CN115533201A - CNC circular pipe sawing machine - Google Patents

CNC circular pipe sawing machine Download PDF

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Publication number
CN115533201A
CN115533201A CN202211142815.4A CN202211142815A CN115533201A CN 115533201 A CN115533201 A CN 115533201A CN 202211142815 A CN202211142815 A CN 202211142815A CN 115533201 A CN115533201 A CN 115533201A
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main shaft
knife
hollow main
chamfering
synchronous wheel
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Chinese (zh)
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付明
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Zhejiang Zhongbei Machinery Co ltd
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Zhejiang Zhongbei Machinery Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23DPLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
    • B23D45/00Sawing machines or sawing devices with circular saw blades or with friction saw discs
    • B23D45/12Sawing machines or sawing devices with circular saw blades or with friction saw discs with a circular saw blade for cutting tubes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23DPLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
    • B23D47/00Sawing machines or sawing devices working with circular saw blades, characterised only by constructional features of particular parts
    • B23D47/02Sawing machines or sawing devices working with circular saw blades, characterised only by constructional features of particular parts of frames; of guiding arrangements for work-table or saw-carrier
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23DPLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
    • B23D47/00Sawing machines or sawing devices working with circular saw blades, characterised only by constructional features of particular parts
    • B23D47/04Sawing machines or sawing devices working with circular saw blades, characterised only by constructional features of particular parts of devices for feeding, positioning, clamping, or rotating work

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Sawing (AREA)

Abstract

本发明公开了一种数控圆管锯切机,包括工作平台,工作平台上设有第一立柱和第二立柱,第一立柱上转动连接有第一空心主轴,第二立柱上转动连接有第二空心主轴,第一空心主轴的一端设有第一卡盘、另一端设有第一从动同步轮,第二空心主轴的一端设有第二卡盘、另一端设有第二从动同步轮,工作平台上设有传动轴,传动轴上设有第一主动同步轮和第二主动同步轮,第一主动同步轮和第一从动同步轮上设有第一同步带,第二主动同步轮和第二从动同步轮上设有第二同步带;还包括刀座,刀座上设有直线往复运动机构,刀座上还设有切断刀和倒角刀。该圆管锯切机具有自动切断,自动倒角,加工便捷的特点,整体功能完善,实用性强。

Figure 202211142815

The invention discloses a numerically controlled round pipe sawing machine, which comprises a working platform. A first column and a second column are arranged on the working platform. The first column is rotatably connected with a first hollow main shaft, and the second column is rotatably connected with a second column. Two hollow main shafts, one end of the first hollow main shaft is provided with a first chuck, the other end is provided with a first driven synchronous wheel, one end of the second hollow main shaft is provided with a second chuck, and the other end is provided with a second driven synchronous wheel There is a transmission shaft on the working platform, a first driving synchronous wheel and a second driving synchronous wheel are provided on the transmission shaft, a first synchronous belt is provided on the first driving synchronous wheel and the first driven synchronous wheel, and the second driving synchronous wheel The synchronous wheel and the second driven synchronous wheel are provided with a second synchronous belt; a knife seat is also provided with a linear reciprocating mechanism, and a cutting knife and a chamfering knife are also provided on the knife seat. The circular pipe sawing machine has the characteristics of automatic cutting, automatic chamfering, convenient processing, complete overall functions and strong practicability.

Figure 202211142815

Description

数控圆管锯切机CNC circular pipe sawing machine

技术领域technical field

本发明涉及机械设备技术领域,更具体地说,它涉及一种数控圆管锯切机。The invention relates to the technical field of mechanical equipment, more specifically, it relates to a numerical control circular pipe sawing machine.

背景技术Background technique

老式的锯管机锯管方式都是管子固定不动,刀具沿着切削方向进给来切断工件。这种加工方式只能满足低精度要求的加工,如果要保证端面和圆管轴心的垂直度在0.1mm以内,同时对切断后去毛刺和角倒角加工就只有再用车床二次加工,操作繁琐费时,整体效果不佳。据此,本发明提出了一种数控圆管锯切机。The old-fashioned pipe sawing machine saw the pipe in a fixed way, and the tool was fed along the cutting direction to cut off the workpiece. This processing method can only meet low-precision processing. If you want to ensure that the verticality between the end face and the axis of the round tube is within 0.1mm, at the same time, you can only use a lathe for secondary processing for deburring and corner chamfering after cutting. The operation is cumbersome and time-consuming, and the overall effect is not good. Accordingly, the present invention proposes a numerical control circular pipe sawing machine.

发明内容Contents of the invention

本发明的目的在于克服上述现有技术中的不足,提供一种数控圆管锯切机,该圆管锯切机具有自动切断,自动倒角,加工便捷的特点。The purpose of the present invention is to overcome the shortcomings in the above-mentioned prior art, and provide a numerically controlled circular pipe sawing machine, which has the characteristics of automatic cutting, automatic chamfering, and convenient processing.

