Rubber coating device is used in polymer waterproofing membrane processing
Technical Field
The invention relates to the technical field of waterproof coiled materials, in particular to a gluing device for processing a high polymer waterproof coiled material.
Background
The polymer waterproof coiled material is a coiled sheet waterproof material which is prepared by taking synthetic rubber, synthetic resin or a blend of the synthetic rubber and the synthetic resin as base materials, adding a proper amount of chemical auxiliary agents, fillers and the like and adopting the processing technology of rubber or plastics such as banburying, extrusion or calendaring. The high polymer self-adhesive waterproof coiled material is required to be coated with a layer of self-adhesive glue by a glue spreader, the glue spreader generally comprises a sol barrel and a spray head which is communicated with the sol barrel and is opened towards a workbench, and when the high polymer self-adhesive waterproof coiled material is used, air pressure is increased into the sol barrel by a pressurizing device so that liquid glue is sprayed onto the coiled material from the spray head.
After the glue spreading machine stops spreading glue, more glue usually remains in the sol barrel, the glue needs to be manually taken out, the operation is complicated, a large amount of glue is wasted, the sol barrel is connected with the spray head through a long pipeline, the glue in the pipeline is difficult to completely remove cleanly, the glue is solidified in the pipeline after the temperature of the glue is reduced in the glue discharging process, the pipeline is blocked, or part of the glue is adhered in the sol barrel and carbonized after being heated for a long time, the glue spreading effect is affected, and therefore the glue spreading machine needs to be frequently cleaned by adopting a specific cleaning agent, and the production efficiency is seriously affected.
Disclosure of Invention
The invention aims to provide a gluing device for processing a high-polymer waterproof coiled material, which has the effects of greatly reducing glue waste, automatically cleaning the gluing device and preventing a pipeline from being blocked easily.
The technical aim of the invention is achieved by the following technical scheme that the gluing device for processing the macromolecule waterproof coiled material comprises a frame, a glue storage block fixed on the frame, wherein a glue storage groove is formed in the glue storage block, a glue coating mechanism is detachably connected to the side wall of the glue storage block, a screw melting machine and a motor for driving the screw melting machine to rotate are arranged at the top of the glue storage block, a rubber powder feeding pipe is connected to the feeding end of the screw melting machine, a glue inlet is formed in the glue storage groove, the discharging end of the screw melting machine is communicated with the glue inlet, a glue scraping piece is connected in the glue storage groove in a sliding manner, a recovery groove is formed in one end, away from the glue inlet, of the glue storage groove, and a driving mechanism for driving the glue scraping piece to do linear reciprocating motion along the glue storage groove is arranged on the glue storage groove.
Through adopting above-mentioned technical scheme, when gluing waterproofing membrane, at first send into the screw rod melting machine with the rubber powder along the rubber powder inlet pipe, the screw rod melting machine heats the rubber powder, make the rubber powder melt into the glue solution, then carry into the glue storage tank with the glue solution from advancing the glue inlet, be equipped with the frictioning piece in the glue storage tank, the frictioning piece meets with the glue storage tank inner wall, actuating mechanism drive frictioning piece reciprocating motion, when advancing gluey, frictioning piece is located into glue inlet one end, finish when the spraying, actuating mechanism drive frictioning piece moves to recovery tank one end, push the glue solution that remains in the glue storage tank to the recovery tank, empty the glue solution in the glue storage tank, the screw rod melting machine is located the glue storage tank top, can heat the glue solution in the glue storage tank, can guarantee that the frictioning piece is in the clearance glue storage tank when the glue storage tank, the glue solution in the glue storage tank keeps in the liquid state, be favorable to the clearance. The recovery tank can be detached from the glue storage block, so that the recovery tank can be cleaned conveniently, and the glue in the recovery tank can be recycled.
The driving mechanism comprises a screw rod rotatably connected to the glue storage block, a nut is connected to the screw rod in a threaded manner, a deflector rod is fixedly connected to the upper end of the glue scraping piece, a strip-shaped hole for the deflector rod to pass through is formed in the upper end of the glue storage groove, a guide groove for the deflector rod to be embedded is formed in the nut, the guide groove comprises a transverse groove parallel to the screw rod and an annular groove coaxial with the screw rod, the transverse groove is communicated with the annular groove through a connecting groove, and the connecting groove is arc-shaped and opposite to the screw thread direction of the screw rod.
