CN115519359A - Production line and production method of clothes, hat and shoe rack laminated plate and prepared laminated plate - Google Patents
Production line and production method of clothes, hat and shoe rack laminated plate and prepared laminated plate Download PDFInfo
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- CN115519359A CN115519359A CN202211171606.2A CN202211171606A CN115519359A CN 115519359 A CN115519359 A CN 115519359A CN 202211171606 A CN202211171606 A CN 202211171606A CN 115519359 A CN115519359 A CN 115519359A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/06—Metal-working plant comprising a number of associated machines or apparatus
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- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47B—TABLES; DESKS; OFFICE FURNITURE; CABINETS; DRAWERS; GENERAL DETAILS OF FURNITURE
- A47B61/00—Wardrobes
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- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47B—TABLES; DESKS; OFFICE FURNITURE; CABINETS; DRAWERS; GENERAL DETAILS OF FURNITURE
- A47B61/00—Wardrobes
- A47B61/04—Wardrobes for shoes, hats, umbrellas, or the like
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- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47B—TABLES; DESKS; OFFICE FURNITURE; CABINETS; DRAWERS; GENERAL DETAILS OF FURNITURE
- A47B96/00—Details of cabinets, racks or shelf units not covered by a single one of groups A47B43/00 - A47B95/00; General details of furniture
- A47B96/02—Shelves
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P15/00—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q7/00—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
- B23Q7/04—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting by means of grippers
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Lining Or Joining Of Plastics Or The Like (AREA)
Abstract
本发明公开了一种衣帽鞋架层板生产线、生产方法以及制得的层板,其中,衣帽鞋架层板生产线,包括板料加工产线、层板加固产线及设置在板料加工产线与层板加固产线之间的人工组装区;板料加工产线包括依次设置的板料定位输送装置、板料冲压裁切装置、板料冲压折边装置及多个第一机械臂;人工组装区包括输送台、层板冲压组装装置及设置在输送台与层板冲压组装装置之间的人工组装台;层板加固产线包括依次设置的层板输送装置、层板边框焊接装置、第一层板角位焊接装置、第二层板角位焊接装置、层板加固焊接装置、层板冲孔装置以及多个第二机械臂。本发明能够自动化地实现对层板底板的加工以及对层板进行后续的加固加工,节约人工成本。
The invention discloses a coat and shoe rack laminate production line, a production method and the prepared laminate, wherein the coat and shoe rack laminate production line includes a sheet material processing production line, a laminate reinforcement production line and a The manual assembly area between the processing production line and the laminate reinforcement production line; the sheet metal processing line includes a sheet metal positioning and conveying device, a sheet metal stamping and cutting device, a sheet metal stamping and hemming device, and multiple first machines arm; the manual assembly area includes the conveyor table, the laminate stamping assembly device and the manual assembly table set between the conveyor table and the laminate stamping assembly device; the laminate reinforcement production line includes the laminate conveying device, laminate frame welding device, a corner welding device for a first laminate, a corner welding device for a second laminate, a reinforcing welding device for a laminate, a punching device for a laminate, and a plurality of second mechanical arms. The invention can automatically realize the processing of the bottom plate of the laminate and the subsequent reinforcement processing of the laminate, thereby saving labor costs.
Description
技术领域technical field
本发明涉及层板生产技术领域,尤其是涉及一种衣帽鞋架层板生产线、生产方法以及制得的层板。The invention relates to the technical field of laminate production, in particular to a coat and shoe rack laminate production line, a production method and the prepared laminate.
背景技术Background technique
参阅图13,在家具生产行业中,层板包括边框101及装入到边框内的底板102,层板的制作过程至少包括以下步骤:第一步,将底板102装入到边框101内;第二步,将组装状态下的边框101与底板101冲压固定,通过两步步骤将层板初步成型,并能够通过增加后续加工步骤,对初步成型的层板进一步加工。Referring to Fig. 13, in the furniture production industry, the laminate includes a
在后续加工中,为提高层板的强度,还能对初步成型的层板进行以下加工,对边框进行加固、在层板的边角内装入边角支撑件103并将边角支撑件103焊接固定在层板边角内以及在层板内焊接安装加固杆104,通过加固杆104在层板内相对抵顶边框两端的框边;但目前,这些对层板的加固加工均采用人工操作对应的设备来进行加工,在除了需要工人来完成将制作的两步制作步骤以外,这些额外的后续加工也需要额外的人力来进行,人力消耗大,且每多一步加工,受到人力的影响越大,加工效率越低。In the follow-up processing, in order to improve the strength of the laminate, the following processing can be carried out on the initially formed laminate, the frame is reinforced, the
发明内容Contents of the invention
本发明的目的在于提供一种衣帽鞋架层板生产线、生产方法以及制得的层板,该衣帽鞋架层板生产线能自动化地对底板进行加工,以及自动化对层板进行后续的加固加工。The object of the present invention is to provide a production line for coat and shoe rack laminates, a production method and the prepared laminates. The coat and shoe rack laminate production line can automatically process the bottom plate and automatically perform subsequent reinforcement on the laminate processing.