为解决上述技术问题,本发明的目的是这样实现的:本发明所涉及的一种数控圆管锯切机,包括机座,机座上设有工作平台,所述工作平台上设有呈左右对称设置的第一立柱和第二立柱,所述第一立柱上转动连接有第一空心主轴,所述第二立柱上转动连接有与第一空心主轴同轴线设置的第二空心主轴,所述第一空心主轴靠近第二空心主轴的一端设有随动的第一卡盘、远离第二空心主轴的一端设有随动的第一从动同步轮,所述第二空心主轴靠近第一空心主轴的一端设有随动的第二卡盘、远离第一空心主轴的一端设有随动的第二从动同步轮,所述工作平台上转动连接有传动轴,传动轴的一端设有匹配所述第一从动同步轮的第一主动同步轮、另一端设有匹配第二从动同步轮的第二主动同步轮,所述第一主动同步轮和第一从动同步轮上传动连接有第一同步带,所述第二主动同步轮和第二从动同步轮上传动连接有第二同步带,所述传动轴上传动连接有控制其作转动的动力总成;In order to solve the above-mentioned technical problems, the object of the present invention is achieved in the following way: a CNC circular pipe sawing machine involved in the present invention includes a machine base, a working platform is arranged on the machine base, and the left and right sides of the working platform are arranged on the working platform. The first column and the second column are symmetrically arranged, the first column is rotatably connected with the first hollow main shaft, and the second column is rotatably connected with the second hollow main shaft coaxially arranged with the first hollow main shaft, so The end of the first hollow main shaft close to the second hollow main shaft is provided with a follow-up first chuck, and the end far away from the second hollow main shaft is provided with a follow-up first driven synchronous wheel, and the second hollow main shaft is close to the first One end of the hollow main shaft is provided with a follow-up second chuck, and one end away from the first hollow main shaft is provided with a follow-up second driven synchronous wheel. The working platform is rotatably connected with a drive shaft, and one end of the drive shaft is provided with The first active synchronous wheel matching the first driven synchronous wheel, the other end is provided with the second active synchronous wheel matching the second driven synchronous wheel, the first active synchronous wheel and the first driven synchronous wheel drive A first synchronous belt is connected, a second synchronous belt is connected to the second driving synchronous wheel and the second driven synchronous wheel, and a power assembly is connected to the drive shaft to control its rotation;

所述第一立柱和第二立柱间设有刀座,刀座上设有控制其作前后移动的直线往复运动机构,直线往复运动机构设在所述工作平台上,所述刀座上设有设在第一空心主轴和第二空心主轴的轴线一侧的切断刀、设在第一空心主轴和第二空心主轴的轴线另一侧的倒角刀。A knife seat is provided between the first column and the second column, and a linear reciprocating mechanism is provided on the knife seat to control its forward and backward movement. The linear reciprocating mechanism is arranged on the working platform, and the knife seat is provided with The cutting knife is arranged on one side of the axis of the first hollow main shaft and the second hollow main shaft, and the chamfering knife is arranged on the other side of the axis of the first hollow main shaft and the second hollow main shaft.

本发明进一步设置为:所述刀座上设有立板,立板上设有切断刀安装座和倒角刀安装座,所述切断刀安装座上开设有呈前后延伸的切断刀安装孔,所述倒角刀安装座上开设有也呈前后延伸的倒角刀安装孔,所述切断刀安装孔内滑动连接有切断刀调节块,切断刀调节块上开设有切断刀调节插孔,所述切断刀滑动连接在切断刀调节插孔内,所述切断刀安装座上螺纹连接有端部抵住切断刀调节块的第一锁紧螺钉,所述倒角刀安装孔内滑动连接有倒角刀调节块,所述倒角刀设在倒角刀调节块上,所述倒角刀安装座上螺纹连接有端部抵住倒角刀调节块的第二锁紧螺钉。The present invention is further configured as follows: the knife seat is provided with a vertical plate, the vertical plate is provided with a cutting knife mounting seat and a chamfering knife mounting seat, and the cutting knife mounting seat is provided with a cutting knife mounting hole extending forward and backward. The chamfering knife installation seat is provided with a chamfering knife installation hole that also extends forward and backward. A cutting knife adjustment block is slidably connected in the cutting knife installation hole, and a cutting knife adjustment jack is opened on the cutting knife adjustment block. The cutting knife is slidably connected in the cutting knife adjusting socket, the first locking screw with the end against the cutting knife adjusting block is threadedly connected on the cutting knife mounting seat, and the chamfering knife is slidingly connected with a chamfering screw in the mounting hole. A corner knife adjustment block, the chamfering knife is arranged on the chamfering knife adjustment block, and the second locking screw whose end is against the chamfering knife adjustment block is threadedly connected to the chamfering knife mounting seat.

本发明进一步设置为:所述刀座的前后两侧分别设有随其移动的挡屑板。The present invention is further configured as follows: the front and rear sides of the tool seat are respectively provided with chip baffles that move with it.

本发明进一步设置为:所述工作平台上开设有导屑槽。The present invention is further configured as follows: chip guide grooves are provided on the working platform.

本发明进一步设置为:所述机座的右侧设有下料架;下料架包括背向所述机座作延伸的悬架主体,悬架主体上设有第一导轮安装架,第一导轮安装架上转动连接有两呈前后对称设置的下料侧导轮,下料侧导轮间设有位于其下方且转动连接在所述第一导轮安装架上的下料下导轮,下料下导轮与两所述下料侧导轮间形成开口朝上的下料通道,下料通道设在所述第二空心主轴的轴线上。The present invention is further set as follows: the right side of the machine base is provided with a blanking frame; the blanking frame includes a suspension main body extending away from the machine base, the suspension main body is provided with a first guide wheel mounting frame, the second A guide wheel mounting frame is rotatably connected with two blanking side guide wheels arranged symmetrically front and back, and a blanking guide wheel located below it and rotatably connected to the first guide wheel mounting frame is arranged between the blanking side guide wheels. A blanking channel with an opening upward is formed between the blanking guide wheel and the two blanking side guide wheels, and the blanking channel is arranged on the axis of the second hollow main shaft.

