CN115519441A - Sander for processing automobile clutch and using method thereof - Google Patents

Sander for processing automobile clutch and using method thereof Download PDF

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Publication number
CN115519441A
CN115519441A CN202211279216.7A CN202211279216A CN115519441A CN 115519441 A CN115519441 A CN 115519441A CN 202211279216 A CN202211279216 A CN 202211279216A CN 115519441 A CN115519441 A CN 115519441A
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Prior art keywords
bolted
frame
grinding
grinder
transmission
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CN115519441B (en
Inventor
蔡正益
金中诚
姚红军
李红翠
徐忠华
郭俊
林鑫焱
耿龙伟
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JIANGSU MENSCH AUTO PARTS CO Ltd
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JIANGSU MENSCH AUTO PARTS CO Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B19/00Single-purpose machines or devices for particular grinding operations not covered by any other main group
    • B24B19/26Single-purpose machines or devices for particular grinding operations not covered by any other main group for grinding workpieces with arcuate surfaces, e.g. parts of car bodies, bumpers or magnetic recording heads
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B41/00Component parts such as frames, beds, carriages, headstocks
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B41/00Component parts such as frames, beds, carriages, headstocks
    • B24B41/06Work supports, e.g. adjustable steadies
    • B24B41/067Work supports, e.g. adjustable steadies radially supporting workpieces
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B47/00Drives or gearings; Equipment therefor
    • B24B47/10Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces
    • B24B47/12Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces by mechanical gearing or electric power
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B55/00Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B55/00Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
    • B24B55/06Dust extraction equipment on grinding or polishing machines
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B55/00Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
    • B24B55/12Devices for exhausting mist of oil or coolant; Devices for collecting or recovering materials resulting from grinding or polishing, e.g. of precious metals, precious stones, diamonds or the like
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)

Abstract

The invention discloses a sander for processing an automobile clutch and a use method thereof, which are applied to the technical field of clutch accessory processing.

Description

一种汽车离合器加工用打磨器及其使用方法Grinder for processing automobile clutch and using method thereof

技术领域technical field

本发明属于离合器配件加工技术领域,特别涉及一种汽车离合器加工用打磨器及其使用方法。The invention belongs to the technical field of clutch accessory processing, and in particular relates to a grinder for automobile clutch processing and a use method thereof.

背景技术Background technique

基于汽车离合器盘的加工工艺和物理性质,在对其进行磨削加工的时候会遇到多种情况,但不限于一下提到的一种,在对离合器盘进行成形、开槽和安装之后则需要对摩擦位置进行打磨处理;Based on the processing technology and physical properties of the automobile clutch disc, many situations will be encountered when grinding it, but not limited to the one mentioned below. After the clutch disc is formed, grooved and installed, then The friction position needs to be polished;

且对其进行打磨的时候经常使用磨床进行加工,通过磨削轮对其表面进行多次打磨,但因为通常打磨的时候是磨削轮的侧面对其进行打磨,因此容易产生打磨死角,并且多次打磨才可以对需要打磨的位置完全覆盖,因此打磨效率较低,而在磨削过程中产生的碎屑容易被卷入打磨位置中,因此对打磨位置造成划伤的情况也可能会发生;And when it is polished, it is often processed by a grinding machine, and its surface is polished many times by the grinding wheel, but because it is usually ground by the side of the grinding wheel when grinding, it is easy to produce dead angles in grinding, and many Only one time of grinding can completely cover the position that needs to be polished, so the grinding efficiency is low, and the debris generated during the grinding process is easy to be involved in the grinding position, so scratches on the grinding position may also occur;

基于以上提到的几点问题,我们发现市场上现存的打磨设备很难同时规避以上问题,即使可以达到类似的效果,也需要在机台上额外增加多个设备,所以无法达到我们需要的效果,因此,我们提出一种可以同时对需要打磨的面进行整体打磨,并且可以在打磨的同时对碎屑进行抽取的汽车离合器加工用打磨器。Based on the above-mentioned problems, we found that the existing grinding equipment on the market is difficult to avoid the above problems at the same time. Even if a similar effect can be achieved, it is necessary to add more equipment to the machine, so the effect we need cannot be achieved. , therefore, we propose a grinding machine for automotive clutch processing that can simultaneously grind the surface to be ground as a whole, and can extract debris while grinding.

发明内容Contents of the invention

本发明的目的在于针对现有的一种汽车离合器加工用打磨器及其使用方法,其优点是可以同时对需要打磨的面进行整体打磨,并且可以在打磨的同时对碎屑进行抽取。The object of the present invention is to aim at an existing grinder for processing an automobile clutch and its use method. Its advantage is that it can simultaneously grind the surface to be polished as a whole, and can extract debris while grinding.

本发明的上述技术目的是通过以下技术方案得以实现的:一种汽车离合器加工用打磨器,包括主机台结构,所述主机台结构的后侧栓接有升降结构,所述升降结构的前侧传动连接有连接架,所述连接架的内侧转动连接有打磨组件,所述主机台结构的顶部栓接有配合组件,所述打磨组件包括磨削传动轴,所述磨削传动轴的表面栓接有磨盘组件,所述磨削传动轴的底部栓接有副轴组件。The above-mentioned technical purpose of the present invention is achieved through the following technical solutions: a kind of grinder for automobile clutch processing, comprising a main platform structure, the rear side of the main platform structure is bolted with a lifting structure, and the front side of the lifting structure is The transmission is connected with a connecting frame, and the inner side of the connecting frame is rotatably connected with a grinding assembly, and the top of the main table structure is bolted with a matching assembly, and the grinding assembly includes a grinding transmission shaft, and the surface bolt of the grinding transmission shaft A grinding disc assembly is connected, and a countershaft assembly is bolted to the bottom of the grinding transmission shaft.

