CN115503077A - A hollow brick billet recycling molding device - Google Patents
A hollow brick billet recycling molding device Download PDFInfo
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- CN115503077A CN115503077A CN202210924859.6A CN202210924859A CN115503077A CN 115503077 A CN115503077 A CN 115503077A CN 202210924859 A CN202210924859 A CN 202210924859A CN 115503077 A CN115503077 A CN 115503077A
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- 239000011464 hollow brick Substances 0.000 title claims abstract description 24
- 238000004064 recycling Methods 0.000 title claims abstract description 12
- 238000000465 moulding Methods 0.000 title claims description 13
- 239000000463 material Substances 0.000 claims abstract description 77
- 238000011084 recovery Methods 0.000 claims abstract description 6
- 230000000694 effects Effects 0.000 abstract description 8
- 239000011449 brick Substances 0.000 description 22
- 238000010276 construction Methods 0.000 description 4
- 238000001125 extrusion Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 238000009434 installation Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000000446 fuel Substances 0.000 description 1
- 239000011796 hollow space material Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000003032 molecular docking Methods 0.000 description 1
- 239000002689 soil Substances 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
- B28B3/20—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein the material is extruded
- B28B3/22—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein the material is extruded by screw or worm
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
- B02C18/06—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
- B02C18/14—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives within horizontal containers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/14—Apparatus or processes for treating or working the shaped or preshaped articles for dividing shaped articles by cutting
- B28B11/16—Apparatus or processes for treating or working the shaped or preshaped articles for dividing shaped articles by cutting for extrusion or for materials supplied in long webs
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Food Science & Technology (AREA)
- Structural Engineering (AREA)
- Press-Shaping Or Shaping Using Conveyers (AREA)
Abstract
Description
技术领域technical field
本发明涉及空心砖生产技术领域,具体为一种空心砖坯料回收成型装置。The invention relates to the technical field of hollow brick production, in particular to a hollow brick raw material recycling and molding device.
背景技术Background technique
空心砖是近年内建筑行业常用的墙体主材,由于质轻、消耗原材少等优势,已经成为国家建筑部门首先推荐的产品,空心砖的孔洞总面积占其所在砖面积的百分率,称为空心砖的孔洞率,一般应在15%以上。空心砖和实心砖相比,可节省大量的土地用土和烧砖燃料,减轻运输重量;减轻制砖和砌筑时的劳动强度,加快施工进度;减轻建筑物自重,加高建筑层数,降低造价。Hollow brick is the main wall material commonly used in the construction industry in recent years. Due to the advantages of light weight and low consumption of raw materials, it has become the first product recommended by the national construction department. The porosity should generally be above 15%. Compared with solid bricks, hollow bricks can save a lot of land, soil and fuel for burning bricks, reduce transportation weight; reduce labor intensity during brick making and masonry, speed up construction progress; reduce building weight, increase building layers, and reduce construction costs .
空心砖的砖坯在成型以及运输的过程中,部分砖坯会变形损坏,不能继续进行烧结成型,现有技术在对空心砖坯料进行回收时,成型的效果较差,导致再次制造的砖坯质量差,为此,本发明提出能够解决上述问题的一种空心砖坯料回收成型装置。During the process of forming and transporting the adobes of the hollow bricks, some adobes will be deformed and damaged, and cannot continue to be sintered and formed. In the prior art, when recycling the adobes of the hollow bricks, the molding effect is poor, resulting in poor quality of the remanufactured adobes. For this reason , the present invention proposes a hollow brick billet recovery molding device capable of solving the above problems.
发明内容Contents of the invention
本发明的目的在于提供一种空心砖坯料回收成型装置,以解决上述背景技术中提出的问题。The object of the present invention is to provide a hollow brick billet recycling and forming device to solve the problems raised in the above-mentioned background technology.
