CN115534066A - Forming process of nanoparticle modified refractory brick - Google Patents
Forming process of nanoparticle modified refractory brick Download PDFInfo
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- CN115534066A CN115534066A CN202211325321.XA CN202211325321A CN115534066A CN 115534066 A CN115534066 A CN 115534066A CN 202211325321 A CN202211325321 A CN 202211325321A CN 115534066 A CN115534066 A CN 115534066A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
- B28B3/02—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form
- B28B3/04—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form with one ram per mould
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B5/00—Producing shaped articles from the material in moulds or on moulding surfaces, carried or formed by, in or on conveyors irrespective of the manner of shaping
- B28B5/02—Producing shaped articles from the material in moulds or on moulding surfaces, carried or formed by, in or on conveyors irrespective of the manner of shaping on conveyors of the endless-belt or chain type
- B28B5/021—Producing shaped articles from the material in moulds or on moulding surfaces, carried or formed by, in or on conveyors irrespective of the manner of shaping on conveyors of the endless-belt or chain type the shaped articles being of definite length
- B28B5/022—Producing shaped articles from the material in moulds or on moulding surfaces, carried or formed by, in or on conveyors irrespective of the manner of shaping on conveyors of the endless-belt or chain type the shaped articles being of definite length the moulds or the moulding surfaces being individual independant units and being discontinuously fed
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/54—Producing shaped prefabricated articles from the material specially adapted for producing articles from molten material, e.g. slag refractory ceramic materials
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
- B28B13/0215—Feeding the moulding material in measured quantities from a container or silo
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- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/60—Production of ceramic materials or ceramic elements, e.g. substitution of clay or shale by alternative raw materials, e.g. ashes
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Abstract
本发明公开了一种纳米颗粒改性耐火砖成型工艺,属于耐火砖生产技术领域。一种纳米颗粒改性耐火砖成型系统,包括底部组装板和侧部组装板,侧部组装板对称设置有两组,两组侧部组装板分别设置于底部组装板两侧,还包括:第一上料机构,设置于底部组装板顶部,第一上料机构包括两组第一竖板和第一移动底座;第二上料机构,设置于底部组装板顶部,第二上料机构包括联动组件和滑动升降组件,第二上料机构顶起端设置有第二下模座;快速成型组件,设置于侧部组装板内侧壁,快速成型组件与第一上料机构和第二上料机构相配合;本发明能有效解决装填原料所占单组生产时间过长的问题,能实现连续作业,可有效调高生产效率。
The invention discloses a nano particle modified refractory brick molding process, which belongs to the technical field of refractory brick production. A molding system for nanoparticle modified refractory bricks, including a bottom assembly plate and a side assembly plate, two sets of side assembly plates are symmetrically arranged, and the two sets of side assembly plates are respectively arranged on both sides of the bottom assembly plate, and also includes: the first A feeding mechanism, arranged on the top of the bottom assembly plate, the first feeding mechanism includes two sets of first vertical plates and a first moving base; a second feeding mechanism, arranged on the top of the bottom assembly plate, the second feeding mechanism includes linkage As for the component and the sliding lift component, the second lower mold seat is provided at the jacking end of the second feeding mechanism; the rapid prototyping component is arranged on the inner side wall of the side assembly plate, and the rapid prototyping component is connected with the first and second feeding mechanism Matching; the present invention can effectively solve the problem that the production time of a single group occupied by the filling raw materials is too long, can realize continuous operation, and can effectively increase production efficiency.
Description
技术领域technical field
本发明涉及耐火砖生产技术领域,尤其涉及一种纳米颗粒改性耐火砖成型工艺、系统。The invention relates to the technical field of refractory brick production, in particular to a nano particle modified refractory brick molding process and system.