Through the technical scheme, when glue spreading is started, the glue scraping piece is positioned at one side of the glue storage groove close to the recycling groove, the screw rod is driven to positively rotate along the screw thread direction, the screw rod is driven to move towards the glue inlet, at the moment, the deflector rod is positioned in the transverse groove, the connecting groove plays a certain transverse blocking role on the deflector rod, the deflector rod can be limited in the transverse groove by the connecting groove, the movement of the nut in the rotating direction is limited by the deflector rod, the screw rod can drive the screw rod to drive the glue scraping piece to move towards the glue inlet, at the moment, glue is not fed in the glue storage groove, when the glue scraping piece is connected with one side of the glue storage groove close to the glue inlet, the glue scraping piece cannot move forward further, under the condition that the screw rod is still rotated, the torque between the guide groove and the deflector rod is increased, the deflector rod enters the annular groove from the transverse groove, after the deflector rod enters the annular groove, the limiting role of the nut in the rotating direction is relieved by the driving of the screw rod, the nut does not move in the straight line direction any more, and at the moment, the position of the glue scraping piece is unchanged.
The invention is further provided with the deflector rod which is cylindrical, and the width of the guide groove is the same as the diameter of the deflector rod.
The invention is further characterized in that the glue storage block is fixedly connected with a pushing cylinder, an output shaft of the pushing cylinder is fixedly connected with a wedge block, the output shaft of the pushing cylinder is perpendicular to the moving direction of the glue scraping piece, and the wedge block can be connected with one end of the deflector rod, which is close to the annular groove.
Through adopting above-mentioned technical scheme, after the glued bundle of scribbling, the lead screw reverse rotation, promote the cylinder and open this moment, the wedge is with driving lever to the reverse promotion of guide way, the arc direction of spread groove is opposite with lead screw thread direction, when the lead screw reverse rotation, can provide the nut along the power of spread groove arc direction, the driving lever is under the promotion effect of promotion cylinder, can be smooth get into horizontal groove along the spread groove, then promote the output shaft withdrawal of cylinder, the wedge breaks away from with the driving lever, the driving lever gets into behind the spread groove with the nut along circumference rotatory displacement fixed, the lead screw reversal can drive the scraping element and remove to the recovery groove direction this moment, thereby the scraping element can be with the surplus glue solution propelling movement of storage glue inslot to the recovery groove in, avoid the glue solution to remain.
The invention is further arranged that the output shaft of the motor is connected with the screw rod through a gear.
Through adopting above-mentioned technical scheme, the output shaft of motor passes through the gear and links to each other with the lead screw, but the motor through screw rod fusion machine drives the lead screw simultaneously and rotates, but screw rod fusion machine drive frictioning spare removes in the feeding, after the rubber coating, the motor is reversed, on the one hand can arrange the surplus glue solution in the screw rod fusion machine to the recovery tank, but simultaneously drive frictioning spare is with the glue solution of storing up in the glue tank to the recovery tank, can make the feeding and the evacuation of frictioning spare and screw rod fusion machine go on simultaneously, the two mutually support of frictioning spare and screw rod fusion machine, can make the rubber coating end the back, there is not the glue solution residue in the rubber coating device, avoid inside because of glue solution solidification to block up or carbonize, the frequency of shutdown cleaning overhauls has been reduced by a wide margin, and production efficiency has been improved.
The invention is further provided with the glue inlet electromagnetic valve, the glue inlet electromagnetic valve is electrically connected with the travel switch, and when the glue scraping piece is positioned at one end of the glue inlet, the nut is connected with the travel switch to enable the glue inlet electromagnetic valve to be opened.
By adopting the technical scheme, the glue inlet is provided with the glue inlet electromagnetic valve, when the screw rod melting machine is started, the screw rod melting machine starts feeding, the glue scraping piece moves towards the glue inlet, the nut moves to the travel switch and then drives the glue inlet electromagnetic valve to be started, glue in the melting screw rod machine enters the glue storage groove, the glue scraping piece is connected with the inner wall of one side of the glue storage groove, close to the glue inlet, of the glue storage groove, after the glue is coated, the screw rod melting machine is reversed, the nut and the glue scraping piece are driven to move towards the recovery groove, the nut is separated from the travel switch, and the glue inlet is closed.
