CN115533166A - Bed type milling machine - Google Patents
Bed type milling machine Download PDFInfo
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- CN115533166A CN115533166A CN202211318918.1A CN202211318918A CN115533166A CN 115533166 A CN115533166 A CN 115533166A CN 202211318918 A CN202211318918 A CN 202211318918A CN 115533166 A CN115533166 A CN 115533166A
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- 238000003801 milling Methods 0.000 title claims abstract description 31
- 239000007788 liquid Substances 0.000 claims description 93
- 230000005540 biological transmission Effects 0.000 claims description 32
- 230000007246 mechanism Effects 0.000 claims description 24
- 239000007921 spray Substances 0.000 claims description 13
- 229910000831 Steel Inorganic materials 0.000 claims description 12
- 239000010959 steel Substances 0.000 claims description 12
- 239000000428 dust Substances 0.000 claims description 11
- 239000002184 metal Substances 0.000 claims description 7
- 238000005485 electric heating Methods 0.000 claims description 6
- 238000007664 blowing Methods 0.000 claims description 4
- 230000001154 acute effect Effects 0.000 claims description 3
- 239000002826 coolant Substances 0.000 description 13
- 239000000110 cooling liquid Substances 0.000 description 4
- 238000001816 cooling Methods 0.000 description 3
- 238000010438 heat treatment Methods 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 238000001035 drying Methods 0.000 description 2
- 239000012530 fluid Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000009527 percussion Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 230000032258 transport Effects 0.000 description 2
- 238000009825 accumulation Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000011109 contamination Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23C—MILLING
- B23C1/00—Milling machines not designed for particular work or special operations
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23C—MILLING
- B23C9/00—Details or accessories so far as specially adapted to milling machines or cutter
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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Abstract
Description
技术领域technical field
本发明涉及床身式铣床技术领域,具体为一种床身式铣床。The invention relates to the technical field of bed-type milling machines, in particular to a bed-type milling machine.
背景技术Background technique
床身式铣床是工作台不能升降,可沿导轨纵向和横向移动,铣头或立柱可作垂直移动的铣床。底座为床身式铣床的机身的主要零件之一,是铣床的X、Y、Z轴移动的基础,床身式铣床加工过程中需要喷洒冷却液给刀头和工件降温,然后带着铣削下的金属碎屑从工作腔内漏下,由于冷却液中有金属碎屑,所以必须把金属碎屑去除后才能进行下一步的冷却液循环工作。The bed type milling machine is a milling machine in which the workbench cannot be lifted up and down, but can move vertically and horizontally along the guide rail, and the milling head or column can be used for vertical movement. The base is one of the main parts of the body of the bed-type milling machine. It is the basis for the X, Y, and Z-axis movement of the milling machine. The metal shavings under the coolant leak from the working chamber. Since there are metal shavings in the coolant, the metal shavings must be removed before the next step of the coolant circulation can be performed.
现有的床身式铣床多不具备自动清屑和排屑功能,不仅容易造成冷却液的污染,影响冷却液的正常循环,且容易使得堆积的切屑对后续的加工造成影响。Most of the existing bed-type milling machines do not have automatic chip cleaning and chip removal functions, which not only easily pollutes the coolant, affects the normal circulation of the coolant, but also easily causes the accumulated chips to affect subsequent processing.
发明内容Contents of the invention
本发明解决的技术问题在于克服现有技术的缺陷,提供一种床身式铣床。The technical problem solved by the present invention is to overcome the defects of the prior art and provide a bed type milling machine.