背景技术Background technique
耐火砖简称火砖,用耐火黏土或其他耐火原料烧制成的,具有一定形状和尺寸的耐火材料。主要用于砌冶炼炉,能耐1580℃—1770℃的高温,而含有纳米颗粒改性的耐火砖耐磨性和耐热性则有了显著的提高。按制备工艺方法来划分可分为烧成砖、不烧砖、电熔砖(熔铸砖)、耐火隔热砖;按形状和尺寸可分为标准型砖、普通砖、特异型砖等;耐火砖一般经过压装机冲压成型,针对不同尺寸规格的耐火砖设计出相应的成型模具,向模具的下模中填入定量的耐火材料,经过压砖机的冲头下压,进而成型耐火砖,然后再经过后序的烧结,制成成品。在耐火砖成型之后,需要将耐火砖摆放至干燥车或干燥板上,进行堆积,由于传统人工摆放的工作方式效率低、工人劳动量大,因此,目前部分企业采用机器人的机械臂对耐火砖进行摆放,即采用吸盘将耐火砖进行吸附,随着机械臂的摆动,将耐火砖放置至指定位置。Refractory bricks, referred to as firebricks for short, are made of refractory clay or other refractory raw materials, and have a certain shape and size of refractory materials. It is mainly used to build smelting furnaces, and can withstand high temperatures of 1580°C-1770°C, while the wear resistance and heat resistance of refractory bricks modified with nanoparticles have been significantly improved. According to the preparation process, it can be divided into fired bricks, unfired bricks, fused bricks (fused cast bricks), refractory and heat-insulating bricks; according to the shape and size, it can be divided into standard bricks, ordinary bricks, special bricks, etc.; refractory bricks Bricks are generally stamped and formed by a press machine, and corresponding molding molds are designed for refractory bricks of different sizes, and a certain amount of refractory materials are filled into the lower mold of the mold, and then pressed down by the punch of the brick press to form refractory bricks. Then it goes through subsequent sintering to make the finished product. After the refractory bricks are formed, it is necessary to place the refractory bricks on a drying car or a drying plate for accumulation. Due to the low efficiency of the traditional manual placement method and the heavy workload of the workers, some enterprises currently use the mechanical arm of the robot to The refractory bricks are placed, that is, the suction cup is used to absorb the refractory bricks, and with the swing of the mechanical arm, the refractory bricks are placed to the designated position.
经检索,公开号为CN215903692U的专利,公开了一种建筑耐火砖生产用成型装置,涉及耐火砖生产技术领域,包括底板,所述底板的顶部固定连接有支撑架,所述底板的顶部固定连接有下模具,所述支撑架内部的顶部通过液压杆固定连接有横板,所述下模具与横板顶部的两侧均开设有齿板槽,所述液压杆的两侧均通过连接板固定连接有轴承座,轴承座的正面通过轴杆固定连接有齿轮。建筑耐火砖生产用成型装置,耐火砖成型的过程中自动带动上模具对下模具内部的耐火砖原料进行拍打;该装置在使用时,需要向下模具内装填原料后,然后上模具才能进行下压成型,由于不能连续操作导致成型效率较慢,切由于添加了纳米颗粒,成分复杂会导致装填原料时间更长,使得生产效率较低,因此该装置仍存在不足之处。After searching, the patent with the publication number CN215903692U discloses a molding device for building refractory brick production, which relates to the technical field of refractory brick production, including a bottom plate, the top of the bottom plate is fixedly connected with a support frame, and the top of the bottom plate is fixedly connected There is a lower mold, and the top inside the support frame is fixedly connected with a horizontal plate through a hydraulic rod. Both sides of the lower mold and the top of the horizontal plate are provided with tooth plate grooves, and both sides of the hydraulic rod are fixed through a connecting plate A bearing seat is connected, and the front surface of the bearing seat is fixedly connected with a gear through a shaft rod. The forming device for the production of building refractory bricks. During the forming process of refractory bricks, the upper mold is automatically driven to beat the refractory brick raw materials inside the lower mold. When the device is in use, it is necessary to fill the lower mold with raw materials, and then the upper mold can be used Compression molding, due to the slow molding efficiency due to the non-continuous operation, and the addition of nanoparticles, the complex composition will lead to a longer filling time of raw materials, making the production efficiency lower, so the device still has shortcomings.
发明内容Contents of the invention
本发明的目的是为了解决现有技术中需要向下模具内装填原料后,然后上模具才能进行下压成型,由于不能连续操作导致成型效率较慢,切由于添加了纳米颗粒,成分复杂会导致装填原料时间更长,使得生产效率较低的问题,而提出的一种纳米颗粒改性耐火砖成型系统。The purpose of the present invention is to solve the problem that in the prior art, it is necessary to fill the lower mold with raw materials, and then the upper mold can be press-molded. Due to the inability to operate continuously, the molding efficiency is slow, and due to the addition of nanoparticles, complex components will lead to The filling time of raw materials is longer, which makes the problem of lower production efficiency, and a nano-particle modified refractory brick molding system is proposed.