The screw rod melting machine is further provided with a feed back opening at one side close to the feed end, the feed back opening is communicated with a recovery groove, a feed back electromagnetic valve is arranged on the feed back opening, a recovery electromagnetic valve is arranged between the recovery groove and the glue storage groove, the feed back electromagnetic valve and the recovery electromagnetic valve are electrically connected with a travel switch, and the feed back electromagnetic valve and the recovery electromagnetic valve are opened when the nut is separated from the travel switch.
Through adopting above-mentioned technical scheme, when screw rod melting machine reversal, the nut moves to the recovery tank direction, and the nut is separated with travel switch this moment, and feed back solenoid valve and recovery solenoid valve are opened, and the frictioning piece can be with the glue solution propelling movement in the storage tank to the recovery tank in, and screw rod melting machine reversal can be with the glue solution that remains wherein along the feed back mouth transport to the recovery tank in.
The glue spreading mechanism comprises a spraying block, wherein a plurality of venturi tubes are uniformly arranged in the spraying block, an air inlet of each venturi tube is connected with an air inlet pipe, the throat of each venturi tube is communicated with the glue spreading mechanism through a glue inlet pipe, and a glue inlet electromagnetic valve is arranged on the glue inlet pipe.
Through adopting above-mentioned technical scheme, be equipped with venturi in the rubber coating piece, after letting in high-pressure air current in the intake pipe, high-pressure air current produces stronger negative pressure in venturi's throat department, inhales the glue solution to venturi in to with the air current rapid mixing forms gas-liquid mixture, then discharges from the discharge end, utilizes venturi structure can make the glue solution form tiny glue drop, has guaranteed the spraying homogeneity of glue solution.
The invention is further provided with a spray head in threaded connection with the discharge end of the venturi tube.
Through adopting above-mentioned technical scheme, threaded connection shower nozzle on the venturi can change different shower nozzles according to different rubber coating demands.
The beneficial effects of the invention are as follows:
1. When the waterproof coiled material is glued, firstly, rubber powder is fed into a screw fusion machine along a rubber powder feeding pipe, the screw fusion machine heats the rubber powder, so that the rubber powder is fused into a rubber solution, then the rubber solution is conveyed into a rubber storage tank from a rubber inlet, a rubber scraping piece is arranged in the rubber storage tank and is connected with the inner wall of the rubber storage tank, a driving mechanism drives the rubber scraping piece to reciprocate, when the rubber is fed, the rubber scraping piece is positioned at one end of the rubber inlet, and after the spraying is finished, the driving mechanism drives the rubber scraping piece to move towards one end of a recovery tank, the residual rubber solution in the rubber storage tank is pushed into the recovery tank, the rubber solution in the rubber storage tank is emptied, the screw fusion machine is positioned above the rubber storage tank, the rubber solution in the rubber storage tank can be heated, and the rubber solution in the rubber storage tank can be kept in a liquid state when the rubber scraping piece is cleaned, and the rubber storage tank is cleaned. The recovery tank can be detached from the glue storage block, so that the recovery tank can be cleaned conveniently, and the glue in the recovery tank can be recycled.
2. After the gluing is finished, the screw rod reversely rotates, the pushing cylinder is started at the moment, the wedge block reversely pushes the deflector rod to the guide groove, the arc direction of the connecting groove is opposite to the screw rod thread direction, when the screw rod reversely rotates, the force of the nut along the arc direction of the connecting groove can be provided for the deflector rod under the pushing action of the pushing cylinder, the deflector rod can smoothly enter the transverse groove along the connecting groove, then the output shaft of the pushing cylinder is retracted, the wedge block is separated from the deflector rod, the deflector rod is fixedly displaced along the circumferential rotation of the nut after entering the connecting groove, and at the moment, the screw rod reversely rotates to drive the glue scraping piece to move towards the recycling groove, so that the glue scraping piece can push the residual glue solution in the glue storage groove to the recycling groove, and the glue solution is prevented from being remained.