为实现上述目的,本发明提供如下技术方案:一种床身式铣床,包括床身,所述床身的顶部靠近右侧处安装有主轴箱,且所述主轴箱的左侧中间位置处转动连接有主轴,所述主轴的左端安装有铣刀,且所述铣刀的顶部设有喷淋机构,所述床身的左侧安装有导轨,且所述导轨的顶部滑动连接有活动块,所述活动块的顶部靠近右侧处固定连接有支撑板,且所述支撑板的右侧安装有卡盘,所述活动块的前侧靠近右侧处固定连接有固定板,所述固定板的左侧设有液压油缸,所述液压油缸的底部与床身固定连接,且所述液压油缸的动力端与固定板的左侧固定连接,所述床身上靠近右侧处开设有空腔,且所述空腔的顶部靠近左侧处开设有排屑口,所述排屑口的内腔顶部固定连接有金属网,所述排屑口的底部设有矩形框,且所述矩形框的顶部与空腔内腔顶部固定连接,所述矩形框的底部设有集液槽,且所述集液槽的底部有空腔内腔底部固定连接,所述矩形框的内腔固定连接有过滤网,且所述过滤网的底部设有敲击机构,所述矩形框的右侧靠近底部处开设有出料口,所述出料口的右侧设有输料筒,且所述输料筒的左端与矩形框固定连接,所述输料筒的左侧开设有进料口,且所述输料筒的右端贯穿床身的右侧,并延伸至床身的右侧,所述输料筒的底部右端处插接有排屑管,所述输料筒的底部靠近中间位置处安装有电加热板,且所述输料筒的顶部靠近中间位置处开设有开槽,所述开槽的顶部设有吹风机构,所述输料筒的内腔设有送料机构。In order to achieve the above object, the present invention provides the following technical solutions: a bed type milling machine, including a bed, the top of the bed near the right side is equipped with a headstock, and the middle position on the left side of the headstock rotates A main shaft is connected, a milling cutter is installed on the left end of the main shaft, and a spray mechanism is provided on the top of the milling cutter, a guide rail is installed on the left side of the bed, and a movable block is slidably connected to the top of the guide rail, The top of the movable block is fixedly connected with a support plate near the right side, and a chuck is installed on the right side of the support plate, and the front side of the movable block is fixedly connected with a fixed plate near the right side, and the fixed plate A hydraulic cylinder is provided on the left side of the bed, the bottom of the hydraulic cylinder is fixedly connected to the bed, and the power end of the hydraulic cylinder is fixedly connected to the left side of the fixed plate, and a cavity is opened on the bed near the right side, And the top of the cavity is provided with a chip discharge port near the left side, the top of the inner cavity of the chip discharge port is fixedly connected with a metal mesh, the bottom of the chip discharge port is provided with a rectangular frame, and the rectangular frame The top is fixedly connected with the top of the inner cavity of the cavity, the bottom of the rectangular frame is provided with a sump, and the bottom of the sump is fixedly connected with the bottom of the inner cavity of the cavity, and the inner cavity of the rectangular frame is fixedly connected with a filter net, and the bottom of the filter screen is provided with a knocking mechanism, the right side of the rectangular frame near the bottom is provided with a discharge port, the right side of the discharge port is provided with a feeding tube, and the feeding The left end of the cylinder is fixedly connected with the rectangular frame, and the left side of the conveying cylinder is provided with a feed port, and the right end of the conveying cylinder runs through the right side of the bed and extends to the right side of the bed, the conveying A chip removal pipe is inserted at the right end of the bottom of the material barrel, an electric heating plate is installed at the bottom of the material delivery barrel near the middle position, and a slot is opened at the top of the material delivery barrel near the middle position, and the opening A blowing mechanism is provided on the top of the tank, and a feeding mechanism is provided in the inner cavity of the feeding tube.
优选的,所述喷淋机构包括横板,且所述横板位于主轴的顶部,所述横板的右侧与主轴箱的左侧固定连接,且所述横板的底部靠近左侧处固定连接有喷头,所述床身的顶部右侧处固定连接有储液箱,且所述储液箱的顶部靠近右侧处插接有加液管,所述储液箱的顶部靠近中间位置处固定连接有第一抽液泵,且所述第一抽液泵的右侧固定连接有第一抽液管,所述第一抽液管的另一端贯穿储液箱的顶部,并延伸至储液箱的内腔靠近底部处,所述第一抽液泵的左侧固定连接有第一出液管,且所述第一出液管的另一端贯穿横板,并与喷头固定连接。Preferably, the spray mechanism includes a horizontal plate, and the horizontal plate is located on the top of the main shaft, the right side of the horizontal plate is fixedly connected to the left side of the headstock, and the bottom of the horizontal plate is fixed near the left side A spray head is connected, a liquid storage tank is fixedly connected to the top right side of the bed, and a liquid filling pipe is inserted into the top of the liquid storage tank near the right side, and the top of the liquid storage tank is near the middle position A first liquid suction pump is fixedly connected, and a first liquid suction pipe is fixedly connected to the right side of the first liquid suction pump, and the other end of the first liquid suction pipe runs through the top of the liquid storage tank and extends to the storage tank. The inner cavity of the liquid tank is close to the bottom, the left side of the first liquid suction pump is fixedly connected with a first liquid outlet pipe, and the other end of the first liquid outlet pipe passes through the horizontal plate and is fixedly connected with the spray head.