为了实现上述目的,本发明采用了如下技术方案:In order to achieve the above object, the present invention adopts the following technical solutions:
一种纳米颗粒改性耐火砖成型系统,包括底部组装板和侧部组装板,所述侧部组装板对称设置有两组,两组所述侧部组装板分别设置于底部组装板两侧,还包括:A nanoparticle modified refractory brick forming system, comprising a bottom assembly plate and a side assembly plate, two groups of side assembly plates are symmetrically arranged, and the two groups of side assembly plates are respectively arranged on both sides of the bottom assembly plate, Also includes:
第一上料机构,设置于底部组装板顶部,所述第一上料机构包括两组第一竖板和第一移动底座,所述第一移动底座设置于两组第一竖板顶部,所述第一移动底座顶部设置有第一下模座;The first feeding mechanism is arranged on the top of the bottom assembly plate. The first feeding mechanism includes two sets of first vertical boards and a first moving base. The first moving base is arranged on the top of the two groups of first vertical boards. The top of the first mobile base is provided with a first lower mold base;
第二上料机构,设置于底部组装板顶部,所述第二上料机构包括联动组件和滑动升降组件,所述联动组件和滑动升降组件均与第一上料机构相配合,所述第二上料机构顶起端设置有第二下模座;The second feeding mechanism is arranged on the top of the bottom assembly plate. The second feeding mechanism includes a linkage assembly and a sliding lifting assembly. Both the linkage assembly and the sliding lifting assembly are matched with the first feeding mechanism. The jacking end of the feeding mechanism is provided with a second lower mold seat;
快速成型组件,设置于侧部组装板内侧壁,所述快速成型组件与第一上料机构和第二上料机构相配合。The rapid prototyping component is arranged on the inner wall of the side assembly plate, and the rapid prototyping component cooperates with the first feeding mechanism and the second feeding mechanism.
优选的,两组所述第一竖板为对称设置,两组所述第一竖板顶部均设置有滑轨,所述第一移动底座通过滑轨滑动连接于第一竖板顶部,所述第一竖板外侧壁安装有两组转动座,两组转动座之间转动连接有丝杆,其中一组所述转动座外侧壁安装有第一电机,所述第一电机输出端穿过转动座与丝杆相连接。Preferably, the two groups of first vertical boards are arranged symmetrically, and the tops of the two groups of first vertical boards are provided with slide rails, and the first mobile base is slidably connected to the top of the first vertical boards through slide rails. The outer wall of the first riser is equipped with two groups of rotating seats, and a screw rod is connected between the two groups of rotating seats. The outer wall of one group of the rotating seats is equipped with a first motor, and the output end of the first motor passes through the rotating shaft. The seat is connected with the screw rod.
优选的,所述转动座和丝杆均对称设置有两组,所述第一移动底座两侧均连接有驱动块,两组所述驱动块分别连接于两组丝杆外壁,两组所述驱动块内壁均设置有螺纹与丝杆相配合。Preferably, two sets of rotating seats and screw rods are arranged symmetrically, driving blocks are connected to both sides of the first moving base, and the driving blocks of the two groups are respectively connected to the outer walls of the two sets of screw rods. The inner wall of the driving block is provided with threads to cooperate with the screw mandrel.
优选的,所述滑动升降组件包括两组第二竖板和第二移动底座,两组所述第二竖板为对称设置,两组所述第二竖板顶部均设置有滑轨,所述第二移动底座通过滑轨滑动连接于第二竖板顶部,所述第二移动底座顶部均匀设置有四组通孔,所述第二移动底座通过四组通孔连接有第三移动底座。Preferably, the sliding lifting assembly includes two sets of second risers and a second mobile base, the two sets of second risers are arranged symmetrically, and the tops of the two sets of second risers are all provided with slide rails, and the two sets of second risers are arranged symmetrically. The second mobile base is slidably connected to the top of the second riser through slide rails, four sets of through holes are uniformly arranged on the top of the second mobile base, and the second mobile base is connected to the third mobile base through four sets of through holes.
