CN115503115A - Vibration device for concrete forming machine - Google Patents
Vibration device for concrete forming machine Download PDFInfo
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- CN115503115A CN115503115A CN202211386505.7A CN202211386505A CN115503115A CN 115503115 A CN115503115 A CN 115503115A CN 202211386505 A CN202211386505 A CN 202211386505A CN 115503115 A CN115503115 A CN 115503115A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C5/00—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
- B28C5/48—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions wherein the mixing is effected by vibrations
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Abstract
本发明公开了一种混凝土成型机振动装置,具体涉及建筑设备技术领域,包括机体,所述机体的表面固定安装有振动电机,所述振动电机的输出端固定安装有拌合仓,所述拌合仓的底部固定安装有底箱,所述底箱的底壁上方滑动连接有振动齿板,所述振动齿板的左右两端均固定安装有振动弹簧,所述振动弹簧远离振动齿板的一端与底箱固定连接,所述振动弹簧的上方设置有单向组件,所述单向组件的背面设置有调节组件,所述调节组件远离单向组件的一侧设置有检测异常组件。该混凝土成型机振动装置,将振动往复运动转化为单向旋转,滑动移块进行位移,改变档位开关的档位,调控振动电机的输出,以改变拌合仓的振动频率。
The invention discloses a vibrating device for a concrete molding machine, specifically relates to the technical field of construction equipment, comprising a machine body, a vibrating motor is fixedly installed on the surface of the machine body, a mixing chamber is fixedly installed at the output end of the vibrating motor, and a mixing chamber is fixedly installed on the mixing chamber. The bottom of the bin is fixedly installed with a bottom box, and a vibrating tooth plate is slidably connected to the top of the bottom wall of the bottom box. The left and right ends of the vibrating tooth plate are fixedly equipped with vibrating springs, and the vibrating spring is far away from the side of the vibrating tooth plate. One end is fixedly connected with the bottom box, a one-way assembly is arranged above the vibrating spring, an adjustment assembly is arranged on the back of the one-way assembly, and an abnormality detection assembly is arranged on the side away from the one-way assembly of the adjustment assembly. The vibrating device of the concrete molding machine converts vibrating reciprocating motion into one-way rotation, slides the sliding block for displacement, changes the gear position of the gear switch, and regulates the output of the vibrating motor to change the vibration frequency of the mixing bin.
Description
技术领域technical field
本发明涉及建筑设备技术领域,特别涉及一种混凝土成型机振动装置。The invention relates to the technical field of construction equipment, in particular to a vibrating device for a concrete forming machine.
背景技术Background technique
城市建设能够将良好的公共交通资源及城市形缘进行展示,设计从地域文脉与周边环境出发出发,延续地域文脉的同时,建设与自然共生的办公新地标,城市建设需要使用混凝土成型机生产所需要形状的混凝土件,混凝土成型机是专业生产混凝土制品的成型设备,其上的振动装置增大拌合物流动性便于成型和增加混凝土的密实性。Urban construction can display good public transportation resources and urban shape. The design starts from the regional context and surrounding environment. While continuing the regional context, build a new office landmark that coexists with nature. Urban construction requires the use of concrete molding machines The concrete molding machine is a molding equipment specialized in the production of concrete products to produce concrete parts of the required shape. The vibration device on it increases the fluidity of the mixture for easy molding and increases the compactness of the concrete.
现有技术中,混凝土成型机振动装置振动拌合仓,振动会损耗,拌合仓的实际振动频率不进行检测,实际振动频率低,会导致拌合物流动性差便于成型和混凝土的密实性低,会造成安全隐患,且振动频率出现异常,混凝土成型机振动装置不能进行自检。In the prior art, the vibrating device of the concrete molding machine vibrates the mixing chamber, which will cause loss due to vibration, and the actual vibration frequency of the mixing chamber is not detected. The actual vibration frequency is low, which will lead to poor fluidity of the mixture, easy molding and low compactness of the concrete , will cause potential safety hazards, and the vibration frequency is abnormal, and the vibration device of the concrete forming machine cannot perform self-inspection.
基于此,我们提出一种混凝土成型机振动装置。Based on this, we propose a concrete molding machine vibration device.
发明内容Contents of the invention
本发明的主要目的在于提供一种混凝土成型机振动装置,可以有效解决背景技术中的问题。The main purpose of the present invention is to provide a vibrating device for a concrete forming machine, which can effectively solve the problems in the background technology.