为实现上述目的,本发明提供如下技术方案:一种空心砖坯料回收成型装置,包括输料台和接料箱,所述所述输料台上设置有输送带,所述接料箱设置在输料台的出料端,所述输料台在接料箱上方固接有支撑架,所述支撑架中部水平滑动设置有接料台,所述接料台与输送带上侧相平齐;In order to achieve the above object, the present invention provides the following technical solutions: a hollow brick billet recycling molding device, including a feeding table and a receiving box, the feeding table is provided with a conveyor belt, and the receiving box is arranged on the conveyor The discharge end of the material platform, the material delivery platform is fixedly connected with a support frame above the material receiving box, and the middle part of the support frame is horizontally slid to be provided with a material receiving platform, and the material receiving platform is flush with the upper side of the conveyor belt;
所述支撑架竖向活动设置有刀架,所述刀架上安装有切刀,所述支撑架前侧连接有固定板,所述固定板上安装有可带动刀架上下运动的驱动机构;The support frame is vertically movable with a knife rest, a cutter is installed on the knife rest, a fixed plate is connected to the front side of the support frame, and a driving mechanism that can drive the knife rest to move up and down is installed on the fixed plate;
所述接料箱底部设置壳体,所述壳体穿出接料箱并设置有出料口,所述接料箱在出料口下端水平设置有导料板,所述壳体上端设置有进料口,所述进料口与接料箱相连通,所述壳体内转动设置有转轴,所述转轴上螺旋设置有推料片,所述壳体外壁安装有第一驱动源,所述第一驱动源与转轴驱动连接。The bottom of the material receiving box is provided with a shell, and the shell passes through the material receiving box and is provided with a discharge port. The material receiving box is horizontally provided with a material guide plate at the lower end of the discharge port, and the upper end of the shell is provided with A feed port, the feed port communicates with the material receiving box, a shaft is rotated inside the housing, a push piece is spirally arranged on the shaft, a first driving source is installed on the outer wall of the housing, the The first driving source is drivingly connected with the rotating shaft.
作为本发明一种优选的技术方案,所述接料台一侧连接有竖板,所述竖板上设置有连接孔,所述支撑架上设置有多个与连接孔相匹配的定位孔,所述连接孔可定位孔通过可拆卸螺栓连接。As a preferred technical solution of the present invention, one side of the material receiving platform is connected with a vertical plate, the vertical plate is provided with connection holes, and the support frame is provided with a plurality of positioning holes matching the connection holes, The connecting holes can be positioned through detachable bolts.
作为本发明一种优选的技术方案,所述接料箱内部设置有导料斗,所述导料斗向下延伸与进料口连接。As a preferred technical solution of the present invention, a material guiding hopper is arranged inside the material receiving box, and the material guiding hopper extends downward to connect with the material inlet.
作为本发明一种优选的技术方案,所述接料箱在导料斗上方设置有转动杆,所述转动杆固接有若干组粉碎刀,所述接料箱外壁安装有第二驱动源,第二驱动源与转动杆驱动连接。As a preferred technical solution of the present invention, the receiving box is provided with a rotating rod above the guide hopper, and several groups of crushing knives are fixedly connected to the rotating rod, the outer wall of the receiving box is equipped with a second driving source, and the second The second driving source is drivingly connected with the rotating rod.
作为本发明一种优选的技术方案,所述驱动机构包括滑接在固定板上的移动块,所述移动块转动连接有转动柱,所述转动柱连接有驱动杆,所述驱动杆连接有驱动块,所述刀架上设置有活动槽,所述驱动块与活动槽卡接,所述移动块上安装有第三驱动源,所述第三驱动源与转动柱驱动连接。As a preferred technical solution of the present invention, the drive mechanism includes a moving block slidingly connected to the fixed plate, the moving block is rotatably connected to a rotating column, the rotating column is connected to a driving rod, and the driving rod is connected to a The driving block is provided with an active slot on the tool holder, and the driving block is engaged with the active slot, and a third driving source is installed on the moving block, and the third driving source is drivingly connected to the rotating column.
作为本发明一种优选的技术方案,所述所述固定板连接有横板,所述横板通过轴承组件连接有调节杆,所述调节杆上设置有螺纹段,所述移动座与螺纹段螺接,所述调节杆一端设置有转动柄。As a preferred technical solution of the present invention, the fixed plate is connected with a horizontal plate, and the horizontal plate is connected with an adjustment rod through a bearing assembly, and the adjustment rod is provided with a threaded section, and the moving seat and the threaded section screw connection, and one end of the adjusting rod is provided with a turning handle.
