CN115507682A - Fin for plate heat exchanger and manufacturing process thereof - Google Patents
Fin for plate heat exchanger and manufacturing process thereof Download PDFInfo
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- CN115507682A CN115507682A CN202211185850.4A CN202211185850A CN115507682A CN 115507682 A CN115507682 A CN 115507682A CN 202211185850 A CN202211185850 A CN 202211185850A CN 115507682 A CN115507682 A CN 115507682A
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- 238000004519 manufacturing process Methods 0.000 title claims description 11
- 239000007788 liquid Substances 0.000 claims abstract description 39
- 229910052782 aluminium Inorganic materials 0.000 claims description 18
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 18
- 239000000463 material Substances 0.000 claims description 17
- 238000004080 punching Methods 0.000 claims description 4
- 239000004576 sand Substances 0.000 claims 2
- 238000005520 cutting process Methods 0.000 claims 1
- 230000000694 effects Effects 0.000 abstract description 19
- 238000009434 installation Methods 0.000 description 38
- 238000007789 sealing Methods 0.000 description 13
- 238000010586 diagram Methods 0.000 description 2
- 230000001681 protective effect Effects 0.000 description 2
- 238000003466 welding Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28D—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
- F28D9/00—Heat-exchange apparatus having stationary plate-like or laminated conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F3/00—Plate-like or laminated elements; Assemblies of plate-like or laminated elements
- F28F3/02—Elements or assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with recesses, with corrugations
- F28F3/06—Elements or assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with recesses, with corrugations the means being attachable to the element
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- Engineering & Computer Science (AREA)
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- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Heat-Exchange Devices With Radiators And Conduit Assemblies (AREA)
Abstract
Description
技术领域technical field
本发明属于板式换热器领域,具体是一种用于板式换热器的翅片及其制造工艺。The invention belongs to the field of plate heat exchangers, in particular to a fin used in a plate heat exchanger and a manufacturing process thereof.
背景技术Background technique
板式换热器是由一系列具有一定波纹形状的金属片叠装而成的一种高效换热器。各种板片之间形成薄矩形通道,通过板片进行热量交换。板式换热器是液—液、液—汽进行热交换的理想设备。它具有换热效率高、热损失小、结构紧凑轻巧、占地面积小、应用广泛、使用寿命长等特点。The plate heat exchanger is a high-efficiency heat exchanger composed of a series of metal sheets with a certain corrugated shape. Thin rectangular channels are formed between various plates, and heat exchange is performed through the plates. Plate heat exchanger is an ideal equipment for liquid-liquid, liquid-vapor heat exchange. It has the characteristics of high heat exchange efficiency, small heat loss, compact and light structure, small footprint, wide application and long service life.
随着社会的进步,板式换热器的应用越来越常见,板式换热器上有很多的结构,其中就有板式换热器的板片。With the progress of society, the application of plate heat exchangers is becoming more and more common. There are many structures on plate heat exchangers, including the plates of plate heat exchangers.