本发明进一步设置为:所述磨盘组件包括顶盘,所述顶盘的内侧转动连接有连杆,所述连杆的数量为四个,所述连杆远离顶盘的一侧转动连接有卡盘架,所述卡盘架的内侧卡接有磨削盘,所述磨削盘的内侧开设有预设槽。The present invention is further provided that: the grinding disc assembly includes a top plate, the inner side of the top plate is rotatably connected with a connecting rod, the number of the connecting rods is four, and the side of the connecting rod away from the top plate is rotatably connected with a clamp A disc frame, the inner side of the chuck frame is clamped with a grinding disc, and the inner side of the grinding disc is provided with a preset groove.

本发明进一步设置为:所述顶盘的外侧开设有内槽,所述内槽的内侧与连杆转动连接,所述卡盘架的顶部栓接有阻尼转轴,所述阻尼转轴的内侧与连杆转动连接。The present invention is further set as follows: the outer side of the top plate is provided with an inner groove, the inner side of the inner groove is rotatably connected with the connecting rod, the top of the chuck frame is bolted with a damping shaft, and the inner side of the damping shaft is connected with the connecting rod. Rod swivel connection.

本发明进一步设置为:所述卡盘架的内侧设置有延长块,所述延长块的内侧螺纹连接有安装螺杆,所述安装螺杆的表面贯穿磨削盘。The present invention is further configured as follows: an extension block is provided on the inner side of the chuck frame, and a mounting screw is threadedly connected to the inner side of the extension block, and the surface of the mounting screw penetrates through the grinding disc.

本发明进一步设置为:所述副轴组件包括内轴,所述内轴的外侧栓接有外框架,所述外框架的内侧栓接有风机,所述风机的入风口栓接有吸取管,所述外框架前侧的内侧卡接有容纳箱,风机的出风口贯穿外框架的前侧并与容纳箱插接。The present invention is further configured as follows: the auxiliary shaft assembly includes an inner shaft, an outer frame is bolted to the outer side of the inner shaft, a fan is bolted to the inner side of the outer frame, and a suction pipe is bolted to the air inlet of the fan, The inner side of the front side of the outer frame is clamped with a housing box, and the air outlet of the fan passes through the front side of the outer frame and is plugged into the housing box.

本发明进一步设置为:所述内轴的底部栓接有抵压盘,所述抵压盘的底部栓接有螺套,所述容纳箱的前侧栓接有配合块,所述螺套的内侧螺纹连接有配合螺杆,所述配合螺杆的外侧贯穿配合块,所述吸取管的外侧贯穿抵压盘至抵压盘的底部。The present invention is further configured as follows: the bottom of the inner shaft is bolted with a pressure plate, the bottom of the pressure plate is bolted with a threaded sleeve, the front side of the storage box is bolted with a mating block, the threaded sleeve The inner side is threaded with a matching screw, the outer side of the matching screw runs through the matching block, and the outer side of the suction pipe runs through the pressing plate to the bottom of the pressing plate.

本发明进一步设置为:所述吸取管的底部栓接有吸取套,所述吸取套的外侧开设有吸取孔。The present invention is further configured as follows: a suction sleeve is bolted to the bottom of the suction pipe, and a suction hole is opened on the outside of the suction sleeve.

本发明进一步设置为:所述抵压盘的顶部栓接有电动伸缩缸,所述电动伸缩缸的顶部栓接有滑盘,所述滑盘的内侧与磨削传动轴接触,所述滑盘的外侧栓接有缓冲套,所述缓冲套的外侧与连杆接触。The present invention is further configured as follows: an electric telescopic cylinder is bolted to the top of the pressing plate, a sliding plate is bolted to the top of the electric telescopic cylinder, the inner side of the sliding plate is in contact with the grinding drive shaft, and the sliding plate A buffer sleeve is bolted to the outer side of the buffer sleeve, and the outer side of the buffer sleeve is in contact with the connecting rod.

本发明进一步设置为:所述配合组件包括支撑框,所述支撑框的顶部栓接有限位框,所述限位框的内侧转动连接有两个传动螺杆,两个传动螺杆的外侧均螺纹连接有内螺纹块,所述内螺纹块的顶部栓接有立架,所述立架的顶部栓接有内夹块,两个传动螺杆前侧的外侧均栓接有传动齿轮,两个传动齿轮的外侧啮合连接,右侧传动螺杆的前侧栓接有把手,所述限位框的内侧栓接有限位杆,所述限位杆的表面与内螺纹块接触。The present invention is further configured as follows: the matching assembly includes a support frame, the top of the support frame is bolted to a limit frame, the inner side of the limit frame is rotatably connected with two transmission screws, and the outer sides of the two drive screws are threaded. There is an internal thread block, the top of the internal thread block is bolted with a stand, the top of the stand is bolted with an inner clamp block, and the outer sides of the front sides of the two transmission screws are all bolted with transmission gears, and the two transmission gears The outside of the drive screw on the right is bolted to a handle, the inner side of the limit frame is bolted to a limit rod, and the surface of the limit rod is in contact with the internal thread block.

