CN115519192A - Numerical control thread machining device - Google Patents
Numerical control thread machining device Download PDFInfo
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- CN115519192A CN115519192A CN202211376811.2A CN202211376811A CN115519192A CN 115519192 A CN115519192 A CN 115519192A CN 202211376811 A CN202211376811 A CN 202211376811A CN 115519192 A CN115519192 A CN 115519192A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23G—THREAD CUTTING; WORKING OF SCREWS, BOLT HEADS, OR NUTS, IN CONJUNCTION THEREWITH
- B23G1/00—Thread cutting; Automatic machines specially designed therefor
- B23G1/22—Machines specially designed for operating on pipes or tubes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23G—THREAD CUTTING; WORKING OF SCREWS, BOLT HEADS, OR NUTS, IN CONJUNCTION THEREWITH
- B23G11/00—Feeding or discharging mechanisms combined with, or arranged in, or specially adapted for use in connection with, thread-cutting machines
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Abstract
本发明公开一种数控螺纹加工装置,包括底盘,底盘连接有主轴箱,主轴箱连接有主轴电机、电气旋转接头、刀架及径向进给机构,主轴电机通过同步带与电气旋转接头传动连接,电气旋转接头通过转动轴与刀架及径向进给机构传动连接。有益效果:刀盘旋转,工件不动,通过径向进刀方式加工回转工件。径向进刀方式的更换及调整跟普通数控车床一样,大大的降低对操作人员的门槛及要求;切削工件时采用多次车削的方式,吃刀量很小,所以主轴的驱动功耗大大降低,从而起到了一定的节能作用;主轴的传动采用重载同步带驱动,相比目前普遍的齿轮传动大大降低了噪音,改善工作环境;刀具采用单个刀头参与切削,切削阻力小,驱动功率小,有效降低电量消耗。
The invention discloses a numerical control thread processing device, which comprises a chassis, the chassis is connected with a spindle box, the spindle box is connected with a spindle motor, an electric rotary joint, a tool holder and a radial feed mechanism, and the spindle motor is connected to the electric rotary joint through a synchronous belt. , the electric rotary joint is connected with the tool holder and the radial feed mechanism through the rotating shaft. Beneficial effects: the cutter head rotates, the workpiece does not move, and the rotary workpiece is processed by radial feeding. The replacement and adjustment of the radial feed method is the same as that of ordinary CNC lathes, which greatly reduces the threshold and requirements for operators; multiple turning methods are used when cutting workpieces, and the amount of cutting is very small, so the driving power consumption of the spindle is greatly reduced. , so as to play a certain role in energy saving; the transmission of the main shaft is driven by a heavy-duty synchronous belt, which greatly reduces the noise and improves the working environment compared with the current common gear transmission; the cutting tool uses a single head to participate in cutting, with small cutting resistance and low driving power , effectively reducing power consumption.
Description
技术领域technical field
本发明涉及数控加工装置技术领域,具体涉及一种数控螺纹加工装置。The invention relates to the technical field of numerical control processing devices, in particular to a numerical control thread processing device.
背景技术Background technique
目前,钢管螺纹加工厂家普遍采用切线板牙套丝方式。根据需要会安装不同数量的板牙刀具。安装刀具的车丝主轴高速旋转,然后通过伺服系统或气缸或油缸完成轴向进给。由于钢管螺纹加工大多都是锥管螺纹要求螺纹连接密封效果好,所以就要求加工精度比较高,但是,现有的螺纹加工装置难以完成,而且还存在一些问题,具体问题如下:At present, steel pipe thread processing manufacturers generally adopt the thread cutting method. Different numbers of die cutters are installed as required. The threading spindle on which the tool is installed rotates at a high speed, and then the axial feed is completed by a servo system or an air cylinder or an oil cylinder. Since most of the steel pipe thread processing is tapered pipe thread, which requires a good sealing effect of the threaded connection, relatively high processing accuracy is required. However, the existing thread processing device is difficult to complete, and there are still some problems. The specific problems are as follows:
1)、现有切线板牙套丝方式,最主要的问题就是调整困难。因为钢管螺纹要求加工及配合精度,刀具重新调整安装都要经过仔细而复杂的调整,而且调整量无法量化。需要非常有经验而且特别熟练的技术人员进行调整,一次拆装刀具有时需要数个小时甚至几天,而且每次调整后都要试切,所以还会浪费很多材料;1) The most important problem of the existing cutting board and threading method is that it is difficult to adjust. Because the steel pipe thread requires processing and matching precision, the readjustment and installation of the tool must be carefully and complicatedly adjusted, and the adjustment amount cannot be quantified. Very experienced and skilled technicians are required to make adjustments. It sometimes takes several hours or even days to disassemble and assemble the cutter at a time, and a trial cut is required after each adjustment, so a lot of materials will be wasted;
2)、现有切线板牙的刀具,由于同时会装好几把,而且每个刀头都会有若干个牙同时参与切削,导致切削阻力很大,所以就会导致主轴的驱动功率很大,造成较大的电量消耗。2) The cutting tool of the existing tangent die, because it will be installed several times at the same time, and each cutter head will have several teeth participating in cutting at the same time, resulting in a large cutting resistance, so it will lead to a large driving power of the spindle, resulting in relatively large Large power consumption.