为实现上述目的,本发明采取的技术方案为:In order to achieve the above object, the technical scheme that the present invention takes is:
一种混凝土成型机振动装置,包括机体,所述机体的表面固定安装有振动电机,所述振动电机的输出端固定安装有拌合仓,所述拌合仓的底部固定安装有底箱,所述底箱的底壁上方滑动连接有振动齿板,所述振动齿板的左右两端均固定安装有振动弹簧,所述振动弹簧远离振动齿板的一端与底箱固定连接,所述振动弹簧的上方设置有单向组件,所述单向组件的背面设置有调节组件,所述调节组件远离单向组件的一侧设置有检测异常组件。A vibrating device for a concrete molding machine, comprising a body, a vibration motor is fixedly installed on the surface of the body, a mixing chamber is fixedly installed at the output end of the vibration motor, and a bottom box is fixedly installed at the bottom of the mixing chamber. A vibration tooth plate is slidably connected above the bottom wall of the bottom box. Vibration springs are fixedly installed on the left and right ends of the vibration tooth plate. The end of the vibration spring far away from the vibration tooth plate is fixedly connected to the bottom box. A one-way component is arranged above the one-way component, an adjustment component is arranged on the back of the one-way component, and an abnormality detection component is arranged on a side of the adjustment component away from the one-way component.
作为本发明的一种优选技术方案,所述单向组件包括旋轮,所述旋轮的侧面固定安装有凸块,所述旋轮的侧面铰接有活动齿块,所述活动齿块远离凸块的一侧固定安装有缩弹簧,所述缩弹簧的另一端与旋轮固定连接,所述旋轮的背面固定安装有转轴。As a preferred technical solution of the present invention, the one-way assembly includes a rotating wheel, the side of the rotating wheel is fixedly equipped with a protrusion, and the side of the rotating wheel is hinged with a movable tooth block, and the movable tooth block is far away from the protrusion. One side of the block is fixedly equipped with a contraction spring, and the other end of the contraction spring is fixedly connected with a rotary wheel, and a rotating shaft is fixedly installed on the back of the rotary wheel.
作为本发明的一种优选技术方案,所述调节组件包括转轮,所述转轮上开设有条形槽,所述转轮的表面且位于条形槽处滑动连接有移动插块,所述移动插块的表面固定安装有拉伸弹簧,所述拉伸弹簧的另一端与转轮固定连接,所述移动插块的背面固定安装有斜块,所述转轮的背面且位于轴心处转动连接有支撑轴,所述支撑轴的表面固定安装有条形块,所述支撑轴的表面滑动连接有滑动移块,所述滑动移块的背面固定安装有推杆,所述推杆远离滑动移块的一侧固定安装有档位开关。As a preferred technical solution of the present invention, the adjustment assembly includes a running wheel, and a bar-shaped groove is opened on the running wheel, and a moving plug is slidably connected to the surface of the running wheel and located at the bar-shaped groove. A tension spring is fixedly installed on the surface of the moving insert, and the other end of the tension spring is fixedly connected with the running wheel, and an inclined block is fixedly installed on the back of the moving insert, and the back of the running wheel is located at the axis A support shaft is rotatably connected, the surface of the support shaft is fixedly mounted with a bar block, the surface of the support shaft is slidably connected with a sliding block, and a push rod is fixedly installed on the back of the sliding block, and the push rod is away from A gear switch is fixedly installed on one side of the sliding block.
作为本发明的一种优选技术方案,所述检测异常组件包括圆环,所述圆环的内圈开设有插槽,所述圆环的背面固定安装有连接块,所述连接块的侧面固定安装有椭圆块,所述连接块远离圆环的一侧转动连接有支撑块,所述支撑块靠近连接块的一侧固定安装有撞击杆。As a preferred technical solution of the present invention, the abnormality detection component includes a ring, the inner ring of the ring is provided with a slot, the back of the ring is fixedly installed with a connection block, and the side of the connection block is fixed An ellipse block is installed, the side of the connection block away from the ring is rotatably connected to a support block, and the side of the support block close to the connection block is fixedly installed with a striking rod.