一种汽车离合器加工用打磨器的使用方法,包括以下步骤:A method for using a grinder for processing an automobile clutch, comprising the following steps:

S1.将需要打磨的离合器片放置在限位框的顶部,随后通过把手转动传动螺杆,传动齿轮之间互相啮合使得两个传动螺杆相向转动,以带动内螺纹块沿着限位杆移动,使得立架以及其上的内夹块移动,对离合器片中心凸起位置进行夹持;S1. Place the clutch plate to be polished on the top of the limit frame, then turn the transmission screw with the handle, the transmission gears mesh with each other so that the two drive screws rotate in opposite directions to drive the internal thread block to move along the limit rod, so that The stand and the inner clamping block on it move to clamp the center protrusion of the clutch plate;

S2.将合适的磨削盘设置在卡盘架之间,随后电动伸缩缸伸缩端收回,使得滑盘下落,连杆底部通过阻尼转轴连接的卡盘架向磨削盘靠近并且将其卡入内部,再通过将安装螺杆旋入延长块以对磨削盘进行安装;S2. Set a suitable grinding disc between the chuck frames, and then retract the telescopic end of the electric telescopic cylinder to make the sliding plate fall, and the chuck frame connected to the bottom of the connecting rod through the damping shaft approaches the grinding disc and snaps it in Inside, the grinding disc is installed by screwing the mounting screw into the extension block;

S3.升降结构带动连接架以及其上的结构一同下落,在连接架顶部连接的外接电机带动磨削传动轴以及底部结构旋转,在磨削盘下落的同时对离合器盘进行打磨。S3. The lifting structure drives the connecting frame and the structure on it to fall together, and the external motor connected to the top of the connecting frame drives the grinding transmission shaft and the bottom structure to rotate, and the clutch disc is ground while the grinding disc is falling.

综上所述,本发明具有以下有益效果:In summary, the present invention has the following beneficial effects:

通过设置磨削传动轴、磨盘组件和副轴组件配合,顶盘和连杆用于对卡盘架进行加持,卡盘架又可以对磨削盘进行安装,在磨削盘外围对其进行安装可以便于让磨削盘的整面对离合器片进行磨削,设置的风机可以通过吸取管对磨削位置进行废屑的抽取,可以避免废屑影响正常的磨削,并且可以避免碎屑被使用者呛入口鼻,设置的配合组件可以通过支撑框和限位框的配合对结构进行安装,设置的传动螺杆配合传动齿轮合限位杆,可以让立架和内夹块对被加工的离合器片进行安装,使得磨削过程更加顺畅合理。By setting the grinding transmission shaft, the grinding disc assembly and the auxiliary shaft assembly, the top plate and the connecting rod are used to support the chuck frame, and the chuck frame can also install the grinding disc, and install it on the periphery of the grinding disc It is convenient for the entire grinding disc to grind the clutch plate, and the set fan can extract the waste from the grinding position through the suction pipe, which can prevent the waste from affecting the normal grinding and prevent the waste from being used If the person chokes the mouth and nose, the set matching components can install the structure through the cooperation of the support frame and the limit frame. Install it to make the grinding process smoother and more reasonable.

附图说明Description of drawings

图1是本发明的整体结构示意图;Fig. 1 is the overall structural representation of the present invention;

图2是本发明的磨盘组件结构示意图;Fig. 2 is a schematic structural view of the grinding disc assembly of the present invention;

图3是本发明的顶盘结构示意图;Fig. 3 is a structural schematic diagram of the top plate of the present invention;

图4是本发明的副轴组件结构示意图;Fig. 4 is a structural schematic diagram of the subshaft assembly of the present invention;

图5是本发明的配合组件结构示意图;Fig. 5 is a structural schematic diagram of a mating assembly of the present invention;

图6是本发明的卡盘架结构示意图;Fig. 6 is a schematic structural view of the chuck frame of the present invention;

图7是本发明的吸取套结构示意图;Fig. 7 is a schematic structural view of the suction sleeve of the present invention;

图8是本发明的使用方法流程图。Fig. 8 is a flow chart of the usage method of the present invention.

附图标记:1、主机台结构;2、升降结构;3、连接架;4、打磨组件;401、磨削传动轴;402、磨盘组件;4021、顶盘;4022、连杆;4023、卡盘架;4024、磨削盘;4025、预设槽;403、副轴组件;4031、内轴;4032、外框架;4033、风机;4034、容纳箱;4035、吸取管;5、配合组件;501、支撑框;502、限位框;503、传动螺杆;504、内螺纹块;505、立架;506、内夹块;507、传动齿轮;508、把手;509、限位杆;6、内槽;7、阻尼转轴;8、延长块;9、安装螺杆;10、抵压盘;11、螺套;12、配合块;13、配合螺杆;14、吸取套;15、吸取孔;16、电动伸缩缸;17、滑盘;18、缓冲套。Reference numerals: 1. Main frame structure; 2. Lifting structure; 3. Connecting frame; 4. Grinding assembly; 401, grinding transmission shaft; 402, grinding disc assembly; 4021, top plate; 4022, connecting rod; Disc frame; 4024, grinding disc; 4025, preset groove; 403, sub-shaft assembly; 4031, inner shaft; 4032, outer frame; 4033, fan; 4034, storage box; 4035, suction pipe; 501, support frame; 502, limit frame; 503, transmission screw rod; 504, internal thread block; 505, stand; 506, inner clip block; 507, transmission gear; 508, handle; 509, limit rod; 6, Inner groove; 7. Damping shaft; 8. Extension block; 9. Mounting screw; 10. Resisting pressure plate; 11. Screw sleeve; 12. Cooperating block; 13. Cooperating screw; 14. Suction sleeve; 15. Suction hole; 16 , Electric telescopic cylinder; 17, sliding plate; 18, buffer sleeve.