优选的,所述空腔的内腔底部靠近右侧处固定连接有第二抽液泵,且所述第二抽液泵的左侧固定连接有第二抽液管,所述第二抽液管的左端贯穿集液槽的右侧,并延伸至集液槽的内腔,所述第二抽液泵的右侧固定连接有第二出液管,且所述第二出液管的另一端贯穿床身的顶部和储液箱的底部,并延伸至储液箱的内腔。Preferably, the bottom of the inner cavity of the cavity is fixedly connected with a second liquid suction pump near the right side, and the left side of the second liquid suction pump is fixedly connected with a second liquid suction pipe, and the second liquid suction pump The left end of the tube runs through the right side of the liquid collection tank and extends to the inner cavity of the liquid collection tank. The right side of the second liquid suction pump is fixedly connected with a second liquid outlet pipe, and the other part of the second liquid outlet pipe One end runs through the top of the bed and the bottom of the fluid storage tank, and extends to the inner cavity of the fluid storage tank.
优选的,所述送料机构包括第一锥形齿轮,且所述第一锥形齿轮位于输料筒的内腔靠近左端处,所述第一锥形齿轮的顶部与底部均啮合有第二锥形齿轮,且所述第二锥形齿轮的另一侧固定连接有传动杆,所述输料筒的顶部与底部靠近左侧处均固定连接有第一密封轴承,且所述输料筒的顶部靠近左侧处固定连接有L形板,所述L形板的底部固定连接有传动电机,位于顶部的所述传动杆的顶端贯穿相邻第一密封轴承内腔,并与传动电机的动力输出端固定连接,位于底部的所述传动杆的底端贯穿相邻第一密封轴承内腔,并固定连接有蜗杆,所述第一锥形齿轮上圆心处贯穿设有转轴,且所述转轴的外侧壁固定连接有若干个螺旋叶片,所述输料筒的右侧固定连接有第一轴承,所述转轴的右端贯穿第一轴承内腔,并固定连接有传动齿轮。Preferably, the feeding mechanism includes a first bevel gear, and the first bevel gear is located near the left end of the inner cavity of the feeding cylinder, and the top and bottom of the first bevel gear are meshed with a second bevel bevel gear, and the other side of the second bevel gear is fixedly connected with a transmission rod, and the top and bottom of the feeding tube are fixedly connected with the first sealed bearing near the left side, and the The top is fixedly connected with an L-shaped plate near the left side, and the bottom of the L-shaped plate is fixedly connected with a transmission motor. The output end is fixedly connected, the bottom end of the transmission rod at the bottom runs through the inner cavity of the adjacent first sealed bearing, and is fixedly connected with a worm, and a rotating shaft runs through the center of the upper circle of the first bevel gear, and the rotating shaft Several helical blades are fixedly connected to the outer wall of the barrel, the first bearing is fixedly connected to the right side of the feeding tube, the right end of the rotating shaft runs through the inner cavity of the first bearing, and is fixedly connected to a transmission gear.
优选的,所述敲击机构包括钢球,且所述钢球位于过滤网的底部靠近左侧处,所述钢球的底部固定连接有弹簧,且所述弹簧的底端固定连接有推板,所述推板的底部设有凸轮,且所述凸轮的左侧靠近顶部处固定连接有第一转杆,所述矩形框的左侧靠近底部处固定连接有第二密封轴承,且所述第一转杆的左端贯穿第二密封轴承内腔,并固定连接有第二齿轮,所述第二齿轮的底部啮合有第一齿轮,且所述第一齿轮的右侧圆心处固定连接有第二转杆,所述输料筒的底部靠近左侧处固定连接有竖板,且所述竖板上固定连接有第二轴承,所述第二转杆的右端贯穿第二轴承内腔,并固定连接有蜗轮,且所述蜗轮的后侧与蜗杆相互啮合。Preferably, the knocking mechanism includes a steel ball, and the steel ball is located at the bottom of the filter net near the left side, the bottom of the steel ball is fixedly connected with a spring, and the bottom end of the spring is fixedly connected with a push plate , the bottom of the push plate is provided with a cam, and the left side of the cam near the top is fixedly connected with a first rotary rod, the left side of the rectangular frame near the bottom is fixedly connected with a second sealed bearing, and the The left end of the first rotating rod passes through the inner cavity of the second sealed bearing, and is fixedly connected with the second gear, the bottom of the second gear is meshed with the first gear, and the center of the right side of the first gear is fixedly connected with the second gear. Two rotating rods, the bottom of the feeding tube is fixedly connected with a vertical plate near the left side, and the vertical plate is fixedly connected with a second bearing, the right end of the second rotating rod passes through the inner cavity of the second bearing, and A worm wheel is fixedly connected, and the rear side of the worm wheel meshes with the worm screw.
