CN115522950A - A ring-cut steel blade foot device for pipe jacking construction in soft ground and silt environment - Google Patents

A ring-cut steel blade foot device for pipe jacking construction in soft ground and silt environment Download PDF

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CN115522950A
CN115522950A CN202211211809.XA CN202211211809A CN115522950A CN 115522950 A CN115522950 A CN 115522950A CN 202211211809 A CN202211211809 A CN 202211211809A CN 115522950 A CN115522950 A CN 115522950A
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pipe
stratum
socket pipe
steel blade
jacking
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CN115522950B (en
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杨贵春
孟新峰
徐长军
许正炳
潘立志
沈先磊
马人子
唐加春
潘东旭
张永平
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Sinohydro Engineering Bureau 4 Co Ltd
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Sinohydro Engineering Bureau 4 Co Ltd
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    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D9/00Tunnels or galleries, with or without linings; Methods or apparatus for making thereof; Layout of tunnels or galleries
    • E21D9/10Making by using boring or cutting machines
    • E21D9/11Making by using boring or cutting machines with a rotary drilling-head cutting simultaneously the whole cross-section, i.e. full-face machines
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D11/00Lining tunnels, galleries or other underground cavities, e.g. large underground chambers; Linings therefor; Making such linings in situ, e.g. by assembling
    • E21D11/04Lining with building materials
    • E21D11/08Lining with building materials with preformed concrete slabs
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21FSAFETY DEVICES, TRANSPORT, FILLING-UP, RESCUE, VENTILATION, OR DRAINING IN OR OF MINES OR TUNNELS
    • E21F17/00Methods or devices for use in mines or tunnels, not covered elsewhere
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L1/00Laying or reclaiming pipes; Repairing or joining pipes on or under water
    • F16L1/024Laying or reclaiming pipes on land, e.g. above the ground
    • F16L1/028Laying or reclaiming pipes on land, e.g. above the ground in the ground
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L1/00Laying or reclaiming pipes; Repairing or joining pipes on or under water
    • F16L1/024Laying or reclaiming pipes on land, e.g. above the ground
    • F16L1/06Accessories therefor, e.g. anchors
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/20Hydro energy

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  • Engineering & Computer Science (AREA)
  • Mining & Mineral Resources (AREA)
  • General Engineering & Computer Science (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Geology (AREA)
  • Mechanical Engineering (AREA)
  • Architecture (AREA)
  • Structural Engineering (AREA)
  • Civil Engineering (AREA)
  • Environmental & Geological Engineering (AREA)
  • Excavating Of Shafts Or Tunnels (AREA)

Abstract

The invention discloses an annular cutting type steel blade device for pipe jacking construction in a soft foundation silt environment, which comprises a socket pipe and a steel blade component, wherein the steel blade component is arranged at one end of the socket pipe penetrating into the stratum, two groups of bearing brackets for supporting the socket pipe to transversely move are arranged on the front side and the rear side of the stratum, a cast-in-situ counter-force wall is arranged on one side of the stratum far away from the steel blade component, and a driving component for pushing the socket pipe to jack into the stratum is arranged on the inner side of the cast-in-situ counter-force wall. Has the advantages that: according to the invention, a group of extension frames with a step-shaped structure is added in the working pit of the stratum, and the extension frames are used for replacing the assembled jacking iron in the existing jacking process to serve as a force transmission mechanism, so that the influence of repeated installation of the jacking iron on the construction efficiency is solved, the stability of the jacking action of the oil cylinder on the socket pipe is increased, the distortion and the collapse risk of the multiple groups of jacking irons spliced end to end in the jacking process are avoided, and the construction safety and the construction efficiency are further improved.

Description

一种软基粉土环境下顶管施工环切式钢刃脚装置A ring-cut steel blade foot device for pipe jacking construction in soft ground and silt environment

技术领域technical field

本发明涉及顶管施工领域,具体涉及一种软基粉土环境下顶管施工环切式钢刃脚装置。The invention relates to the field of pipe jacking construction, in particular to a ring-cut steel blade foot device for pipe jacking construction in a soft ground silt environment.

背景技术Background technique

顶管施工是一种不开挖或者少开挖的管道埋设施工技术。具体是在工作坑内借助于顶进设备产生的顶力,克服管道与周围土壤的摩擦力,将管道按设计的坡度顶入土中,并将土方运走,一节管子完全顶入土层之后,再下第二节管子继续顶进,其原理是借助于主顶油缸的推力,把工具管从工作坑内穿过土层一直推进到接收坑内,顶管施工是继盾构施工之后而发展起来的另一种地下管道施工方法,它不需要开挖面层,并且能够下穿公路、铁道、河川、地面建筑物、地下构筑物以及各种地下管线等,因此近年来得到广泛应用。Pipe jacking construction is a construction technology for pipeline burial without excavation or less excavation. Specifically, in the working pit, with the help of the jacking force generated by the jacking equipment, the friction between the pipeline and the surrounding soil is overcome, the pipeline is pushed into the soil according to the designed slope, and the earth is transported away. After a section of the pipe is completely pushed into the soil layer, then The second section of the pipe continues to be jacked. The principle is to push the tool pipe from the working pit through the soil layer to the receiving pit with the help of the thrust of the main jacking cylinder. The pipe jacking construction is another development after the shield tunneling construction. An underground pipeline construction method, which does not need to excavate the surface layer, and can pass through roads, railways, rivers, ground buildings, underground structures and various underground pipelines, etc., so it has been widely used in recent years.