与现有技术相比,本发明的有益效果是:本发明一种空心砖坯料回收成型装置,变形损坏的砖坯料在输料台上经过输送带输送至接料台上,驱动机构驱动刀架带动切刀在支撑架上进行上下往复运动,对接料台上的砖坯料进行裁切,裁切后的砖坯料进入接料箱内,并通过进料口进入至壳体内,第一驱动源驱动转轴转动,带动推料片运动,将裁切后的砖坯料挤压成型,并通过出料口挤出至导料板上,实现了对空心砖坯料的回收利用,成型效果好;Compared with the prior art, the beneficial effect of the present invention is: the invention is a hollow brick billet recycling and forming device, the deformed and damaged brick billet is transported to the receiving table through the conveyor belt on the feeding table, and the driving mechanism drives the tool holder to drive The cutting knife reciprocates up and down on the support frame to cut the brick blanks on the material receiving table. The cut brick blanks enter the material receiving box and enter the shell through the feeding port. The first driving source drives the rotating shaft The rotation drives the push piece to move, extrudes the cut brick blank, and extrudes it to the material guide plate through the discharge port, realizing the recycling of the hollow brick blank, and the molding effect is good;
裁切好的砖坯料沿接料台进入至接料箱内,第二驱动源带动转动杆转动,使得多组粉碎刀多砖坯余料进行进一步粉碎,降低空心砖坯料上空洞间隙对挤压成型的影响,使得砖坯进入壳体内部时挤压成型效果好;The cut brick blank enters into the material receiving box along the material receiving table, and the second driving source drives the rotating rod to rotate, so that multiple sets of crushing knives and more brick blanks are further crushed, reducing the impact of the hollow space on the hollow brick blank on extrusion molding. influence, so that the extrusion molding effect of the adobe is good when it enters the shell;
第三驱动源驱动转动柱转动,转动柱通过驱动杆带动驱动块在活动槽内运动,从而带动刀架在固定板上进行上下往复运动,对接料台上的砖坯料进行裁切,当度砖坯料完成裁切后,通过将接料台从切刀下方移除,并通过转动柄转动调节杆,带动移动块沿固定板向下运动,带动刀架和切刀向下运动,对导料板上挤出的成型坯料进行分切,使得回收后的砖坯料经过粉碎、挤压成型后再次形成可利用的砖坯,无需另外进行设置分切机构,对变形的坯料充分利用,分切效果好。The third driving source drives the rotating column to rotate, and the rotating column drives the driving block to move in the movable groove through the driving rod, thereby driving the tool rest to reciprocate up and down on the fixed plate, and cutting the brick blank on the material receiving platform. After the material is cut, remove the material receiving platform from the bottom of the cutter, and turn the adjustment lever through the turning handle to drive the moving block to move down along the fixed plate, drive the knife holder and cutter to move down, and adjust the material guide plate The formed blanks extruded above are cut, so that the recycled brick blanks are crushed and extruded to form usable brick blanks again, without additional cutting mechanism, the deformed blanks are fully utilized, and the cutting effect is good.
附图说明Description of drawings
图1为本发明整体结构示意图;Fig. 1 is a schematic diagram of the overall structure of the present invention;
图2为本发明固定架与接料箱位置关系示意图;Fig. 2 is a schematic diagram of the positional relationship between the fixing frame and the receiving box of the present invention;
图3为本发明驱动机构结构示意图;Fig. 3 is a structural schematic diagram of the drive mechanism of the present invention;
图中:100、输料台;110、输送带;120、支撑架;121、定位孔;130、刀架;131、活动槽;132、切刀;140、接料台;141、竖板;142、可拆卸螺栓;150、固定板;160、移动块;161、转动柱;162、驱动杆;163、驱动块;164、横板;165、调节杆;166、螺纹段;167、转动柄;200、接料箱;201、导料斗;210、第二驱动源;211、转动杆;212、粉碎刀;220、壳体;221、进料口;222、出料口;230、第一驱动源;231、转轴;232、推料片;240、导料板。In the figure: 100, feeding platform; 110, conveyor belt; 120, support frame; 121, positioning hole; 130, knife holder; 131, movable groove; 132, cutting knife; 140, receiving platform; 142, detachable bolt; 150, fixed plate; 160, moving block; 161, rotating column; 162, driving rod; 163, driving block; ; 200, receiving box; 201, guide hopper; 210, second driving source; 211, rotating rod; 212, crushing knife; 220, shell; Drive source; 231, rotating shaft; 232, pusher sheet; 240, material guide plate.
具体实施方式detailed description
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
在本发明的描述中,需要说明的是,术语“竖直”、“上”、“下”、“水平”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it should be noted that the orientation or positional relationship indicated by the terms "vertical", "upper", "lower", "horizontal" etc. is based on the orientation or positional relationship shown in the drawings, and is only In order to facilitate the description of the present invention and simplify the description, it does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as limiting the present invention.
在本发明的描述中,还需要说明的是,除非另有明确的规定和限定,术语“设置”、“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should also be noted that, unless otherwise clearly specified and limited, the terms "installation", "installation", "connection" and "connection" should be understood in a broad sense, for example, it may be a fixed connection, It can also be a detachable connection or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediary, and it can be the internal communication of two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention according to specific situations.