本发明进一步设置为:所述下料通道远离第二空心主轴的一端设有设在悬架主体上的限位组件;限位组件包括设在所述悬架主体上的限位架,限位架上转动连接有初始位置阻挡在下料通道一端的限位板,当所述限位板转动180°,限位板不再阻挡在下料通道的一端。The present invention is further configured as follows: the end of the feeding channel away from the second hollow main shaft is provided with a limit assembly on the main body of the suspension; the limit assembly includes a limit frame arranged on the main body of the suspension, and the limit The frame is rotatably connected with a limiting plate whose initial position is blocked at one end of the feeding channel. When the limiting plate rotates 180°, the limiting plate is no longer blocked at one end of the feeding channel.

本发明进一步设置为:所述机座的左侧设有上料架;上料架包括料架主体,料架主体上设有第二导轮安装架,第二导轮安装架上转动连接有两呈前后对称设置的上料侧导轮,上料侧导轮间设有位于其下方且转动连接在所述第二导轮安装架上的上料下导轮,上料下导轮与两所述上料侧导轮间形成开口朝上的上料通道,上料通道设在所述第一空心主轴的轴线上。The present invention is further set as follows: the left side of the machine base is provided with a feeding rack; Two feeding side guide wheels are symmetrically arranged front and back, and a loading and lower guiding wheel located below it and rotatably connected to the second guiding wheel mounting frame is arranged between the feeding side guiding wheels. A feeding channel with an opening facing upward is formed between the guide wheels on the feeding side, and the feeding channel is arranged on the axis of the first hollow main shaft.

本发明进一步设置为:所述第一卡盘和第二卡盘均为气动卡盘。The present invention is further provided that: both the first chuck and the second chuck are pneumatic chucks.

本发明进一步设置为:所述直线往复运动机构包括直线模组。The present invention is further provided that: the linear reciprocating mechanism includes a linear module.

本发明进一步设置为:所述动力总成包括伺服电机。The present invention is further provided that: the power assembly includes a servo motor.

综上所述,本发明具有以下有益效果:In summary, the present invention has the following beneficial effects:

1.双卡盘同步转动,使夹紧在卡盘上的被切割圆管定位精准,有利于后续精确裁切和倒角;1. The double chucks rotate synchronously, so that the cut round tube clamped on the chucks can be positioned accurately, which is conducive to subsequent precise cutting and chamfering;

2.经同一直线往复运动机构同时带动切断刀和倒角刀作移动,实现一次完成被切割圆管的切断和双面倒角操作;2. The same linear reciprocating mechanism drives the cutting knife and chamfering knife to move at the same time, realizing the cutting and double-sided chamfering operation of the cut round tube at one time;

3.无需二次装夹,加工效率大幅提高。3. There is no need for secondary clamping, and the processing efficiency is greatly improved.

附图说明Description of drawings

图1是本发明实施例1的整体结构示意图;Fig. 1 is the overall structure schematic diagram of embodiment 1 of the present invention;

图2是本发明实施例1的部分结构示意图;Fig. 2 is a partial structural schematic diagram of Embodiment 1 of the present invention;

图3是图2另一视角的结构示意图;Fig. 3 is a structural schematic diagram of another perspective of Fig. 2;

图4是本发明实施例1的局部结构示意图;Fig. 4 is a partial structural schematic diagram of Embodiment 1 of the present invention;

图5是图4的内部结构示意图;Fig. 5 is a schematic diagram of the internal structure of Fig. 4;

图6是本发明实施例1中用于体现刀座的结构示意图;Fig. 6 is a schematic structural diagram for embodying the knife seat in Embodiment 1 of the present invention;

图7是图6另一视角的结构示意图;Fig. 7 is a structural schematic diagram of another perspective of Fig. 6;

图8是本发明实施例1中用于体现切断刀的结构示意图;Fig. 8 is a schematic structural diagram for embodying a cutting knife in Embodiment 1 of the present invention;

图9是本发明实施例1中用于体现倒角刀的结构示意图;Fig. 9 is a schematic structural diagram for embodying a chamfering knife in Embodiment 1 of the present invention;

图10是本发明实施例2的整体结构示意图;Fig. 10 is a schematic diagram of the overall structure of Embodiment 2 of the present invention;

图11是本发明实施例2的局部结构示意图;Fig. 11 is a partial structural schematic diagram of Embodiment 2 of the present invention;

图12是本发明实施例3的整体结构示意图;Fig. 12 is a schematic diagram of the overall structure of Embodiment 3 of the present invention;

图13是本发明实施例3的部分结构示意图;Fig. 13 is a partial structural schematic diagram of Embodiment 3 of the present invention;

图14是本发明实施例3的局部结构示意图。Fig. 14 is a schematic diagram of a partial structure of Embodiment 3 of the present invention.

具体实施方式detailed description

为了使本领域的技术人员更好地理解本发明的技术方案,下面结合具体实施例对本发明的优选实施方案进行描述,但是应当理解,这些描述只是为了进一步说明本发明的特征和优点,而不是对本发明专利要求的限制。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。In order to enable those skilled in the art to better understand the technical solutions of the present invention, the preferred embodiments of the present invention are described below in conjunction with specific examples, but it should be understood that these descriptions are only to further illustrate the features and advantages of the present invention, rather than Limitations on Patent Requirements for the Invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.