发明内容Contents of the invention
为全面解决上述问题,尤其是针对现有技术所存在的不足,本发明提供了一种数控螺纹加工装置能够全面解决上述问题。In order to comprehensively solve the above-mentioned problems, especially for the deficiencies in the prior art, the present invention provides a numerically controlled thread processing device that can fully solve the above-mentioned problems.
为实现上述目的,本发明采用以下技术手段:To achieve the above object, the present invention adopts the following technical means:
一种数控螺纹加工装置,包括底盘,所述底盘的顶端连接有主轴箱,所述主轴箱的顶端连接有主轴电机,所述主轴箱的一侧连接有电气旋转接头,所述主轴箱的另一侧连接有刀架及径向进给机构,所述主轴电机通过同步带与电气旋转接头传动连接,所述电气旋转接头通过转动轴与刀架及径向进给机构传动连接;A numerically controlled thread processing device, comprising a chassis, the top of the chassis is connected to a spindle box, the top of the spindle box is connected to a spindle motor, one side of the spindle box is connected to an electric rotary joint, and the other side of the spindle box is One side is connected with a tool holder and a radial feed mechanism, the spindle motor is connected to the electric rotary joint through a synchronous belt, and the electric rotary joint is connected to the tool holder and the radial feed mechanism through a rotating shaft;
所述刀架及径向进给机构包括与电气旋转接头传动连接的转盘,所述转盘远离主轴箱的一侧连接有刀座连接板,所述刀座连接板远离转盘的一侧连接有中心对称分布的外圆刀装置、螺纹刀装置,所述外圆刀装置的刀头与螺纹刀装置的刀头对应,所述转盘靠近主轴箱的一侧连接有丝杆轴承座,所述丝杆轴承座内活动套接有精密滚珠丝杠,所述精密滚珠丝杠的外侧活动套接有丝杆螺母,所述丝杆螺母通过连接块与刀座连接板连接,所述刀座连接板通过丝杆螺母在转盘的侧部径向移动,所述精密滚珠丝杠的顶部转动连接有转向器,所述转向器的一侧通过行星减速机连接有伺服电机。The tool rest and the radial feed mechanism include a turntable connected to the electric rotary joint, the side of the turntable far away from the spindle box is connected with a tool seat connecting plate, and the side of the tool seat connecting plate far away from the turntable is connected with a center Symmetrically distributed outer circular cutter device and thread cutter device, the cutter head of the outer circular cutter device corresponds to the cutter head of the thread cutter device, the side of the rotary table close to the spindle box is connected with a screw bearing seat, and the screw rod A precision ball screw is movably socketed in the bearing seat, and a screw nut is movably socketed on the outside of the precision ball screw, and the screw nut is connected to the connecting plate of the knife seat through a connecting block, and the connecting plate of the knife seat passes through The screw nut moves radially on the side of the turntable, the top of the precision ball screw is rotatably connected to a diverter, and one side of the diverter is connected to a servo motor through a planetary reducer.
本发明进一步的技术方案为,所述电气旋转接头上连接有同步编码器。A further technical solution of the present invention is that a synchronous encoder is connected to the electrical rotary joint.
本发明进一步的技术方案为,所述底盘通过多组加强筋与主轴箱连接。A further technical solution of the present invention is that the chassis is connected to the headstock through multiple sets of reinforcing ribs.