优选的,所述吹风机构包括风箱,且所述风箱固定连接在床身的右侧靠近顶部处,所述风箱的右侧开设有进风口,且所述进风口内腔固定连接有滤尘网,所述风箱的内腔靠近右侧处安装有鼓风机,且所述风箱的内腔靠近左侧处固定连接有集风罩,所述集风罩的左侧固定连接有送风管,且所述送风管的左端贯穿床身和矩形框的右侧,并延伸至矩形框的内腔,所述送风管的底部固定连接有若干个排风管,且若干个所述排风管的底端均插接在开槽内腔。Preferably, the blowing mechanism includes a bellows, and the bellows is fixedly connected to the right side of the bed near the top, the right side of the bellows is provided with an air inlet, and the inner cavity of the air inlet is fixedly connected with a dust filter, A blower is installed near the right side of the inner cavity of the bellows, and a wind collecting hood is fixedly connected to the left side of the inner cavity of the bellows, and an air supply pipe is fixedly connected to the left side of the wind collecting hood, and the The left end of the air supply pipe runs through the bed and the right side of the rectangular frame, and extends to the inner chamber of the rectangular frame. The bottom of the air supply pipe is fixedly connected with several exhaust pipes, and the bottoms of the several exhaust pipes Both ends are plugged into the slotted cavity.
优选的,所述风箱的右侧顶部处固定连接有L形板,且所述L形板的左侧靠近顶部处转动连接有第一活动轴,所述第一活动轴的左端固定连接有若干个毛刷,且若干个所述毛刷的左侧均与滤尘网的右侧相互贴合,所述第一活动轴的外侧套设有被动齿轮,且所述被动齿轮的底部啮合有从动齿轮,所述从动齿轮的右侧圆心处固定连接有第二活动轴,且所述第二活动轴的右端与L形板的左侧转动连接,所述从动齿轮与传动齿轮为相互啮合设置。Preferably, an L-shaped plate is fixedly connected to the top of the right side of the bellows, and the left side of the L-shaped plate near the top is rotatably connected to a first movable shaft, and the left end of the first movable shaft is fixedly connected to several brushes, and the left sides of several brushes are attached to the right side of the dust filter, the outer side of the first movable shaft is provided with a driven gear, and the bottom of the driven gear is meshed with a driven gear, the center of the right side of the driven gear is fixedly connected with a second movable shaft, and the right end of the second movable shaft is rotationally connected with the left side of the L-shaped plate, and the driven gear and the transmission gear are mutually meshed set up.
优选的,所述排屑管的底端设有收集槽,且所述收集槽的右侧固定连接有把手,所述收集槽的底部贴合设有放置板,所述放置板的左侧与床身固定连接,所述收集槽的底部中间位置处固定连接有插块,所述放置板的顶部开设有与插块相互匹配的插槽,且所述插槽的右侧为敞口设置,所述插块活动连接在插槽内腔。Preferably, the bottom end of the chip discharge pipe is provided with a collection tank, and the right side of the collection tank is fixedly connected with a handle, and the bottom of the collection tank is fitted with a placement plate, and the left side of the placement plate is connected to the The bed is fixedly connected, the middle position of the bottom of the collection tank is fixedly connected with an insert, the top of the placement plate is provided with a slot that matches the insert, and the right side of the slot is open. The insert block is movably connected to the cavity of the slot.
优选的,所述推板的左侧固定连接有滑块,所述矩形框的内腔左侧靠近底部处开设有滑槽,且所述滑块活动连接在滑槽内腔底部。Preferably, a slider is fixedly connected to the left side of the push plate, a chute is opened on the left side of the inner cavity of the rectangular frame near the bottom, and the slider is movably connected to the bottom of the inner cavity of the chute.