下面结合附图和优选实施例对本发明进一步说明。The present invention will be further described below in conjunction with the accompanying drawings and preferred embodiments.

实施例1Example 1

参见图1至9所示,本实施例所涉及的一种数控圆管锯切机,包括机座1,机座1上设有工作平台2,所述工作平台2上设有呈左右对称设置的第一立柱3和第二立柱4,所述第一立柱3上转动连接有第一空心主轴5,所述第二立柱4上转动连接有与第一空心主轴同轴线设置的第二空心主轴6,所述第一空心主轴5靠近第二空心主轴的一端设有随动的第一卡盘7、远离第二空心主轴的一端设有随动的第一从动同步轮8,所述第二空心主轴6靠近第一空心主轴的一端设有随动的第二卡盘9、远离第一空心主轴的一端设有随动的第二从动同步轮10,所述工作平台2上转动连接有传动轴11,传动轴11的一端设有匹配所述第一从动同步轮的第一主动同步轮12、另一端设有匹配第二从动同步轮的第二主动同步轮13,所述第一主动同步轮12和第一从动同步轮8上传动连接有第一同步带14,所述第二主动同步轮13和第二从动同步轮10上传动连接有第二同步带15,所述传动轴11上传动连接有控制其作转动的动力总成16;Referring to Figures 1 to 9, a CNC circular pipe sawing machine involved in this embodiment includes a machine base 1, on which a working platform 2 is arranged, and the working platform 2 is provided with left-right symmetrical The first column 3 and the second column 4, the first column 3 is rotatably connected with a first hollow main shaft 5, and the second column 4 is rotatably connected with a second hollow coaxially arranged with the first hollow main shaft. Main shaft 6, the end of the first hollow main shaft 5 close to the second hollow main shaft is provided with a follow-up first chuck 7, and the end far away from the second hollow main shaft is provided with a follow-up first driven synchronous wheel 8, the One end of the second hollow main shaft 6 near the first hollow main shaft is provided with a follow-up second chuck 9; Connected with a transmission shaft 11, one end of the transmission shaft 11 is provided with a first active synchronous wheel 12 matching the first driven synchronous wheel, and the other end is provided with a second active synchronous wheel 13 matching the second driven synchronous wheel, so The first driving synchronous wheel 12 and the first driven synchronous wheel 8 are connected with a first synchronous belt 14, and the second driving synchronous wheel 13 and the second driven synchronous wheel 10 are connected with a second synchronous belt 15. , the transmission shaft 11 is connected with a power assembly 16 for controlling its rotation;

所述第一立柱3和第二立柱4间设有刀座17,刀座17上设有控制其作前后移动的直线往复运动机构18,直线往复运动机构18设在所述工作平台2上,所述刀座17上设有设在第一空心主轴和第二空心主轴的轴线一侧的切断刀19、设在第一空心主轴和第二空心主轴的轴线另一侧的倒角刀20。A knife seat 17 is provided between the first column 3 and the second column 4, and the knife seat 17 is provided with a linear reciprocating mechanism 18 for controlling it to move back and forth. The linear reciprocating mechanism 18 is located on the working platform 2, The cutter holder 17 is provided with a cutting knife 19 arranged on one side of the axis of the first hollow main shaft and the second hollow main shaft, and a chamfering knife 20 arranged on the other side of the axis of the first hollow main shaft and the second hollow main shaft.

进一步的,所述刀座17上设有立板21,立板21上设有切断刀安装座22和倒角刀安装座23,所述切断刀安装座22上开设有呈前后延伸的切断刀安装孔(图中未标记),所述倒角刀安装座23上开设有也呈前后延伸的倒角刀安装孔(图中未标记),所述切断刀安装孔内滑动连接有切断刀调节块24,切断刀调节块24上开设有切断刀调节插孔25,所述切断刀19滑动连接在切断刀调节插孔25内,所述切断刀安装座22上螺纹连接有端部抵住切断刀调节块24的第一锁紧螺钉(图中未示出),所述倒角刀安装孔内滑动连接有倒角刀调节块26,所述倒角刀20设在倒角刀调节块26上,所述倒角刀安装座23上螺纹连接有端部抵住倒角刀调节块26的第二锁紧螺钉(图中未示出)。Further, the knife seat 17 is provided with a vertical plate 21, the vertical plate 21 is provided with a cutting knife mounting seat 22 and a chamfering knife mounting seat 23, and the cutting knife mounting seat 22 is provided with a cutting knife extending forward and backward. Mounting holes (not marked in the figure), the chamfering knife mounting hole (not marked in the figure) that also extends forward and backward is provided on the described chamfering knife mounting seat 23, and a cutting knife is slidably connected in the described cutting knife mounting hole to adjust Block 24, cut-off knife adjustment block 24 is provided with cut-off knife adjustment socket 25, and described cut-off knife 19 is slidably connected in the cut-off knife adjustment jack 25, and described cut-off knife mounting seat 22 is threadedly connected with end to resist cutting off. The first locking screw (not shown in the figure) of the knife adjusting block 24, the chamfering knife adjusting block 26 is slidably connected in the described chamfering knife mounting hole, and the chamfering knife 20 is located at the chamfering knife adjusting block 26 Above, the chamfering knife mounting seat 23 is threadedly connected with a second locking screw (not shown in the figure) whose end is against the chamfering knife adjusting block 26 .