本发明进一步的技术方案为,所述丝杆轴承座设有多组,多组所述丝杆轴承座均匀分布在转盘的侧部。A further technical solution of the present invention is that multiple sets of the screw bearing housings are provided, and the multiple sets of the screw bearing housings are evenly distributed on the side of the turntable.
本发明进一步的技术方案为,所述转盘远离主轴箱的一侧开设有直线导轨,所述刀座连接板靠近转盘的一侧连接有导轨滑块,所述导轨滑块与直线导轨滑动连接,所述丝杆螺母通过贯穿直线导轨的连接块与刀座连接板的导轨滑块连接。A further technical solution of the present invention is that a linear guide rail is provided on the side of the turntable away from the spindle box, and a guide rail slider is connected to the side of the tool seat connecting plate close to the turntable, and the guide rail slider is slidably connected to the linear guide rail. The screw nut is connected with the slide block of the guide rail of the connecting plate of the knife seat through the connecting block passing through the linear guide rail.
本发明进一步的技术方案为,所述外圆刀装置包括与刀座连接板连接的外圆刀刀座,所述外圆刀刀座可拆卸连接有外圆刀,所述螺纹刀装置包括与刀座连接板连接的螺纹刀刀座,所述螺纹刀刀座可拆卸连接有螺纹刀,所述螺纹刀的刀头与外圆刀的刀头对应。A further technical solution of the present invention is that the outer circular knife device includes an outer circular knife seat connected to the knife seat connecting plate, the outer circular knife seat is detachably connected with an outer circular knife, and the thread knife device includes a A threaded knife seat connected to the knife seat connecting plate, the threaded knife seat is detachably connected with a threaded knife, and the knife head of the threaded knife corresponds to the knife head of the outer circular knife.
本发明的有益效果:Beneficial effects of the present invention:
本发明的工作原理是刀盘旋转,工件不动,通过径向进刀方式加工回转工件。径向进刀方式的更换及调整跟普通数控车床一样,大大的降低对操作人员的门槛及要求;径向进刀方式在切削工件时采用多次车削的方式,吃刀量很小,所以主轴的驱动功耗大大降低,从而起到了一定的节能作用;主轴的传动采用重载同步带驱动,相比目前普遍的齿轮传动大大降低了噪音,改善工作环境;刀具采用单个刀头参与切削,切削阻力小,驱动功率小,有效降低电量消耗。The working principle of the present invention is that the cutter head rotates, the workpiece does not move, and the rotary workpiece is processed by radial feeding. The replacement and adjustment of the radial feed method is the same as that of ordinary CNC lathes, which greatly reduces the threshold and requirements for operators; the radial feed method adopts multiple turning methods when cutting workpieces, and the amount of cutting is very small, so the spindle The drive power consumption is greatly reduced, which has a certain energy-saving effect; the transmission of the main shaft is driven by a heavy-duty synchronous belt, which greatly reduces noise and improves the working environment compared with the current common gear transmission; the tool uses a single head to participate in cutting, cutting The resistance is small, the driving power is small, and the power consumption is effectively reduced.
附图说明Description of drawings
图1是本发明的结构示意图一;Fig. 1 is a structural schematic diagram one of the present invention;
图2是本发明的结构示意图二;Fig. 2 is a structural schematic diagram two of the present invention;
图3是本发明外圆刀装置的结构示意图;Fig. 3 is the structural representation of outer circular knife device of the present invention;
图4是本发明螺纹刀装置的结构示意图;Fig. 4 is the structural representation of screw cutter device of the present invention;
图5是本发明的使用状态图一;Fig. 5 is the use state figure one of the present invention;
图6是本发明的使用状态图二;Fig. 6 is the use state figure two of the present invention;
附图标记:主轴电机1、同步带2、同步编码器3、电气旋转接头4、加强筋5、底盘6、主轴箱7、刀架及径向进给机构8、丝杆轴承座801、丝杆螺母802、刀座连接板803、外圆刀装置804、导轨滑块805、直线导轨806、螺纹刀装置807、转盘808、精密滚珠丝杠809、转向器810、行星减速机811、伺服电机812、外圆刀8041、外圆刀刀座8042、螺纹刀8071、螺纹刀刀座8072。Reference signs:
具体实施方式detailed description
下面将结合附图对本发明的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions of the present invention will be clearly and completely described below in conjunction with the accompanying drawings. Apparently, the described embodiments are part of the embodiments of the present invention, but not all of them. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
在本发明的描述中,需要说明的是,术语“中心”、“上”、“下”、“左”、“右”、“竖直”、“水平”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,术语“第一”、“第二”、“第三”仅用于描述目的,而不能理解为指示或暗示相对重要性。In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" etc. The indicated orientation or positional relationship is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the referred device or element must have a specific orientation, or in a specific orientation. construction and operation, therefore, should not be construed as limiting the invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and should not be construed as indicating or implying relative importance.