优选的,所述过滤网为倾斜设置,且所述过滤网的左侧与矩形框内腔左侧之间朝下的夹角为锐角。Preferably, the filter screen is arranged obliquely, and the downward angle between the left side of the filter screen and the left side of the inner cavity of the rectangular frame is an acute angle.
与现有技术相比,本发明的有益效果是:Compared with prior art, the beneficial effect of the present invention is:
1、本发明通过矩形框和过滤网的设置可对冷却液进行过滤,并将冷却液滴落进集液槽中,并通过第二抽液泵、第二抽液管和第二出液管之间的相互配合将集液槽中的冷却液重新抽送进储液箱中,避免造成污染的同时,降低了冷却的成本,此外,通过传动电机、传动杆、第一锥形齿轮、第二锥形齿轮、蜗杆、蜗轮、第二转杆、第一齿轮、第二齿轮、第一转杆和凸轮之间的相互配合可推动推板上下往复移动,并通过钢球对过滤网敲击振动,避免过滤网发生堵塞,提高过滤效率;1. The present invention can filter the cooling liquid through the setting of the rectangular frame and the filter net, and drop the cooling liquid into the liquid collection tank, and pass through the second liquid suction pump, the second liquid suction pipe and the second liquid outlet pipe The mutual cooperation between them pumps the coolant in the liquid collection tank back into the liquid storage tank, avoiding pollution and reducing the cost of cooling. In addition, through the transmission motor, transmission rod, first bevel gear, second The mutual cooperation between the bevel gear, worm, worm wheel, second rotating rod, first gear, second gear, first rotating rod and cam can push the push plate to reciprocate up and down, and strike the filter screen with steel balls to vibrate , to avoid the clogging of the filter screen and improve the filtration efficiency;
2、本发明通过传动电机、传动杆、第一锥形齿轮、第二锥形齿轮、转轴和螺旋叶片之间的相互配合可将过滤后的切屑输送至输料筒的内腔右侧,并通过排屑管导入进收集槽中,便于工作人员集中清理,同时,通过鼓风机、集风罩、送风管、排风管和电加热板之间的相互配合可在输送过程中对切屑进行烘干,避免切屑上附着的冷却液滴落造成污染,此外,通过传动齿轮、从动齿轮、第二活动轴、第一活动轴和被动锥形齿轮之间的相互配合可带动若干个毛刷转动,并对滤尘网右侧附着的灰尘进行清理,提高风箱的进风效率。2. In the present invention, the filtered chips can be transported to the right side of the inner cavity of the feeding cylinder through the mutual cooperation between the transmission motor, the transmission rod, the first bevel gear, the second bevel gear, the rotating shaft and the spiral blade, and It is introduced into the collection tank through the chip removal pipe, which is convenient for the staff to clean up in a centralized manner. At the same time, the chips can be dried during the conveying process through the mutual cooperation between the blower, the air collecting hood, the air supply pipe, the exhaust pipe and the electric heating plate. dry, to avoid contamination caused by the dripping of coolant attached to the chips. In addition, through the mutual cooperation between the transmission gear, driven gear, second movable shaft, first movable shaft and passive bevel gear, several brushes can be driven to rotate , and clean the dust attached to the right side of the dust filter to improve the air intake efficiency of the bellows.
附图说明Description of drawings
图1为本发明结构示意图;Fig. 1 is a structural representation of the present invention;
图2为本发明部件活动块与导轨连接结构示意图;Fig. 2 is a schematic diagram of the connection structure between the movable block and the guide rail of the parts of the present invention;
图3为本发明部件蜗轮与蜗杆啮合结构示意图;Fig. 3 is a schematic diagram of the meshing structure of the worm gear and the worm of the present invention;
图4为图1中A处的放大图;Fig. 4 is the enlarged view of place A in Fig. 1;
图5为图1中B处的放大图;Fig. 5 is the enlarged view of place B in Fig. 1;
图6为图1中C处的放大图;Fig. 6 is an enlarged view of place C in Fig. 1;
图7为图1中D处的放大图;Figure 7 is an enlarged view at D in Figure 1;
图8为图1中E处的放大图。FIG. 8 is an enlarged view at point E in FIG. 1 .