在顶管施工穿越地段处于地下水位以下的软基粉土时,由于地层结构偏软、承载力较低,实施过程易发生地层隆起、沉陷,使顶管遭到变形破坏;且顶管在顶进过程中,由于油缸行程小于单节承插管长度,在实际顶进过程中需要设置顶铁以传递油缸顶推动力,具体操作是活塞伸出一个工作行程并将管子推入土层内一定距离后,油缸回油收缩,在油缸伸缩端与承插管之间添加一组顶铁,再次重复油缸伸长动作借助顶铁实现下一次顶进动作,以重复上述操作,通过追加多组与油缸伸长行程匹配的顶铁,直至完全将一组管子顶入土层中,在操作过程中需要频繁拆装顶铁,且多组顶铁首尾连接作为传递动力介质,在实际使用过程中存在受力过大而扭曲甚至崩离的风险。When the pipe jacking construction passes through the soft silt soil below the groundwater level, due to the soft ground structure and low bearing capacity, the formation is prone to uplift and subsidence during the implementation process, causing the pipe jacking to be deformed and damaged; During the jacking process, since the stroke of the oil cylinder is less than the length of the single-section socket pipe, it is necessary to install a jack iron to transmit the jacking force of the jacking jack in the actual jacking process. The specific operation is that the piston extends a working stroke and pushes the pipe into the soil layer for a certain After the distance, the oil return of the oil cylinder shrinks, add a set of top irons between the telescopic end of the oil cylinder and the socket pipe, repeat the extension action of the oil cylinder again and use the top iron to realize the next jacking action, so as to repeat the above operation. The cylinder extends the top iron that matches the stroke until it completely pushes a group of pipes into the soil layer. During the operation, the top iron needs to be disassembled frequently, and multiple sets of top irons are connected head-to-tail as the power transmission medium. In actual use, there are limitations. The risk of distortion or even collapse due to excessive force.

发明内容Contents of the invention

本发明的目的就在于为了解决上述问题而提供一种软基粉土环境下顶管施工环切式钢刃脚装置,通过在承插管端部设置多片式拼装组成的钢刃脚,降低承插管顶进过程中的顶推阻力,提高施工效率,且安装简便,详见下文阐述。The purpose of the present invention is to solve the above problems and provide a ring-cut steel blade foot device for pipe jacking construction in a soft ground silt environment. By setting a multi-piece steel blade foot at the end of the socket pipe, the The jacking resistance during the jacking process of the socket pipe improves the construction efficiency and is easy to install. See below for details.

为实现上述目的,本发明提供了以下技术方案:To achieve the above object, the present invention provides the following technical solutions:

本发明提供的一种软基粉土环境下顶管施工环切式钢刃脚装置,包括承插管和钢刃脚组件,所述钢刃脚组件设置于所述承插管穿入地层内部一端,所述地层前后侧设置有两组支撑承插管横移的承托架,所述地层远离所述钢刃脚组件一侧设置有现浇反力墙,该现浇反力墙内侧设置有顶推承插管向地层内部顶进的驱动组件。The present invention provides a ring-cut steel knife foot device for pipe jacking construction in a soft ground silt environment, including a socket pipe and a steel knife foot assembly, and the steel knife foot assembly is arranged when the socket pipe penetrates into the formation At one end, two sets of support brackets are provided on the front and rear sides of the stratum to support the lateral movement of the intubation pipe, and a cast-in-place reaction wall is provided on the side of the stratum away from the steel blade foot assembly, and the cast-in-place reaction wall is provided on the inside There is a drive assembly for jacking the thrusting socket into the formation.

采用上述一种软基粉土环境下顶管施工环切式钢刃脚装置,在需要对承插管向土层中设定方向进行顶进时,通过在地层的工作坑内预先设置现浇反力墙并开挖引导槽,在引导槽内安装导向组件和延伸架,在承插管顶进过程中,确保承插管端部的钢刃脚组件切入涵洞的土层中,利用承托架的多组导辊对吊运到工作坑内涵洞端口部的承插管进行导向,之后通过油缸伸长以顶推缓冲垫推动防护盘和承插管向涵洞内推移,在油缸伸缩端伸出长度达到最大行程后,油缸回油引导伸缩端收缩,同时电动机工作带动螺杆旋转,利用螺杆驱动延伸架上移,将延伸架最上方第一组顶板移动到油缸伸缩端和承插管之间,此时油缸回油后再次伸出实现顶管动作,以借助顶板作为传力介质实现第二次承插管顶进动作,在油缸第二次伸出到最大行程后,油缸回缩同时延伸架继续上移到第二组顶板与油缸伸缩端平齐状态,以上述步骤操作,利用多组阶梯状的顶板依次作为传力介质实现承插管的周期性顶进动作,在一组承插管完全顶入涵洞后通过吊运设备向工作坑内送入下一组承插管,以实现连续顶进施工。Using the above-mentioned ring-cut steel blade foot device for pipe jacking construction in a soft ground silt environment, when it is necessary to jack the socket pipe into the soil layer in a set direction, the cast-in-place reverse Force the wall and excavate the guide groove, install the guide assembly and the extension frame in the guide groove, ensure that the steel blade foot assembly at the end of the socket pipe is cut into the soil layer of the culvert during the jacking process of the socket pipe, and use the support frame The multiple sets of guide rollers guide the socket pipes that are hoisted to the end of the inner hole of the working pit, and then the oil cylinder is extended to push the buffer pad to push the protective plate and socket pipes into the culvert. After the maximum stroke is reached, the oil return from the oil cylinder guides the telescopic end to shrink, and at the same time, the motor drives the screw to rotate, and the screw drives the extension frame to move upwards, moving the first group of top plates on the top of the extension frame to between the telescopic end of the oil cylinder and the socket pipe. When the oil cylinder returns to the oil, extend again to realize the pipe jacking action, and use the top plate as the force transmission medium to realize the second socket pipe jacking action. After the oil cylinder is extended to the maximum stroke for the second time, the oil cylinder retracts and the extension frame continues Move up to the state where the second group of top plates are flush with the telescopic end of the oil cylinder, and operate according to the above steps, using multiple sets of stepped top plates as force transmission media in order to realize the periodic jacking action of the socket tube. After jacking into the culvert, send the next set of socket pipes into the working pit by lifting equipment to realize continuous jacking construction.