具体实施方式detailed description

以下结合附图对本发明作进一步详细说明。The present invention will be described in further detail below in conjunction with the accompanying drawings.

实施例1:Example 1:

参考图1-8,一种汽车离合器加工用打磨器,包括主机台结构1,主机台结构1的后侧栓接有升降结构2,升降结构2的前侧传动连接有连接架3,连接架3的内侧转动连接有打磨组件4,打磨组件4包括磨削传动轴401,磨削传动轴401的表面栓接有磨盘组件402,磨削传动轴401的底部栓接有副轴组件403,通过设置主机台结构1,用于对结构进行支撑,设置的升降结构2用于对连接架3和打磨组件4的垂直高度进行调整,设置的磨削传动轴401顶部与外接电机的输出轴连接,以进行旋转,带动磨盘组件402对需要打磨加工的离合器盘进行磨削,设置的副轴组件403辅助磨盘组件402进行作业。Referring to Figures 1-8, a grinder for automobile clutch processing includes a main frame structure 1, a lifting structure 2 is bolted to the rear side of the main frame structure 1, and a connecting frame 3 is connected to the front side of the lifting structure 2 for transmission, and the connecting frame The inner side of 3 is rotationally connected with a grinding assembly 4, and the grinding assembly 4 includes a grinding transmission shaft 401, the surface of the grinding transmission shaft 401 is bolted with a grinding disc assembly 402, and the bottom of the grinding transmission shaft 401 is bolted with a countershaft assembly 403, through The main frame structure 1 is set to support the structure, the lifting structure 2 is set to adjust the vertical height of the connecting frame 3 and the grinding assembly 4, the top of the set grinding transmission shaft 401 is connected to the output shaft of the external motor, To rotate, drive the grinding disc assembly 402 to grind the clutch disc that needs to be ground, and the auxiliary shaft assembly 403 is provided to assist the grinding disc assembly 402 to perform operations.

如图2所示,磨盘组件402包括顶盘4021,顶盘4021的内侧转动连接有连杆4022,连杆4022的数量为四个,连杆4022远离顶盘4021的一侧转动连接有卡盘架4023,卡盘架4023的内侧卡接有磨削盘4024,磨削盘4024的内侧开设有预设槽4025,通过设置顶盘4021,用于对连杆4022进行安装,设置的卡盘架4023可以对磨削盘4024进行连接,因为从磨削盘4024的外围进行连接,因此可以对所需要磨削加工的离合器片的整面进行磨削,设置的预设槽4025用于将离合器片上结构部分空出,避免对离合器盘的安装结构等部分造成伤害。As shown in Figure 2, the grinding disc assembly 402 includes a top plate 4021, the inner side of the top plate 4021 is rotatably connected with a connecting rod 4022, the number of the connecting rods 4022 is four, and the side of the connecting rod 4022 away from the top plate 4021 is rotatably connected with a chuck Frame 4023, the inner side of the chuck frame 4023 is clamped with a grinding disc 4024, and the inner side of the grinding disc 4024 is provided with a preset groove 4025. By setting the top plate 4021, it is used to install the connecting rod 4022, and the chuck frame provided 4023 can be connected to the grinding disc 4024, because it is connected from the periphery of the grinding disc 4024, so the entire surface of the clutch plate that needs to be ground can be ground, and the preset groove 4025 is used to place the The structural part is vacant to avoid damage to the installation structure of the clutch disc and other parts.

如图3所示,顶盘4021的外侧开设有内槽6,内槽6的内侧与连杆4022转动连接,卡盘架4023的顶部栓接有阻尼转轴7,阻尼转轴7的内侧与连杆4022转动连接,通过设置内槽6,可以用于对连杆4022进行连接以及让连杆4022在内槽6的内部转动,设置的阻尼转轴7可以使得卡盘架4023更加合理的对磨削盘4024进行安装。As shown in Figure 3, an inner groove 6 is provided on the outer side of the top plate 4021, and the inner side of the inner groove 6 is rotatably connected with the connecting rod 4022. 4022 rotation connection, by setting the inner groove 6, can be used to connect the connecting rod 4022 and allow the connecting rod 4022 to rotate inside the inner groove 6, and the damping shaft 7 provided can make the chuck frame 4023 more reasonable for the grinding disc 4024 to install.

如图6所示,卡盘架4023的内侧设置有延长块8,延长块8的内侧螺纹连接有安装螺杆9,安装螺杆9的表面贯穿磨削盘4024,通过设置延长块8配合安装螺杆9可以便于将磨削盘4024安装在卡盘架4023上并且便于对其进行更换。As shown in Figure 6, the inner side of the chuck frame 4023 is provided with an extension block 8, and the inner side of the extension block 8 is threadedly connected with a mounting screw 9, and the surface of the mounting screw 9 runs through the grinding disc 4024, by setting the extension block 8 to cooperate with the mounting screw 9 Mounting of the grinding disc 4024 on the chuck frame 4023 and its replacement may be facilitated.