优选的,所述第三移动底座底部设置有四组滑动柱,四组所述滑动柱分别滑动连接于四组通孔内壁,所述第二下模座设置于第三移动底座顶部。Preferably, the bottom of the third mobile base is provided with four sets of sliding columns, and the four sets of sliding columns are respectively slidably connected to the inner walls of the four sets of through holes, and the second lower mold base is arranged on the top of the third mobile base.
优选的,所述底部组装板顶部连接有限位导轨座,所述限位导轨座侧壁开设有V型限位导槽,所述第二移动底座中心部中空,所述第三移动底座底部连接有两组底部支撑板,两组所述底部支撑板之间连接有限位滚轴,所述限位滚轴滚动连接于V型限位导槽内壁。Preferably, the top of the bottom assembly plate is connected to a limit guide rail seat, the side wall of the limit guide rail seat is provided with a V-shaped limit guide groove, the center part of the second mobile base is hollow, and the bottom of the third mobile base is connected to There are two sets of bottom support plates, and limit rollers are connected between the two sets of bottom support plates, and the limit rollers are rollingly connected to the inner wall of the V-shaped limit guide groove.
优选的,所述联动组件包括四组联动辊轮,四组所述联动辊轮均转动连接于第一竖板侧壁,四组所述联动辊轮呈长方形设置,四组所述联动辊轮外壁套有第一联动皮带,所述第一移动底座和第二移动底座底部分别连接有第一联动卡钳和第二联动卡钳,所述第一联动卡钳可拆卸连接于第一联动皮带顶段,所述第二联动卡钳可拆卸连接于第一联动皮带底段,所述联动组件对称设置有两组。Preferably, the linkage assembly includes four sets of linkage rollers, the four sets of linkage rollers are all rotatably connected to the side wall of the first riser, the four sets of linkage rollers are arranged in a rectangular shape, and the four sets of linkage rollers The outer wall is covered with a first interlocking belt, and the bottom of the first mobile base and the second mobile base are respectively connected with a first interlocking caliper and a second interlocking caliper, and the first interlocking caliper is detachably connected to the top section of the first interlocking belt, The second linkage caliper is detachably connected to the bottom section of the first linkage belt, and the linkage components are symmetrically arranged in two groups.
优选的,所述快速成型组件包括第一转动轮、第二转动轮和第二电机,所述第一转动轮和第二转动轮均转动连接于侧部组装板内侧壁,所述第二电机安装于侧部组装板外侧壁,所述第二电机输出端穿过侧部组装板与第一转动轮相连接,所述第一转动轮和第二转动轮外壁套有第二联动皮带,所述第一转动轮和第二转动轮外侧壁均连接有转动臂。Preferably, the rapid prototyping assembly includes a first rotating wheel, a second rotating wheel and a second motor, both of the first rotating wheel and the second rotating wheel are rotatably connected to the inner side wall of the side assembly plate, and the second motor Installed on the outer wall of the side assembly plate, the output end of the second motor passes through the side assembly plate and is connected to the first rotating wheel, and the outer wall of the first rotating wheel and the second rotating wheel is covered with a second linkage belt, so The outer walls of the first rotating wheel and the second rotating wheel are connected with rotating arms.
优选的,两组所述转动臂远离第二联动皮带的一端转动连接有连接臂,所述快速成型组件对称设置有两组,两组所述连接臂底段之间设置有上模座,所述上模座与第一下模座和第二下模座相配合,所述第一上料机构和第二上料机构对称设置有两组。Preferably, the ends of the two groups of rotating arms away from the second linkage belt are rotatably connected to connecting arms, and the rapid prototyping assembly is symmetrically arranged in two groups, and an upper mold base is arranged between the bottom sections of the connecting arms of the two groups, so that The upper mold base is matched with the first lower mold base and the second lower mold base, and two sets of the first feeding mechanism and the second feeding mechanism are arranged symmetrically.
