on one side of the tilting frame 31 far away from the turnover mechanism 2, four buffer springs 33 are fixedly mounted between the buffer plate 32 and one side opposite to the tilting frame 31, and the buffer springs 33 are matched with the buffer plate 32 to play a buffering role on the sliding cement board, so as to avoid damage.
Referring to fig. 7 and 8 in combination, the turnover mechanism 2 further includes a positioning portion 23, the positioning portion 23 includes two pressing members 231 and four positioning components 232, the two pressing members 231 are symmetrically and fixedly installed on opposite sides of two vertical sections of the base 1, the pressing members 231 are used for pressing the positioning components 232, the usage state of the positioning components 232 can be adjusted, two shrinkage grooves are formed in the pressing members 231, the positions of the two shrinkage grooves just correspond to the two placing plates 212 rotating to the feeding area and the discharging area, and the positioning portions 23 on the two placing plates 212 can be in an unlocking state, so that feeding and discharging are facilitated.
Referring to fig. 7 and 8 in combination, four positioning assemblies 232 are respectively disposed on four placing plates 212, the positioning assemblies 232 include a positioning rotating plate 2321, two driven gears 2322, two toothed plates 2323, two toothed plate members 2324, two sliding bars 2325 and two return springs 2326, the positioning rotating plate 2321 is rotatably mounted at one end of a placing surface of a forming mold of the placing plate 212 far away from the connecting cylinder 211, and when the cement plate is separated from the forming mold and is disposed on the clamping plate 2141, the positioning rotating plate 2321 contacts with the cement plate to perform a positioning function, so that the cement plate is prevented from sliding off the clamping plate 2141 directly; it should be noted that, the maximum length of forming die should be less than the interval between location rotating plate 2321 and the connecting cylinder 211, ensure that location rotating plate 2321 can play the positioning action to forming die, be close to the one end of movable roller 215 at place the board 212 and be equipped with the shrink groove, when tooth plate 2324 receives the extrusion, can make location rotating plate 2321 rotate to the shrink inslot, can conveniently install forming die on place board 212, two driven gear 2322 fixed mounting respectively is on two rotation ends of placing board 212, place board 212 inside both sides that are close to two driven gear 2322 all are equipped with the recess, two tooth plate 2324 movable mounting respectively in two recesses, and two tooth plate 2324 mesh with two driven gear 2322 respectively, through tooth plate 2324 activity, can make tooth plate 2322 drive location rotating plate 2321 and rotate, and then realize location rotating plate 2321 expansion and shrink function, the one end that the cylinder 2324 is close to connecting 211 is provided with the arc piece, and the both ends of 231 all are provided with the cambered surface, can reduce when contacting with the extrusion piece 2326 and the side of two side-slip and setting up the side of slide bar 2326 and the side sliding bar 2326 is kept away from the relative one side of slide bar 2325 and is connected to two slide bar internal side sliding bush 2326.
Referring to fig. 3, fig. 4, fig. 5 and fig. 6 in combination, the turnover mechanism 2 further includes an adjusting portion 24 for adjusting the positions of the four clamping assemblies 214, the adjusting portion 24 includes a rotating motor 241, a first bevel gear 242, four threaded rods 243 and four second bevel gears 244, the rotating motor 241 is fixedly installed inside the connecting cylinder 211, the first bevel gear 242 is fixedly installed at the output end of the rotating motor 241 and fixedly connected with the first bevel gear 242, the four threaded rods 243 are respectively rotatably installed on the four placing plates 212, the outer portions of the threaded rods 243 are in threaded connection with one side of the fixing plate 2142 close to the placing plates 212, the fixing plate 2142 can drive the clamping plates 2141 to synchronously slide through rotation of the threaded rods 243, the horizontal position adjustment of the clamping plates 2141 is achieved, the clamping plates 2141 are ensured to always be connected to the middle position of the forming die, fixing effect and adaptation capacity of the forming die are increased, one ends of the four threaded rods 243 penetrate through the placing plates 212 and extend to the inside the connecting cylinder, the four second bevel gears 244 are respectively fixedly installed at one ends of the four threaded rods 243, the four second bevel gears 244 are respectively, and the four second bevel gears 242 are respectively meshed with the first bevel gears 242, the first bevel gears 242 and the second bevel gears 242 are meshed with the second bevel gears 242, and the fourth bevel gears 242 are meshed with the second bevel gears, and the corresponding rotation and can.