板式换热器由很多的结构组成,其中就有板体、密封圈和翅片结构,随着社会的进步,人们对于板式换热器的要求不断的增多,导致现有的板式换热器的翅片结构满足不了人们的使用要求;Plate heat exchangers are composed of many structures, including plate bodies, sealing rings and fin structures. With the progress of society, people's requirements for plate heat exchangers continue to increase, resulting in the existing plate heat exchangers. The fin structure cannot meet people's use requirements;
经研究,现有的板式换热器的翅片结构在使用时存在一定的弊端;After research, the fin structure of the existing plate heat exchanger has certain disadvantages in use;
其一,现有的板式换热器的翅片结构通常采用焊接的方式安装,而板式换热器的翅片位置长期与温度不同的液体接触,其容易出现变形的情况,此时需要更换整个板体,而此时板体距离其使用寿命的极限还具备很长的时间比较浪费;First, the fin structure of the existing plate heat exchanger is usually installed by welding, and the fin position of the plate heat exchanger is in contact with liquids of different temperatures for a long time, which is prone to deformation. At this time, the entire fin needs to be replaced. The board body, and at this time the board body is still far away from the limit of its service life, which is a waste of time;
其二,现有的板式换热器的翅片结构通常采用直通道或者倾斜设置的通道起到引导和减缓液体流动速度的效果,其增加了液体的移动路径,但是有与板式换热器空间有限,仅仅延长路径减缓效果不佳,液体留在换热器中的时间较短,其换热效果不佳,不满足人们的使用要求。Second, the fin structure of the existing plate heat exchanger usually adopts a straight channel or an inclined channel to guide and slow down the flow velocity of the liquid, which increases the moving path of the liquid, but there is no space for the plate heat exchanger. Limited, just extending the path to slow down the effect is not good, the liquid stays in the heat exchanger for a short time, its heat exchange effect is not good, and it does not meet people's use requirements.
发明内容Contents of the invention
为了克服现有技术的不足,本申请实施例提供一种用于板式换热器的翅片及其制造工艺,能够解决其技术问题所采用的技术方案是:In order to overcome the deficiencies of the prior art, the embodiment of the present application provides a fin for a plate heat exchanger and its manufacturing process, and the technical solution adopted to solve the technical problem is:
一种用于板式换热器的翅片,其适用于板式换气器的板片,其中间位置开设有安装口,该板式换热器的翅片包括安装圈和板体;A fin for a plate heat exchanger, which is suitable for the plate of the plate air exchanger, and an installation opening is opened at the middle position, and the fin of the plate heat exchanger includes an installation ring and a plate body;
安装圈固定安装在安装口的内表面,安装圈的上端面设置有若干组连接座;The installation ring is fixedly installed on the inner surface of the installation port, and the upper end surface of the installation ring is provided with several sets of connecting seats;
板体的下端面外侧位置设置有若干组卡接座,所述连接座与卡接座卡接;There are several groups of clamping sockets arranged on the outer side of the lower end surface of the plate body, and the connecting sockets are clamped with the clamping sockets;
其中,所述板体的上端面设置有若干组用于引导液体流动的翅片条。Wherein, the upper end surface of the plate body is provided with several sets of fin strips for guiding the flow of the liquid.
本发明记载了一种用于板式换热器的翅片,其中板片与安装口中的安装圈可拆卸式连接,当板式换热器的翅片出现形变时,可以直接将板体从安装口中拆卸下来,更换新的板体即可,能够充分的使用板片,使用效果好,而且能够根据使用需求安装带有不同翅片条的板体,使用更加的灵活,使用效果好。The invention describes a fin used for a plate heat exchanger, wherein the plate is detachably connected to the installation ring in the installation port, and when the fin of the plate heat exchanger is deformed, the plate body can be directly removed from the installation port It can be disassembled and replaced with a new plate body. The plate can be fully used and the use effect is good, and the plate body with different fin strips can be installed according to the use requirements, which is more flexible and effective.
优选的,所述板体的下端面和安装圈的上端面均设置有两组环形安装圈,所述板体下端面的环形安装圈与安装圈上端面的环形安装圈贴合。Preferably, two sets of annular installation rings are provided on the lower end surface of the plate body and the upper end surface of the installation ring, and the annular installation rings on the lower end surface of the plate body are bonded to the annular installation rings on the upper end surface of the installation ring.
环形安装圈相互贴合,贴合时发生形变,其密封效果比较好。The annular mounting rings are attached to each other, and deformation occurs when they are attached, and the sealing effect is relatively good.
优选的,所述板体下端面上的环形安装圈上设置有环形凸条,所述安装圈上端面上的环形安装圈上设置有环形凹槽,所述环形凸条与环形凹槽卡接。Preferably, the annular mounting ring on the lower end surface of the plate body is provided with an annular convex line, and the annular mounting ring on the upper end surface of the mounting ring is provided with an annular groove, and the annular convex line is snapped into the annular groove .