为实现上述目的,本发明提供如下技术方案:To achieve the above object, the present invention provides the following technical solutions:
一种衣帽鞋架层板生产线,包括板料加工产线、层板加固产线及设置在板料加工产线与层板加固产线之间的人工组装区;A laminate production line for clothes and shoe racks, including a sheet material processing line, a laminate reinforcement production line, and a manual assembly area arranged between the sheet material processing production line and the laminate reinforcement production line;
所述板料加工产线包括依次设置的板料定位输送装置、板料冲压裁切装置、板料冲压折边装置及分别用于以上各个工艺设备之间对板料进行传递作用的多个第一机械臂,板料定位输送装置用于将板料输送到板料冲压裁切装置上,板料冲压裁切装置用于对板料冲压裁切,板料冲压折边装置用于对冲压裁切后的板料冲压折边,从而制得层板组装所需的底板,并通过一第一机械臂将底板输送向人工组装区;The sheet material processing production line includes a sheet material positioning and conveying device, a sheet material stamping and cutting device, a sheet material stamping and hemming device, and a plurality of first stages for transferring the sheet material between the above process equipments, respectively. A mechanical arm, the sheet material positioning and conveying device is used to transport the sheet material to the sheet material stamping and cutting device, the sheet material stamping and cutting device is used for punching and cutting the sheet material, and the sheet material stamping and folding device is used for stamping and cutting The cut sheet is punched and folded to obtain the bottom plate required for laminate assembly, and the bottom plate is transported to the manual assembly area by a first mechanical arm;
所述人工组装区包括输送台、层板冲压组装装置及设置在输送台与层板冲压组装装置之间的人工组装台,输送台用于将第一机械臂输入的底板输送到人工组装台上,所述人工组装台上储备有制作层板组装所需的边框及用以加固层板的边角支撑件,供工人在人工组装台上将底板装入到边框内以及在边框内的每一角位装入一边角支撑件;所述层板冲压组装装置用于将组装状态下的边框、底板及边角支撑件冲压固定,使层板成型;The manual assembly area includes a conveying table, a laminate stamping and assembling device, and a manual assembling station arranged between the conveying table and the laminate stamping and assembling device, and the conveying table is used to transport the bottom plate input by the first mechanical arm to the manual assembling station , the manual assembly table is stocked with the frame required for the assembly of the laminate and the corner support for reinforcing the laminate, for workers to install the bottom plate into the frame and each corner of the frame on the manual assembly table. A side corner support is placed in place; the laminate stamping assembly device is used to press and fix the frame, bottom plate and corner support in the assembled state to form the laminate;
所述层板加固产线包括依次设置的层板输送装置、层板边框焊接装置、第一层板角位焊接装置、第二层板角位焊接装置、层板加固焊接装置、层板冲孔装置以及分别用于以上各个工艺设备之间对层板进行传递作用的多个第二机械臂,层板输送装置用于将层板输送向层板边框焊接装置;层板边框焊接装置用于将层板边框的首尾相接处焊接加固;第一层板角位焊接装置用于将边角支撑件与层板底板的交叠处焊接加固;第二层板角位焊接装置用于将边角支撑件与层板边框的交叠处焊接加固;层板加固焊接装置将加固杆装入到层板内并将加固杆在层板内焊接固定;所述层板冲孔装置用于对层板的角位冲孔。The laminate reinforcement production line includes a laminate conveying device, a laminate frame welding device, a first laminate corner welding device, a second laminate corner welding device, a laminate reinforcement welding device, and a laminate punching device arranged in sequence. device and a plurality of second mechanical arms used to transfer laminates between the above process equipment, the laminate conveying device is used to transport the laminate to the laminate frame welding device; the laminate frame welding device is used to transfer the laminate to the laminate frame welding device The end-to-end joint of the laminate frame is welded and reinforced; the first laminate corner welding device is used to weld and reinforce the overlap between the corner support and the laminate bottom plate; the second laminate corner welding device is used to weld the corner The overlap between the support and the frame of the laminate is welded and reinforced; the laminate reinforcement welding device loads the reinforcing rod into the laminate and welds and fixes the reinforcing rod in the laminate; the laminate punching device is used to fix the laminate corner punching.
作为本发明进一步技术方案:所述板料定位输送装置,包括备料区、送料机械手、出料机械手及设置在送料机械手与出料机械手之间的定位台,备料区用于储备板料,送料机械手将板料输送到定位台上,所述定位台上设有用以对板料定位的板料定位机构,供板料定位机构将板料定位后,出料机械手将板料从定位台上抓取并输送到板料冲压裁切装置上。As a further technical solution of the present invention: the sheet material positioning and conveying device includes a material preparation area, a feeding manipulator, a discharging manipulator and a positioning platform arranged between the feeding manipulator and the discharging manipulator, the material preparation area is used to store the sheet material, and the feeding manipulator Transport the sheet to the positioning platform, which is equipped with a sheet positioning mechanism for positioning the sheet, after the sheet positioning mechanism positions the sheet, the discharge manipulator grabs the sheet from the positioning table And transported to the sheet metal stamping and cutting device.
作为本发明进一步技术方案:所述层板边框焊接装置,包括定位输送台及边框焊接机,所述定位输送台包括基台、往复驱动单元、第一侧移驱动单元及输送座,所述基台的两端分别为上料端及加工端,所述往复驱动单元纵向地安装在基台的上料端与加工端之间,其包括固设在基台上的往复轨道、可活动地安装在往复轨道上的往复座及用以驱动往复座在往复轨道上活动的往复驱动组件;所述第一侧移驱动单元横向地安装在往复座上,其包括固设在往复座上的侧移轨道、可活动地安装在侧移轨道上的侧移座及用以驱动侧移座在侧移轨道上活动的侧移驱动件;所述输送座安装在侧移座上,输送座上设有用以将层板定位的层板夹持结构;所述边框焊接机与基台的加工端相对设置。As a further technical solution of the present invention: the laminate frame welding device includes a positioning conveying table and a frame welding machine, the positioning conveying table includes a base, a reciprocating drive unit, a first side shifting drive unit and a conveying seat, the base The two ends of the table are respectively the feeding end and the processing end, and the reciprocating drive unit is installed longitudinally between the feeding end and the processing end of the abutment, which includes a reciprocating track fixed on the abutment, a movable installation The reciprocating seat on the reciprocating track and the reciprocating drive assembly used to drive the reciprocating seat to move on the reciprocating track; the first lateral movement drive unit is laterally installed on the reciprocating seat, which includes a lateral movement fixed on the reciprocating seat track, the side shift seat movably installed on the side shift track, and the side shift driver used to drive the side shift seat to move on the side shift track; the delivery seat is installed on the side shift seat, and there is a The laminate clamping structure is used to position the laminate; the frame welding machine is set opposite to the processing end of the abutment.