作为优选,所述承插管为钢筋混凝土预制管,该承插管靠近所述钢刃脚组件一端设置有环状插头,且所述承插管另一端设置有用以插接配合插头的承头。Preferably, the socket pipe is a reinforced concrete prefabricated pipe, an annular plug is provided at one end of the socket pipe close to the steel blade foot assembly, and a socket head for inserting a mating plug is provided at the other end of the socket pipe .

作为优选,所述钢刃脚组件包括三组弧形的钢板,三组钢板共同组成箍紧到插管外圆周侧的圆环,所述钢板内两侧均固定有沿所述承插管长度方向延伸的槽钢。Preferably, the steel knife foot assembly includes three groups of arc-shaped steel plates, and the three groups of steel plates together form a ring that is tightened to the outer circumference of the intubation tube, and both sides of the steel plates are fixed with Channel steel extending in the direction.

作为优选,相邻所述钢板相接处的两组槽钢之间固定连接有双排加固螺栓,所述插头外侧与所述钢板内侧相接处套设有密封圈,所述钢板外侧前端部设置有45°的刃脚坡口。As a preference, double rows of reinforcement bolts are fixedly connected between the two groups of channel steels adjacent to the joints of the steel plates, a sealing ring is sleeved at the joints between the outer side of the plug and the inner side of the steel plates, and the outer front end of the steel plates It is provided with a 45° edge bevel.

作为优选,所述地层中部横向设置有容纳承插管的涵洞,所述两组承托架之间的所述地层上设置有横向延伸的引导槽,且所述地层顶面远离所述涵洞一侧设置有容纳现浇反力墙的容置槽。Preferably, a culvert for accommodating socket pipes is arranged laterally in the middle of the formation, and guide grooves extending laterally are provided on the formation between the two sets of support brackets, and the top surface of the formation is far away from the culvert by one An accommodating groove for accommodating the cast-in-situ reaction force wall is arranged on the side.

作为优选,所述现浇反力墙远离所述承插管一侧设置有抵紧到地层上的L形反力分散架,该反力分散架内侧设置有直角三角形加固肋。Preferably, the side of the cast-in-situ reaction force wall away from the socket pipe is provided with an L-shaped reaction force dispersion frame pressed against the ground, and the inner side of the reaction force dispersion frame is provided with right-angled triangle reinforcing ribs.

作为优选,所述驱动组件包括多组纵向排列且均固定于所述现浇反力墙上的油缸,多组所述油缸伸缩端纵向固定有缓冲垫,该缓冲垫与承插管之间设置有防护盘,所述防护盘为圆环状结构。Preferably, the drive assembly includes multiple groups of oil cylinders arranged longitudinally and all fixed on the cast-in-place reaction wall. The telescoping ends of the multiple groups of oil cylinders are longitudinally fixed with buffer pads, and a buffer pad is arranged between the buffer pad and the socket pipe. There is a protective disk, and the protective disk is a ring-shaped structure.

作为优选,所述引导槽内底部设置有导向组件,该导向组件顶部设置有延伸架,所述导向组件包括开口朝上的C形混凝土底框,所述混凝土底框内部设置有导移块,且所述混凝土底框内部纵向平行设置有两组横向贯穿导移块的横杆,所述导移块与所述横杆横向滑动配合。As a preference, a guide assembly is provided at the bottom of the guide groove, an extension frame is provided at the top of the guide assembly, the guide assembly includes a C-shaped concrete bottom frame with an opening facing upward, and a guide block is arranged inside the concrete bottom frame, In addition, two sets of cross bars extending through the guide block are provided in parallel longitudinally inside the concrete bottom frame, and the guide block and the cross bar are horizontally slidingly matched.

作为优选,所述导移块顶部固定有开口朝下的C形电机架,该电机架内部固定有电动机,所述电动机顶部输出端固定有竖向穿出所述电机架的螺杆,所述螺杆与所述延伸架螺纹配合,所述螺杆两侧对称设置有两组竖向穿入所述延伸架内部以支撑该延伸架竖向滑移的竖杆。As a preference, a C-shaped motor frame with an opening facing down is fixed on the top of the guide block, a motor is fixed inside the motor frame, and a screw that vertically passes through the motor frame is fixed at the output end of the motor top, and the screw Cooperating with the extension frame, two sets of vertical rods vertically penetrating into the extension frame to support the vertical sliding of the extension frame are arranged symmetrically on both sides of the screw rod.