在本发明的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should be noted that unless otherwise specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection or a detachable connection. Connected, or integrally connected; it can be mechanically connected or electrically connected; it can be directly connected or indirectly connected through an intermediary, and it can be the internal communication of two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention in specific situations.
实施例1Example 1
如图1至图6所示,本发明提供一种数控螺纹加工装置,包括底盘6,底盘6的顶端连接有主轴箱7,主轴箱7的顶端连接有主轴电机1,主轴箱7的一侧连接有电气旋转接头4,主轴箱7的另一侧连接有刀架及径向进给机构8,主轴电机1通过同步带2与电气旋转接头4传动连接,电气旋转接头4通过转动轴与刀架及径向进给机构8传动连接;As shown in Fig. 1 to Fig. 6, the present invention provides a kind of numerical control thread processing device, comprises
刀架及径向进给机构8包括与电气旋转接头4传动连接的转盘808,转盘808远离主轴箱7的一侧连接有刀座连接板803,刀座连接板803远离转盘808的一侧连接有中心对称分布的外圆刀装置804、螺纹刀装置807,外圆刀装置804的刀头与螺纹刀装置807的刀头对应,转盘808靠近主轴箱7的一侧连接有丝杆轴承座801,丝杆轴承座801内活动套接有精密滚珠丝杠809,精密滚珠丝杠809的外侧活动套接有丝杆螺母802,丝杆螺母802通过连接块与刀座连接板803连接,刀座连接板803通过丝杆螺母802在转盘808的侧部径向移动,精密滚珠丝杠809的顶部转动连接有转向器810,转向器810的一侧通过行星减速机811连接有伺服电机812。The tool holder and the
工作原理working principle
如图1至图6所示,待加工回转工件放置于外圆刀装置804与螺纹刀装置807之间。启动伺服电机812,伺服电机812通过行星减速机811带动转向器810转动,转向器810带动精密滚珠丝杠809转动,精密滚珠丝杠809的正转、反转能够使得丝杆螺母802完成上移、下移工作,丝杆螺母802上移,丝杆螺母802通过连接块带动导轨滑块805在直线导轨806内上移,直线导轨806上移外圆刀装置804的刀头贴近待加工回转工件,丝杆螺母802下移,丝杆螺母802通过连接块带动导轨滑块805在直线导轨806内下移,直线导轨806下移螺纹刀装置807的刀头贴近待加工回转工件。待工作者调节好外圆刀装置804或螺纹刀装置807后,启动主轴电机1,主轴电机1通过同步带2带动电气旋转接头4转动,电气旋转接头4通过传动轴带动转盘808转动,转盘808带动贴近待加工回转工件的刀头进行螺纹加工工作。As shown in FIGS. 1 to 6 , the rotary workpiece to be processed is placed between the outer
实施例2Example 2
如图1至图6所示,本发明提供一种数控螺纹加工装置,包括底盘6,底盘6的顶端连接有主轴箱7,主轴箱7的顶端连接有主轴电机1,主轴箱7的一侧连接有电气旋转接头4,主轴箱7的另一侧连接有刀架及径向进给机构8,主轴电机1通过同步带2与电气旋转接头4传动连接,电气旋转接头4通过转动轴与刀架及径向进给机构8传动连接;As shown in Fig. 1 to Fig. 6, the present invention provides a kind of numerical control thread processing device, comprises
刀架及径向进给机构8包括与电气旋转接头4传动连接的转盘808,转盘808远离主轴箱7的一侧连接有刀座连接板803,刀座连接板803远离转盘808的一侧连接有中心对称分布的外圆刀装置804、螺纹刀装置807,外圆刀装置804的刀头与螺纹刀装置807的刀头对应,转盘808靠近主轴箱7的一侧连接有丝杆轴承座801,丝杆轴承座801内活动套接有精密滚珠丝杠809,精密滚珠丝杠809的外侧活动套接有丝杆螺母802,丝杆螺母802通过连接块与刀座连接板803连接,刀座连接板803通过丝杆螺母802在转盘808的侧部径向移动,精密滚珠丝杠809的顶部转动连接有转向器810,转向器810的一侧通过行星减速机811连接有伺服电机812。The tool holder and the