一种纳米颗粒改性耐火砖成型系统的成型工艺,包括以下步骤:A molding process of a nanoparticle modified refractory brick molding system, comprising the following steps:
S1:本装置在使用时,将底部组装板进行固定,可在底部组装板两端加装输送带,以便于原料和已成型的耐火砖进行运输,使用人工或机械对底部组装板顶部的第一下模座或第二下模座进行原料装填;S1: When this device is in use, the bottom assembly plate is fixed, and conveyor belts can be installed at both ends of the bottom assembly plate to facilitate the transportation of raw materials and formed refractory bricks. The lower mold base or the second lower mold base is used for raw material loading;
S2:当对第一下模座原料装填完毕后,启动第一电机转动,第一电机输出端会带动丝杆转动,丝杆转动后通过螺纹带动驱动块向侧部组装板方向移动,驱动块移动会带动第一移动底座移动,进而带动第一下模座及装填的原料向侧部组装板方向移动,同时第二下模座会向相反方向移动,移动到指定位置后,启动快速成型系统,对已经填充完毕的第一下模座进行压铸成型,并且同时可对第二下模座进行原料填充;S2: After filling the raw material of the first lower mold base, start the first motor to rotate, and the output end of the first motor will drive the screw to rotate. The movement will drive the first mobile base to move, and then drive the first lower mold base and the loaded raw materials to move towards the side assembly plate, and at the same time, the second lower mold base will move in the opposite direction. After moving to the designated position, the rapid prototyping system will be activated , perform die-casting on the filled first lower mold base, and at the same time fill the second lower mold base with raw materials;
S3:当第一移动底座向侧部组装板方向移动时会通过第一联动卡钳带动第一联动皮带沿着联动辊轮形状转动,当第一联动皮带转动时会带动第二联动卡钳与第一联动卡钳沿相反方向移动,第二联动卡钳移动的同时会带动第二移动底座以及与之相连接的第三移动底座移动,第三移动底座底部连接的支撑板随之移动,两组支撑板之间的限位滚轴在限位导轨座所含V型限位导槽内壁滚动,并先带动第三移动底座通过滑动柱在第二移动底座顶部先向下滑动,从第一移动底座底部通过后,向上滑动,直至第二下模座与第一下模座齐平,开始对第二下模座进行原料装填,等待第一下模座压铸成型后可启动第一电机反向转动;S3: When the first moving base moves toward the side assembly plate, the first linkage caliper will drive the first linkage belt to rotate along the shape of the linkage roller, and when the first linkage belt rotates, it will drive the second linkage caliper and the first linkage. The linkage caliper moves in the opposite direction. When the second linkage caliper moves, it will drive the second mobile base and the third mobile base connected to it to move, and the support plate connected to the bottom of the third mobile base moves accordingly. Between the two sets of support plates The limit roller in between rolls on the inner wall of the V-shaped limit guide groove contained in the limit guide rail seat, and first drives the third mobile base to slide down on the top of the second mobile base through the sliding column, and passes through the bottom of the first mobile base. Finally, slide upward until the second lower mold base is flush with the first lower mold base, start to fill the second lower mold base with raw materials, and wait for the first lower mold base to be die-casted and then start the first motor to rotate in reverse;
S4:当启动快速成型组件时,第二电机会带动第一转动轮转动,第一转动轮通过第二联动皮带带动第二转动轮进行同步转动,当第一转动轮和第二转动轮转动时,会带动两组转动臂进行同角度摆动,进而带动连接臂进行始终竖直的半弧形摆动,并带动上模座对一侧的第一下模座进行压铸成型;S4: When the rapid prototyping component is started, the second motor will drive the first rotating wheel to rotate, and the first rotating wheel will drive the second rotating wheel to rotate synchronously through the second linkage belt. When the first rotating wheel and the second rotating wheel rotate , will drive the two groups of rotating arms to swing at the same angle, and then drive the connecting arms to swing vertically in a semi-arc shape, and drive the upper mold base to die-cast the first lower mold base on one side;
S5:单侧的第一下模座压铸成型后,第二电机反向转动再去压铸另一侧的第一下模座,然后转回来再压铸已经装填完毕的第二下模座以此往复操作,可实现快速连续的上料装填和压铸成型,可有效提高生产效率。S5: After the first lower mold base on one side is die-casted, the second motor rotates in reverse to die-cast the first lower mold base on the other side, and then turns back to die-cast the second lower mold base that has been filled in this way. Operation can realize rapid and continuous feeding and filling and die-casting molding, which can effectively improve production efficiency.