作为优选,所述延伸架顶侧设置有多组阶梯状分布的顶板,多组顶板横向长度相等且均不大于所述油缸的伸缩行程,所述承托架包括横向延伸的横梁,所述横梁顶侧横向均匀设置有多组抵紧到所述承插管外圆周侧的导辊,所述导辊长度方向与所述承插管外圆周方向相切,且所述导辊与所述横梁转动配合。Preferably, the top side of the extension frame is provided with multiple sets of stepped top plates, the transverse lengths of the multiple sets of top plates are equal and not greater than the telescopic stroke of the oil cylinder, the support bracket includes a horizontally extending beam, and the beam There are multiple groups of guide rollers that are evenly arranged on the top side and pressed against the outer circumference of the socket tube, the length direction of the guide rollers is tangent to the outer circumference of the socket tube, and the guide rollers are connected to the crossbeam Turn to fit.

有益效果在于:本发明通过在承插管端部设置多片式拼装组成的钢刃脚,通过弧形钢板配合内侧槽钢增加钢刃脚整体结构的支撑强度,并降低承插管端部管壁与土层的接触面积,进而降低顶进过程中的顶推阻力,提高施工效率,且安装简便,克服管道顶进过程中端部所受的外力,确保管道整体刚度以及稳定性。Beneficial effects are: the present invention sets a multi-piece assembled steel blade foot at the end of the socket pipe, increases the support strength of the overall structure of the steel blade foot through the arc-shaped steel plate and the inner channel steel, and reduces the pressure of the socket pipe end. The contact area between the wall and the soil layer, thereby reducing the jacking resistance during the jacking process, improving the construction efficiency, and easy to install, overcomes the external force on the end of the pipeline during the jacking process, and ensures the overall rigidity and stability of the pipeline.

并在地层的工作坑内增加一组阶梯状结构的延伸架,利用延伸架代替现有顶进过程中的组装式顶铁作为传力机构,解决了重复安装顶铁对施工效率的影响,并增加油缸对承插管顶进动作的稳定性,避免多组顶铁首尾拼接在顶进过程中存在的扭曲以及崩离风险,进一步提高了施工安全性以及施工效率。And add a set of extension frames with ladder structure in the working pit of the ground, use the extension frames to replace the existing assembled top irons in the jacking process as the force transmission mechanism, solve the impact of repeated installation of top irons on construction efficiency, and increase The stability of the jacking action of the oil cylinder to the socket pipe avoids the risk of distortion and collapse during the jacking process of the end-to-end splicing of multiple sets of jacking irons, and further improves the construction safety and construction efficiency.

附图说明Description of drawings

为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only These are some embodiments of the present invention. Those skilled in the art can also obtain other drawings based on these drawings without creative work.

图1是本发明的主视结构图;Fig. 1 is a front view structural diagram of the present invention;

图2是本发明的立体结构示意图;Fig. 2 is the three-dimensional structure schematic diagram of the present invention;

图3是本发明的结构拆分示意图;Fig. 3 is a schematic diagram of structural disassembly of the present invention;

图4是本发明的主视剖面图;Fig. 4 is a front sectional view of the present invention;

图5是本发明钢刃脚组件的结构拆分示意图;Fig. 5 is a schematic diagram of the structural disassembly of the steel knife foot assembly of the present invention;

图6是本发明钢刃脚组件另一方向的结构拆分示意图;Fig. 6 is a schematic diagram of structural disassembly of the steel blade foot assembly in another direction of the present invention;

图7是本发明钢刃脚组件的左视结构图;Fig. 7 is a left view structural diagram of the steel blade foot assembly of the present invention;

图8是本发明导向组件的立体结构示意图;Fig. 8 is a three-dimensional structural schematic view of the guide assembly of the present invention;

图9是本发明承托架的立体结构示意图。Fig. 9 is a schematic perspective view of the three-dimensional structure of the bracket of the present invention.

附图标记说明如下:The reference signs are explained as follows:

1、承插管;101、插头;102、密封圈;103、承头;2、地层;201、涵洞;202、引导槽;203、容置槽;3、钢刃脚组件;301、钢板;301a、刃脚坡口;302、槽钢;303、加固螺栓;4、防护盘;401、凸沿;5、承托架;501、横梁;502、导辊;6、现浇反力墙;601、反力分散架;602、加固肋;7、驱动组件;701、油缸;702、缓冲垫;8、延伸架;801、顶板;9、导向组件;901、混凝土底框;902、横杆;903、电机架;904、电动机;905、螺杆;906、竖杆;907、导移块。1. Socket intubation; 101. Plug; 102. Sealing ring; 103. Bearing head; 2. Stratum; 201. Culvert; 202. Guide groove; 203. Accommodating groove; 301a, blade foot bevel; 302, channel steel; 303, reinforcement bolt; 4, protective plate; 401, convex edge; 5, support bracket; 501, beam; 502, guide roller; 6, cast-in-place reaction wall; 601. Reaction force dispersing frame; 602. Reinforcement rib; 7. Driving component; 701. Oil cylinder; 702. Cushion pad; 8. Extension frame; 801. Top plate; 9. Guide component; 901. Concrete bottom frame; 902. Cross bar ; 903, motor frame; 904, motor; 905, screw rod; 906, vertical rod; 907, guide block.

具体实施方式detailed description

为使本发明的目的、技术方案和优点更加清楚,下面将对本发明的技术方案进行详细的描述。显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动的前提下所得到的所有其它实施方式,都属于本发明所保护的范围。In order to make the purpose, technical solution and advantages of the present invention clearer, the technical solution of the present invention will be described in detail below. Apparently, the described embodiments are only some of the embodiments of the present invention, but not all of them. Based on the embodiments of the present invention, all other implementations obtained by persons of ordinary skill in the art without making creative efforts fall within the protection scope of the present invention.

