CN115500456B - Processing and preservation methods of wide wet and wet noodles and their applications - Google Patents

Processing and preservation methods of wide wet and wet noodles and their applications Download PDF

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CN115500456B
CN115500456B CN202211018349.9A CN202211018349A CN115500456B CN 115500456 B CN115500456 B CN 115500456B CN 202211018349 A CN202211018349 A CN 202211018349A CN 115500456 B CN115500456 B CN 115500456B
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noodles
wide
wet
wet noodles
fresh
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CN115500456A (en
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郭晓娜
张玉佳
朱科学
王艳丽
王向向
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BAIXIANG FOOD CO LTD
Jiangnan University
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BAIXIANG FOOD CO LTD
Jiangnan University
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    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES, NOT OTHERWISE PROVIDED FOR; PREPARATION OR TREATMENT THEREOF
    • A23L7/00Cereal-derived products; Malt products; Preparation or treatment thereof
    • A23L7/10Cereal-derived products
    • A23L7/109Types of pasta, e.g. macaroni or noodles
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23BPRESERVATION OF FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES; CHEMICAL RIPENING OF FRUIT OR VEGETABLES
    • A23B2/00Preservation of foods or foodstuffs, in general
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23BPRESERVATION OF FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES; CHEMICAL RIPENING OF FRUIT OR VEGETABLES
    • A23B2/00Preservation of foods or foodstuffs, in general
    • A23B2/70Preservation of foods or foodstuffs, in general by treatment with chemicals
    • A23B2/725Preservation of foods or foodstuffs, in general by treatment with chemicals in the form of liquids or solids
    • A23B2/729Organic compounds; Microorganisms; Enzymes
    • A23B2/742Organic compounds containing oxygen
    • A23B2/754Organic compounds containing oxygen containing carboxyl groups
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23BPRESERVATION OF FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES; CHEMICAL RIPENING OF FRUIT OR VEGETABLES
    • A23B2/00Preservation of foods or foodstuffs, in general
    • A23B2/70Preservation of foods or foodstuffs, in general by treatment with chemicals
    • A23B2/725Preservation of foods or foodstuffs, in general by treatment with chemicals in the form of liquids or solids
    • A23B2/788Inorganic compounds
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23VINDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
    • A23V2002/00Food compositions, function of food ingredients or processes for food or foodstuffs
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A40/00Adaptation technologies in agriculture, forestry, livestock or agroalimentary production
    • Y02A40/90Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in food processing or handling, e.g. food conservation

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  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Food Science & Technology (AREA)
  • Polymers & Plastics (AREA)
  • Wood Science & Technology (AREA)
  • Zoology (AREA)
  • Health & Medical Sciences (AREA)
  • Nutrition Science (AREA)
  • Noodles (AREA)

Abstract

The invention discloses a processing and fresh-keeping method of a wide-strip type raw wet noodle and application thereof. Compared with the prior art, the invention has the following advantages: (1) Solves the problems of thick alcohol taste and heavy alkali taste of the conventional fresh-keeping raw wet noodles; (2) Solves the problem of foaming of the surface of the boiled wide-strip raw wet noodles, and the surface of the noodles is smooth; (3) The fresh-keeping effect is far better than that of the conventional fresh-keeping method, and the fresh-keeping agent can be stored for more than two months at 36-37 ℃; (4) The preservative and the salt are not introduced, the requirements of preserving and quality guaranteeing of the wide-strip raw wet noodles are met only through a low-content acidity regulator combined short-time high-temperature sterilization process, and zero addition of the preservative and the salt is realized; (5) The additive and the addition amount thereof are all within the national standard allowable range, and the additive has practical production application value.

Description

宽条型生湿面条的加工和保鲜方法及其应用Processing and preservation methods of wide wet and wet noodles and their applications

技术领域Technical field

本发明属于食品加工技术领域,涉及解决生湿面条的保鲜及蒸煮产生起泡问题的方法,具体为宽条型生湿面条的加工和保鲜方法及其应用。The invention belongs to the technical field of food processing and relates to a method for solving the problem of bubbling during preservation and cooking of raw and wet noodles, specifically a method for processing and preserving wide wet and wet noodles and its application.