进一步的,所述刀座17的前后两侧分别设有随其移动的挡屑板27。Further, the front and rear sides of the tool seat 17 are respectively provided with chip baffles 27 that move with it.

进一步的,所述工作平台2上开设有导屑槽28。Further, chip guide grooves 28 are opened on the working platform 2 .

进一步的,所述第一卡盘7和第二卡盘9均为气动卡盘。Further, the first chuck 7 and the second chuck 9 are both pneumatic chucks.

进一步的,所述直线往复运动机构18包括直线模组。Further, the linear reciprocating mechanism 18 includes a linear module.

进一步的,所述动力总成16包括伺服电机。Further, the power assembly 16 includes a servo motor.

在本实施方案中,先将一根待切割的圆管穿入第一空心主轴5和第二空心主轴6内,调节圆管轴向位置,使待切割位置与刀具(包括切断刀和倒角刀)处在同一直线上,再锁紧第一卡盘7和第二卡盘9,完成对圆管的轴向及径向固定,然后启动动力总成16,使其带动传动轴11作转动,经同步轮及同步带传动,实现卡盘携圆管作高速转动,最后由直线往复运动机构18控制刀具行进,先由切断刀19触及圆管,完成裁切,后由倒角刀20触及圆管,完成倒角。In this embodiment, a round tube to be cut is first inserted into the first hollow main shaft 5 and the second hollow main shaft 6, and the axial position of the round tube is adjusted so that the position to be cut is in line with the cutter (comprising cutting knife and chamfering) knife) on the same straight line, then lock the first chuck 7 and the second chuck 9 to complete the axial and radial fixation of the round tube, and then start the power assembly 16 to make it drive the transmission shaft 11 to rotate , driven by the synchronous wheel and the synchronous belt, the chuck carries the round tube for high-speed rotation, and finally the linear reciprocating mechanism 18 controls the tool to advance, first the cutting knife 19 touches the round tube to complete the cutting, and then the chamfering knife 20 touches Round tube, complete with chamfer.

其中,通过挡屑板27的设置,避免加工过程中产生的废屑发生飞溅。Wherein, through the arrangement of the chip baffle 27, the waste generated during the machining process is prevented from splashing.

其中,通过导屑槽28的设置,方便废屑回收和工作平台2的清理。Wherein, through the setting of the chip guide groove 28, waste chip recycling and cleaning of the working platform 2 are facilitated.

在本实施方案中,通过倒角刀安装座23的设置,使得安装有倒角刀20的倒角刀调节块26可在倒角刀安装座23上的倒角刀安装孔内调节,并由锁紧螺钉实现调整完毕后的固定功能。其中,通过切断刀安装座22的设置,使得安装有切断刀19的切断刀调节块24可在切断刀安装座22的切断刀安装孔内调节,并由锁紧螺钉实现调整完毕后的固定功能;并且在当锁紧螺钉锁紧切断刀调节块24时,切断刀调节插孔25形变,完成对切断刀19的抱紧。In this embodiment, through the setting of the chamfering knife mounting seat 23, the chamfering knife adjusting block 26 equipped with the chamfering knife 20 can be adjusted in the chamfering knife mounting hole on the chamfering knife mounting seat 23, and by The locking screw realizes the fixing function after adjustment. Wherein, through the setting of the cutting knife mounting seat 22, the cutting knife adjusting block 24 equipped with the cutting knife 19 can be adjusted in the cutting knife mounting hole of the cutting knife mounting seat 22, and the fixing function after the adjustment is completed by the locking screw and when the locking screw locks the cutting knife adjusting block 24, the cutting knife adjusting socket 25 is deformed, and the tightness of the cutting knife 19 is completed.

实施例2Example 2

参见图1至11所示,本实施例所涉及的一种数控圆管锯切机,其在实施例1的基础上,进一步地设置为,所述机座1的右侧设有下料架100;下料架100包括背向所述机座1作延伸的悬架主体29,悬架主体29上设有第一导轮安装架30,第一导轮安装架30上转动连接有两呈前后对称设置的下料侧导轮31,下料侧导轮31间设有位于其下方且转动连接在所述第一导轮安装架上的下料下导轮32,下料下导轮32与两所述下料侧导轮31间形成开口朝上的下料通道(图中未标记),下料通道设在所述第二空心主轴6的轴线上。Referring to Figures 1 to 11, a CNC circular pipe sawing machine involved in this embodiment, on the basis of Embodiment 1, is further set as follows: the right side of the base 1 is provided with a blanking rack 100; the blanking rack 100 includes a suspension main body 29 extending away from the base 1, the suspension main body 29 is provided with a first guide wheel mounting frame 30, and the first guide wheel mounting frame 30 is rotatably connected with two The blanking side guide wheel 31 that is symmetrically arranged front and back, the blanking side guide wheel 31 is provided with the blanking lower guide wheel 32 that is positioned at its below and is rotatably connected on the first guide wheel mounting frame, and the blanking lower guide wheel 32 A blanking channel (not marked) with an opening facing upward is formed between the two blanking side guide wheels 31 , and the blanking channel is arranged on the axis of the second hollow main shaft 6 .