参见图1-图9所示,本发明提供了一种软基粉土环境下顶管施工环切式钢刃脚装置,包括承插管1和钢刃脚组件3,钢刃脚组件3设置于承插管1穿入地层2内部一端,钢刃脚组件3作为最前方一组承插管1的切土进给结构,承担着破开土层以引导后侧多组首尾连接承插管1的顶进功能,地层2前后侧设置有两组支撑承插管1横移的承托架5,利用承托架5代替现有顶进设备中的滑板,起到提高承插管1移动便捷性的作用,地层2远离钢刃脚组件3一侧设置有现浇反力墙6,该现浇反力墙6内侧设置有顶推承插管1向地层2内部顶进的驱动组件7,现浇反力墙6用以对驱动组件7进行支撑固定。Referring to Fig. 1-Fig. 9, the present invention provides a ring-cut steel knife foot device for pipe jacking construction in a soft ground silt environment, including a socket pipe 1 and a steel knife foot assembly 3, and the steel knife foot assembly 3 is set At the end where the socket pipe 1 penetrates into the stratum 2, the steel blade foot assembly 3 is used as the cutting soil feeding structure of the frontmost group of socket pipes 1, and is responsible for breaking the soil layer to guide the end-to-end connection of multiple sets of socket pipes on the rear side. 1, the front and rear sides of the formation 2 are provided with two sets of brackets 5 that support the lateral movement of the socket tube 1, and the brackets 5 are used to replace the slide plates in the existing jacking equipment to improve the movement of the socket tube 1. For convenience, the side of the stratum 2 away from the steel blade foot assembly 3 is provided with a cast-in-place reaction wall 6 , and the inner side of the cast-in-place counterforce wall 6 is provided with a drive assembly 7 for jacking the push-in socket 1 into the interior of the stratum 2 , the cast-in-place reaction wall 6 is used to support and fix the drive assembly 7 .

作为可选的实施方式,承插管1为钢筋混凝土预制管,该承插管1靠近钢刃脚组件3一端设置有环状插头101,且承插管1另一端设置有用以插接配合插头101的承头103,通过插头101与承头103插接配合,以便于对多组首尾相连继而依次顶进穿入涵洞201内的承插管1进行连接,钢刃脚组件3包括三组弧形的钢板301,三组钢板301共同组成箍紧到插管外圆周侧的圆环,钢板301内两侧均固定有沿承插管1长度方向延伸的槽钢302,相邻钢板301相接处的两组槽钢302之间固定连接有双排加固螺栓303,通过加固螺栓303将相邻且抵紧的槽钢302进行锁固连接,实现三组钢板301的拼装组合过程,插头101外侧与钢板301内侧相接处套设有密封圈102,通过密封圈102增加钢刃脚组件3与承插管1相接处的密封性,钢板301外侧前端部设置有45°的刃脚坡口301a,利用钢板301外侧作为刃脚坡口301a,进而增加钢板301外侧刃口对涵洞201内部土层切割破开的锋利效果。As an optional embodiment, the socket pipe 1 is a reinforced concrete prefabricated pipe, the end of the socket pipe 1 near the steel blade foot assembly 3 is provided with an annular plug 101, and the other end of the socket pipe 1 is provided with a mating plug for insertion. The socket head 103 of 101 is plugged and matched with the socket head 103 through the plug 101, so as to connect multiple groups of socket pipes 1 that are connected end to end and then sequentially pushed into the culvert 201. The steel blade foot assembly 3 includes three sets of arcs Shaped steel plate 301, three sets of steel plates 301 together form a ring that is tightened to the outer circumference side of the intubation tube, both sides of the steel plate 301 are fixed with channel steel 302 extending along the length direction of the socket tube 1, adjacent steel plates 301 are connected Two rows of reinforcement bolts 303 are fixedly connected between the two sets of channel steels 302 at the center, and the adjacent and tight channel steels 302 are locked and connected through the reinforcement bolts 303 to realize the assembly and combination process of the three sets of steel plates 301. The outside of the plug 101 A sealing ring 102 is sleeved at the inner side of the steel plate 301, and the sealing ring 102 is used to increase the sealing of the joint between the steel blade foot assembly 3 and the socket tube 1, and the outer front end of the steel plate 301 is provided with a 45° blade foot bevel 301a, using the outer side of the steel plate 301 as the edge groove 301a, thereby increasing the sharp effect of the outer edge of the steel plate 301 cutting and breaking the soil layer inside the culvert 201.