背景技术Background technique

由于生湿面条水分含量高,水分活度高,故极易腐败变质,保质期短。目前,常规的生湿面条加工及保鲜方法主要应用于细条型生湿面条的加工与保鲜,且所述方法会导致产品散发浓郁的酒精味与碱味,降低产品的食用品质,此外,将这种方法应用于宽条型生湿面条时,除以上问题外还会引起面条在蒸煮过程中发生严重的、不良的起泡现象,这种严重不良的感官品质被消费者强烈排斥。另外,所述方法保质期短,难以满足商品流通的需求。因此,解决宽条型生湿面条的蒸煮起泡问题,保证生湿面条的保质期与品质成为生湿面条工业化生产的关键,也是面制品加工行业亟待解决的瓶颈问题。Due to the high moisture content and high water activity of raw wet noodles, they are easily spoiled and have a short shelf life. At present, conventional wet and wet noodle processing and preservation methods are mainly used in the processing and preservation of thin wet and wet noodles, and these methods will cause the product to emit a strong alcoholic and alkaline smell, reducing the food quality of the product. In addition, this method will When this method is applied to wide strips of wet noodles, in addition to the above problems, it will also cause serious and undesirable bubbling of the noodles during the cooking process. This seriously bad sensory quality is strongly rejected by consumers. In addition, the method has a short shelf life and is difficult to meet the needs of commodity circulation. Therefore, solving the problem of cooking and bubbling of wide wet noodles and ensuring the shelf life and quality of wet noodles have become the key to the industrial production of wet noodles. It is also a bottleneck problem that needs to be solved urgently in the noodle processing industry.

目前,针对宽条型生湿面条的蒸煮起泡现象,暂无相关解决措施的研究报道。生湿面条的保鲜方法主要局限于酒精保鲜、复合添加剂保鲜以及臭氧水杀菌、脱水干燥杀菌、活性包装、低温贮藏等,这些方法存在如下缺陷:(1)使产品出现明显不良的感官气味与色泽(如酒精味、碱味浓郁或褐变严重)而被消费者排斥;(2)引起宽条型生湿面条发生严重的蒸煮起泡现象,表观品质无法满足消费要求;(3)为延长产品保质期往往添加大量添加剂,存在含盐量高、人工合成添加剂多、含有防腐剂等特点,违背了健康、绿色的消费观念;(4)加工过程易发生交叉污染,产品稳定性不足;(5)一些专利提供的保鲜方法中,添加剂的添加量远远超过了国标的限量标准,即不能直接应用于实际生产,应用价值不足;(6)所制产品仍存在常温保质期短,而低温贮藏能耗高的现状。At present, there are no research reports on relevant solutions to the cooking bubbling phenomenon of wide wet noodles. Preservation methods for raw and wet noodles are mainly limited to alcohol preservation, compound additive preservation, ozone water sterilization, dehydration and drying sterilization, active packaging, low-temperature storage, etc. These methods have the following shortcomings: (1) The product will have obvious bad sensory odor and color (such as strong alcoholic, alkaline smell or severe browning) and are rejected by consumers; (2) causing severe cooking bubbling of wide wet noodles, and the apparent quality cannot meet consumer requirements; (3) for extended A large number of additives are often added to products during their shelf life. They contain high salt content, many synthetic additives, and contain preservatives, which violates the concept of healthy and green consumption; (4) cross-contamination is prone to occur during the processing process, and product stability is insufficient; (5) ) In the preservation methods provided by some patents, the amount of additives added far exceeds the national standard limit standard, that is, it cannot be directly applied to actual production and has insufficient application value; (6) The products produced still have a short shelf life at room temperature, and low-temperature storage can The current situation of high consumption.

专利号为201010512639.X的专利公开了一种生湿面条保鲜剂,其保鲜配方由63-80%酒精、14.5-30%山梨糖醇液、0-1.5%丙二醇、0.5-1%单辛酸甘油酯、5-7.5%食用碱复配而成,使产品常温保质期达到3个月以上。这种方法的保鲜剂中,单辛酸甘油酯属于防腐剂,不合大众对防腐剂“零添加”的消费需求;此外,山梨糖醇的添加量远超过国标的限量标准;酒精与食用碱添加量过多,则给面条带来了令人不悦的浓郁的酒精味与碱味;更重要的是,这种保鲜方法不适用于宽条型生湿面条的实际生产,酒精与高含量的食用碱均会造成宽条型生湿面条发生严重的蒸煮起泡现象。The patent number 201010512639. It is compounded with ester and 5-7.5% edible alkali, so that the shelf life of the product at room temperature can reach more than 3 months. Among the preservatives of this method, glyceryl monocaprylate is a preservative, which does not meet the public's consumer demand for "zero addition" of preservatives; in addition, the amount of sorbitol added far exceeds the national limit; the amount of alcohol and edible alkali added Too much will bring an unpleasant strong alcoholic and alkaline taste to the noodles; more importantly, this preservation method is not suitable for the actual production of wide strips of raw wet noodles. Alcohol and high content of food Alkali will cause severe cooking blistering in wide wet noodles.