The working principle of the automatic plate discharging device for the cement component provided by the embodiment of the invention is as follows:
step one: when in use, the molding die with the cement board is manually placed on the clamping assembly 214 which rotates to the feeding end and is in a horizontal state, so that the molding die board is firstly contacted with the movable roller 215, and can quickly slide horizontally on the placing plate 212, when one end of the molding die approaches the clamping plate 2141, the molding die is firstly contacted with the roller group 2145, gradually extends into the clamping plate 2141 along with the molding die, and upwards moves the clamping plate 2141 synchronously until the middle part of the molding die is aligned with the middle part of the clamping plate 2141, and at the moment, the electromagnetic plate 213 is electrified, so that the molding die can be adsorbed and fixed, can be stably installed on the placing plate 212, and the installation of the molding die is completed;
if the length of the molding die exceeds the length of the clamping plate 2141, at this time, the molding die is pushed to move towards the end close to the connecting drum 211 until the end of the molding die far from the connecting drum 211 does not exceed the position of the positioning rotating plate 231, then the position of the clamping plate 2141 is adjusted, the first bevel gear 242 can synchronously drive the four second bevel gears 244 to rotate by rotating the rotating motor 241, the four threaded rods 243 drive the four fixing plates 2142 to slide, finally the clamping plate 2141 slides horizontally until the clamping plate 2141 slides to the middle position of the molding die, and the rotating motor 241 can be closed to complete the synchronous position adjustment of the four clamping plates 2141;
step two: then, through the rotation of the driving motor 221, the driving gear 222 drives the toothed ring 223 to rotate, the connecting cylinder 211 drives the turnover part 21 to synchronously rotate, the forming die is gradually turned over along with the turnover part 21, when the clamping assembly 214 positioned at the feeding end gradually rotates towards the discharging end, the toothed plate 2324 on the clamping assembly is gradually separated from the horizontal section of the extrusion piece 231 and loses extrusion action, at the moment, under the action of the elasticity of the reset spring 2326, the toothed plate 2324 drives the driven gear 2322 to rotate until the reset spring 2326 is completely reset, and the positioning rotating plate 2321 just rotates from the horizontal state to the vertical state, so as to form a blocking structure for the cement plate;
step three: in the process that the clamping assembly 214 gradually rotates to the discharging end, under the vibration action of the vibrator 216, the cement board can be quickly separated from the forming die and finally falls onto the clamping board 2141, at this time, the clamping board 2141 starts to move downwards away from one side of the placing board 212 under the gravity action of the cement board, and the supporting spring 2144 is extruded to shrink until the cement board is completely separated from the forming die, and as the clamping assembly 214 continues to rotate, the cement board slides to the position of the positioning rotating board 2321, so that the cement board can not slide from the clamping board 2141 temporarily;
step four: when the clamping assembly 214 rotates to a state of almost coinciding with the angle of the inclined frame 31, the toothed plate member 2324 just moves to the groove position of the extrusion member 231, at this time, under the action of the elastic force of the return spring 2326, the toothed plate member 2324 can be driven to extend into the connecting cylinder 211, the driven gear 2322 drives the positioning rotating plate 2321 to rotate, finally the positioning rotating plate 2321 is contracted into the contraction groove, at this time, the cement plate is not blocked, the clamping plate 2141 just keeps flush with the inclined plane of the inclined frame 31, the cement plate quickly slides into the inclined frame 31 under the action of gravity and finally contacts with the buffer plate 32, the cement plate is stably transferred onto the inclined frame 31 under the buffer action of the buffer spring 33, and then a worker can carry the cement plate to a storage area;
step five: after the cement plate is separated from the clamping plate 2141, the clamping plate 2141 starts to reset upwards under the action of the elastic force of the supporting spring 2144, then, as the clamping assembly 214 continues to rotate, the inclined surface section of the extrusion piece 231 does not squeeze the toothed plate piece 2324 any more, finally, the positioning rotating plate 2321 rotates to reset, and the electromagnetic plate 213 is powered off, so that the forming die loses the magnetic adsorption effect and automatically drops downwards and is separated from the placing plate 212, and the automatic separation function of the forming die is realized.