进一步的,所述下料通道远离第二空心主轴6的一端设有设在悬架主体29上的限位组件;限位组件包括设在所述悬架主体29上的限位架33,限位架33上转动连接有初始位置阻挡在下料通道一端的限位板34,当所述限位板34转动180°,限位板34不再阻挡在下料通道的一端。Further, the end of the blanking channel away from the second hollow main shaft 6 is provided with a limit assembly on the suspension main body 29; the limit assembly includes a limit frame 33 provided on the suspension main body 29 to limit The position frame 33 is rotatably connected with a limiting plate 34 whose initial position is blocked at one end of the feeding channel. When the limiting plate 34 rotates 180°, the limiting plate 34 is no longer blocked at one end of the feeding channel.

在本实施方案中,通过下料架100的设置,使得从第二空心主轴6内伸出并完成裁切及倒角的圆管沿下料通道作移动,最终由限位板34实现定长切割。倘若将限位板34转动180°,限位板34不再阻挡在下料通道的一端,那么便可自定义圆管的切割长度。In this embodiment, through the setting of the blanking rack 100, the circular tube protruding from the second hollow main shaft 6 and having completed the cutting and chamfering moves along the blanking channel, and finally the fixed length is realized by the limiting plate 34 cutting. If the limiting plate 34 is rotated by 180°, the limiting plate 34 is no longer blocked at one end of the blanking channel, so the cutting length of the round pipe can be customized.

实施例3Example 3

参见图1至14所示,本实施例所涉及的一种数控圆管锯切机,其在实施例2的基础上,进一步地设置为,所述机座1的左侧设有上料架200;上料架200包括料架主体35,料架主体35上设有第二导轮安装架36,第二导轮安装架36上转动连接有两呈前后对称设置的上料侧导轮37,上料侧导轮37间设有位于其下方且转动连接在所述第二导轮安装架上的上料下导轮38,上料下导轮38与两所述上料侧导轮39间形成开口朝上的上料通道(图中未标记),上料通道设在所述第一空心主轴5的轴线上。Referring to Figures 1 to 14, a CNC circular pipe sawing machine involved in this embodiment, on the basis of Embodiment 2, is further provided with a feeding rack on the left side of the base 1 200; the feeding rack 200 includes a rack main body 35, the rack main body 35 is provided with a second guide wheel mounting frame 36, and the second guiding wheel mounting frame 36 is rotatably connected with two feeding side guide wheels 37 arranged symmetrically before and after , the feeding side guide wheel 37 is provided with the upper material lower guide wheel 38 that is located below it and is rotatably connected to the second guide wheel mounting bracket, the upper material lower guide wheel 38 and the two described upper material side guide wheels 39 A feeding channel (not marked in the figure) with an opening facing upward is formed between them, and the feeding channel is arranged on the axis of the first hollow main shaft 5 .

在本实施方案中,通过上料架200的设置,用作储存待加工圆管以及使用上料通道完成对圆管的加工上料作用。In this embodiment, the setting of the feeding rack 200 is used to store the round tubes to be processed and use the feeding channel to complete the processing and feeding of the round tubes.

本发明所涉及的数控圆管锯切机,该圆管锯切机采用双卡盘同步转动结构,使夹紧在卡盘上的被切割圆管定位精准,有利于后续精确裁切和倒角;并经同一直线往复运动机构同时带动切断刀和倒角刀作移动,实现一次完成被切割圆管的切断和双面倒角操作;还无需二次装夹,加工效率大幅提高,整体功能完善,实用性强。The CNC circular pipe sawing machine involved in the present invention adopts a double chuck synchronous rotation structure, so that the cut circular pipe clamped on the chucks can be positioned accurately, which is conducive to subsequent precise cutting and chamfering ; and through the same linear reciprocating mechanism, the cutting knife and the chamfering knife are driven to move at the same time, realizing the cutting and double-sided chamfering of the cut round tube at one time; there is no need for secondary clamping, the processing efficiency is greatly improved, and the overall function is perfect. Strong practicality.

如无特殊说明,本发明中,若有术语“长度”、“宽度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”、“顺时针”、“逆时针”、“轴向”、“径向”、“周向”等指示的方位或位置关系是基于实际所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此本发明中描述方位或位置关系的用语仅用于示例性说明,不能理解为对本专利的限制,对于本领域的普通技术人员而言,可以结合实施例,并根据具体情况理解上述术语的具体含义。Unless otherwise specified, in the present invention, if there are terms "length", "width", "upper", "lower", "front", "back", "left", "right", "vertical", " Orientation or positional relationship indicated by "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc. is based on the actual orientation or positional relationship shown, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, so the present invention The terms describing the orientation or positional relationship in the document are only for illustrative purposes, and should not be construed as limitations on this patent. For those of ordinary skill in the art, they can understand the specific meanings of the above terms according to specific situations in combination with the embodiments.

除非另有明确的规定和限定,本发明中,若有术语“设置”、“相连”及“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是直接连接,也可以通过中间媒介间接连接,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。Unless otherwise clearly specified and limited, in the present invention, if the terms "arrangement", "connection" and "connection" should be interpreted in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection ; It can be a direct connection, or an indirect connection through an intermediary, or an internal connection between two elements. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention in specific situations.