作为本发明的一种优选技术方案,所述旋轮通过设置在其表面的活动齿块与振动齿板啮合连接,所述活动齿块远离缩弹簧的一侧与凸块抵接,所述转轴的表面与底箱转动连接。As a preferred technical solution of the present invention, the rotary wheel is meshed with the vibrating tooth plate through the movable tooth block arranged on its surface, and the side of the movable tooth block away from the contraction spring abuts against the protrusion, and the rotating shaft The surface is connected with the bottom box in rotation.
作为本发明的一种优选技术方案,所述转轮的正面与转轴固定连接,所述斜块的斜面与滑动移块抵接,所述滑动移块靠近斜块的一侧开设有斜面,且与斜块斜面平行,便于滑动移块和斜块相互挤压。As a preferred technical solution of the present invention, the front of the running wheel is fixedly connected to the rotating shaft, the inclined surface of the inclined block is in contact with the sliding block, and the sliding block is provided with an inclined surface on the side close to the inclined block, and Parallel to the slope of the inclined block, it is convenient for the sliding block and the inclined block to squeeze each other.
作为本发明的一种优选技术方案,所述条形块的表面与滑动移块滑动连接,所述条形块防止滑动移块与斜块之间的摩擦力,导致滑动移块跟随转动,所述滑动移块远离斜块的一侧固定连接有空气弹簧,空气弹簧的另一端与支撑轴固定连接,空气弹簧用于复位,所述档位开关与振动电机电连接。As a preferred technical solution of the present invention, the surface of the bar block is slidingly connected with the sliding block, and the bar block prevents the friction between the sliding block and the inclined block, causing the sliding block to follow the rotation, so The side of the sliding block away from the inclined block is fixedly connected with an air spring, the other end of the air spring is fixedly connected with the support shaft, the air spring is used for reset, and the gear switch is electrically connected with the vibration motor.
作为本发明的一种优选技术方案,所述圆环的表面且位于插槽处于移动插块插接,所述连接块的内圈与支撑轴滑动连接,所述 连接块的横截切面是凸字形,所述连接块的内圈与滑动移块无接触,所述支撑块的正面与支撑轴固定连接,所述支撑块的内部且位于撞击杆处存在空腔,所述撞击杆与空腔撞击发声,所述支撑块的底部与底箱固定连接。As a preferred technical solution of the present invention, the surface of the ring is located in the slot where the moving plug is plugged in, the inner ring of the connecting block is slidably connected to the support shaft, and the cross-section of the connecting block is convex. font, the inner ring of the connecting block is not in contact with the sliding block, the front of the supporting block is fixedly connected with the supporting shaft, there is a cavity inside the supporting block and at the striking rod, and the striking rod and the cavity Sound is produced by impact, and the bottom of the support block is fixedly connected with the bottom box.
与现有技术相比,本发明具有如下有益效果:Compared with the prior art, the present invention has the following beneficial effects:
1、该混凝土成型机振动装置,振动电机通电开始工作,振动齿板和振动弹簧配合与拌合仓进行共振,振动齿板与单向组件配合,将振动往复运动转化为单向旋转,随后利用移动插块进行离心位移,以至于滑动移块进行位移,改变档位开关的档位,调控振动电机的输出,以改变拌合仓的振动频率。1. The vibrating device of the concrete molding machine, the vibrating motor starts to work when it is energized, the vibrating tooth plate and the vibrating spring cooperate with the mixing chamber to resonate, the vibrating tooth plate cooperates with the one-way component to convert the vibrating reciprocating motion into one-way rotation, and then use Move the plug-in block for centrifugal displacement, so that the sliding block moves for displacement, change the gear position of the gear switch, and adjust the output of the vibration motor to change the vibration frequency of the mixing chamber.
2、该混凝土成型机振动装置,振动齿板的振动频率过大时,导致移动插块插入插槽内,移动插块利用插槽带动圆环进行旋转,连接块带动椭圆块撞击撞击杆,撞击杆与支撑块相撞,利用空腔产生声音进行警报,避免混凝土成型机振动装置,剧烈振动,对机器整体造成不可挽回的损伤。2. For the vibration device of the concrete molding machine, when the vibration frequency of the vibrating tooth plate is too high, the moving insert is inserted into the slot. When the rod collides with the supporting block, the sound generated by the cavity is used for alarming, so as to avoid the vibrating device of the concrete forming machine, violent vibration, and cause irreparable damage to the whole machine.