专利号为201010215514.0的专利公开了一种生鲜面的保鲜方法。该发明通过添加复合保鲜剂以降低面条水分活度来抑制微生物生长繁殖,联合高温短时脱水工艺(100~120℃,3~8min)杀灭部分微生物并使面条水分降至20~30%,然后采用透气率低的包装材料进行产品包装并内置脱氧剂的工艺手段使生湿面条的常温贮藏期可达到60天及以上。其中,复合保鲜剂包括1~5%食盐、0~3%丙三醇、0~0.8%复合磷酸盐、0~3%山梨糖醇、0~2%丙二醇。这种方法中人工合成添加剂多,且含盐量高,而高盐饮食会引发诸多健康问题,如肥胖、高血压、糖尿病、胃炎等。The patent number 201010215514.0 discloses a method of preserving fresh noodles. This invention inhibits the growth and reproduction of microorganisms by adding a compound preservative to reduce the water activity of noodles, and combines it with a high-temperature short-time dehydration process (100-120°C, 3-8 minutes) to kill some microorganisms and reduce the moisture content of noodles to 20-30%. Then, packaging materials with low air permeability are used to package the product and a built-in deoxidizer is used to ensure that the normal temperature storage period of the wet noodles can reach 60 days or more. Among them, the compound preservative includes 1 to 5% salt, 0 to 3% glycerol, 0 to 0.8% compound phosphate, 0 to 3% sorbitol, and 0 to 2% propylene glycol. This method contains many artificial additives and high salt content. High-salt diet can cause many health problems, such as obesity, high blood pressure, diabetes, gastritis, etc.

专利号为201510393515.7的专利公开了一种生湿面条的保鲜剂。该保鲜剂包括1~25%乳酸钠、0.5~15%富马酸、1~16%丙二醇、0.5~3%食盐,使生湿面条在28℃贮藏条件下可保存90~108h。这种保鲜方法所制得的生湿面条产品保质期极短,无法满足实际生产者对产品长保质期的需求。The patent number 201510393515.7 discloses a preservative for wet noodles. The preservative includes 1 to 25% sodium lactate, 0.5 to 15% fumaric acid, 1 to 16% propylene glycol, and 0.5 to 3% salt, so that the raw and wet noodles can be stored for 90 to 108 hours under 28°C storage conditions. The shelf life of the raw and wet noodle products produced by this preservation method is extremely short and cannot meet the actual producers' demand for long shelf life of the product.

发明内容Contents of the invention

解决的技术问题:为了克服现有技术的不足,不添加现有常规保鲜剂酒精、食用碱、盐等前提下,通过改变加工工艺、杀菌工艺及添加少量添加剂、增筋物质的方式得到保质期长的生湿面条,同时减少或消灭宽条型生湿面条发生蒸煮起泡现象;鉴于此,本发明提供了宽条型生湿面条的加工和保鲜方法及其应用。Technical problem solved: In order to overcome the shortcomings of the existing technology, long shelf life can be obtained by changing the processing technology, sterilization technology and adding a small amount of additives and gluten-enhancing substances without adding existing conventional preservatives such as alcohol, edible alkali, salt, etc. of wet and wet noodles, and at the same time reduce or eliminate the phenomenon of cooking and bubbling of wide-strip wet and wet noodles; in view of this, the present invention provides a processing and preservation method of wide-strip wet and wet noodles and their application.

本发明所述方法的设计思路在于:常规保鲜方法中,面片的压延通常为复合压延方式。本发明研究过程中发现,常规保鲜方法中,酒精是引起宽条型生湿面条发生蒸煮起泡现象的主要原因,食用碱是引起宽条型生湿面条发生蒸煮起泡现象的次要原因。此外,发现压延方式会显著影响宽条型生湿面条的蒸煮起泡现象。The design idea of the method of the present invention is that in conventional preservation methods, the rolling of dough sheets is usually a composite rolling method. During the research process of the present invention, it was found that in conventional preservation methods, alcohol is the main cause of cooking blistering in wide wet noodles, and edible alkali is the secondary cause of cooking blistering in wide wet noodles. In addition, it was found that the rolling method can significantly affect the cooking bubbling phenomenon of wide wet noodles.