以上详细描述了本发明的较佳具体实施例。应当理解,本领域的普通技术人员无需创造性劳动就可以根据本发明的构思做出诸多修改和变化。因此,凡本技术领域中技术人员依本发明的构思在现有技术的基础上通过逻辑分析、推理或者有限的实验可以得到的技术方案,皆应在由权利要求书所确定的保护范围内。The preferred specific embodiments of the present invention have been described in detail above. It should be understood that those skilled in the art can make many modifications and changes according to the concept of the present invention without creative effort. Therefore, all technical solutions that can be obtained by those skilled in the art based on the concept of the present invention through logical analysis, reasoning or limited experiments on the basis of the prior art shall be within the scope of protection defined by the claims.

Claims (10)

1.数控圆管锯切机,包括机座,机座上设有工作平台,其特征在于:所述工作平台上设有呈左右对称设置的第一立柱和第二立柱,所述第一立柱上转动连接有第一空心主轴,所述第二立柱上转动连接有与第一空心主轴同轴线设置的第二空心主轴,所述第一空心主轴靠近第二空心主轴的一端设有随动的第一卡盘、远离第二空心主轴的一端设有随动的第一从动同步轮,所述第二空心主轴靠近第一空心主轴的一端设有随动的第二卡盘、远离第一空心主轴的一端设有随动的第二从动同步轮,所述工作平台上转动连接有传动轴,传动轴的一端设有匹配所述第一从动同步轮的第一主动同步轮、另一端设有匹配第二从动同步轮的第二主动同步轮,所述第一主动同步轮和第一从动同步轮上传动连接有第一同步带,所述第二主动同步轮和第二从动同步轮上传动连接有第二同步带,所述传动轴上传动连接有控制其作转动的动力总成;1. Numerical control circular pipe sawing machine, comprising a machine base, a working platform is arranged on the machine base, and it is characterized in that: the first column and the second column arranged symmetrically on the left and right are arranged on the working platform, and the first column The first hollow main shaft is rotatably connected to the top, and the second hollow main shaft is rotatably connected to the second hollow main shaft coaxially with the first hollow main shaft. The end of the first hollow main shaft close to the second hollow main shaft is provided with a follower The end of the first chuck away from the second hollow main shaft is provided with a follow-up first driven synchronous wheel, and the end of the second hollow main shaft close to the first hollow main shaft is provided with a follow-up second chuck far away from the first hollow main shaft. One end of a hollow main shaft is provided with a follow-up second driven synchronous wheel, a transmission shaft is rotatably connected to the working platform, and one end of the transmission shaft is provided with a first driving synchronous wheel matching the first driven synchronous wheel, The other end is provided with a second active synchronous wheel matching the second driven synchronous wheel, the first active synchronous wheel and the first driven synchronous wheel are connected with a first synchronous belt, and the second active synchronous wheel and the first The second driven synchronous wheel is connected with a second synchronous belt, and the transmission shaft is connected with a power assembly for controlling its rotation; 所述第一立柱和第二立柱间设有刀座,刀座上设有控制其作前后移动的直线往复运动机构,直线往复运动机构设在所述工作平台上,所述刀座上设有设在第一空心主轴和第二空心主轴的轴线一侧的切断刀、设在第一空心主轴和第二空心主轴的轴线另一侧的倒角刀。A knife seat is provided between the first column and the second column, and a linear reciprocating mechanism is provided on the knife seat to control its forward and backward movement. The linear reciprocating mechanism is arranged on the working platform, and the knife seat is provided with The cutting knife is arranged on one side of the axis of the first hollow main shaft and the second hollow main shaft, and the chamfering knife is arranged on the other side of the axis of the first hollow main shaft and the second hollow main shaft. 2.根据权利要求1所述的数控圆管锯切机,其特征在于:所述刀座上设有立板,立板上设有切断刀安装座和倒角刀安装座,所述切断刀安装座上开设有呈前后延伸的切断刀安装孔,所述倒角刀安装座上开设有也呈前后延伸的倒角刀安装孔,所述切断刀安装孔内滑动连接有切断刀调节块,切断刀调节块上开设有切断刀调节插孔,所述切断刀滑动连接在切断刀调节插孔内,所述切断刀安装座上螺纹连接有端部抵住切断刀调节块的第一锁紧螺钉,所述倒角刀安装孔内滑动连接有倒角刀调节块,所述倒角刀设在倒角刀调节块上,所述倒角刀安装座上螺纹连接有端部抵住倒角刀调节块的第二锁紧螺钉。2. The CNC circular pipe sawing machine according to claim 1, characterized in that: the knife seat is provided with a vertical plate, and the vertical plate is provided with a cutting knife mounting seat and a chamfering knife mounting seat, and the cutting knife A cutting knife installation hole extending forward and backward is provided on the mounting base, and a chamfering knife installation hole also extending forward and backward is provided on the chamfering knife installation seat, and a cutting knife adjustment block is slidably connected in the cutting knife installation hole, The cutting knife adjustment block is provided with a cutting knife adjustment jack, the cutting knife is slidably connected in the cutting knife adjustment jack, and the cutting knife mounting seat is threaded with a first locking mechanism whose end is against the cutting knife adjustment block. screw, the chamfering knife adjusting block is slidably connected in the mounting hole of the chamfering knife, the chamfering knife is arranged on the chamfering knife adjusting block, and the end of the chamfering knife mounting seat is threadedly connected to resist the chamfering Second locking screw for knife adjustment block. 