附图说明Description of drawings
图1为本发明的整体结构示意图;Fig. 1 is the overall structure schematic diagram of the present invention;
图2为本发明的拌合仓结构示意图;Fig. 2 is the structural representation of the mixing chamber of the present invention;
图3为本发明的振动齿板结构示意图;Fig. 3 is a structural schematic diagram of the vibrating tooth plate of the present invention;
图4为本发明的滑动移块结构示意图;Fig. 4 is a schematic structural diagram of a sliding block of the present invention;
图5为本发明的斜块结构示意图;Fig. 5 is the schematic diagram of the inclined block structure of the present invention;
图6为本发明的整体支撑轴结构示意图;Fig. 6 is a structural schematic diagram of the integral support shaft of the present invention;
图7为本发明的整体圆环结构示意图;Fig. 7 is a schematic diagram of the overall ring structure of the present invention;
图8为图3的A局部活动齿块结构放大示意图。FIG. 8 is an enlarged schematic diagram of the structure of the partial movable tooth block of A in FIG. 3 .
图中:1、机体;2、振动电机;3、拌合仓;4、底箱;5、振动齿板;6、振动弹簧;7、单向组件;701、旋轮;702、凸块;703、活动齿块;704、压缩弹簧;705、转轴;8、调节组件;801、转轮;802、条形槽;803、移动插块;804、拉伸弹簧;805、斜块;806、支撑轴;807、条形块;808、滑动移块;809、推杆;810、档位开关;9、检测异常组件;901、圆环;902、插槽;903、连接块;904、椭圆块;905、撞击杆;906、支撑块。In the figure: 1. Body; 2. Vibration motor; 3. Mixing chamber; 4. Bottom box; 5. Vibration gear plate; 6. Vibration spring; 7. One-way assembly; 703, movable tooth block; 704, compression spring; 705, rotating shaft; 8, adjusting assembly; 801, runner; 802, bar groove; Support shaft; 807, bar block; 808, sliding block; 809, push rod; 810, gear switch; 9, abnormal detection component; 901, ring; 902, slot; 903, connecting block; 904, ellipse block; 905, impact bar; 906, support block.
具体实施方式detailed description
为使本发明实现的技术手段、创作特征、达成目的与功效易于明白了解,下面结合具体实施方式,进一步阐述本发明。In order to make the technical means, creative features, goals and effects achieved by the present invention easy to understand, the present invention will be further described below in conjunction with specific embodiments.
实施例一Embodiment one
如图1-6所示,一种混凝土成型机振动装置,包括机体1,机体1的表面固定安装有振动电机2,振动电机2的输出端固定安装有拌合仓3,拌合仓3的底部固定安装有底箱4,底箱4的底壁上方滑动连接有振动齿板5,振动齿板5的左右两端均固定安装有振动弹簧6,振动弹簧6远离振动齿板5的一端与底箱4固定连接,振动弹簧6的上方设置有单向组件7。As shown in Figure 1-6, a vibrating device for a concrete molding machine includes a body 1, a vibrating
单向组件7包括旋轮701,旋轮701的侧面固定安装有凸块702,旋轮701的侧面铰接有活动齿块703,活动齿块703远离凸块702的一侧固定安装有缩弹簧704,缩弹簧704的另一端与旋轮701固定连接,旋轮701的背面固定安装有转轴705,旋轮701通过设置在其表面的活动齿块703与振动齿板5啮合连接,活动齿块703远离缩弹簧704的一侧与凸块702抵接,转轴705的表面与底箱4转动连接。The one-
单向组件7的背面设置有调节组件8,调节组件8包括转轮801,转轮801上开设有条形槽802,转轮801的表面且位于条形槽802处滑动连接有移动插块803,移动插块803的表面固定安装有拉伸弹簧804,拉伸弹簧804的另一端与转轮801固定连接,拉伸弹簧804的背面固定安装有斜块805,转轮801的背面且位于轴心处转动连接有支撑轴806。The back side of the one-