3. The output shaft of motor passes through the gear and links to each other with the lead screw, but drive the lead screw rotation simultaneously through the motor of screw rod fusion machine, but screw rod fusion machine drive frictioning spare removes in the feeding, after the rubber coating is accomplished, the motor is reversed, on the one hand can be with the surplus glue solution in the screw rod fusion machine row to the recovery tank, but simultaneously drive frictioning spare is with the glue solution row of glue storage tank to the recovery tank, can make the feeding and the evacuation of frictioning spare and screw rod fusion machine go on simultaneously, can make the rubber coating end after, there is not the glue solution residue in the rubber coating device, avoid inside because of the glue solution solidification to block up or carbonize, the frequency of shutdown cleaning maintenance has been reduced by a wide margin, production efficiency has been improved.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required for the description of the embodiments will be briefly described below, and it is apparent that the drawings in the following description are only some embodiments of the present invention, and other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
Fig. 1 is a schematic diagram of the structure of the present invention.
Fig. 2 is a schematic diagram of the positional relationship among the glue storage block, the glue spreading mechanism and the driving mechanism.
Fig. 3 is an enlarged schematic view of fig. 2.
Fig. 4 is a schematic diagram of the driving mechanism.
Fig. 5 is a schematic view of an explosive structure according to the present invention.
Fig. 6 is a schematic longitudinal cross-section of the present invention.
Fig. 7 is a schematic transverse cross-section of the present invention.
In the figure, 1, a glue storage block, 2, a glue storage groove, 3, a glue spreading mechanism, 31, a spraying block, 32, a venturi tube, 33, an air inlet pipe, 34, a glue inlet pipe, 35, a spray nozzle, 4, a screw fusion machine, 5, a motor, 6, a glue powder feeding pipe, 7, a glue inlet, 8, a glue scraping piece, 9, a recovery groove, 10, a driving mechanism, 101, a screw, 102, a nut, 103, a deflector rod, 104, a strip-shaped hole, 106, a guide groove, 106a, a transverse groove, 106b, an annular groove, 106c, a connecting groove, 11, a pushing cylinder, 12, a wedge-shaped block, 13, a gear, 14, a travel switch, 15 and a feed back opening.
Detailed Description
The technical scheme of the present invention will be clearly and completely described in connection with specific embodiments. It will be apparent that the described embodiments are only some, but not all, embodiments of the invention. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to fall within the scope of the invention.
The embodiment of the invention relates to a glue spreading device for processing a macromolecule waterproof coiled material, which comprises a frame, a glue storage block 1 fixed on the frame, a glue storage groove 2 arranged in the glue storage block 1, a glue spreading mechanism 3 detachably connected with the side wall, a screw melting machine 4 arranged at the top, a motor 5 for driving the screw melting machine 4 to rotate, a glue powder feeding pipe 6 connected with the feeding end of the screw melting machine 4, a glue inlet 7 arranged in the glue storage groove 2, a glue scraping piece 8 connected with the discharge end of the screw melting machine 4 in a sliding manner with the glue inlet 7, a recovery groove 9 arranged at one end of the glue storage groove 2 far away from the glue inlet 7, and a driving mechanism 10 for driving the glue scraping piece 8 to reciprocate linearly along the glue storage groove 2.
Through adopting above-mentioned technical scheme, when gluing waterproofing membrane, at first send into screw rod fusion machine 4 with the rubber powder along rubber powder inlet pipe 6, screw rod fusion machine 4 heats the rubber powder, make the rubber powder melt into the glue solution, then carry into the glue storage tank 2 with the glue solution from advancing the glue inlet 7, be equipped with in the glue storage tank 2 and scrape the glue piece 8, scrape the glue piece 8 and meet with the glue storage tank 2 inner wall, actuating mechanism 10 drive scrape the glue piece 8 reciprocating motion, when advancing gluey, scrape glue piece 8 and be located into glue inlet 7 one end, when the spraying finishes, actuating mechanism 10 drive scrape glue piece 8 and remove to retrieve groove 9 one end, push the glue solution that remains in the glue storage tank 2 to retrieve in the groove 9, empty the glue solution in the glue storage tank 2, screw rod fusion machine 4 is located glue storage tank 2 top, can heat the glue solution in the glue storage tank 2, can guarantee that scrape glue piece 8 when clearing up glue storage tank 2, glue solution in the storage tank 2 remains in the liquid state, be favorable to the clearance of glue solution. The recovery tank 9 can be detached from the glue storage block 1, so that the recovery tank 9 is convenient to clean, and the glue in the recovery tank 9 can be recycled.