3.根据权利要求2所述的数控圆管锯切机,其特征在于:所述刀座的前后两侧分别设有随其移动的挡屑板。3. The CNC circular pipe sawing machine according to claim 2, characterized in that: the front and rear sides of the knife seat are respectively provided with chip guards that move with it. 4.根据权利要求3所述的数控圆管锯切机,其特征在于:所述工作平台上开设有导屑槽。4. The CNC circular pipe sawing machine according to claim 3, characterized in that: said working platform is provided with chip guide grooves. 5.根据权利要求1-4任一项所述的数控圆管锯切机,其特征在于:所述机座的右侧设有下料架;5. The CNC circular pipe sawing machine according to any one of claims 1-4, characterized in that: the right side of the base is provided with a blanking rack; 下料架包括背向所述机座作延伸的悬架主体,悬架主体上设有第一导轮安装架,第一导轮安装架上转动连接有两呈前后对称设置的下料侧导轮,下料侧导轮间设有位于其下方且转动连接在所述第一导轮安装架上的下料下导轮,下料下导轮与两所述下料侧导轮间形成开口朝上的下料通道,下料通道设在所述第二空心主轴的轴线上。The unloading rack includes a suspension main body that extends back to the machine base. The first guide wheel mounting frame is provided on the suspension main body. The blanking side guide wheel is provided with a blanking lower guide wheel located below it and rotatably connected to the first guide wheel mounting frame, and an opening is formed between the blanking lower guide wheel and the two blanking side guide wheels. Upward unloading channel, the unloading channel is set on the axis of the second hollow main shaft. 6.根据权利要求5所述的数控圆管锯切机,其特征在于:所述下料通道远离第二空心主轴的一端设有设在悬架主体上的限位组件;6. The CNC circular pipe sawing machine according to claim 5, characterized in that: the end of the feeding channel away from the second hollow main shaft is provided with a limit assembly on the main body of the suspension; 限位组件包括设在所述悬架主体上的限位架,限位架上转动连接有初始位置阻挡在下料通道一端的限位板,当所述限位板转动180°,限位板不再阻挡在下料通道的一端。The limit assembly includes a limit frame arranged on the main body of the suspension. The limit frame is rotatably connected with a limit plate whose initial position is blocked at one end of the feeding channel. When the limit plate rotates 180°, the limit plate does not stop. Then stop at one end of the feeding channel. 7.根据权利要求6所述的数控圆管锯切机,其特征在于:所述机座的左侧设有上料架;7. The CNC circular pipe sawing machine according to claim 6, characterized in that: the left side of the base is provided with a feeding rack; 上料架包括料架主体,料架主体上设有第二导轮安装架,第二导轮安装架上转动连接有两呈前后对称设置的上料侧导轮,上料侧导轮间设有位于其下方且转动连接在所述第二导轮安装架上的上料下导轮,上料下导轮与两所述上料侧导轮间形成开口朝上的上料通道,上料通道设在所述第一空心主轴的轴线上。The feeding rack includes a main body of the feeding rack, on which a second guide wheel mounting frame is arranged, and two feeding side guide wheels arranged symmetrically before and after are rotatably connected to the second guiding wheel mounting frame, and there is a set between the feeding side guide wheels. There is a loading and lower guide wheel located below it and rotatably connected to the second guide wheel mounting frame. A feeding channel with an opening facing upward is formed between the loading and lower guide wheel and the two feeding side guide wheels. A channel is provided on the axis of the first hollow main shaft. 8.根据权利要求1所述的数控圆管锯切机,其特征在于:所述第一卡盘和第二卡盘均为气动卡盘。8. The CNC circular pipe sawing machine according to claim 1, characterized in that: both the first chuck and the second chuck are pneumatic chucks. 9.根据权利要求1所述的数控圆管锯切机,其特征在于:所述直线往复运动机构包括直线模组。9. The CNC circular pipe sawing machine according to claim 1, wherein the linear reciprocating mechanism comprises a linear module. 10.根据权利要求1所述的数控圆管锯切机,其特征在于:所述动力总成包括伺服电机。10. The CNC circular pipe sawing machine according to claim 1, wherein the power assembly includes a servo motor.
CN202211142815.4A 2022-09-20 2022-09-20 CNC circular pipe sawing machine Pending CN115533201A (en)

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR2177251A5 (en) * 1972-03-23 1973-11-02 Chenet Yvon
CN109396464A (en) * 2018-11-28 2019-03-01 长春禹华机电设备有限公司 The Special Purpose Machine for Processing of truck drive shaft
CN111558731A (en) * 2020-05-22 2020-08-21 深圳市创智联科技发展有限公司 Slender rod turning machine tool
CN213135060U (en) * 2020-09-08 2021-05-07 江西通达实业有限公司 Round pipe turning and breaking device
CN215998920U (en) * 2021-10-27 2022-03-11 山东钢铁股份有限公司 Bar fixed-length baffle mechanism

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR2177251A5 (en) * 1972-03-23 1973-11-02 Chenet Yvon
CN109396464A (en) * 2018-11-28 2019-03-01 长春禹华机电设备有限公司 The Special Purpose Machine for Processing of truck drive shaft
CN111558731A (en) * 2020-05-22 2020-08-21 深圳市创智联科技发展有限公司 Slender rod turning machine tool
CN213135060U (en) * 2020-09-08 2021-05-07 江西通达实业有限公司 Round pipe turning and breaking device
CN215998920U (en) * 2021-10-27 2022-03-11 山东钢铁股份有限公司 Bar fixed-length baffle mechanism

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