The foregoing description is only illustrative of the present invention and is not intended to limit the scope of the invention, and all equivalent structures or equivalent processes or direct or indirect application in other related technical fields are included in the scope of the present invention.
Claims (5)
1. An automatic board device that goes out of cement component includes: a base (1), characterized in that the base (1) is respectively provided with a turnover mechanism (2) for turning over a forming die and a receiving mechanism (3) for receiving a cement component detached from the forming die;
the turnover mechanism (2) comprises a turnover part (21) and a driving part (22) for driving the turnover part (21) to rotate, the turnover part (21) is connected with the driving part (22), the driving part (22) is arranged on the base (1), the turnover part (21) comprises a connecting cylinder body (211), a plurality of placing plates (212), a plurality of electromagnetic plates (213) and a plurality of clamping assemblies (214), the connecting cylinder body (211) is rotatably arranged between two opposite sides of two vertical sections of the base (1), the placing plates (212) are uniformly and movably arranged on the outer circumferential side of the connecting cylinder body (211), the electromagnetic plates (213) are respectively and fixedly arranged on one sides of the placing plates (212) for placing a forming die, and the clamping assemblies (214) are respectively and correspondingly arranged on the placing plates (212);
the clamping assembly (214) comprises a clamping plate (2141), a fixed plate (2142), two positioning rods (2143), a supporting spring (2144) and a roller group (2145), wherein the clamping plate (2141) is movably sleeved on the placing plate (212), a clamping space for placing a forming die is formed at one side, opposite to the placing plate (212), of the inner side of the clamping plate (2141), the fixed plate (2142) is arranged at one side, opposite to the placing surface, of the forming die of the placing plate (212), the two positioning rods (2143) are symmetrically and fixedly arranged at two ends, close to the clamping plate (2141), of the fixed plate (2142), two vertical sections of the clamping plate (2141) are respectively and slidably connected with the two positioning rods (2143) in a circumferential sliding mode, the two supporting springs (2144) are respectively sleeved at the circumferential sides of the two positioning rods (2143), and the roller group (2145) is rotatably arranged at one side, opposite to the placing plate (212), opposite to the inner side of the clamping plate (2141);
the clamping plate (2141) is arranged in a shape, and when the clamping plate (2141) moves away from the placing plate (212), the supporting spring (2144) is compressed;
the turnover mechanism (2) further comprises a positioning part (23), the positioning part (23) comprises two extrusion pieces (231) and a plurality of positioning components (232), the two extrusion pieces (231) are symmetrically and fixedly installed on one side opposite to two vertical sections of the base (1), the plurality of positioning components (232) are respectively arranged on the plurality of placement plates (212), the positioning components (232) comprise a positioning rotation plate (2321), two driven gears (2322), two toothed plate pieces (2324), two sliding rods (2325) and two return springs (2326), the positioning rotation plate (2321) is rotatably installed on one end of a forming die of the placement plate (212) far away from the connecting cylinder (211), the two driven gears (2322) are respectively and fixedly installed on two rotating ends of the placement plate (212), grooves are respectively formed in two sides, which are close to the two driven gears (2322), of the placement plate (212), the two toothed plate pieces (2324) are respectively movably installed in the grooves, the two toothed plate pieces (2324) are respectively connected with the two grooves, the two toothed plate pieces (2324) are respectively and are in circumferential connection with the two grooves (2324) and are respectively arranged on one side opposite to the two side walls (2324), the two reset springs (2326) are respectively sleeved on the peripheral sides of the two sliding rods (2325), and one end of the extrusion piece (231) far away from the driven gear (2322) extends into the connecting cylinder body (211) from the inside of the groove;
the tooth plate piece (2324) is close to one end of the connecting cylinder body (211) and is provided with an arc block, the extrusion piece (231) is arranged to be in a broken line shape, and two ends of the extrusion piece (231) are both provided with arc surfaces.