As shown in fig. 3 and 4, the driving mechanism 10 comprises a screw rod 101 rotatably connected to the glue storage block 1, a nut 102 is in threaded connection with the screw rod 101, a deflector rod 103 is fixedly connected to the upper end of the glue scraping piece 8, a strip-shaped hole for the deflector rod 103 to pass through is formed in the upper end of the glue storage groove 2, a guide groove 106 for the deflector rod 103 to be embedded in is formed in the nut 102, the guide groove 106 comprises a transverse groove 106a parallel to the screw rod 101 and an annular groove 106b coaxial with the screw rod 101, the transverse groove 106a and the annular groove 106b are communicated through a connecting groove 106c, and the connecting groove 106c is arc-shaped and opposite to the screw thread direction of the screw rod.
When the glue spreading is started, the glue scraping piece 8 is positioned in the glue storage groove 2 and is close to the side of the recovery groove 9, the screw rod 101 rotates forwards along the screw thread direction, the screw rod 101 drives the nut 102 to move towards the glue inlet 7, at the moment, the deflector rod 103 is positioned in the transverse groove 106a, because the connecting groove 106c is arc-shaped, the connecting groove 106c plays a certain transverse blocking role on the deflector rod 103, the deflector rod 103 can be limited in the transverse groove 106a by the connecting groove 106c, the movement of the nut 102 in the rotating direction is limited by the deflector rod 103, the screw rod 101 can drive the nut 102 to drive the glue scraping piece 8 to move towards the glue inlet 7, at the moment, no glue is fed in the glue storage groove 2, when the glue scraping piece 8 is connected with the side of the glue storage groove 2 close to the glue inlet 7, the screw rod still cannot move forwards, under the rotating condition, the torque between the guide groove 106 and the deflector rod 103 becomes large, the deflector rod 103 enters the annular groove 106b from the transverse groove 106c under the driving of the torque, after the deflector rod 103 enters the transverse groove 106b, the nut 102 moves in the annular groove 106b, the movement of the deflector rod 103 in the rotating direction is limited by the deflector rod 103, and the movement of the nut 102 in the rotating direction is not carried out, and the glue scraping piece 8 is not moving along the direction.
As shown in fig. 4, the shift lever 103 is cylindrical, and the width of the guide groove 106 is the same as the diameter of the shift lever 103.
The glue storage block 1 is fixedly connected with a pushing cylinder 11, an output shaft of the pushing cylinder 11 is fixedly connected with a wedge block 12, the output shaft of the pushing cylinder 11 is perpendicular to the moving direction of the glue scraping piece 8, and the wedge block 12 can be connected with one end of the deflector rod 103, which is close to the annular groove 106 b. When the gluing is finished, the screw rod 101 reversely rotates, the pushing cylinder 11 is started at the moment, the wedge-shaped block 12 reversely pushes the deflector rod 103 to the guide groove 106, the arc direction of the connecting groove 106c is opposite to the screw rod thread direction, when the screw rod 101 reversely rotates, the force of the nut 102 along the arc direction of the connecting groove 106c can be provided, the deflector rod 103 can smoothly enter the transverse groove 106a along the connecting groove 106c under the pushing action of the pushing cylinder 11, then the output shaft of the pushing cylinder 11 is retracted, the wedge-shaped block 12 is separated from the deflector rod 103, the deflector rod 103 enters the connecting groove 106c and then fixes the displacement of the nut 102 along the circumferential rotation, and at the moment, the screw rod 101 reversely rotates to drive the scraping piece 8 to move towards the recovery groove 9, so that the scraping piece 8 can push the residual glue solution in the glue storage groove 2 to the recovery groove 9, and the glue solution residue is avoided.