图中标号:1、床身;2、主轴箱;3、主轴;4、导轨;5、活动块;6、支撑板;7、卡盘;8、固定板;9、液压油缸;10、横板;11、喷头;12、第一出液管;13、储液箱;14、金属网;15、矩形框;16、过滤网;17、集液槽;18、输料筒;19、电加热板;20、排屑管;21、收集槽;22、送风管;23、排风管;24、第二抽液泵;25、第二抽液管;26、第二出液管;27、传动杆;28、蜗杆;29、蜗轮;30、加液管;31、第一抽液泵;32、第一抽液管;33、钢球;34、弹簧;35、推板;36、凸轮;37、第一转杆;38、第二齿轮;39、第一齿轮;40、第二转杆;41、传动电机;42、转轴;43、螺旋叶片;44、第一锥形齿轮;45、第二锥形齿轮;46、风箱;47、滤尘网;48、鼓风机;49、集风罩;50、第一活动轴;51、毛刷;52、被动齿轮;53、从动齿轮;54、第二活动轴;55、传动齿轮。Labels in the figure: 1, bed; 2, headstock; 3, main shaft; 4, guide rail; 5, movable block; 6, support plate; 7, chuck; 8, fixed plate; 9, hydraulic cylinder; 10, horizontal plate; 11, nozzle; 12, the first liquid outlet pipe; 13, liquid storage tank; 14, metal mesh; 15, rectangular frame; 16, filter screen; 17, liquid collection tank; Heating plate; 20, chip removal pipe; 21, collection tank; 22, air supply pipe; 23, exhaust pipe; 24, second liquid suction pump; 25, second liquid suction pipe; 26, second liquid outlet pipe; 27, transmission rod; 28, worm; 29, worm gear; 30, liquid filling pipe; 31, the first liquid suction pump; 32, the first liquid suction pipe; 33, steel ball; 34, spring; 35, push plate; 36 , cam; 37, the first rotating rod; 38, the second gear; 39, the first gear; 40, the second rotating rod; 41, the transmission motor; 42, the rotating shaft; 43, the helical blade; 44, the first bevel gear ; 45, the second bevel gear; 46, the bellows; 47, the dust filter; 48, the blower; 49, the wind collecting hood; 50, the first movable shaft; 51, the brush; 52, the driven gear; 53, the driven gear ; 54, the second active shaft; 55, the transmission gear.
具体实施方式detailed description
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
请参阅图1-8,本发明提供一种技术方案:一种床身式铣床,包括床身1,床身1的顶部靠近右侧处安装有主轴箱2,且主轴箱2的左侧中间位置处转动连接有主轴3,主轴3的左端安装有铣刀,且铣刀的顶部设有喷淋机构,床身1的左侧安装有导轨4,且导轨4的顶部滑动连接有活动块5,活动块5的顶部靠近右侧处固定连接有支撑板6,且支撑板6的右侧安装有卡盘7,活动块5的前侧靠近右侧处固定连接有固定板8,固定板8的左侧设有液压油缸9,液压油缸9的底部与床身1固定连接,且液压油缸9的动力端与固定板8的左侧固定连接,床身1上靠近右侧处开设有空腔,且空腔的顶部靠近左侧处开设有排屑口,排屑口的内腔顶部固定连接有金属网14,排屑口的底部设有矩形框15,且矩形框15的顶部与空腔内腔顶部固定连接,矩形框15的底部设有集液槽17,且集液槽17的底部有空腔内腔底部固定连接,矩形框15的内腔固定连接有过滤网16,且过滤网16的底部设有敲击机构,过滤网16为倾斜设置,且过滤网16的左侧与矩形框15内腔左侧之间朝下的夹角为锐角,便于将切屑导出,矩形框15的右侧靠近底部处开设有出料口,出料口的右侧设有