作为本发明进一步技术方案:所述第一层板角位焊接装置,包括第一焊接输送装置及两台第一角位碰焊机,所述第一焊接输送装置沿输送方向依次设有入料位、焊接位及出料位,两台第一角位碰焊机相对设置在焊接位的两侧;所述第一焊接输送装置包括第一座台、固设在第一座台上的输送驱动单元以及可活动地安装在输送驱动单元上的第一层板输送架,通过输送驱动单元驱动第一层板输送架在入料位、焊接位及出料位之间来回活动;所述第一层板输送架包括可活动地安装在输送驱动单元上的架座、设置在架座上方的升降托板以及设置在架座与升降托板之间的若干第一导向组件与升降驱动缸,所述升降托板在其顶面上设有用以将层板定位的层板定位结构以及在其角位各开设有供层板的一角位外伸的凹口,所述升降驱动缸的底端固定在架座上,升降驱动缸的伸缩杆垂直朝上设置,并与升降托板的底面连接,通过升降驱动缸的伸缩杆伸缩带动升降托板升降。As a further technical solution of the present invention: the first layer board corner welding device includes a first welding conveying device and two first corner butt welding machines, and the first welding conveying device is sequentially provided with feeding materials along the conveying direction position, welding position and discharge position, two first corner butt welding machines are relatively arranged on both sides of the welding position; the first welding conveying device includes a first platform, a conveyor fixed on the first platform The driving unit and the first layer conveying frame movably installed on the conveying driving unit drive the first layer conveying frame to move back and forth between the feeding position, the welding position and the discharging position through the conveying driving unit; The one-layer conveying frame includes a frame seat movably installed on the conveying drive unit, a lifting pallet arranged above the frame seat, and several first guide assemblies and lifting drive cylinders arranged between the frame seat and the lifting pallet, The lifting pallet is provided with a laminate positioning structure for positioning the laminate on its top surface, and a notch is provided at each of its corners for a corner of the laminate to protrude. The bottom end of the lifting drive cylinder is fixed On the frame, the telescopic rod of the lifting drive cylinder is arranged vertically upwards, and is connected with the bottom surface of the lifting pallet, and the telescopic rod of the lifting driving cylinder drives the lifting pallet to go up and down.
作为本发明进一步技术方案:所述第二层板角位焊接装置,包括第二座台、安装在第二座台上的第二焊接输送装置及设置在第二座台外并与第二焊接输送装置相对的第二角位碰焊机,所述第二焊接输送装置包括送料驱动单元、第二侧移驱动单元、升降驱动单元以及层板夹送架;所述送料驱动单元包括纵向设置的送料轨道、可活动地安装在送料轨道上的第一安装座及用以驱动第一安装座在送料轨道上活动的送料驱动件;所述第二侧移驱动单元包括横向地固设在第一安装座上的侧移轨道、可活动地安装在侧移轨道上的第二安装座及用以驱动第二安装座在侧移轨道上活动的侧移驱动件;所述升降驱动单元包括立设在第二安装座上的升降轨道、可活动地安装在升降轨道上的第三安装座及用以驱动第三安装座在升降轨道上活动的升降驱动件;所述层板夹送架安装在第三安装座上,其包括基板、第二层板输送架及旋转驱动机构,所述基板的一端固定在第三安装座上,所述第二层板输送架与旋转驱动机构相对地安装在基板另一端的两面上,所述第二层板输送架上设有用以对层板夹持定位的夹持组件,所述旋转驱动机构的旋转轴穿过基板后,与第二层板输送架连接,用以驱动第二层板输送架在基板上90°或180°旋转。As a further technical solution of the present invention: the second laminate corner welding device includes a second platform, a second welding conveying device installed on the second platform, and a second welding conveyor installed outside the second platform and connected to the second welding The second corner butt welding machine opposite to the conveying device, the second welding conveying device includes a feeding drive unit, a second side shifting drive unit, a lifting drive unit and a laminate pinch frame; the feeding drive unit includes a longitudinally arranged The feeding track, the first mounting seat movably installed on the feeding track, and the feeding drive member used to drive the first mounting seat to move on the feeding track; The side-moving track on the mounting base, the second mounting base movably installed on the side-moving track, and the side-moving driving member used to drive the second mounting base to move on the side-moving track; the lifting drive unit includes a vertical The lifting track on the second mounting seat, the 3rd mounting seat that is movably installed on the lifting track and the lifting drive member used to drive the 3rd mounting seat to move on the lifting track; the laminate clamping frame is installed on On the third mounting seat, it includes a base plate, a second layer plate conveying frame and a rotary drive mechanism, one end of the substrate is fixed on the third mounting base, and the second layer plate conveying frame is installed on the rotary drive mechanism opposite to On both sides of the other end of the base plate, the second layer board conveying frame is provided with a clamping assembly for clamping and positioning the layer boards. Connection, used to drive the second layer of transport rack to rotate 90° or 180° on the substrate.