本发明研究过程中发现,仅单层压延能解决食用碱引起的宽条型生湿面条的蒸煮起泡现象,并且能在很大程度上缓解由酒精引起的宽条型生湿面条的蒸煮起泡现象,但高含量的酒精仍会引起较明显的起泡现象,而低含量的酒精又无法满足生湿面条的保鲜需求。去除引起宽条型生湿面条发生蒸煮起泡的主要保鲜剂(酒精)后,面条的常温保质期极短。实验结果表明,去除酒精后,面条的常温保质期由30天以上急剧缩短到不到10天,即去除酒精后的生湿面条在常温下贮藏不到10天便已腐败变质,面条表面出现肉眼可见的霉斑。During the research process of the present invention, it was found that only single-layer calendering can solve the cooking bubbling phenomenon of wide wet noodles caused by edible alkali, and can also alleviate the cooking bubbling of wide wet noodles caused by alcohol to a large extent. However, high alcohol content will still cause obvious foaming phenomenon, while low alcohol content cannot meet the preservation needs of raw and wet noodles. After removing the main preservative (alcohol) that causes cooking blistering in wide wet noodles, the shelf life of the noodles at room temperature is extremely short. Experimental results show that after the alcohol is removed, the shelf life of the noodles at room temperature is drastically shortened from more than 30 days to less than 10 days. That is, the raw wet noodles after the alcohol is removed will go rancid after being stored at room temperature for less than 10 days, and the surface of the noodles will appear visible to the naked eye. of mildew.

本发明研究过程中发现,杀菌工艺能引起单层压延条件下所得的宽条型生湿面条发生蒸煮起泡现象,结果表明,相同杀菌工艺条件下,与食用碱相比,酸性添加剂引起宽条型生湿面条发生蒸煮起泡现象的程度比较轻微。During the research process of the present invention, it was found that the sterilization process can cause cooking and bubbling of wide-strip wet noodles obtained under single-layer calendering conditions. The results show that under the same sterilization process conditions, compared with edible alkali, acidic additives cause wide-strip noodles. The degree of cooking bubbling in wet noodles is relatively slight.

本发明研究过程中发现,添加蛋白粉能改善宽条型生湿面条的蒸煮起泡现象。During the research process of the present invention, it was found that adding protein powder can improve the cooking bubbling phenomenon of wide-strip wet noodles.

本发明研究过程中发现,单层压延条件下,适当增大压延比,能在一定程度上减少宽条型生湿面条的蒸煮起泡现象。During the research process of the present invention, it was found that under single-layer calendering conditions, appropriately increasing the calendering ratio can reduce the cooking bubbling phenomenon of wide wet noodles to a certain extent.

鉴于此,本发明通过添加剂的选择、蛋白粉的添加,以及压延方式的优化,解决宽条型生湿面条的蒸煮起泡问题;对酸度调节剂的抑菌效果进行筛选,并采用热力杀菌工艺,实现生湿面条保鲜保质的需求。简而言之,通过添加剂、增筋物质、压延方式、杀菌工艺的综合作用得到与常规保鲜相比表观品质与保鲜效果均更优的生湿面条。In view of this, the present invention solves the problem of cooking and bubbling of wide wet noodles through the selection of additives, the addition of protein powder, and the optimization of the calendering method; the antibacterial effect of the acidity regulator is screened, and a thermal sterilization process is adopted , to meet the demand for freshness and quality preservation of raw and wet noodles. In short, through the comprehensive effects of additives, gluten-enhancing substances, calendering methods, and sterilization processes, wet noodles with better apparent quality and better preservation effects than conventional preservation can be obtained.

技术方案:宽条型生湿面条的加工和保鲜方法,所述方法包括以下步骤:Technical solution: a method for processing and preserving wide wet and wet noodles. The method includes the following steps:

(1)将小麦粉和辅料按照质量比100:5~20混合均匀,加入酸度调节剂溶液,小麦粉与酸度调节剂溶液的质量比为100:32~36,在和面机中混合搅拌制得面絮;其中,辅料为蛋白粉、杂粮粉、果蔬粉或淀粉中的至少一种,酸度调节剂为磷酸、富马酸、富马酸一钠中的至少一种;(1) Mix wheat flour and auxiliary materials evenly according to the mass ratio of 100:5 to 20, add acidity regulator solution, the mass ratio of wheat flour to acidity regulator solution is 100:32 to 36, mix and stir in a dough mixer to prepare noodles Flocc; wherein, the auxiliary material is at least one of protein powder, cereal powder, fruit and vegetable powder or starch, and the acidity regulator is at least one of phosphoric acid, fumaric acid, and monosodium fumarate;