环形凸条与环形凹槽卡接,卡接后整体接触的面积更加的广泛,使用效果好。The ring-shaped protruding strip is snapped into the ring-shaped groove, and the overall contact area is wider after the snap-fit, and the use effect is good.
优选的,所述连接座的内部开设有环形卡槽,所述卡接座的外表面设置有环形凸块,所述环形凸块与环形卡槽卡接。Preferably, an annular locking groove is provided inside the connecting seat, and an annular protrusion is provided on the outer surface of the engaging seat, and the annular protrusion is engaged with the annular locking groove.
两组环形安装圈分别位于连接座与卡接座的内侧和外侧,起到防护效果。Two sets of annular mounting rings are located on the inner side and outer side of the connecting seat and the clamping seat respectively, and play a protective effect.
环形卡槽与环形凸块卡接,能够使得连接座与卡接座之间的连接更加的紧密,能够有效避免连接座与卡接座松动。The clamping connection between the annular clamping groove and the circular protrusion can make the connection between the connecting seat and the clamping seat more tightly, and can effectively prevent the connecting seat and the clamping seat from loosening.
优选的,所述连接座的外表面和卡接座的外表面均设置有橡胶密封座,所述连接座上的橡胶密封座与卡接座上的橡胶密封座紧贴。Preferably, both the outer surface of the connecting seat and the outer surface of the clamping seat are provided with a rubber sealing seat, and the rubber sealing seat on the connecting seat is in close contact with the rubber sealing seat on the clamping seat.
橡胶密封座的设置能够起到防护连接座与卡接座连接处的效果。The arrangement of the rubber sealing seat can protect the connection between the connecting seat and the clamping seat.
优选的,若干组所述翅片条等间距设置,所述翅片条的形状呈V字形,所述翅片条的中部高度大于翅片条两端高度。Preferably, several groups of the fin strips are arranged at equal intervals, the shape of the fin strips is V-shaped, and the height of the middle part of the fin strips is greater than the height of both ends of the fin strips.
翅片条的中部高度大于翅片条两端高度,能够引导液体向两端移动,从而能够增加液体的流动路径。The height of the middle part of the fin bar is greater than the height of both ends of the fin bar, which can guide the liquid to move to the two ends, thereby increasing the flow path of the liquid.
优选的,所述翅片条的外表面开设有若干组引导通道,相邻两组所述翅片条上的引导通道的位置不同。Preferably, several groups of guide channels are opened on the outer surface of the fin bars, and the positions of the guide channels on adjacent two groups of the fin bars are different.
本发明记载了一种用于板式换热器的翅片,其翅片条的中部高度大于翅片条两端高度,能够引导液体向两端移动,从而能够增加液体的流动路径,而且在翅片条上开设引导通道,流经引导通道的液体互相冲击,能够降低液体的流动速度,从而增加液体在换热器内部的时间,从而增加换热效果,具有良好的使用前景。The invention describes a fin used in a plate heat exchanger. The height of the middle part of the fin bar is greater than the height of the two ends of the fin bar, which can guide the liquid to move to both ends, thereby increasing the flow path of the liquid. Guide channels are set on the strips, and the liquid flowing through the guide channels impacts each other, which can reduce the flow velocity of the liquid, thereby increasing the time of the liquid in the heat exchanger, thereby increasing the heat exchange effect, and has a good application prospect.