2. The automatic board discharging device for cement components according to claim 1, wherein the driving part (22) comprises a driving motor (221), a driving gear (222) and a toothed ring (223), the driving motor (221) is fixedly installed at the upper end of the vertical section of the base (1), the driving gear (222) is fixedly installed at the output end of the driving motor (221), the toothed ring (223) is fixedly sleeved at one end, close to the driving motor (221), of the connecting cylinder (211), and the toothed ring (223) is meshed with the driving gear (222).
3. The automatic cement member discharging device according to claim 1, wherein movable rollers (215) are rotatably mounted at ends of the plurality of placing plates (212) where the placing surfaces of the forming dies are far away from the connecting cylinder (211), vibrators (216) are disposed at sides of the plurality of placing plates (212) opposite to the placing surfaces of the forming dies, and a plurality of damper springs are disposed at ends of the connecting cylinder (211) where the connecting cylinder (211) is movably connected with the placing plates (212).
4. The automatic cement member board discharging device according to claim 1, wherein said receiving means (3) comprises an inclined frame (31), a buffer plate (32) and a plurality of buffer springs (33), said inclined frame (31) being fixedly installed at a horizontal section of said base (1), said buffer plate (32) being movably installed at a side of said inclined frame (31) remote from said tilting means (2), a plurality of said buffer springs (33) being fixedly installed between a side of said buffer plate (32) opposite to said inclined frame (31).
5. The automatic cement member discharging device according to claim 1, wherein the turning mechanism (2) further comprises an adjusting portion (24) for adjusting the positions of the plurality of clamping assemblies (214), the adjusting portion (24) comprises a rotating motor (241), a first bevel gear (242), a plurality of threaded rods (243) and a plurality of second bevel gears (244), the rotating motor (241) is fixedly mounted inside the connecting cylinder (211), the first bevel gear (242) is fixedly mounted at the output end of the rotating motor (241), the plurality of threaded rods (243) are respectively rotatably mounted on the plurality of placing plates (212), the outer portions of the threaded rods (243) are in threaded connection with one side, close to the placing plates (212), of the fixed plates (2142), one ends of the plurality of threaded rods (243) penetrate through the placing plates (212) and extend into the inner portion of the connecting cylinder (211), the plurality of second bevel gears (244) are fixedly mounted at one ends of the plurality of threaded rods (243), and the plurality of second bevel gears (244) are meshed with the threaded rods (244).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211216014.8A CN115534089B (en) | 2022-09-30 | 2022-09-30 | Automatic board device that goes out of cement component |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211216014.8A CN115534089B (en) | 2022-09-30 | 2022-09-30 | Automatic board device that goes out of cement component |
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| Publication Number | Publication Date |
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| CN115534089A CN115534089A (en) | 2022-12-30 |
| CN115534089B true CN115534089B (en) | 2024-04-05 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202211216014.8A Active CN115534089B (en) | 2022-09-30 | 2022-09-30 | Automatic board device that goes out of cement component |
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| WO2015132335A1 (en) * | 2014-03-05 | 2015-09-11 | Bühler AG | Machine for separating elements |
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| GB143628A (en) * | 1919-02-26 | 1920-05-26 | William James Todd | Brick turning gear for use with brick making machines |
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| CN115534089A (en) | 2022-12-30 |
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