如图4所示,副轴组件403包括内轴4031,内轴4031的外侧栓接有外框架4032,外框架4032的内侧栓接有风机4033,风机4033的入风口栓接有吸取管4035,外框架4032前侧的内侧卡接有容纳箱4034,风机4033的出风口贯穿外框架4032的前侧并与容纳箱4034插接。As shown in FIG. 4 , the countershaft assembly 403 includes an inner shaft 4031, an outer frame 4032 is bolted to the outer side of the inner shaft 4031, a fan 4033 is bolted to the inner side of the outer frame 4032, and a suction pipe 4035 is bolted to the air inlet of the fan 4033. The inner side of the front side of the outer frame 4032 is clamped with the receiving box 4034 , and the air outlet of the fan 4033 passes through the front side of the outer frame 4032 and is inserted into the receiving box 4034 .

如图4所示,通过设置内轴4031,用于将副轴组件403和磨削传动轴401进行连接,设置的风机4033可以通过吸取管4035对磨削位置进行废屑的抽取,可以避免废屑影响正常的磨削,并且可以避免碎屑被使用者呛入口鼻,设置的容纳箱4034可以便于对碎屑进行进一步收集,并且便于后期进行清理。As shown in Figure 4, by setting the inner shaft 4031 to connect the auxiliary shaft assembly 403 and the grinding transmission shaft 401, the fan 4033 can extract the waste from the grinding position through the suction pipe 4035, which can avoid waste The swarf affects normal grinding, and can prevent the swarf from being choked by the user's mouth and nose, and the set holding box 4034 can facilitate further collection of the swarf, and is convenient for later cleaning.

如图4所示,内轴4031的底部栓接有抵压盘10,抵压盘10的底部栓接有螺套11,容纳箱4034的前侧栓接有配合块12,螺套11的内侧螺纹连接有配合螺杆13,配合螺杆13的外侧贯穿配合块12,吸取管4035的外侧贯穿抵压盘10至抵压盘10的底部,通过设置抵压盘10配合螺套11,可以便于将容纳箱4034固定在抵压盘10的顶部,可以避免在转动的时候容纳箱4034发生脱落,也可以便于对容纳箱4034的内部进行清理和更换。As shown in Figure 4, the bottom of the inner shaft 4031 is bolted with a pressure plate 10, the bottom of the pressure plate 10 is bolted with a screw sleeve 11, the front side of the housing box 4034 is bolted with a mating block 12, and the inner side of the screw sleeve 11 A matching screw 13 is threaded, and the outer side of the matching screw 13 runs through the matching block 12, and the outer side of the suction pipe 4035 runs through the pressure plate 10 to the bottom of the pressure plate 10. By setting the pressure plate 10 to cooperate with the screw sleeve 11, it is convenient to accommodate The box 4034 is fixed on the top of the pressing plate 10, which can prevent the holding box 4034 from falling off when rotating, and can also facilitate the cleaning and replacement of the inside of the holding box 4034.

如图7所示,吸取管4035的底部栓接有吸取套14,吸取套14的外侧开设有吸取孔15,通过设置吸取套14配合吸取孔15,可以对吸取位置进行导向,使得对于碎屑的吸取效果更好。As shown in Figure 7, the bottom of the suction pipe 4035 is bolted with a suction sleeve 14, and the outside of the suction sleeve 14 is provided with a suction hole 15. By arranging the suction sleeve 14 to cooperate with the suction hole 15, the suction position can be guided, so that the debris The absorption effect is better.

如图2所示,抵压盘10的顶部栓接有电动伸缩缸16,电动伸缩缸16的顶部栓接有滑盘17,滑盘17的内侧与磨削传动轴401接触,滑盘17的外侧栓接有缓冲套18,缓冲套18的外侧与连杆4022接触,通过设置电动伸缩缸16,对滑盘17进行推动,可以便于对连杆4022的张开或是合起进行控制,以调整卡盘架4023的张开或是关闭,便于对不同尺寸的磨削盘4024进行安装,使得装置可以用于多种尺寸的离合器盘的打磨,提高了装置的泛用性,设置的缓冲套18可以避免对连杆4022造成伤害。As shown in Figure 2, the top of the pressure plate 10 is bolted with an electric telescopic cylinder 16, and the top of the electric telescopic cylinder 16 is bolted with a slide plate 17, and the inner side of the slide plate 17 is in contact with the grinding transmission shaft 401, and The outer side is bolted with a buffer sleeve 18, and the outer side of the buffer sleeve 18 is in contact with the connecting rod 4022. By setting the electric telescopic cylinder 16 and pushing the sliding plate 17, it is convenient to control the opening or closing of the connecting rod 4022, so as to Adjusting the opening or closing of the chuck frame 4023 facilitates the installation of grinding discs 4024 of different sizes, so that the device can be used for grinding clutch discs of various sizes, which improves the versatility of the device, and the buffer sleeve provided 18 can avoid causing damage to the connecting rod 4022.