优选的,一种用于板式换热器翅片的制造工艺,包括以下步骤:Preferably, a manufacturing process for plate heat exchanger fins, comprising the following steps:
①、生产翅片条、连接座和卡接座;①. Production of finned strips, connecting seats and clamping seats;
②、裁剪铝材,使得铝材的尺寸与板片上安装口的尺寸相同;②. Cut the aluminum material so that the size of the aluminum material is the same as the size of the mounting opening on the plate;
③、将翅片条安装在裁剪后的铝材上;③. Install the fin strips on the cut aluminum;
④、将连接座安装在安装圈上,将卡接座安装在铝材上;④. Install the connecting seat on the mounting ring, and install the clamping seat on the aluminum material;
⑤、将环形安装圈安装在安装圈和铝材上;⑤. Install the annular mounting ring on the mounting ring and the aluminum material;
⑥、将铝材安装在安装口处,并将连接座与卡接座卡紧。⑥. Install the aluminum material at the installation port, and fasten the connecting seat and the clamping seat.
优选的,步骤①中翅片条生产后采用冲压机在翅片条上冲压出引导通道,步骤⑥中连接座与卡接座卡紧后环形凸块与环形卡槽卡接。Preferably, after the fin strips are produced in
综上所述,本发明包括以下至少一种有益技术效果:In summary, the present invention includes at least one of the following beneficial technical effects:
一是、本发明记载了一种用于板式换热器的翅片,其中板片与安装口中的安装圈可拆卸式连接,当板式换热器的翅片出现形变时,可以直接将板体从安装口中拆卸下来,更换新的板体即可,能够充分的使用板片,使用效果好,而且能够根据使用需求安装带有不同翅片条的板体,使用更加的灵活,使用效果好。First, the present invention describes a fin used in a plate heat exchanger, in which the plate is detachably connected to the installation ring in the installation port. When the fin of the plate heat exchanger is deformed, the plate body can be directly It can be removed from the installation port and replaced with a new board. The boards can be fully used and the use effect is good. Moreover, boards with different fin strips can be installed according to the needs of use, which is more flexible in use and good in use effect.
二是、本发明记载了一种用于板式换热器的翅片,其翅片条的中部高度大于翅片条两端高度,能够引导液体向两端移动,从而能够增加液体的流动路径,而且在翅片条上开设引导通道,流经引导通道的液体互相冲击,能够降低液体的流动速度,从而增加液体在换热器内部的时间,从而增加换热效果,具有良好的使用前景,具有良好的使用前景。Second, the present invention describes a fin used in a plate heat exchanger, the height of the middle part of the fin bar is greater than the height of both ends of the fin bar, which can guide the liquid to move to both ends, thereby increasing the flow path of the liquid, Moreover, guide channels are set up on the fin strips, and the liquid flowing through the guide channels impacts each other, which can reduce the flow velocity of the liquid, thereby increasing the time of the liquid in the heat exchanger, thereby increasing the heat exchange effect, and has good application prospects. Good prospects for use.
附图说明Description of drawings
图1是本发明的结构示意图;Fig. 1 is a structural representation of the present invention;
图2是本发明的局部结构图;Fig. 2 is a partial structural diagram of the present invention;
图3是本发明图2中A处结构的放大图;Fig. 3 is the enlarged view of structure at A place among Fig. 2 of the present invention;
图4是本发明中板体的安装结构图;Fig. 4 is the installation structure drawing of plate body among the present invention;
图5是本发明中连接座的局部结构图;Fig. 5 is a partial structural diagram of the connecting seat in the present invention;
图6是本发明中卡接座的局部结构图。Fig. 6 is a partial structural view of the clamping seat in the present invention.
附图标记:1、板片;2、安装口;3、安装圈;4、连接座;5、板体;6、卡接座;7、翅片条;8、环形凸条;9、环形凹槽;10、环形卡槽;11、环形凸块;12、橡胶密封座;13、引导通道。Reference signs: 1, plate; 2, installation port; 3, installation ring; 4, connection seat; 5, plate body; 6, snap-in seat; 7, fin strip; Groove; 10. Annular card slot; 11. Annular bump; 12. Rubber sealing seat; 13. Guide channel.