请参阅图1-2Please refer to Figure 1-2
实施例1Example 1
本发明提供一种技术方案:一种空心砖坯料回收成型装置,包括输料台100和接料箱200,输料台100上设置有输送带110,接料箱200设置在输料台100的出料端,输料台100在接料箱200上方固接有支撑架120,支撑架120中部水平滑动设置有接料台140,接料台140与输送带110上侧相平齐;支撑架120竖向活动设置有刀架130,刀架130上安装有切刀132,支撑架120前侧连接有固定板150,固定板150上安装有可带动刀架130上下运动的驱动机构;接料箱200底部设置壳体220,壳体220穿出接料箱200并设置有出料口222,接料箱200在出料口222下端水平设置有导料板240,壳体220上端设置有进料口221,进料口221与接料箱200相连通,壳体220内转动设置有转轴231,转轴231上螺旋设置有推料片232,壳体220外壁安装有第一驱动源230,第一驱动源230与转轴231驱动连接。The present invention provides a technical solution: a hollow brick billet recycling molding device, including a
具体的,变形损坏的砖坯料在输料台100上经过输送带110输送至接料台140上,驱动机构驱动刀架130带动切刀132在支撑架120上进行上下往复运动,对接料台140上的砖坯料进行裁切,裁切后的砖坯料进入接料箱200内,并通过进料口221进入至壳体220内,第一驱动源230驱动转轴231转动,带动推料片232运动,将裁切后的砖坯料挤压成型,并通过出料口222挤出至导料板240上,实现了对空心砖坯料的回收利用,成型效果好。Specifically, the deformed and damaged brick blanks are transported to the material receiving
实施例2Example 2
在实施例1的基础上,接料箱200内部设置有导料斗201,导料斗201向下延伸与进料口221连接;接料箱200在导料斗201上方设置有转动杆211,转动杆211固接有若干组粉碎刀212,接料箱200外壁安装有第二驱动源210,第二驱动源210与转动杆211驱动连接。On the basis of Embodiment 1, a
具体的,裁切好的砖坯料沿接料台140进入至接料箱200内,第二驱动源210带动转动杆211转动,使得多组粉碎刀212多砖坯余料进行进一步粉碎,降低空心砖坯料上空洞间隙对挤压成型的影响,使得砖坯进入壳体220内部时挤压成型效果好。Specifically, the cut brick blank enters into the
实施例3Example 3
在实施例1或实施例2的基础上,驱动机构包括滑接在固定板150上的移动块160,移动块160转动连接有转动柱161,转动柱161连接有驱动杆162,驱动杆162连接有驱动块163,刀架130上设置有活动槽131,驱动块163与活动槽131卡接,移动块160上安装有第三驱动源,第三驱动源与转动柱161驱动连接,第三驱动源图中未画出;固定板150连接有横板164,横板164通过轴承组件连接有调节杆165,调节杆165上设置有螺纹段166,移动座与螺纹段166螺接,调节杆165一端设置有转动柄167。On the basis of Embodiment 1 or Embodiment 2, the driving mechanism includes a moving
具体的,第三驱动源驱动转动柱161转动,转动柱161通过驱动杆162带动驱动块163在活动槽131内运动,从而带动刀架130在固定板150上进行上下往复运动,对接料台140上的砖坯料进行裁切,当度砖坯料完成裁切后,通过将接料台140从切刀132下方移除,并通过转动柄167转动调节杆165,带动移动块160沿固定板150向下运动,带动刀架130和切刀132向下运动,对导料板240上挤出的成型坯料进行分切,使得回收后的砖坯料经过粉碎、挤压成型后再次形成可利用的砖坯,无需另外进行设置分切机构,对变形的坯料充分利用,分切效果好。Specifically, the third drive source drives the
实施例4Example 4
在实施例1-3任一项的基础上,接料台140一侧连接有竖板141,竖板141上设置有连接孔,支撑架120上设置有多个与连接孔相匹配的定位孔121,连接孔可定位孔121通过可拆卸螺栓142连接。On the basis of any one of Embodiments 1-3, a
具体的,可拆卸螺栓142穿入连接孔和对应的定位孔121内,对接料台140的位置进行固定,稳定性好。Specifically, the
其中,第一驱动源230、第二驱动源210和第三驱动源为根据负载选择型号的伺服电机,具体不在赘述。Wherein, the
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those skilled in the art can understand that various changes, modifications and substitutions can be made to these embodiments without departing from the principle and spirit of the present invention. and modifications, the scope of the invention is defined by the appended claims and their equivalents.
Claims (6)
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CN214772772U (en) * | 2021-06-02 | 2021-11-19 | 登封市亚星耐材有限公司 | Light heat preservation adobe waste recovery device |
CN214974339U (en) * | 2021-04-27 | 2021-12-03 | 江苏华能墙材有限公司 | Crushing and recycling device for building sintered hollow bricks |
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JP2000351109A (en) * | 1999-06-10 | 2000-12-19 | Hekinan Tokushu Kikai Kk | Cutting portion of extrusion molding material in brick material manufacturing line |
CN105500506A (en) * | 2016-01-06 | 2016-04-20 | 阎五一 | Shale sintered brick blank slitting device |
CN108901389A (en) * | 2018-06-19 | 2018-11-30 | 盐城市顺天铸造有限公司 | A kind of grinding device recycled for stalk |
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