作为本发明进一步技术方案:所述层板加固焊接装置,包括组装加固装置与加固碰焊机,所述组装加固装置包括定位输送结构及支杆输送结构,所述定位输送结构与加固碰焊机相对设置,定位输送结构包括架台、可朝向加固碰焊机活动地设置在架台上的定位输送架以及用以驱动定位输送架在架台上滑动的输送驱动机构,所述定位输送架上设有用以对加固杆定位的第一定位组件及用以对层板定位的第二定位组件;所述支杆输送结构设置在定位输送结构的一侧,供支杆输送结构将加固杆输入到定位输送架上,一第二机械臂将层板输入到定位输送架上,第一定位组件与第二定位组件分别对加固杆及层板定位,将加固杆组装到层板内,并通过输送驱动机构驱动定位输送架向加固碰焊机活动,将加固杆在层板内焊接固定,另一第二机械臂将焊接固定有加固杆的层板从定位输送架上输出。As a further technical solution of the present invention: the laminate reinforcement welding device includes an assembly reinforcement device and a reinforcement butt welding machine, the assembly reinforcement device includes a positioning conveying structure and a pole conveying structure, and the positioning conveying structure and the reinforcement butt welding machine Relatively arranged, the positioning conveying structure includes a stand, a positioning conveying frame that can be movably arranged on the stand toward the reinforcement butt welding machine, and a conveying drive mechanism for driving the positioning conveying frame to slide on the stand. The first positioning assembly for positioning the reinforcement bar and the second positioning assembly for positioning the laminate; the support bar delivery structure is arranged on one side of the positioning delivery structure, and the support bar delivery structure is used to input the reinforcement bar to the positioning delivery frame Above, a second mechanical arm inputs the laminates to the positioning conveying frame, the first positioning component and the second positioning component respectively position the reinforcement rods and the laminates, assemble the reinforcement rods into the laminates, and drive them through the conveying drive mechanism The positioning conveying frame moves toward the reinforcing butt welding machine, and the reinforcing bar is welded and fixed in the laminate, and another second mechanical arm outputs the laminate welded and fixed with the reinforcing rod from the positioning conveying frame.
作为本发明进一步技术方案:所述支杆输送结构,包括备杆结构及用以将加固杆从备杆结构输出的送杆结构,所述备杆结构包括座架、储料仓及提料结构,所述座架在其一端上设有所述储料仓以及在其另一端上立设有托架,所述提料结构安装在储料仓与托架之间,通过提料结构将储存在储料仓内的加固杆输出到托架的顶部上;所述送杆结构包括支撑架、安装在支撑架顶端的侧移驱动结构及安装在侧移驱动结构上的升降夹持结构,所述侧移驱动结构的输入端延伸到托架的上方,供侧移驱动结构驱动升降夹持结构在其输入端与输出端之间来回活动,并通过升降夹持结构将位于托架顶部的加固杆夹持输出。As a further technical solution of the present invention: the pole conveying structure includes a pole preparation structure and a pole delivery structure for outputting reinforcing rods from the pole preparation structure, and the pole preparation structure includes a seat frame, a storage bin and a material lifting structure , the seat frame is provided with the storage bin on one end and a bracket on the other end, the lifting structure is installed between the storage bin and the bracket, and the storage The reinforcement rod in the storage bin is output to the top of the bracket; the rod feeding structure includes a support frame, a side shift drive structure installed on the top of the support frame, and a lifting and clamping structure installed on the side shift drive structure. The input end of the side shift drive structure extends to the top of the bracket for the side shift drive structure to drive the lifting clamping structure to move back and forth between its input end and output end, and the reinforcement at the top of the bracket is reinforced by the lifting clamping structure. Rod clamp output.
作为本发明进一步技术方案:所述定位输送架包括安装板及可升降地安装在安装板上方的升降托座,所述升降托座包括可升降地设置在安装板上方的升降平板、安装在升降平板远离加固碰焊机的一端的端边中部上的固定板以及安装在安装板与升降平板之间的第二导向组件与升降驱动组件,通过升降驱动组件驱动升降平板相对于安装板升降;所述升降平板朝向加固碰焊机的一端的端边在与固定板的对应处向内凹设有定位口;所述第一定位组件安装在固定板朝向加固碰焊机的一面上,对应地设置在定位口的下方。As a further technical solution of the present invention: the positioning conveyor frame includes a mounting plate and a lifting bracket that can be lifted and lowered above the mounting plate, and the lifting bracket includes a lifting plate that can be lifted and lowered The fixed plate on the middle part of the end edge of the plate away from the reinforced butt welding machine and the second guide assembly and the lifting drive assembly installed between the mounting plate and the lifting plate, drive the lifting plate to rise and fall relative to the mounting plate through the lifting drive assembly; The edge of one end of the lifting plate facing the reinforcement butt welding machine is concavely provided with a positioning opening at the position corresponding to the fixing plate; below the positioning opening.
另外,本发明有必要提供一种衣帽鞋架层板生产线的生产方法。In addition, it is necessary for the present invention to provide a production method for the laminate production line of the coat and shoe rack.
一种衣帽鞋架层板生产线的生产方法,包括以下步骤:第一步:在板料加工产线依次依次在第一机械臂的传递下,自动化地通过板料冲压裁切装置与板料冲压折边装置对板料进行冲压裁切与冲压裁切加工,制得层板组装所需的底板,并将底板输送到人工组装区;第二步:在人工组装区通过人工将底板装入到边框内以及在边框内的每一角位装入一边角支撑件后,将初步组装后的层板放入到层板冲压组装装置内进行冲压固定,使层板初步成型,并将初步成型的层板输送到层板加固产线;第三步,在层板加固产线依次在第二机械臂的传递下,自动化地通过层板输送装置、层板边框焊接装置、第一层板角位焊接装置、第二层板角位焊接装置、层板加固焊接装置及层板冲孔装置对层板进行加固加工,层板边框焊接装置将层板边框的首尾相接处焊接加固;第一层板角位焊接装置将边角支撑件与层板底板的交叠处焊接加固;第二层板角位焊接装置将边角支撑件与层板边框的交叠处焊接加固;层板加固焊接装置将加固杆装入到层板内并将加固杆在层板内焊接固定;所述层板冲孔装置对层板的角位冲孔,从而完成对层板的加固。A production method for a coat and shoe rack laminate production line, comprising the following steps: Step 1: In the sheet material processing production line, under the transfer of the first mechanical arm in turn, automatically pass the sheet material punching and cutting device and the sheet material The stamping and flanging device performs stamping, cutting and stamping and cutting processing on the sheet to obtain the bottom plate required for laminate assembly, and transports the bottom plate to the manual assembly area; the second step: manually load the bottom plate into the manual assembly area After loading one corner support into the frame and each corner of the frame, put the preliminarily assembled laminates into the laminate stamping assembly device for stamping and fixing, so that the laminates are preliminarily formed, and the preliminarily formed The plywood is transported to the plywood reinforcement production line; in the third step, the plywood reinforcement production line is sequentially passed by the second mechanical arm, and automatically passes through the plywood conveying device, the plywood frame welding device, the first ply corner position The welding device, the corner welding device of the second layer, the reinforcement welding device of the layer and the punching device of the layer carry out reinforcement processing on the layer, and the welding device of the frame of the layer welds and strengthens the end-to-end joint of the frame of the layer; the first layer The panel corner welding device welds and reinforces the overlap between the corner support and the laminate bottom plate; the second laminate corner welding device welds and reinforces the overlap between the corner support and the laminate frame; the laminate reinforcement welding device Loading the reinforcement bar into the laminate and welding and fixing the reinforcement rod in the laminate; the laminate punching device punches the corners of the laminate to complete the reinforcement of the laminate.