具体实施方式detailed description
本申请实施例通过提供一种用于板式换热器的翅片及其制造工艺,现有的板式换热器的翅片结构通常采用焊接的方式安装,而板式换热器的翅片位置长期与温度不同的液体接触,其容易出现变形的情况,此时需要更换整个板体,而此时板体距离其使用寿命的极限还具备很长的时间比较浪费的缺点,本专利中板片与安装口中的安装圈可拆卸式连接,当板式换热器的翅片出现形变时,可以直接将板体从安装口中拆卸下来,更换新的板体即可,能够充分的使用板片,使用效果好,而且能够根据使用需求安装带有不同翅片条的板体,使用更加的灵活,使用效果好。The embodiment of the present application provides a fin for a plate heat exchanger and its manufacturing process. The fin structure of the existing plate heat exchanger is usually installed by welding, and the position of the fin of the plate heat exchanger is long-term In contact with liquids of different temperatures, it is prone to deformation. At this time, the entire plate body needs to be replaced. At this time, the plate body is still far away from the limit of its service life. The installation ring in the installation port is detachably connected. When the fins of the plate heat exchanger are deformed, the plate body can be directly removed from the installation port and replaced with a new plate body. The plates can be fully used and the use effect is good. Good, and it is possible to install boards with different fin strips according to the needs of use, which is more flexible and effective.
实施例1:Example 1:
如图1-图6所示,一种用于板式换热器的翅片,其适用于板式换气器的板片1,其中间位置开设有安装口2,该板式换热器的翅片包括安装圈3和板体5;As shown in Figures 1-6, a fin used for a plate heat exchanger is suitable for the
安装圈3固定安装在安装口2的内表面,安装圈3的上端面设置有若干组连接座4;The
板体5的下端面外侧位置设置有若干组卡接座6,连接座4与卡接座6卡接;There are several groups of clamping
其中,板体5的上端面设置有若干组用于引导液体流动的翅片条7。Wherein, the upper end surface of the
本发明记载了一种用于板式换热器的翅片,其中板片1与安装口2中的安装圈3可拆卸式连接,当板式换热器的翅片出现形变时,可以直接将板体5从安装口2中拆卸下来,更换新的板体5即可,能够充分的使用板片1,使用效果好,而且能够根据使用需求安装带有不同翅片条7的板体5,使用更加的灵活,使用效果好。The invention describes a fin used for a plate heat exchanger, in which the
板体5的下端面和安装圈3的上端面均设置有两组环形安装圈,板体5下端面的环形安装圈与安装圈3上端面的环形安装圈贴合。The lower end surface of the
环形安装圈相互贴合,贴合时发生形变,其密封效果比较好。The annular mounting rings are attached to each other, and deformation occurs when they are attached, and the sealing effect is relatively good.
板体5下端面上的环形安装圈上设置有环形凸条8,安装圈3上端面上的环形安装圈上设置有环形凹槽9,环形凸条8与环形凹槽9卡接。The annular mounting ring on the lower end surface of the
环形凸条8与环形凹槽9卡接,卡接后整体接触的面积更加的广泛,使用效果好。The annular
连接座4的内部开设有环形卡槽10,卡接座6的外表面设置有环形凸块11,环形凸块11与环形卡槽10卡接。The inside of the connecting
两组环形安装圈分别位于连接座4与卡接座6的内侧和外侧,起到防护效果。Two sets of annular mounting rings are located on the inner side and outer side of the connecting
环形卡槽10与环形凸块11卡接,能够使得连接座4与卡接座6之间的连接更加的紧密,能够有效避免连接座4与卡接座6松动。The engagement of the
连接座4的外表面和卡接座6的外表面均设置有橡胶密封座12,连接座4上的橡胶密封座12与卡接座6上的橡胶密封座12紧贴。Both the outer surface of the connecting