地层2中部横向设置有容纳承插管1的涵洞201,两组承托架5之间的地层2上设置有横向延伸的引导槽202,且地层2顶面远离涵洞201一侧设置有容纳现浇反力墙6的容置槽203,现浇反力墙6通过模板支护现浇到容置槽203内部以及上方,现浇反力墙6远离承插管1一侧设置有抵紧到地层2上的L形反力分散架601,该反力分散架601内侧设置有直角三角形加固肋602,驱动组件7包括多组纵向排列且均固定于现浇反力墙6上的油缸701,多组油缸701伸缩端纵向固定有缓冲垫702,该缓冲垫702与承插管1之间设置有防护盘4,防护盘4为圆环状结构,防护盘4内侧设置有伸入承插管1内部的凸沿401,以便于通过凸沿401增加防护盘4与承插管1的连接稳定性,防护盘4与缓冲垫702均用以增加油缸701顶推承插管1的稳定性,引导槽202内底部设置有导向组件9,该导向组件9顶部设置有延伸架8,导向组件9包括开口朝上的C形混凝土底框901,混凝土底框901浇筑于导向槽内,混凝土底框901内部设置有导移块907,且混凝土底框901内部纵向平行设置有两组横向贯穿导移块907的横杆902,导移块907与横杆902横向滑动配合,通过横杆902支撑导移块907横向滑移,导移块907顶部固定有开口朝下的C形电机架903,该电机架903内部固定有电动机904,电动机904顶部输出端固定有竖向穿出电机架903的螺杆905,螺杆905与延伸架8螺纹配合,螺杆905两侧对称设置有两组竖向穿入延伸架8内部以支撑该延伸架8竖向滑移的竖杆906,延伸架8顶侧设置有多组阶梯状分布的顶板801,多组顶板801横向长度相等且均不大于油缸701的伸缩行程,承托架5包括横向延伸的横梁501,横梁501顶侧横向均匀设置有多组抵紧到承插管1外圆周侧的导辊502,导辊502长度方向与承插管1外圆周方向相切,且导辊502与横梁501转动配合,导辊502用以支撑承插管1横移,以增加承插管1横向顶紧土层过程中的顺畅性和平稳性。A culvert 201 for accommodating the socket pipe 1 is arranged laterally in the middle of the formation 2, a guide groove 202 extending transversely is provided on the formation 2 between the two sets of brackets 5, and a guide groove 202 is provided on the top surface of the formation 2 away from the culvert 201 to accommodate the pipe. Pouring the accommodation tank 203 of the reaction force wall 6, the cast-in-place reaction force wall 6 is cast into the interior and above the accommodation tank 203 through the formwork support, and the cast-in-place reaction force wall 6 is provided with a stopper on the side away from the socket pipe 1. The L-shaped counter force dispersion frame 601 on the formation 2, the inner side of the counter force dispersion frame 601 is provided with a right-angled triangle reinforcement rib 602, and the drive assembly 7 includes multiple sets of oil cylinders 701 arranged longitudinally and all fixed on the cast-in-place counter force wall 6, A buffer pad 702 is longitudinally fixed at the telescopic end of multiple groups of oil cylinders 701, and a protective disc 4 is arranged between the buffer pad 702 and the socket tube 1. 1. The internal convex edge 401 is used to increase the connection stability between the protective plate 4 and the socket tube 1 through the convex edge 401. Both the protective plate 4 and the buffer pad 702 are used to increase the stability of the oil cylinder 701 pushing the socket tube 1. The bottom of the guide groove 202 is provided with a guide assembly 9, and the top of the guide assembly 9 is provided with an extension frame 8. The guide assembly 9 includes a C-shaped concrete bottom frame 901 with the opening facing upwards. The concrete bottom frame 901 is poured in the guide groove, and the concrete bottom frame 901 is provided with a guide block 907, and the concrete bottom frame 901 is vertically and parallelly provided with two sets of cross bars 902 that pass through the guide block 907 transversely. The moving block 907 slides laterally, and the top of the guiding block 907 is fixed with a C-shaped motor frame 903 with the opening facing down. The motor frame 903 is fixed with a motor 904 inside, and the output end of the top of the motor 904 is fixed with a screw that passes through the motor frame 903 vertically. 905, the screw rod 905 is threadedly matched with the extension frame 8, two sets of vertical rods 906 vertically penetrate into the extension frame 8 to support the vertical sliding of the extension frame 8 are arranged symmetrically on both sides of the screw rod 905, and the top side of the extension frame 8 is provided with Multiple sets of top plates 801 distributed in a stepped manner, the transverse lengths of multiple sets of top plates 801 are equal and are not greater than the telescopic stroke of the oil cylinder 701, the support bracket 5 includes a transversely extending beam 501, and the top side of the beam 501 is uniformly provided with multiple sets of pressing to the The guide roller 502 on the outer circumference side of the socket tube 1, the length direction of the guide roller 502 is tangent to the outer circumference direction of the socket tube 1, and the guide roller 502 is rotatably matched with the beam 501, and the guide roller 502 is used to support the lateral movement of the socket tube 1 , to increase the smoothness and stability of the socket pipe 1 in the process of laterally tightening the soil layer.