支撑轴806的表面固定安装有条形块807,支撑轴806的表面滑动连接有滑动移块808,条形块807的表面与滑动移块808滑动连接,条形块807防止滑动移块808与斜块805之间的摩擦力,导致滑动移块808跟随转动,滑动移块808远离斜块805的一侧固定连接有空气弹簧,空气弹簧的另一端与支撑轴806固定连接,空气弹簧用于复位,滑动移块808的背面固定安装有推杆809,推杆809远离滑动移块808的一侧固定安装有档位开关810,档位开关810与振动电机2电连接,调节组件8远离单向组件7的一侧设置有检测异常组件9。The surface of the
本实施例中,振动电机2通电开始工作,使得拌合仓3内部拌合物的流动性增大便于成型,并增加混凝土的密实性,振动齿板5与拌合仓3进行共振,振动弹簧6便于振动齿板5进行振动,振动齿板5向右移动时,振动齿板5的齿牙与活动齿块703啮合,同时活动齿块703抵在凸块702上,旋轮701进行旋转,而振动齿板5向左移动时,振动齿板5的齿牙会使得活动齿块703会压缩缩弹簧704,振动齿板5无法与活动齿块703啮合,故起到单向旋转的效果,振动齿板5往复移动只会使得单向组件7进行逆时针旋转,随后旋轮701旋转带动转轴705转动。In this embodiment, the vibrating
转轴705带动转轮801旋转,拌合仓3振动频率越大,即振动齿板5振动频率越大,单向组件7的旋转速度越快,以至于转轮801的旋转速度越快,转轮801上的移动插块803受到离心力越大,移动插块803会拉伸拉伸弹簧804并进行移动,移动插块803带动斜块805移动挤压滑动移块808,滑动移块808压缩空气弹簧,当拌合仓3的振动频率变小,则拉伸弹簧804将移动插块803复位,以至于斜块805减小对滑动移块808的挤压,空气弹簧将滑动移块808复位,同时滑动移块808带动推杆809移动,增大档位开关810的档位,即加大振动电机2的振动频率,将振动转化为单向选择,随后利用离心力判断振动频率,并利用离心产生的位移改变档位开关810的档位。The
实施例二Embodiment two
如图4、7和8所示,检测异常组件9包括圆环901,圆环901的内圈开设有插槽902,圆环901的背面固定安装有连接块903,连接块903的侧面固定安装有椭圆块904,连接块903远离圆环901的一侧转动连接有支撑块906,支撑块906靠近连接块903的一侧固定安装有 撞击杆905。As shown in Figures 4, 7 and 8, the abnormality detection component 9 includes a
圆环901的表面且位于插槽902处于移动插块803插接,连接块903的内圈与支撑轴806滑动连接, 连接块903的横截切面是凸字形,连接块903的内圈与滑动移块808无接触,支撑块906的正面与支撑轴806固定连接,支撑块906的内部且位于撞击杆905处存在空腔,撞击杆905与空腔撞击发声,支撑块906的底部与底箱4固定连接。The surface of the
本实施例中,当振动齿板5的振动频率过大时,以至于移动插块803的产生的位移距离越大,导致移动插块803插入插槽902内,移动插块803利用插槽902带动圆环901进行旋转,圆环901带动连接块903进行旋转,连接块903的横截面积为凸字状,给予滑动移块808移动空间,随后连接块903带动椭圆块904移动,椭圆块904旋转撞击撞击杆905,以至于撞击杆905与支撑块906相撞,利用空腔产生声音进行警报,避免混凝土成型机振动装置,剧烈振动,对机器整体造成不可挽回的损伤。In this embodiment, when the vibration frequency of the vibrating
以上显示和描述了本发明的基本原理和主要特征和本发明的优点。本行业的技术人员应该了解,本发明不受上述实施例的限制,上述实施例和说明书中描述的只是说明本发明的原理,在不脱离本发明精神和范围的前提下,本发明还会有各种变化和改进,这些变化和改进都落入要求保护的本发明范围内。本发明要求保护范围由所附的权利要求书及其等效物界定。The basic principles and main features of the present invention and the advantages of the present invention have been shown and described above. Those skilled in the industry should understand that the present invention is not limited by the above-mentioned embodiments, and what described in the above-mentioned embodiments and the description only illustrates the principles of the present invention, and the present invention will also have other functions without departing from the spirit and scope of the present invention. Variations and improvements all fall within the scope of the claimed invention. The protection scope of the present invention is defined by the appended claims and their equivalents.
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| CN118788227A (en) * | 2024-09-11 | 2024-10-18 | 内蒙古民族大学 | A Chinese medicinal material stirring and mixing device |
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