使用过程简述:将合适的磨削盘4024设置在卡盘架4023之间,随后电动伸缩缸16伸缩端收回,使得滑盘17下落,连杆4022底部通过阻尼转轴7连接的卡盘架4023向磨削盘4024靠近并且将其卡入内部,再通过将安装螺杆9旋入延长块8以对磨削盘4024进行安装,升降结构2带动连接架3以及其上的结构一同下落,在连接架3顶部连接的外接电机带动磨削传动轴401以及底部结构旋转,在磨削盘4024下落的同时对离合器盘进行打磨,在打磨的时候的预设槽4025位于离合器片上结构部分外,可以避免对离合器盘的安装结构等部分造成伤害。Brief description of the use process: set the appropriate grinding disc 4024 between the chuck frames 4023, and then retract the telescopic end of the electric telescopic cylinder 16, so that the sliding plate 17 falls, and the bottom of the connecting rod 4022 is connected to the chuck frame 4023 through the damping shaft 7 Approach the grinding disc 4024 and snap it inside, and then install the grinding disc 4024 by screwing the installation screw 9 into the extension block 8, the lifting structure 2 drives the connecting frame 3 and the structure on it to fall together, and the connection The external motor connected to the top of the frame 3 drives the grinding transmission shaft 401 and the bottom structure to rotate, and the clutch disc is ground while the grinding disc 4024 is falling. When grinding, the preset groove 4025 is located outside the structural part of the clutch plate, which can avoid Damage to parts such as the mounting structure of the clutch disc.

实施例2:Example 2:

参考图1-5,一种汽车离合器加工用打磨器,包括主机台结构1,主机台结构1的后侧栓接有升降结构2,升降结构2的前侧传动连接有连接架3,主机台结构1的顶部栓接有配合组件5,设置主机台结构1用于配合升降结构2作为结构载体,设置的配合组件5可以对被加工的离合器片部件起到固定作用,便于后期加工。Referring to Figures 1-5, a grinder for automobile clutch processing includes a main frame structure 1, a lifting structure 2 is bolted to the rear side of the main frame structure 1, and a connecting frame 3 is connected to the front side of the lifting structure 2 for transmission. The top of the structure 1 is bolted with a matching component 5, and the main platform structure 1 is set to cooperate with the lifting structure 2 as a structural carrier, and the set matching component 5 can fix the processed clutch plate parts, which is convenient for post-processing.

如图5所示,配合组件5包括支撑框501,支撑框501的顶部栓接有限位框502,限位框502的内侧转动连接有两个传动螺杆503,两个传动螺杆503的外侧均螺纹连接有内螺纹块504,内螺纹块504的顶部栓接有立架505,立架505的顶部栓接有内夹块506,两个传动螺杆503前侧的外侧均栓接有传动齿轮507,两个传动齿轮507的外侧啮合连接,右侧传动螺杆503的前侧栓接有把手508,限位框502的内侧栓接有限位杆509,限位杆509的表面与内螺纹块504接触,通过设置支撑框501配合限位框502,可以便于对结构进行支撑,在对离合器片进行加工的时候,通过转柄转动传动螺杆503,传动齿轮507之间互相啮合使得两个传动螺杆503相向转动,以带动内螺纹块504沿着限位杆509相向移动,使得立架505以及其上的内夹块506移动,对离合器片中心凸起位置进行夹持,以便于对离合器片进行磨削加工。As shown in Figure 5, the mating assembly 5 includes a support frame 501, the top of the support frame 501 is bolted to the limit frame 502, and the inner side of the limit frame 502 is rotatably connected with two drive screws 503, and the outsides of the two drive screws 503 are threaded. Connected with an internal thread block 504, the top of the internal thread block 504 is bolted with a stand 505, the top of the stand 505 is bolted with an inner clamping block 506, and the outer sides of the front sides of the two transmission screws 503 are all bolted with transmission gears 507, The outer sides of the two transmission gears 507 are meshed and connected, the front side of the right transmission screw 503 is bolted with a handle 508, the inner side of the limit frame 502 is bolted with a limit rod 509, and the surface of the limit rod 509 is in contact with the internal thread block 504. By setting the support frame 501 to cooperate with the limit frame 502, it is convenient to support the structure. When the clutch plate is processed, the transmission screw 503 is rotated through the handle, and the transmission gears 507 are meshed with each other so that the two transmission screws 503 rotate in opposite directions. , so as to drive the inner threaded block 504 to move towards each other along the limit rod 509, so that the stand 505 and the inner clamping block 506 on it move, and clamp the center protrusion of the clutch plate, so as to facilitate the grinding process of the clutch plate .

使用过程简述:在使用的时候,将需要打磨的离合器片放置在限位框502的上方,并且与内夹块506接触,通过把手508转动传动螺杆503,传动齿轮507之间互相啮合使得两个传动螺杆503相向转动,以带动内螺纹块504沿着限位杆509移动,使得立架505以及其上的内夹块506移动,对离合器片中心凸起结构位置进行夹持,以便于进行磨削处理。Brief description of the use process: when in use, place the clutch plate to be polished above the limit frame 502 and contact the inner clamping block 506, turn the transmission screw 503 through the handle 508, and the transmission gears 507 mesh with each other so that the two Two transmission screw rods 503 rotate in opposite directions to drive the inner threaded block 504 to move along the limit rod 509, so that the stand 505 and the inner clamping block 506 on it move to clamp the position of the protruding structure in the center of the clutch plate, so as to facilitate Grinding treatment.

本具体实施例仅仅是对本发明的解释,其并不是对本发明的限制,本领域技术人员在阅读完本说明书后可以根据需要对本实施例做出没有创造性贡献的修改,但只要在本发明的权利要求范围内都受到专利法的保护。This specific embodiment is only an explanation of the present invention, and it is not a limitation of the present invention. Those skilled in the art can make modifications to this embodiment without creative contribution as required after reading this specification, but as long as they are within the rights of the present invention All claims are protected by patent law.