与现有技术相比,本发明提供了一种纳米颗粒改性耐火砖成型系统,具备以下有益效果:Compared with the prior art, the present invention provides a nanoparticle modified refractory brick forming system, which has the following beneficial effects:
1、该纳米颗粒改性耐火砖成型系统,通过在底部组装板设置第一上料机构和通过联动组件带动的滑动升降组件,可实现在一组下模座成型过程中进行上料作业,两组工序同时进行并能进行位置交替,实现减少上料填装所占用的生产时间,提高效率。1. The nano-particle modified refractory brick molding system can realize the feeding operation during the molding process of a set of lower mold bases by setting the first feeding mechanism on the bottom assembly plate and the sliding lifting component driven by the linkage component. Group processes are carried out at the same time and positions can be alternated to reduce the production time occupied by feeding and filling and improve efficiency.
2、该纳米颗粒改性耐火砖成型系统,通过将第一上料机构和第二上料机构对称设置有两组,可实现两组装置的相互配合交替作业,因而可进一步的提高生产效率,减少单组耐火砖所成型的时间。2. The nano-particle modified refractory brick forming system, by symmetrically setting up two sets of the first feeding mechanism and the second feeding mechanism, can realize the mutual cooperation and alternate operation of the two sets of devices, so that the production efficiency can be further improved. Reduce the forming time of a single set of refractory bricks.
3、该纳米颗粒改性耐火砖成型系统,通过设置的快速成型组件,可对两组第一上料机构和第二上料机构所含的下模具进行交替压铸成型,并且能往复重复操作,可实现快速连续的上料装填和压铸成型,可有效提高生产效率,并且可在底部组装板两端加装输送带,以便于原料和已成型的耐火砖进行运输。3. The nano-particle modified refractory brick molding system can alternately die-cast the lower molds contained in the two sets of first feeding mechanism and second feeding mechanism through the set rapid prototyping components, and can reciprocate and repeat the operation. It can realize rapid and continuous material loading and die-casting, which can effectively improve production efficiency, and conveyor belts can be installed at both ends of the bottom assembly plate to facilitate the transportation of raw materials and formed refractory bricks.
该装置中未涉及部分均与现有技术相同或可采用现有技术加以实现,本发明能有效解决装填原料所占单组生产时间过长的问题,能实现连续作业,可有效调高生产效率。The parts not involved in the device are the same as the existing technology or can be realized by using the existing technology. The invention can effectively solve the problem that the production time of a single group occupied by the filling material is too long, realize continuous operation, and effectively increase the production efficiency. .
附图说明Description of drawings
图1为本发明提出的一种纳米颗粒改性耐火砖成型系统的整体结构示意图一。Figure 1 is a schematic diagram of the overall structure of a nanoparticle modified refractory brick forming system proposed by the present invention.
图2为本发明提出的一种纳米颗粒改性耐火砖成型系统的整体结构示意图二。Fig. 2 is a second schematic diagram of the overall structure of a nanoparticle modified refractory brick forming system proposed by the present invention.
图3为本发明提出的一种纳米颗粒改性耐火砖成型系统的分体结构示意图。Fig. 3 is a schematic diagram of a split structure of a nanoparticle modified refractory brick forming system proposed by the present invention.
图4为本发明提出的一种纳米颗粒改性耐火砖成型系统的快速成型组件结构示意图。Fig. 4 is a structural schematic diagram of a rapid prototyping component of a nanoparticle modified refractory brick forming system proposed by the present invention.
图5为本发明提出的一种纳米颗粒改性耐火砖成型系统的底部装置结构示意图。Fig. 5 is a structural schematic diagram of the bottom device of a nanoparticle modified refractory brick forming system proposed by the present invention.
图6为本发明提出的一种纳米颗粒改性耐火砖成型系统的底部组装板剖面结构示意图一。Fig. 6 is a schematic diagram of a cross-sectional structure of a bottom assembly plate of a nanoparticle modified refractory brick forming system proposed by the present invention.
图7为本发明提出的一种纳米颗粒改性耐火砖成型系统的底部组装板剖面结构示意图二。Fig. 7 is a schematic diagram 2 of the cross-sectional structure of the bottom assembly plate of a nanoparticle modified refractory brick forming system proposed by the present invention.
图8为本发明提出的一种纳米颗粒改性耐火砖成型系统的底部组装板剖面结构示意图三。Fig. 8 is a schematic diagram of the cross-sectional structure of a bottom assembly plate of a nanoparticle modified refractory brick forming system proposed by the present invention.