输料筒18,且输料筒18的左端与矩形框15固定连接,输料筒18的左侧开设有进料口,且输料筒18的右端贯穿床身1的右侧,并延伸至床身1的右侧,输料筒18的底部右端处插接有排屑管20,排屑管20的底端设有收集槽21,且收集槽21的右侧固定连接有把手,收集槽21的底部贴合设有放置板,放置板的左侧与床身1固定连接,收集槽21的底部中间位置处固定连接有插块,放置板的顶部开设有与插块相互匹配的插槽,且插槽的右侧为敞口设置,插块活动连接在插槽内腔,便于将收集槽21取下,并对其内腔的切屑集中倾倒,输料筒18的底部靠近中间位置处安装有电加热板19,且输料筒18的顶部靠近中间位置处开设有开槽,开槽的顶部设有吹风机构,输料筒18的内腔设有送料机构;Please refer to Figures 1-8, the present invention provides a technical solution: a bed type milling machine, including a bed 1, a
喷淋机构包括横板10,且横板10位于主轴3的顶部,横板10的右侧与主轴箱2的左侧固定连接,且横板10的底部靠近左侧处固定连接有喷头11,床身1的顶部右侧处固定连接有储液箱13,且储液箱13的顶部靠近右侧处插接有加液管30,储液箱13的顶部靠近中间位置处固定连接有第一抽液泵31,且第一抽液泵31的右侧固定连接有第一抽液管32,第一抽液管32的另一端贯穿储液箱13的顶部,并延伸至储液箱13的内腔靠近底部处,第一抽液泵31的左侧固定连接有第一出液管12,且第一出液管12的另一端贯穿横板10,并与喷头11固定连接,空腔的内腔底部靠近右侧处固定连接有第二抽液泵24,且第二抽液泵24的左侧固定连接有第二抽液管25,第二抽液管25的左端贯穿集液槽17的右侧,并延伸至集液槽17的内腔,第二抽液泵24的右侧固定连接有第二出液管26,且第二出液管26的另一端贯穿床身1的顶部和储液箱13的底部,并延伸至储液箱13的内腔,对冷却液循环使用,降低冷却成本;The spray mechanism includes a horizontal plate 10, and the horizontal plate 10 is located at the top of the
送料机构包括第一锥形齿轮44,且第一锥形齿轮44位于输料筒18的内腔靠近左端处,第一锥形齿轮44的顶部与底部均啮合有第二锥形齿轮45,且第二锥形齿轮45的另一侧固定连接有传动杆27,输料筒18的顶部与底部靠近左侧处均固定连接有第一密封轴承,且输料筒18的顶部靠近左侧处固定连接有L形板,L形板的底部固定连接有传动电机41,位于顶部的传动杆27的顶端贯穿相邻第一密封轴承内腔,并与传动电机41的动力输出端固定连接,位于底部的传动杆27的底端贯穿相邻第一密封轴承内腔,并固定连接有蜗杆28,第一锥形齿轮44上圆心处贯穿设有转轴42,且转轴42的外侧壁固定连接有若干个螺旋叶片43,输料筒18的右侧固定连接有第一轴承,转轴42的右端贯穿第一轴承内腔,并固定连接有传动齿轮55,避免切屑堆积影响后续加工质量;The feeding mechanism includes a
敲击机构包括钢球33,且钢球33位于过滤网16的底部靠近左侧处,钢球33的底部固定连接有弹簧34,且弹簧34的底端固定连接有推板35,推板35的左侧固定连接有滑块,矩形框15的内腔左侧靠近底部处开设有滑槽,且滑块活动连接在滑槽内腔底部,推板35的底部设有凸轮36,且凸轮36的左侧靠近顶部处固定连接有第一转杆37,矩形框15的左侧靠近底部处固定连接有第二密封轴承,且第一转杆37的左端贯穿第二密封轴承内腔,并固定连接有第二齿轮38,第二齿轮38的底部啮合有第一齿轮39,且第一齿轮39的右侧圆心处固定连接有第二转杆40,输料筒18的底部靠近左侧处固定连接有竖板,且竖板上固定连接有第二轴承,第二转杆40的右端贯穿第二轴承内腔,并固定连接有蜗轮29,且蜗轮29的后侧与蜗杆28相互啮合,避免过滤网16发生堵塞的同时,将切屑抖落进输料筒18中,使得排屑更加充分;The percussion mechanism comprises
吹风机构包括风箱46,且风箱46固定连接在床身1的右侧靠近顶部处,风箱46的右侧开设有进风口,且进风口内腔固定连接有滤尘网47,风箱46的内腔靠近右侧处安装有鼓风机48,且风箱46的内腔靠近左侧处固定连接有集风罩49,集风罩49的左侧固定连接有送风管22,且送风管22的左端贯穿床身1和矩形框15的右侧,并延伸至矩形框15的内腔,送风管22的底部固定连接有若干个排风管23,且若干个排风管23的底端均插接在开槽内腔,风箱46的右侧顶部处固定连接有L形板,且L形板的左侧靠近顶部处转动连接有第一活动轴50,第一活动轴50的左端固定连接有若干个毛刷51,且若干个毛刷51的左侧均与滤尘网47的右侧相互贴合,第一活动轴50的外侧套设有被动齿轮52,且被动齿轮52的底部啮合有从动齿轮53,从动齿轮53的右侧圆心处固定连接有第二活动轴54,且第二活动轴54的右端与L形板的左侧转动连接,从动齿轮53与传动齿轮55为相互啮合设置,可加快附着有冷却液切屑的烘干效率,避免造成二次污染。Blowing mechanism comprises