As shown in fig. 2, the output shaft of the motor 5 is connected with the screw rod 101 through the gear 13, the motor 5 of the screw rod melting machine 4 can drive the screw rod 101 to rotate simultaneously, the screw rod melting machine 4 can drive the glue scraping piece 8 to move while feeding, after the glue coating is finished, the motor 5 is reversed, on the one hand, the residual glue in the screw rod melting machine 4 can be discharged to the recovery tank 9, and meanwhile, the glue scraping piece 8 can be driven to discharge the glue in the glue storage tank 2 to the recovery tank 9, so that the glue scraping piece 8 and the feeding and emptying of the screw rod melting machine 4 can be simultaneously carried out, the glue scraping piece 8 and the screw rod melting machine 4 are mutually matched, no glue remains in the glue coating device after the glue coating is finished, the inside of the glue coating device is prevented from being blocked or carbonized due to the solidification of the glue solution, the frequency of shutdown cleaning and maintenance is greatly reduced, and the production efficiency is improved.
As shown in fig. 3, a glue inlet solenoid valve is arranged on the glue inlet, a travel switch 14 is electrically connected to the glue inlet solenoid valve, and when the scraping piece 8 is positioned at one end of the glue inlet 7, the nut 102 is connected with the travel switch 14 to open the glue inlet solenoid valve. The glue feeding electromagnetic valve is arranged on the glue feeding port, when the screw melting machine 4 is started, feeding is started in the screw melting machine 4, at the moment, the glue scraping piece 8 moves towards the glue feeding port, the nut 102 moves to the position of the travel switch 14 and then drives the glue feeding electromagnetic valve to be started, glue in the melting screw machine enters the glue storage tank 2, at the moment, the glue scraping piece 8 is connected with the inner wall of one side of the glue storage tank 2, close to the glue feeding port, after the glue is coated, the screw melting machine 4 rotates reversely, the nut 102 and the glue scraping piece 8 are driven to move towards the recovery tank 9, at the moment, the nut 102 is separated from the travel switch 14, and the glue feeding port is closed.
As shown in fig. 5, a feed back opening 15 is arranged on one side of the screw melting machine 4 near the feed end, the feed back opening 15 is communicated with a recovery tank 9, a feed back electromagnetic valve is arranged on the feed back opening 15, a recovery electromagnetic valve is arranged between the recovery tank 9 and the glue storage tank 2, the feed back electromagnetic valve and the recovery electromagnetic valve are electrically connected with a travel switch 14, and the feed back electromagnetic valve and the recovery electromagnetic valve are opened when a nut 102 is separated from the travel switch 14.
When the screw rod melting machine 4 is reversed, the nut 102 moves towards the recovery tank 9, at the moment, the nut 102 is separated from the travel switch 14, the feed back electromagnetic valve and the recovery electromagnetic valve are opened, the glue scraping piece 8 can push the glue solution in the glue storage tank 2 into the recovery tank 9, and the screw rod melting machine 4 is reversed to convey the residual glue solution into the recovery tank 9 along the feed back opening 15.
As shown in fig. 5 and 6, the glue spreading mechanism 3 includes a spraying block 31, a plurality of venturi tubes 32 are uniformly arranged in the spraying block 31, an air inlet of each venturi tube 32 is connected with an air inlet tube 33, a throat of each venturi tube 32 is communicated with the glue spreading mechanism 3 through a glue inlet tube 34, and a glue inlet electromagnetic valve (a return electromagnetic valve, a recovery electromagnetic valve and a glue inlet electromagnetic valve are of conventional electromagnetic valve structures and are not shown in the drawings) is arranged on the glue inlet tube 34. The glue coating block is internally provided with the venturi tube 32, after the high-pressure air flow is introduced into the air inlet tube 33, the high-pressure air flow generates stronger negative pressure at the throat of the venturi tube 32, the glue solution is sucked into the venturi tube 32 and is quickly mixed with the air flow to form a gas-liquid mixture, and then the gas-liquid mixture is discharged from the discharge end, so that the glue solution can form tiny glue drops by utilizing the venturi structure, and the spraying uniformity of the glue solution is ensured.
As shown in fig. 6, the discharge end of the venturi tube 32 is connected with a spray head 35 in a threaded manner, and the venturi tube 32 is connected with the spray head 35 in a threaded manner, so that different spray heads 35 can be replaced according to different gluing requirements.