与现有技术相比,本发明的有益效果是:本发明提出一种衣帽鞋架层板生产线、生产方法以及制得的层板,自动化程度高,能够自动化地实现对层板底板的加工以及对层板进行后续的加固加工,节约人工成本,有效地提高了衣帽鞋架层板的生产效率。Compared with the prior art, the beneficial effects of the present invention are: the present invention proposes a coat and shoe rack plywood production line, a production method and the prepared plywood, which have a high degree of automation and can automatically realize the processing of the bottom plate of the plywood And the subsequent reinforcement processing of the laminates saves labor costs and effectively improves the production efficiency of the coat and shoe rack laminates.
附图说明Description of drawings
图1为衣帽鞋架层板生产线的俯视图。Fig. 1 is a top view of a production line for coat and shoe rack laminates.
图2为衣帽鞋架层板生产线的示意图。Figure 2 is a schematic diagram of a production line for coat and shoe rack laminates.
图3为板料定位输送装置的示意图。Fig. 3 is a schematic diagram of the plate positioning and conveying device.
图4为层板输送装置的示意图。Fig. 4 is a schematic diagram of a ply conveying device.
图5为层板边框焊接装置的第一视角示意图。FIG. 5 is a schematic diagram of a first viewing angle of a laminate frame welding device.
图6为层板边框焊接装置的第二视角示意图。FIG. 6 is a schematic view of a second viewing angle of the laminate frame welding device.
图7为第一层板角位焊接装置的示意图。Fig. 7 is a schematic diagram of a corner welding device for the first laminate.
图8为第二层板角位焊接装置的示意图。Fig. 8 is a schematic diagram of a corner welding device for a second laminate.
图9为第二层板角位焊接装置拆除第二角位碰焊机后的示意图。Fig. 9 is a schematic diagram of the second layer board corner welding device after the second corner butt welding machine is removed.
图10为层板加固焊接装置的第一视角示意图。Fig. 10 is a schematic diagram of a first viewing angle of a laminate reinforcement welding device.
图11为图10的局部图。FIG. 11 is a partial view of FIG. 10 .
图12为层板加固焊接装置的第二视角示意图。Fig. 12 is a schematic view of a second viewing angle of the laminate reinforcement welding device.
图13为衣帽鞋架层板的加工流程图。Fig. 13 is a processing flow chart of the coat and shoe rack laminate.
具体实施方式detailed description
以下结合附图对本发明的具体实施方式进行详细说明。应当理解的是,此处所描述的具体实施方式仅用于说明和解释本发明,并不用于限制本发明的保护范围。Specific embodiments of the present invention will be described in detail below in conjunction with the accompanying drawings. It should be understood that the specific embodiments described here are only used to illustrate and explain the present invention, and are not intended to limit the protection scope of the present invention.
请参阅图1、图2,一种衣帽鞋架层板生产线,包括板料加工产线10、层板加固产线20及设置在板料加工产线10与层板加固产线20之间的人工组装区30;Please refer to Fig. 1 and Fig. 2, a production line for coat and shoe rack laminates, including a sheet material
所述板料加工产线10包括依次设置的板料定位输送装置11、板料冲压裁切装置12、板料冲压折边装置13及分别用于以上各个工艺设备之间对板料进行传递作用的多个第一机械臂14,板料定位输送装置11用于将板料输送到板料冲压裁切装置12上,板料冲压裁切装置12用于对板料冲压裁切,板料冲压折边装置13用于对冲压裁切后的板料冲压折边,从而制得层板组装所需的底板,并通过一第一机械臂14将底板输送向人工组装区30;The sheet material
所述人工组装区30包括输送台31、层板冲压组装装置32及设置在输送台31与层板冲压组装装置32之间的人工组装台33,通过输送台31将第一机械臂14输入的底板输送到人工组装台33上,所述人工组装台33上储备有制作层板组装所需的边框及用以加固层板的边角支撑件,供工人在人工组装台33上将底板装入到边框内,以及在边框内的每一角位装入一边角支撑件;随后,相对站立在层板组装装置两侧的两位工人,一工人将初步组装后的层板放入到层板冲压组装装置32内,层板冲压组装装置32将组装状态下的边框、底板及边角支撑件冲压固定,使层板初步成型,另一工人将初步成型的层板从层板冲压组装装置32取出并放入到层板加固产线20;The
所述层板加固产线20包括依次设置的层板输送装置21、层板边框焊接装置22、第一层板角位焊接装置23、第二层板角位焊接装置24、层板加固焊接装置25、层板冲孔装置26以及分别用于以上各个工艺设备之间对层板进行传递作用的多个第二机械臂27,层板输送装置21用于将层板输送向层板边框焊接装置22;层板边框焊接装置22用于将层板边框的首尾相接处焊接加固;第一层板角位焊接装置23用于将边角支撑件与层板底板的交叠处焊接加固;第二层板角位焊接装置24用于将边角支撑件与层板边框的交叠处焊接加固;层板加固焊接装置25将加固杆装入到层板内并将加固杆在层板内焊接固定;所述层板冲孔装置26用于对层板的角位冲孔。The ply