电气旋转接头4上连接有同步编码器3。同步编码器3能够便于电气旋转接头4与主轴电机1同步转动,能够有效提高电气旋转接头4的工作效果。A
底盘6通过多组加强筋5与主轴箱7连接。这种设置能够有效提高底盘6与主轴箱7之间的紧密性,能够有效防止底盘6与主轴箱7之间出现分离现象。The
实施例3Example 3
如图1至图6所示,本发明提供一种数控螺纹加工装置,包括底盘6,底盘6的顶端连接有主轴箱7,主轴箱7的顶端连接有主轴电机1,主轴箱7的一侧连接有电气旋转接头4,主轴箱7的另一侧连接有刀架及径向进给机构8,主轴电机1通过同步带2与电气旋转接头4传动连接,电气旋转接头4通过转动轴与刀架及径向进给机构8传动连接;As shown in Fig. 1 to Fig. 6, the present invention provides a kind of numerical control thread processing device, comprises
刀架及径向进给机构8包括与电气旋转接头4传动连接的转盘808,转盘808远离主轴箱7的一侧连接有刀座连接板803,刀座连接板803远离转盘808的一侧连接有中心对称分布的外圆刀装置804、螺纹刀装置807,外圆刀装置804的刀头与螺纹刀装置807的刀头对应,转盘808靠近主轴箱7的一侧连接有丝杆轴承座801,丝杆轴承座801内活动套接有精密滚珠丝杠809,精密滚珠丝杠809的外侧活动套接有丝杆螺母802,丝杆螺母802通过连接块与刀座连接板803连接,刀座连接板803通过丝杆螺母802在转盘808的侧部径向移动,精密滚珠丝杠809的顶部转动连接有转向器810,转向器810的一侧通过行星减速机811连接有伺服电机812。The tool holder and the
丝杆轴承座801设有多组,多组丝杆轴承座801均匀分布在转盘808的侧部。这种设置能够便于精密滚珠丝杠809稳定转动,能够有效提高精密滚珠丝杠809的工作效率。There are multiple groups of
转盘808远离主轴箱7的一侧开设有直线导轨806,刀座连接板803靠近转盘808的一侧连接有导轨滑块805,导轨滑块805与直线导轨806滑动连接,丝杆螺母802通过贯穿直线导轨806的连接块与刀座连接板803的导轨滑块805连接。这种设置能够便于刀座连接板803通过丝杆螺母802在转盘808的侧部径向移动。The side of the
外圆刀装置804包括与刀座连接板803连接的外圆刀刀座8042,外圆刀刀座8042可拆卸连接有外圆刀8041,螺纹刀装置807包括与刀座连接板803连接的螺纹刀刀座8072,螺纹刀刀座8072可拆卸连接有螺纹刀8071,螺纹刀8071的刀头与外圆刀8041的刀头对应。这种设置能够便于使用者更换螺纹刀8071、外圆刀8041,有效提高装置螺纹加工的工作效率。The outer
本发明所作的举例,而并非对实施方式的限定。对于所属领域的普通技术人员来说,在上述说明的基础上还可以做出其它不同形式的变化或变动,这里无需也无法对所有的实施方式予以穷举,而由此所引申出的显而易见的变化或变动仍处于本发明的保护范围中。The present invention is an example rather than a limitation to the implementation. For those of ordinary skill in the art, on the basis of the above description, other changes or changes in different forms can also be made, and it is not necessary and impossible to exhaustively enumerate all the implementation modes here, and the obvious Variations or variations are still within the scope of the present invention.
Claims (6)
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| CN120170173A (en) * | 2025-04-09 | 2025-06-20 | 泗阳联兴金属制品有限公司 | A cutting device for screw thread processing |
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