工作原理:本发明在使用时,将待加工的工作固定在卡盘7上,并启动液压油缸9推动固定板8向右移动,并带动活动块5在导轨4上向右侧滑动,使得工件靠近铣刀,并对其进行加工,加工过程中启动第一抽液泵31和第二抽液泵24,第一抽液泵31工作通过第一抽液管32和第一出液管12之间的相互配合将储液箱13中的冷却液输送至喷头11中,并对铣刀和工件进行喷淋,喷淋滴落的冷却液和切屑掉落进矩形框15内腔中,冷却液经过滤网16过滤后滴落进集液槽17内腔中,并通过第二抽液泵24、第二抽液管25和第二出液管26之间的相互配合将过滤后的冷却液重新抽送进储液箱13中,从而达到循环使用的目的,降低冷却成本,当过滤网16顶部堆积的切屑较多时,通过外接电源启动传动电机41,传动电机41工作带动顶部的传动杆27转动,并带动顶部的第二锥形齿轮45转动,第二锥形齿轮45转动带动第一锥形齿轮44和底部的第二锥形齿轮45转动,第一锥形齿轮44转动带动转轴42转动,转轴42转动带动若干个螺旋叶片43转动,若干个螺旋叶片43转动将进入输料筒18内腔的切屑输送至输料筒18的内腔右侧,并通过排屑管20掉落进收集槽21内腔中,位于底部的第二锥形齿轮45转动带动相邻的传动杆27转动,底部的传动杆27转动带动蜗杆28转动,蜗杆28转动带动蜗轮29转动,蜗轮29转动带动第二转杆40转动,第二转杆40转动通过第一齿轮39与第二齿轮38的啮合带动第一转杆37转动,第一转杆37转动带动凸轮36转动,并推动推板35往复升降,从而通过弹簧34带动钢球33对过滤网16往复敲击,避免过滤网16发生堵塞的同时,将过滤网16顶部的切屑抖落进输料筒18内腔中,使得排屑更加充分,在排屑过程中通过外接电源启动鼓风机48和电加热板19,电加热板19工作对输料筒18底部加热,从而对经过的切屑进行加热,而鼓风机48工作将外界的空气经滤尘网47过滤后输送进集风罩49中,并通过送风管22输送进矩形框15和若干个排风管23内腔中,从而对过滤网16顶部堆积切屑表面附着的冷却液进行风干的同时,配合电加热板19产生的热气对输料筒18内腔的切屑进行烘干,避免冷却液滴落到外界造成二次污染,转轴42在转动的同时带动传动齿轮55转动,传动齿轮55转动带动从动齿轮53转动,从动齿轮53转动带动被动齿轮52转动,被动齿轮52转动带动第一活动轴50转动,第一活动轴50转动带动若干个毛刷51转动,若干个毛刷51转动对滤尘网47外侧附着的灰尘清理,从而提高风箱46的进风效率,进而提高了烘干效率。Working principle: when the present invention is in use, the work to be processed is fixed on the chuck 7, and the hydraulic cylinder 9 is activated to push the fixed
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those skilled in the art can understand that various changes, modifications and substitutions can be made to these embodiments without departing from the principle and spirit of the present invention. and modifications, the scope of the invention is defined by the appended claims and their equivalents.
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CN116060968A (en) * | 2023-01-07 | 2023-05-05 | 陆金生 | Intelligent manufacturing numerical control machine tool |
CN116652268A (en) * | 2023-07-31 | 2023-08-29 | 常州市创锦工具有限公司 | Milling cutter disc assembly capable of recycling cooling liquid |
CN118180509A (en) * | 2024-05-17 | 2024-06-14 | 常州市爱伦机械有限公司 | Gear machining system and machining process thereof |
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