进一步的,参阅图3,所述板料定位输送装置11,包括备料区111、送料机械手112、出料机械手113及设置在送料机械手112与出料机械手113之间的定位台114,备料区111用于储备板料,送料机械手112将板料输送到定位台114上,所述定位台114上设有用以对板料定位的板料定位机构1141,供板料定位机构1141将板料定位后,出料机械手113将板料从定位台114上抓取并输送到板料冲压裁切装置12上。Further, referring to FIG. 3 , the sheet material
进一步的,参阅图4,所述层板输送装置21,包括层板输送座211、两件层板托架212及升降推送机构213,两件层板托架212相对立设在层板输送座211的顶面两侧上,并在两件层板托架212之间依次形成输入位、中段位及输出位;所述升降推送机构213安装在层板输送座211顶面的两侧之间,其包括安装在层板输送座211顶面上的推送驱动模块2131及安装在推送驱动模块2131上的升降架模块2132,所述推送驱动模块2131驱动升降架模块2132在输入位与中段位之间来回活动;所述升降架模块2132包括推送架214及用以驱动推送架214升降的第一升降驱动件215,所述推送架214形成有层板承托段201以及在层板承托段201朝向输出位的一侧延伸有层板推送段202,所述层板承托段201的两端上相对立设有两块定位夹板2141,两块定位夹板2141之间形成能够容置层板的托载空间203,所述层板推送段202上立设有抵推板2142;所述推送架214通过托载空间203将位于输入位的层板容置,以及通过抵推板2142将位于中段位的层板从中段位推送到输出位。Further, referring to FIG. 4 , the
进一步的,参阅图5、图6,所述层板边框焊接装置22,包括定位输送台221及边框焊接机222,所述定位输送台221包括基台2211、往复驱动单元2212、第一侧移驱动单元2213及输送座2214,所述基台2211的两端分别为上料端及加工端,所述往复驱动单元2212纵向地安装在基台2211的上料端与加工端之间,其包括固设在基台2211上的往复轨道、可活动地安装在往复轨道上的往复座及用以驱动往复座在往复轨道上活动的往复驱动组件;所述第一侧移驱动单元2213横向地安装在往复座上,其包括固设在往复座上的侧移轨道、可活动地安装在侧移轨道上的侧移座及用以驱动侧移座在侧移轨道上活动的侧移驱动件;所述输送座2214安装在侧移座上,输送座2214上设有用以将层板定位的层板夹持结构2215;所述边框焊接机222与基台2211的加工端相对设置,以供在上料端将层板上料到输送座2214上,并通过层板夹持结构2215定位,待往复驱动组件驱动往复座沿往复轨道活动到加工端,焊接机对定位后的层板的边框首尾交接段进行焊接,并在首尾交接段的一端完成焊接后,侧移驱动件驱动侧移座沿侧移轨道活动,将首尾交叠段的另一端焊接。Further, referring to Fig. 5 and Fig. 6, the laminate frame welding device 22 includes a positioning conveyor 221 and a frame welding machine 222, and the positioning conveyor 221 includes a base 2211, a reciprocating drive unit 2212, a first side shifting The drive unit 2213 and the conveying seat 2214, the two ends of the base 2211 are respectively the feeding end and the processing end, and the reciprocating drive unit 2212 is installed longitudinally between the feeding end and the processing end of the base 2211, which includes The reciprocating track fixed on the base 2211, the reciprocating seat movably installed on the reciprocating track, and the reciprocating drive assembly for driving the reciprocating seat to move on the reciprocating track; the first lateral movement drive unit 2213 is installed laterally On the reciprocating seat, it includes a side-moving track fixed on the reciprocating seat, a side-moving seat movably installed on the side-moving track, and a side-moving driver for driving the side-moving seat to move on the side-moving track; The conveying seat 2214 is installed on the side shifting seat, and the conveying seat 2214 is provided with a laminate clamping structure 2215 for positioning the laminate; the frame welding machine 222 is set opposite to the processing end of the abutment 2211 for The feeding end feeds the laminate to the conveying seat 2214, and positions it through the laminate clamping structure 2215. After the reciprocating drive component drives the reciprocating seat to move to the processing end along the reciprocating track, the welding machine aligns the front and rear of the frame of the laminate after positioning. The transfer section is welded, and after welding is completed at one end of the head-to-tail transfer section, the side-moving driving member drives the side-moving seat to move along the side-moving track, and welds the other end of the head-to-tail overlapping section.