Claims (10)

1.一种汽车离合器加工用打磨器,包括主机台结构(1),其特征在于:所述主机台结构(1)的后侧栓接有升降结构(2),所述升降结构(2)的前侧传动连接有连接架(3),所述连接架(3)的内侧转动连接有打磨组件(4),所述主机台结构(1)的顶部栓接有配合组件(5),所述打磨组件(4)包括磨削传动轴(401),所述磨削传动轴(401)的表面栓接有磨盘组件(402),所述磨削传动轴(401)的底部栓接有副轴组件(403)。1. A grinder for automobile clutch processing, including a main frame structure (1), characterized in that: the rear side of the main frame structure (1) is bolted with a lifting structure (2), and the lifting structure (2) The front side of the connecting frame (3) is connected to the connecting frame (3), the inner side of the connecting frame (3) is connected to the grinding assembly (4), and the top of the main table structure (1) is bolted to the matching assembly (5). The grinding assembly (4) includes a grinding transmission shaft (401), the surface of the grinding transmission shaft (401) is bolted with a grinding disc assembly (402), and the bottom of the grinding transmission shaft (401) is bolted with a pair of shaft assembly (403). 2.根据权利要求1所述的一种汽车离合器加工用打磨器,其特征在于:所述磨盘组件(402)包括顶盘(4021),所述顶盘(4021)的内侧转动连接有连杆(4022),所述连杆(4022)的数量为四个,所述连杆(4022)远离顶盘(4021)的一侧转动连接有卡盘架(4023),所述卡盘架(4023)的内侧卡接有磨削盘(4024),所述磨削盘(4024)的内侧开设有预设槽(4025)。2. A grinder for automobile clutch processing according to claim 1, characterized in that: the grinding disc assembly (402) includes a top plate (4021), and the inner side of the top plate (4021) is rotatably connected with a connecting rod (4022), the number of the connecting rods (4022) is four, and the side of the connecting rods (4022) away from the top plate (4021) is rotatably connected to the chuck frame (4023), and the chuck frame (4023 ) is clamped with a grinding disc (4024), and the inner side of the grinding disc (4024) is provided with a preset groove (4025). 3.根据权利要求2所述的一种汽车离合器加工用打磨器,其特征在于:所述顶盘(4021)的外侧开设有内槽(6),所述内槽(6)的内侧与连杆(4022)转动连接,所述卡盘架(4023)的顶部栓接有阻尼转轴(7),所述阻尼转轴(7)的内侧与连杆(4022)转动连接。3. A grinder for automobile clutch processing according to claim 2, characterized in that: an inner groove (6) is opened on the outer side of the top plate (4021), and the inner side of the inner groove (6) is connected with the connecting The rod (4022) is rotationally connected, the top of the chuck frame (4023) is bolted with a damping shaft (7), and the inner side of the damping shaft (7) is rotationally connected with the connecting rod (4022). 4.根据权利要求2所述的一种汽车离合器加工用打磨器,其特征在于:所述卡盘架(4023)的内侧设置有延长块(8),所述延长块(8)的内侧螺纹连接有安装螺杆(9),所述安装螺杆(9)的表面贯穿磨削盘(4024)。4. A grinder for automobile clutch processing according to claim 2, characterized in that: an extension block (8) is arranged on the inner side of the chuck frame (4023), and the inner thread of the extension block (8) A mounting screw (9) is connected, and the surface of the mounting screw (9) penetrates the grinding disc (4024). 5.根据权利要求2所述的一种汽车离合器加工用打磨器,其特征在于:所述副轴组件(403)包括内轴(4031),所述内轴(4031)的外侧栓接有外框架(4032),所述外框架(4032)的内侧栓接有风机(4033),所述风机(4033)的入风口栓接有吸取管(4035),所述外框架(4032)前侧的内侧卡接有容纳箱(4034),所述风机(4033)的出风口贯穿外框架(4032)的前侧并与容纳箱(4034)插接。5. A grinder for automobile clutch processing according to claim 2, characterized in that: the countershaft assembly (403) includes an inner shaft (4031), and the outer side of the inner shaft (4031) is bolted with an outer The frame (4032), the fan (4033) is bolted to the inner side of the outer frame (4032), the suction pipe (4035) is bolted to the air inlet of the fan (4033), and the front side of the outer frame (4032) An accommodation box (4034) is clamped inside, and the air outlet of the fan (4033) passes through the front side of the outer frame (4032) and is inserted into the accommodation box (4034). 6.根据权利要求5所述的一种汽车离合器加工用打磨器,其特征在于:所述内轴(4031)的底部栓接有抵压盘(10),所述抵压盘(10)的底部栓接有螺套(11),所述容纳箱(4034)的前侧栓接有配合块(12),所述螺套(11)的内侧螺纹连接有配合螺杆(13),所述配合螺杆(13)的外侧贯穿配合块(12),所述吸取管(4035)的外侧贯穿抵压盘(10)至抵压盘(10)的底部。6. A grinder for automobile clutch processing according to claim 5, characterized in that: the bottom of the inner shaft (4031) is bolted with a pressure plate (10), and the pressure plate (10) The bottom is bolted with a screw sleeve (11), the front side of the housing box (4034) is bolted with a matching block (12), and the inner side of the screw sleeve (11) is threaded with a matching screw (13). The outside of the screw (13) runs through the matching block (12), and the outside of the suction pipe (4035) runs through the pressing plate (10) to the bottom of the pressing plate (10). 7.根据权利要求5所述的一种汽车离合器加工用打磨器,其特征在于:所述吸取管(4035)的底部栓接有吸取套(14),所述吸取套(14)的外侧开设有吸取孔(15)。