图中:100、底部组装板;101、第一竖板;102、第二竖板;103、限位导轨座;104、V型限位导槽;105、转动座;106、丝杆;107、第一电机;108、驱动块;109、第一移动底座;110、第一下模座;200、联动辊轮;201、第一联动皮带;202、第一联动卡钳;203、第二联动卡钳;204、第二移动底座;205、滑动柱;206、第三移动底座;207、支撑板;208、限位滚轴;209、第二下模座;300、侧部组装板;301、第二电机;302、第一转动轮;303、第二转动轮;304、第二联动皮带;305、转动臂;306、连接臂;307、上模座。Among the figure: 100, bottom assembly plate; 101, first vertical plate; 102, second vertical plate; 103, limit guide rail seat; 104, V-shaped limit guide groove; 105, rotating seat; 106, screw rod; 107 , the first motor; 108, the driving block; 109, the first moving base; 110, the first lower mold base; 200, the linkage roller; 201, the first linkage belt; 202, the first linkage caliper; 203, the second linkage Caliper; 204, second mobile base; 205, sliding column; 206, third mobile base; 207, support plate; 208, limit roller; 209, second lower mold base; 300, side assembly plate; 302, the first rotating wheel; 303, the second rotating wheel; 304, the second linkage belt; 305, the rotating arm; 306, the connecting arm; 307, the upper die holder.
具体实施方式detailed description
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention.
在本发明的描述中,需要理解的是,术语“上”、“下”、“前”、“后”、“左”、“右”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In describing the present invention, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", " The orientation or positional relationship indicated by "outside", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the referred device or element must have a specific orientation, so as to Specific orientation configurations and operations, therefore, are not to be construed as limitations on the invention.
参照图1-8,一种纳米颗粒改性耐火砖成型系统,包括底部组装板100和侧部组装板300,侧部组装板300对称设置有两组,两组侧部组装板300分别设置于底部组装板100两侧,还包括:Referring to Figures 1-8, a molding system for nanoparticle modified refractory bricks, including a
第一上料机构,设置于底部组装板100顶部,第一上料机构包括两组第一竖板101和第一移动底座109,第一移动底座109设置于两组第一竖板101顶部,第一移动底座109顶部设置有第一下模座110;The first feeding mechanism is arranged on the top of the
第二上料机构,设置于底部组装板100顶部,第二上料机构包括联动组件和滑动升降组件,联动组件和滑动升降组件均与第一上料机构相配合,第二上料机构顶起端设置有第二下模座209;The second feeding mechanism is arranged on the top of the
快速成型组件,设置于侧部组装板300内侧壁,快速成型组件与第一上料机构和第二上料机构相配合。The rapid prototyping component is arranged on the inner wall of the
两组第一竖板101为对称设置,两组第一竖板101顶部均设置有滑轨,第一移动底座109通过滑轨滑动连接于第一竖板101顶部,第一竖板101外侧壁安装有两组转动座105,两组转动座105之间转动连接有丝杆106,其中一组转动座105外侧壁安装有第一电机107,第一电机107输出端穿过转动座105与丝杆106相连接。The two groups of first
转动座105和丝杆106均对称设置有两组,第一移动底座109两侧均连接有驱动块108,两组驱动块108分别连接于两组丝杆106外壁,两组驱动块108内壁均设置有螺纹与丝杆106相配合。Two sets of
滑动升降组件包括两组第二竖板102和第二移动底座204,两组第二竖板102为对称设置,两组第二竖板102顶部均设置有滑轨,第二移动底座204通过滑轨滑动连接于第二竖板102顶部,第二移动底座204顶部均匀设置有四组通孔,第二移动底座204通过四组通孔连接有第三移动底座206。The sliding lifting assembly includes two sets of
第三移动底座206底部设置有四组滑动柱205,四组滑动柱205分别滑动连接于四组通孔内壁,第二下模座209设置于第三移动底座206顶部。The bottom of the third