进一步的,参阅图7,所述第一层板角位焊接装置23,包括第一焊接输送装置231及两台第一角位碰焊机232,所述第一焊接输送装置231沿输送方向依次设有入料位、焊接位及出料位,两台第一角位碰焊机232相对设置在焊接位的两侧;所述第一焊接输送装置231包括第一座台2311、固设在第一座台2311上的输送驱动单元2312以及可活动地安装在输送驱动单元2312上的第一层板输送架2313,通过输送驱动单元2312驱动第一层板输送架2313在入料位、焊接位及出料位之间来回活动;所述第一层板输送架2313包括可活动地安装在输送驱动单元2312上的架座233、设置在架座233上方的升降托板234以及设置在架座233与升降托板234之间的若干第一导向组件235与升降驱动缸236,所述升降托板234在其顶面上设有用以将层板定位的层板定位结构2341以及在其角位各开设有供层板的一角位外伸的凹口2342,所述升降驱动缸236的底端固定在架座233上,升降驱动缸236的伸缩杆垂直朝上设置,并与升降托板234的底面连接,通过升降驱动缸236的伸缩杆伸缩带动升降托板234升降,供输送驱动单元2312驱动第一层板输送架2313从入料位向焊接位输送,升降驱动缸236的伸缩杆伸出带动升降托板234升降,依次使升降托板234的两端角位处的两个凹口2342对应地穿入到两台第一角位碰焊机232的上焊组件与下焊组件之间,将边角支撑件与层板底板的交叠处焊接加固。Further, referring to FIG. 7, the first laminate corner welding device 23 includes a first welding conveying device 231 and two first corner butt welding machines 232, and the first welding conveying device 231 is sequentially along the conveying direction There is a material feeding position, a welding position and a material discharging position, and two first corner welding machines 232 are relatively arranged on both sides of the welding position; the first welding conveying device 231 includes a first seat 2311, fixed on The conveying drive unit 2312 on the first platform 2311 and the first layer plate conveying frame 2313 movably installed on the conveying driving unit 2312 drive the first layer plate conveying frame 2313 at the feeding position, welding by the conveying driving unit 2312 between the position and the discharge position; the first layer conveying frame 2313 includes a frame 233 movably installed on the conveying drive unit 2312, a lifting pallet 234 arranged above the frame 233 and a frame Several first guide assemblies 235 and lifting drive cylinders 236 between the seat 233 and the lifting pallet 234, the lifting pallet 234 is provided with a laminate positioning structure 2341 for positioning the laminate on its top surface and at its corner Each is provided with a notch 2342 protruding from a corner of the laminate, the bottom end of the lifting drive cylinder 236 is fixed on the frame 233, and the telescopic rod of the lifting drive cylinder 236 is vertically arranged upwards, and is connected with the lifting pallet 234 The bottom surface of the lifting drive cylinder 236 is connected to the bottom surface, and the lifting pallet 234 is driven up and down by the expansion and contraction of the telescopic rod of the lifting drive cylinder 236. The lifting
进一步的,参阅图8、图9,所述第二层板角位焊接装置24,包括第二座台241、安装在第二座台241上的第二焊接输送装置242及设置在第二座台241外并与第二焊接输送装置242相对的第二角位碰焊机243,所述第二焊接输送装置242包括送料驱动单元2421、第二侧移驱动单元2422、升降驱动单元2423以及层板夹送架2424;所述送料驱动单元2421包括纵向设置的送料轨道、可活动地安装在送料轨道上的第一安装座及用以驱动第一安装座在送料轨道上活动的送料驱动件;所述第二侧移驱动单元2422包括横向地固设在第一安装座上的侧移轨道、可活动地安装在侧移轨道上的第二安装座及用以驱动第二安装座在侧移轨道上活动的侧移驱动件;所述升降驱动单元2423包括立设在第二安装座上的升降轨道、可活动地安装在升降轨道上的第三安装座及用以驱动第三安装座在升降轨道上活动的第二升降驱动件;所述层板夹送架2424安装在第三安装座上,其包括基板、第二层板输送架243及旋转驱动机构244,所述基板的一端固定在第三安装座上,所述第二层板输送架243与旋转驱动机构244相对地安装在基板另一端的两面上,所述第二层板输送架243上设有用以对层板夹持定位的夹持组件2431,所述旋转驱动机构244的旋转轴穿过基板后,与第二层板输送架243连接,用以驱动第二层板输送架243在基板上90°或180°旋转;供送料驱动件驱动第一安装座向与第二角位碰焊机243相对位置活动,及第二侧移驱动单元2422与升降驱动单元2423同步运作下,依次使第二层板输送架243的两端穿入到第二角位碰焊机243的上焊组件与下焊组件之间,将边角支撑件与层板边框的交叠处焊接加固。Further, referring to Fig. 8 and Fig. 9, the second laminate
进一步的,参阅图10、图11及图12,所述层板加固焊接装置25,包括组装加固装置251与加固碰焊机252,所述组装加固装置251包括定位输送结构2511及支杆输送结构2512,所述定位输送结构2511与加固碰焊机252相对设置,定位输送结构2511包括架台41、可朝向加固碰焊机252活动地设置在架台41上的定位输送架42以及用以驱动定位输送架42在架台41上滑动的输送驱动机构43,所述定位输送架42上设有用以对加固杆定位的第一定位组件44及用以对层板定位的第二定位组件45;所述支杆输送结构2512设置在定位输送结构2511的一侧,供支杆输送结构2512将加固杆输入到定位输送架42上,一第二机械臂27将层板输入到定位输送架42上,第一定位组件44与第二定位组件45分别对加固杆及层板定位,将加固杆组装到层板内,并通过输送驱动机构43驱动定位输送架42向加固碰焊机252活动,将加固杆在层板内焊接固定,另一第二机械臂27将焊接固定有加固杆的层板从定位输送架42上输出。Further, referring to Fig. 10, Fig. 11 and Fig. 12, the laminate reinforcement welding device 25 includes an assembly reinforcement device 251 and a reinforcement butt welding machine 252, and the assembly reinforcement device 251 includes a positioning conveying structure 2511 and a pole conveying structure 2512, the positioning conveying structure 2511 is arranged opposite to the reinforcement butt welding machine 252, the positioning conveying structure 2511 includes a stand 41, a positioning conveying frame 42 that can be movably arranged on the stand 41 toward the reinforcement butt welding machine 252, and is used to drive the positioning and