7. A grinder for automobile clutch processing according to claim 5, characterized in that: the bottom of the suction pipe (4035) is bolted with a suction sleeve (14), and the outside of the suction sleeve (14) is opened There are suction holes (15). 8.根据权利要求6所述的一种汽车离合器加工用打磨器,其特征在于:所述抵压盘(10)的顶部栓接有电动伸缩缸(16),所述电动伸缩缸(16)的顶部栓接有滑盘(17),所述滑盘(17)的内侧与磨削传动轴(401)接触,所述滑盘(17)的外侧栓接有缓冲套(18),所述缓冲套(18)的外侧与连杆(4022)接触。8. A grinder for automobile clutch processing according to claim 6, characterized in that: an electric telescopic cylinder (16) is bolted to the top of the pressing plate (10), and the electric telescopic cylinder (16) The top of the sliding plate (17) is bolted with a sliding plate (17), the inner side of the sliding plate (17) is in contact with the grinding transmission shaft (401), and the outer side of the sliding plate (17) is bolted with a buffer sleeve (18). The outer side of the buffer sleeve (18) is in contact with the connecting rod (4022). 9.根据权利要求1所述的一种汽车离合器加工用打磨器,其特征在于:所述配合组件(5)包括支撑框(501),所述支撑框(501)的顶部栓接有限位框(502),所述限位框(502)的内侧转动连接有两个传动螺杆(503),两个传动螺杆(503)的外侧均螺纹连接有内螺纹块(504),所述内螺纹块(504)的顶部栓接有立架(505),所述立架(505)的顶部栓接有内夹块(506),两个传动螺杆(503)前侧的外侧均栓接有传动齿轮(507),两个传动齿轮(507)的外侧啮合连接,右侧传动螺杆(503)的前侧栓接有把手(508),所述限位框(502)的内侧栓接有限位杆(509),所述限位杆(509)的表面与内螺纹块(504)接触。9. A grinder for automobile clutch processing according to claim 1, characterized in that: the matching component (5) includes a support frame (501), and the top of the support frame (501) is bolted to a limit frame (502), the inner side of the limiting frame (502) is rotationally connected with two transmission screws (503), and the outer sides of the two transmission screws (503) are threaded with internal thread blocks (504), and the internal thread blocks The top of (504) is bolted with a vertical frame (505), the top of the vertical frame (505) is bolted with an inner clamp block (506), and the outer sides of the front sides of the two transmission screws (503) are bolted with transmission gears (507), the outer sides of the two transmission gears (507) are engaged and connected, the front side of the right transmission screw (503) is bolted with a handle (508), and the inner side of the limit frame (502) is bolted with a limit rod ( 509), the surface of the limit rod (509) is in contact with the internal thread block (504). 10.一种汽车离合器加工用打磨器的使用方法,其特征在于:包括以下步骤:10. A method for using a grinder for processing an automobile clutch, characterized in that it comprises the following steps: S1.将需要打磨的离合器片放置在限位框(502)的顶部,随后通过把手(508)转动传动螺杆(503),传动齿轮(507)之间互相啮合使得两个传动螺杆(503)相向转动,以带动内螺纹块(504)沿着限位杆(509)移动,使得立架(505)以及其上的内夹块(506)移动,对离合器片中心凸起位置进行夹持;S1. Place the clutch plate to be polished on the top of the limit frame (502), then turn the transmission screw (503) through the handle (508), and the transmission gears (507) mesh with each other so that the two transmission screws (503) face each other Rotate to drive the inner threaded block (504) to move along the limit rod (509), so that the stand (505) and the inner clamping block (506) on it move to clamp the center protrusion of the clutch plate; S2.将合适的磨削盘(4024)设置在卡盘架(4023)之间,随后电动伸缩缸(16)伸缩端收回,使得滑盘(17)下落,连杆(4022)底部通过阻尼转轴(7)连接的卡盘架(4023)向磨削盘(4024)靠近并且将其卡入内部,再通过将安装螺杆(9)旋入延长块(8)以对磨削盘(4024)进行安装;S2. Set a suitable grinding disc (4024) between the chuck frames (4023), then retract the telescopic end of the electric telescopic cylinder (16), so that the sliding disc (17) falls, and the bottom of the connecting rod (4022) passes through the damping shaft (7) The connected chuck frame (4023) approaches the grinding disc (4024) and snaps it into the inside, and then the grinding disc (4024) is fixed by screwing the mounting screw (9) into the extension block (8). Install; S3.升降结构(2)带动连接架(3)以及其上的结构一同下落,在连接架(3)顶部连接的外接电机带动磨削传动轴(401)以及底部结构旋转,在磨削盘(4024)下落的同时对离合器盘进行打磨。S3. The lifting structure (2) drives the connecting frame (3) and the structure on it to fall together, and the external motor connected to the top of the connecting frame (3) drives the grinding transmission shaft (401) and the bottom structure to rotate, and the grinding disc ( 4024) to grind the clutch disc while dropping.
CN202211279216.7A 2022-10-19 2022-10-19 Sander for automobile clutch machining and application method thereof Active CN115519441B (en)

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CN116475864B (en) * 2023-04-23 2026-03-27 芜湖大捷离合器有限公司 A grinding device for automobile clutch production

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