采用上述结构,在需要对承插管1向土层中设定方向进行顶进时,通过在地层2的工作坑内预先设置现浇反力墙6并开挖引导槽202,在引导槽202内安装导向组件9和延伸架8,在承插管1顶进过程中,确保承插管1端部的钢刃脚组件3切入涵洞201的土层中,利用承托架5的多组导辊502对吊运到工作坑内涵洞201端口部的承插管1进行导向,之后通过油缸701伸长以顶推缓冲垫702推动防护盘4和承插管1向涵洞201内推移,在油缸701伸缩端伸出长度达到最大行程后,油缸701回油引导伸缩端收缩,同时电动机904工作带动螺杆905旋转,利用螺杆905驱动延伸架8上移,将延伸架8最上方第一组顶板801移动到油缸701伸缩端和承插管1之间,此时油缸701回油后再次伸出实现顶管动作,以借助顶板801作为传力介质实现第二次承插管1顶进动作,在油缸701第二次伸出到最大行程后,油缸701回缩同时延伸架8继续上移到第二组顶板801与油缸701伸缩端平齐状态,以上述步骤操作,利用多组阶梯状的顶板801依次作为传力介质实现承插管1的周期性顶进动作,在一组承插管1完全顶入涵洞201后通过吊运设备向工作坑内送入下一组承插管1,以实现连续顶进施工。With the above-mentioned structure, when it is necessary to jack the socket pipe 1 into the set direction in the soil layer, the cast-in-place reaction force wall 6 is pre-set in the working pit of the formation 2 and the guide groove 202 is excavated. Install the guide assembly 9 and the extension frame 8. During the jacking process of the socket pipe 1, ensure that the steel blade foot assembly 3 at the end of the socket pipe 1 cuts into the soil layer of the culvert 201, and utilize multiple sets of guide rollers of the support frame 5 502 guides the socket pipe 1 hoisted to the end of the inner hole 201 of the working pit, and then the oil cylinder 701 is extended to push the buffer pad 702 to push the protective plate 4 and the socket pipe 1 into the culvert 201, and the oil cylinder 701 stretches After the extension length reaches the maximum stroke, the oil cylinder 701 returns oil to guide the telescopic end to shrink, and at the same time, the motor 904 works to drive the screw 905 to rotate, and the screw 905 is used to drive the extension frame 8 to move upward, and the first group of top plates 801 on the top of the extension frame 8 are moved to Between the telescoping end of the oil cylinder 701 and the socket pipe 1, at this time, the oil cylinder 701 stretches out again after returning oil to realize the pipe jacking action, so as to realize the second jacking action of the socket pipe 1 with the help of the top plate 801 as the force transmission medium, and the oil cylinder 701 After extending to the maximum stroke for the second time, the oil cylinder 701 retracts while the extension frame 8 continues to move up to the state where the second set of top plates 801 are flush with the telescopic end of the oil cylinder 701. Operate according to the above steps, and use multiple sets of stepped top plates 801 in sequence As the force transmission medium, the periodic jacking action of the socket pipe 1 is realized. After a group of socket pipes 1 are completely pushed into the culvert 201, the next group of socket pipes 1 is sent into the working pit by lifting equipment, so as to realize continuous jacking. into construction.

通过在承插管1端部设置多片式拼装组成的钢刃脚,通过弧形钢板301配合内侧槽钢302增加钢刃脚整体结构的支撑强度,并降低承插管1端部管壁与土层的接触面积,进而降低顶进过程中的顶推阻力,提高施工效率,且安装简便,克服管道顶进过程中端部所受的外力,确保管道整体刚度以及稳定性。By setting a multi-piece assembled steel blade foot at the end of the socket pipe 1, the support strength of the overall structure of the steel blade foot is increased through the arc-shaped steel plate 301 and the inner channel steel 302, and the distance between the wall and the wall at the end of the socket pipe 1 is reduced. The contact area of the soil layer reduces the jacking resistance during the jacking process, improves the construction efficiency, and is easy to install, overcomes the external force on the end of the pipeline during the jacking process, and ensures the overall rigidity and stability of the pipeline.

并在地层2的工作坑内增加一组阶梯状结构的延伸架8,利用延伸架8代替现有顶进过程中的组装式顶铁作为传力机构,解决了重复安装顶铁对施工效率的影响,并增加油缸701对承插管1顶进动作的稳定性,避免多组顶铁首尾拼接在顶进过程中存在的扭曲以及崩离风险,进一步提高了施工安全性以及施工效率。And add a set of extension frame 8 with ladder structure in the working pit of stratum 2, use the extension frame 8 to replace the existing assembled top iron in the jacking process as the force transmission mechanism, and solve the impact of repeated installation of the top iron on the construction efficiency , and increase the stability of the jacking action of the oil cylinder 701 to the socket pipe 1, avoid the risk of distortion and collapse during the jacking process of the end-to-end splicing of multiple sets of jacking irons, and further improve the construction safety and construction efficiency.

本申请人中国水利水电第四工程局有限公司于乌鲁木齐米东区甘泉堡工业园区三十九号路雨污水管道工程施工过程中实施了本发明结构,设计雨污水管道在K1+787处下穿越新疆国能化工厂d1000*2源水管线(材质为玻璃钢,管间净距为1.5米,壁厚0.12m),距离源水管覆土厚度约为2.1m,场地为Ⅱ级非自重湿陷性,且有地下水出露,采用D1200钢筋砼(壁厚120mm)顶管穿越源水管线,并在顶管施工前布设轻型井点降水,降水深度大于井底0.5m以下,确保顶管作业时,源水管线周边覆土稳定。顶管管线穿越地段处于地下水位以下的软基粉土内,实施过程,易发生地层隆起、沉陷,使其源水管线变形、破坏,造成了极坏的恶劣影响和较大的经济损失,故顶管作业时,提供有效的技术措施,是确保地层稳定和提高顶进速度的关键。The applicant, China Water Conservancy and Hydropower Fourth Engineering Bureau Co., Ltd. implemented the structure of the present invention in the construction process of the rainwater and sewage pipeline project on No. 39 Road, Ganquanbao Industrial Park, Midong District, Urumqi. The designed rainwater and sewage pipeline passes through Xinjiang at K1+787 The d1000*2 source water pipeline of Guoneng Chemical Plant (made of glass fiber reinforced plastics, with a net distance between the pipes of 1.5 meters and a wall thickness of 0.12m), is about 2.1m away from the source water pipe with a soil covering thickness of about 2.1m. The site is class II non-self-weight collapsible and If there is groundwater exposure, use D1200 reinforced concrete (wall thickness 120mm) to jack pipes to cross the source water pipeline, and arrange light wells to dewater before the pipe jacking construction. The surrounding soil around the pipeline is stable. The section where the pipe jacking pipeline crosses is located in the soft silt soil below the groundwater level. During the implementation process, stratum uplift and subsidence are prone to occur, causing deformation and damage to the source water pipeline, resulting in extremely bad influences and large economic losses. Therefore, During pipe jacking operations, providing effective technical measures is the key to ensuring the stability of the formation and increasing the jacking speed.