conveying The frame 42 is a transport drive mechanism 43 that slides on the platform 41, and the positioning transport frame 42 is provided with a first positioning assembly 44 for positioning the reinforcement bar and a second positioning assembly 45 for positioning the laminate; The rod conveying structure 2512 is arranged on one side of the positioning conveying structure 2511, and the supporting rod conveying structure 2512 can input the reinforcement rods to the positioning conveying frame 42, and a second mechanical arm 27 can input the laminates to the positioning conveying frame 42, the first The positioning assembly 44 and the second positioning assembly 45 respectively position the reinforcement rod and the laminate, assemble the reinforcement rod into the laminate, and drive the positioning conveyer frame 42 to move toward the reinforcement butt welding machine 252 through the conveying drive mechanism 43, and place the reinforcement rod in the laminate. The laminates are welded and fixed, and another second
具体的,所述支杆输送结构2512,包括备杆结构51及用以将加固杆从备杆结构51输出的送杆结构52,所述备杆结构51包括座架511、储料仓512及提料结构513,所述座架511在其一端上设有所述储料仓512以及在其另一端上立设有托架514,所述提料结构513安装在储料仓512与托架514之间,通过提料结构513将储存在储料仓512内的加固杆输出到托架514的顶部上;所述送杆结构52包括支撑架521、安装在支撑架521顶端的侧移驱动结构522及安装在侧移驱动结构522上的升降夹持结构523,所述侧移驱动结构522的输入端延伸到托架514的上方,供侧移驱动结构522驱动升降夹持结构523在其输入端与输出端之间来回活动,并通过升降夹持结构523将位于托架514顶部的加固杆夹持输出。Specifically, the
所述升降夹持结构523包括第二升降驱动缸、旋转驱动件及送杆夹爪,所述第二升降驱动缸安装在侧移驱动结构上,固设在第二滑动座上,第二升降驱动缸的伸缩杆垂直朝下设置,并在其上设有所述旋转驱动件,所述送杆夹爪安装在旋转驱动件的转轴端,通过旋转驱动件带动送杆夹爪转动。The lifting and clamping
所述定位输送架42包括安装板421及可升降地安装在安装板421上方的升降托座422,所述升降托座422包括可升降地设置在安装板421上方的升降平板4221、安装在升降平板4221远离加固碰焊机252的一端的端边中部上的固定板4222以及安装在安装板421与升降平板4221之间的第二导向组件与升降驱动组件4223,通过升降驱动组件4223驱动升降平板4221相对于安装板421升降;所述升降平板4221朝向加固碰焊机252的一端的端边在与固定板4222的对应处向内凹设有定位口423;所述第一定位组件44安装在固定板4222朝向加固碰焊机252的一面上,对应地设置在定位口423的下方。The
所述第一定位组件44包括设置在固定板4222朝向加固碰焊机252的一面上的升降驱动结构441、设置在升降驱动结构441上的夹爪座442及呈一直线地间隔安装在夹爪座442上的若干定位夹爪443,供升降驱动结构441驱动夹爪座442相对定位口423升降,并通过定位夹爪443在定位口423夹持送杆结构52输入到定位输送架42上的加固杆。The
所述升降平板4221在远离加固碰焊机252的一端的两侧相对设有两件端边挡块451,所述第二定位组件45包括两件端边定位缸452,两件端边定位缸452相对安装在升降平板4221邻近加固碰焊机252的一端的底面两侧上,每一端边定位缸452的伸缩杆朝向加固碰焊机252设置,并在其上设有端边抵压块453。The
所述第二定位组件45包括夹持驱动缸454及相对安装在夹持驱动缸454上的两根侧边夹持臂455,所述夹持驱动缸454安装在固定板4222远离加固碰焊机252的一面上,每一侧边夹持臂455的一端安装在夹持驱动缸454上,另一端对应地延伸至升降平板4221的一侧外并在其上设有侧边抵压块456。The
可以理解的,所述衣帽鞋架层板生产线的生产方法,包括以下步骤:第一步:在板料加工产线10依次依次在第一机械臂14的传递下,自动化地通过板料冲压裁切装置12与板料冲压折边装置13对板料进行冲压裁切与冲压裁切加工,制得层板组装所需的底板,并将底板输送到人工组装区30;第二步:在人工组装区30通过人工将底板装入到边框内以及在边框内的每一角位装入一边角支撑件后,将初步组装后的层板放入到层板冲压组装装置32内进行冲压固定,使层板初步成型,并将初步成型的层板输送到层板加固产线20;第三步,在层板加固产线20依次在第二机械臂27的传递下,自动化地通过层板输送装置21、层板边框焊接装置22、第一层板角位焊接装置23、第二层板角位焊接装置24、层板加固焊接装置25及层板冲孔装置26对层板进行加固加工,层板边框焊接装置22将层板边框的首尾相接处焊接加固;第一层板角位焊接装置23将边角支撑件与层板底板的交叠处焊接加固;第二层板角位焊接装置24将边角支撑件与层板边框的交叠处焊接加固;层板加固焊接装置25将加固杆装入到层板内并将加固杆在层板内焊接固定;所述层板冲孔装置26对层板的角位冲孔,从而完成对层板的加固。It can be understood that the production method of the coat and shoe rack laminate production line includes the following steps: the first step: in the sheet metal
进一步的,所述衣帽鞋架层板生产线,还包括成品输出线50,成品输出线50安装在层板加固产线20的后方,成品输出线50与层板加固产线20之间设有输出机械臂51,供输出机械臂51将完成加固后的层板从层板冲孔装置26抓取输送到成品输出线50上。Further, the coat and shoe rack laminate production line also includes a finished
综上所述,本发明一种衣帽鞋架层板生产线、生产方法以及制得的层板,自动化程度高,能够自动化地实现对层板底板的加工以及对层板进行后续的加固加工,节约人工成本,有效地提高了衣帽鞋架层板的生产效率。To sum up, the production line, the production method and the prepared laminates of the present invention have a high degree of automation, and can automatically realize the processing of the bottom plate of the laminate and the subsequent reinforcement processing of the laminate. Labor costs are saved, and the production efficiency of the coat and shoe rack laminates is effectively improved.
只要不违背本发明创造的思想,对本发明的各种不同实施例进行任意组合,均应当视为本发明公开的内容;在本发明的技术构思范围内,对技术方案进行多种简单的变型及不同实施例进行的不违背本发明创造的思想的任意组合,均应在本发明的保护范围之内。As long as it does not violate the idea of the present invention, any combination of various embodiments of the present invention should be regarded as the disclosed content of the present invention; within the scope of the technical concept of the present invention, various simple modifications and Any combination of different embodiments that does not violate the idea of the present invention should be within the protection scope of the present invention.
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