底部组装板100顶部连接有限位导轨座103,限位导轨座103侧壁开设有V型限位导槽104,第二移动底座204中心部中空,第三移动底座206底部连接有两组底部支撑板207,两组底部支撑板207之间连接有限位滚轴208,限位滚轴208滚动连接于V型限位导槽104内壁。The top of the
联动组件包括四组联动辊轮200,四组联动辊轮200均转动连接于第一竖板101侧壁,四组联动辊轮200呈长方形设置,四组联动辊轮200外壁套有第一联动皮带201,第一移动底座109和第二移动底座204底部分别连接有第一联动卡钳202和第二联动卡钳203,第一联动卡钳202可拆卸连接于第一联动皮带201顶段,第二联动卡钳203可拆卸连接于第一联动皮带201底段,联动组件对称设置有两组。The linkage assembly includes four sets of
快速成型组件包括第一转动轮302、第二转动轮303和第二电机301,第一转动轮302和第二转动轮303均转动连接于侧部组装板300内侧壁,第二电机301安装于侧部组装板300外侧壁,第二电机301输出端穿过侧部组装板300与第一转动轮302相连接,第一转动轮302和第二转动轮303外壁套有第二联动皮带304,第一转动轮302和第二转动轮303外侧壁均连接有转动臂305。The rapid prototyping assembly includes a first
两组转动臂305远离第二联动皮带304的一端转动连接有连接臂306,快速成型组件对称设置有两组,两组连接臂306底段之间设置有上模座307,上模座307与第一下模座110和第二下模座209相配合,第一上料机构和第二上料机构对称设置有两组。One end of two groups of rotating
本装置在使用时,将底部组装板100进行固定,可在底部组装板100两端加装输送带,以便于原料和已成型的耐火砖进行运输,使用人工或机械对底部组装板100顶部的第一下模座110或第二下模座209进行原料装填;当对第一下模座110原料装填完毕后,启动第一电机107转动,第一电机107输出端会带动丝杆106转动,丝杆106转动后通过螺纹带动驱动块108向侧部组装板300方向移动,驱动块108移动会带动第一移动底座109移动,进而带动第一下模座110及装填的原料向侧部组装板300方向移动,同时第二下模座209会向相反方向移动,移动到指定位置后,启动快速成型系统,对已经填充完毕的第一下模座110进行压铸成型,并且同时可对第二下模座209进行原料填充;当第一移动底座109向侧部组装板300方向移动时会通过第一联动卡钳202带动第一联动皮带201沿着联动辊轮200形状转动,当第一联动皮带201转动时会带动第二联动卡钳203与第一联动卡钳202沿相反方向移动,第二联动卡钳203移动的同时会带动第二移动底座204以及与之相连接的第三移动底座206移动,第三移动底座206底部连接的支撑板207随之移动,两组支撑板207之间的限位滚轴208在限位导轨座103所含V型限位导槽104内壁滚动,并先带动第三移动底座206通过滑动柱205在第二移动底座204顶部先向下滑动,从第一移动底座109底部通过后,向上滑动,直至第二下模座209与第一下模座110齐平,开始对第二下模座209进行原料装填,等待第一下模座110压铸成型后可启动第一电机107反向转动;当启动快速成型组件时,第二电机301会带动第一转动轮302转动,第一转动轮302通过第二联动皮带304带动第二转动轮303进行同步转动,当第一转动轮302和第二转动轮303转动时,会带动两组转动臂305进行同角度摆动,进而带动连接臂306进行始终竖直的半弧形摆动,并带动上模座307对一侧的第一下模座110进行压铸成型;单侧的第一下模座110压铸成型后,第二电机301反向转动再去压铸另一侧的第一下模座110,然后转回来再压铸已经装填完毕的第二下模座209以此往复操作,可实现快速连续的上料装填和压铸成型,可有效提高生产效率。When the device is in use, the
以上所述,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,根据本发明的技术方案及其发明构思加以等同替换或改变,都应涵盖在本发明的保护范围之内。The above is only a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto, any person familiar with the technical field within the technical scope disclosed in the present invention, according to the technical solution of the present invention Any equivalent replacement or change of the inventive concepts thereof shall fall within the protection scope of the present invention.
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|---|---|---|---|---|
| CN115401768B (en) * | 2022-10-09 | 2023-04-18 | 无锡市亿洲耐火材料有限公司 | Pressing device for preparing corundum mullite brick and using method thereof |
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Also Published As
| Publication number | Publication date |
|---|---|
| CN115534066B (en) | 2025-04-11 |
| CN114701044A (en) | 2022-07-05 |
| CN114701044B (en) | 2022-12-09 |
| WO2022174843A3 (en) | 2023-02-23 |
| LU502333B1 (en) | 2022-12-22 |
| WO2022174843A2 (en) | 2022-08-25 |
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