以上所述,仅为本发明的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,可轻易想到变化或替换,都应涵盖在本发明的保护范围之内。因此,本发明的保护范围应以所述权利要求的保护范围为准。The above is only a specific embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Anyone skilled in the art can easily think of changes or substitutions within the technical scope disclosed in the present invention. Should be covered within the protection scope of the present invention. Therefore, the protection scope of the present invention should be determined by the protection scope of the claims.

Claims (10)

1. The utility model provides a push pipe construction circular cutting formula steel sword foot device under soft base silt environment which characterized in that: the steel cutting edge component (3) is arranged at one end, penetrating into a stratum (2), of the socket pipe (1), two groups of bearing brackets (5) for supporting the socket pipe (1) to transversely move are arranged on the front side and the rear side of the stratum (2), a cast-in-place reaction wall (6) is arranged on one side, far away from the steel cutting edge component (3), of the stratum (2), and a driving component (7) for pushing the socket pipe (1) to jack into the stratum (2) is arranged on the inner side of the cast-in-place reaction wall (6).
2. The pipe jacking construction circular cutting type steel blade device in the soft foundation silt environment according to claim 1, characterized in that: the socket pipe (1) is a prefabricated reinforced concrete pipe, one end of the socket pipe (1) close to the steel blade assembly (3) is provided with an annular plug (101), and the other end of the socket pipe (1) is provided with a socket head (103) for being inserted and matched with the plug (101).
3. The pipe jacking construction circular cutting type steel blade device in the soft foundation silt environment according to claim 2, characterized in that: the steel blade foot component (3) comprises three groups of arc-shaped steel plates (301), the three groups of steel plates (301) jointly form a circular ring hooped to the outer circumferential side of the insertion pipe, and channel steel (302) extending along the length direction of the socket pipe (1) are fixed on the two inner sides of each steel plate (301).
4. The pipe jacking construction circular cutting type steel blade device in the soft foundation silt environment according to claim 3, characterized in that: two rows of reinforcing bolts (303) are fixedly connected between two groups of channel steel (302) at the joint of the steel plates (301), a sealing ring (102) is sleeved at the joint of the outer side of the plug (101) and the inner side of the steel plate (301), and a 45-degree blade groove (301 a) is formed in the front end part of the outer side of the steel plate (301).
5. The pipe jacking construction circular cutting type steel blade device in the soft foundation silt environment according to claim 1, characterized in that: the construction structure is characterized in that a culvert (201) for accommodating the socket pipe (1) is transversely arranged in the middle of the stratum (2), a transversely extending guide groove (202) is arranged on the stratum (2) between the two groups of support brackets (5), and an accommodating groove (203) for accommodating the cast-in-place reaction wall (6) is arranged on one side, away from the culvert (201), of the top surface of the stratum (2).
6. The pipe jacking construction circular cutting type steel blade foot device in the soft foundation silt environment according to claim 5, characterized in that: an L-shaped reaction force dispersing frame (601) which is tightly propped against the stratum (2) is arranged on one side, away from the socket pipe (1), of the cast-in-place reaction force wall (6), and right-angled triangle reinforcing ribs (602) are arranged on the inner side of the reaction force dispersing frame (601).
7. The pipe jacking construction circular cutting type steel blade foot device in the soft foundation silt environment according to claim 6, characterized in that: the driving assembly (7) comprises a plurality of groups of oil cylinders (701) which are longitudinally arranged and fixed on the cast-in-place reaction wall (6), wherein a cushion pad (702) is longitudinally fixed at the telescopic end of each oil cylinder (701), a protection disc (4) is arranged between each cushion pad (702) and the socket pipe (1), and each protection disc (4) is of an annular structure.
8. The pipe jacking construction circular cutting type steel blade foot device in the soft foundation silt environment according to claim 7, characterized in that: the bottom in the guide groove (202) is provided with a guide assembly (9), the top of the guide assembly (9) is provided with an extension frame (8), the guide assembly (9) comprises a C-shaped concrete bottom frame (901) with an upward opening, a guide moving block (907) is arranged in the concrete bottom frame (901), two groups of transverse rods (902) transversely penetrating through the guide moving block (907) are longitudinally arranged in the concrete bottom frame (901) in parallel, and the guide moving block (907) is in transverse sliding fit with the transverse rods (902).
9. The pipe jacking construction circular cutting type steel blade foot device in the soft foundation silt environment according to claim 8, characterized in that: the top of the guide block (907) is fixed with a C-shaped motor frame (903) with a downward opening, a motor (904) is fixed in the motor frame (903), a screw rod (905) vertically penetrating through the motor frame (903) is fixed at the output end of the top of the motor (904), the screw rod (905) is in threaded fit with the extension frame (8), and two groups of vertical rods (906) vertically penetrating into the extension frame (8) to support the vertical sliding of the extension frame (8) are symmetrically arranged on two sides of the screw rod (905).
10. The pipe-jacking construction circular cutting type steel blade device in the soft foundation silt environment according to claim 9, characterized in that: extend frame (8) top side and be provided with roof (801) that the multiunit echelonment distributes, the horizontal length of multiunit roof (801) equals and all is not more than the flexible stroke of hydro-cylinder (701), hold bracket (5) including horizontal extension crossbeam (501), crossbeam (501) top side is transversely evenly provided with the multiunit and supports tightly reach deflector roll (502) of socket pipe (1) outer circumference side, deflector roll (502) length direction with the outer circumferencial direction of socket pipe (1) is tangent, just deflector roll (502) with crossbeam (501) normal running fit.
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