橡胶密封座12的设置能够起到防护连接座4与卡接座6连接处的效果。The arrangement of the
实施例2:Example 2:
在实施例1的基础上,如图1-图6所示,本实施例记载的结构为翅片条7的结构;On the basis of
若干组翅片条7等间距设置,翅片条7的形状呈V字形,翅片条7的中部高度大于翅片条7两端高度。Several groups of
翅片条7的中部高度大于翅片条7两端高度,能够引导液体向两端移动,从而能够增加液体的流动路径。The height of the middle part of the
翅片条7的外表面开设有若干组引导通道13,相邻两组翅片条7上的引导通道13的位置不同。Several groups of
引导通道13倾斜开设,引导通道13倾斜方向与翅片条7方向相反,从而使得流经引导通道13的液体与经过翅片条7引导的液体运动方向相反,相互冲击,从而快速降低液体的流动速度。The
本发明记载了一种用于板式换热器的翅片,其翅片条7的中部高度大于翅片条7两端高度,能够引导液体向两端移动,从而能够增加液体的流动路径,而且在翅片条7上开设引导通道13,流经引导通道13的液体互相冲击,能够降低液体的流动速度,从而增加液体在换热器内部的时间,从而增加换热效果,具有良好的使用前景。The present invention describes a fin used in a plate heat exchanger. The height of the middle part of the
实施例3:Example 3:
在实施例2的基础上,本实施例为一种用于板式换热器翅片的制造工艺,包括以下步骤:On the basis of
①、生产翅片条7、连接座4和卡接座6;①. Production of
翅片条7生产后采用冲压机在翅片条7上冲压出引导通道13;After the
②、裁剪铝材,使得铝材的尺寸与板片1上安装口2的尺寸相同;②. Cut the aluminum material so that the size of the aluminum material is the same as the size of the
③、将翅片条7安装在裁剪后的铝材上;③. Install the
④、将连接座4安装在安装圈3上,将卡接座6安装在铝材上;④. Install the connecting
⑤、将环形安装圈安装在安装圈3和铝材上;⑤. Install the annular mounting ring on the mounting
⑥、将铝材安装在安装口2处,并将连接座4与卡接座6卡紧;⑥. Install the aluminum material at the
连接座4与卡接座6卡紧后环形凸块11与环形卡槽10卡接。After the connecting
需要说明的是,本发明一种用于板式换热器的翅片,使用时将板片1上的卡接座6对准安装圈3上的连接座4,将其扣紧,此时环形凸条8与环形凹槽9扣合,环形卡槽10与环形凸块11卡接,橡胶密封座12贴紧,然后将板片1安装在板式换热器的限位架体上即可;It should be noted that, for a fin used in a plate heat exchanger according to the present invention, when in use, align the clamping
使用时,翅片条7的中部高度大于翅片条7两端高度,能够引导液体向两端移动,从而能够增加液体的流动路径,而且在翅片条7上开设引导通道13,流经引导通道13的液体互相冲击,能够降低液体的流动速度,从而增加液体在换热器内部的时间,从而增加换热效果,具有良好的使用前景。When in use, the height of the middle part of the
最后应说明的是:显然,上述实施例仅仅是为清楚地说明本发明所作的举例,而并非对实施方式的限定。对于所属领域的普通技术人员来说,在上述说明的基础上还可以做出其它不同形式的变化或变动。这里无需也无法对所有的实施方式予以穷举。而由此所引申出的显而易见的变化或变动仍处于本发明的保护范围之中。Finally, it should be noted that obviously, the above-mentioned embodiments are only examples for clearly illustrating the present invention, rather than limiting the implementation. For those of ordinary skill in the art, other changes or changes in different forms can be made on the basis of the above description. It is not necessary and impossible to exhaustively list all the implementation manners here. However, the obvious changes or variations derived therefrom are still within the protection scope of the present invention.
Claims (9)
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| CN116481370A (en) * | 2023-04-28 | 2023-07-25 | 安徽普瑞普勒传热技术有限公司 | A heat exchange plate with excellent thermal conductivity |
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