(2)将步骤(1)所得面絮进行醒面熟化,然后压延成面带,切条得到生鲜面条;其中,压延方式为单层压延,压延次数是6~10次,压延比为40~70%;(2) The flour wadding obtained in step (1) is matured, then rolled into noodle strips, and cut into strips to obtain fresh noodles; wherein, the rolling method is single-layer rolling, the number of rolling times is 6 to 10 times, and the rolling ratio is 40 ~70%;

(3)将步骤(2)所得生鲜面条脱水干燥;(3) dehydrating and drying the fresh noodles obtained in step (2);

(4)将步骤(3)所得面条进行缓苏,然后密封包装;(4) Slow-suspend the noodles obtained in step (3), and then seal and package them;

(5)将步骤(4)所得包装面条产品进行巴氏杀菌或高温杀菌,即得宽条型生湿面条。(5) Pasteurize or high-temperature sterilize the packaged noodle product obtained in step (4) to obtain wide wet noodles.

优选的,步骤(1)中的辅料为蛋白粉,其添加量为占小麦粉质量的5~10%。Preferably, the auxiliary material in step (1) is protein powder, and its addition amount is 5 to 10% of the mass of wheat flour.

优选的,步骤(1)中富马酸、富马酸一钠、磷酸的添加量范围分别为0~0.06%,0~0.4%,0~0.3%,所述百分比是与小麦粉质量的百分比。Preferably, the addition amounts of fumaric acid, monosodium fumarate, and phosphoric acid in step (1) range from 0 to 0.06%, 0 to 0.4%, and 0 to 0.3% respectively, and the percentages are based on the mass of wheat flour.

优选的,步骤(2)中切条所制得的生鲜面条的宽度为3~30mm。Preferably, the width of the fresh noodles obtained by cutting into strips in step (2) is 3 to 30 mm.

优选的,步骤(3)中脱水干燥过程控制面条的水分含量为20~27%。Preferably, the moisture content of the noodles is controlled to be 20-27% during the dehydration and drying process in step (3).

优选的,步骤(4)中密封包装的材料为耐酸NY/PE或耐高温PET/NY/CPP材料。Preferably, the material of the sealed packaging in step (4) is acid-resistant NY/PE or high-temperature resistant PET/NY/CPP material.

优选的,步骤(5)中所述巴氏杀菌条件为88~98℃,10~30min;高温杀菌条件为118~130℃,5~20min。Preferably, the pasteurization conditions described in step (5) are 88-98°C, 10-30 minutes; the high-temperature sterilization conditions are 118-130°C, 5-20 minutes.

由以上任一所述方法制备获得的宽条型生湿面条。The wide wet noodles prepared by any of the above methods.

以上任一所述方法在减少或消灭宽条型生湿面条发生蒸煮起泡现象中的应用。The application of any of the above methods in reducing or eliminating the cooking bubbling phenomenon of wide wet and wet noodles.

以上任一所述方法在延长宽条型生湿面条保质期中的应用。Application of any of the above methods in extending the shelf life of wide wet noodles.

本发明的技术原理:宽条型生湿面条发生蒸煮起泡现象的主要原因在于加工工艺、添加剂等因素使面条内部未能形成连续、完整、牢固的网络结构,在蒸煮过程中,被面筋网络结构截留的气体分子难以逸出,发生剧烈运动使面筋网络结构发生断裂,从而产生起泡现象。(1)在复合压延过程中,面片与面片之间会卷入更多的空气,阻碍面片与面片间的结合作用,在蒸煮过程中,被面条面筋网络结构截留的气体分子难以逸出,发生剧烈运动使面筋网络结构发生断裂,产生起泡现象。故采用单层压延的方式避免面层间包裹更多的气体分子。(2)杀菌条件下,与食用碱相比,酸性添加剂更不易引起宽条型生湿面条发生蒸煮起泡现象。(3)调节面条pH来抑制细菌的生长繁殖,同时采用热杀菌工艺来杀灭微生物以及破坏其孢子或芽孢,使微生物难以生长繁殖,从而延长生湿面条的保质期。Technical principle of the present invention: The main reason for the cooking blistering of wide wet noodles is that the processing technology, additives and other factors prevent the noodles from forming a continuous, complete and strong network structure inside the noodles. During the cooking process, the gluten network The gas molecules trapped in the structure are difficult to escape, and violent movement causes the gluten network structure to break, resulting in bubbling. (1) During the composite rolling process, more air will be involved between the dough sheets, hindering the bonding between the dough sheets. During the cooking process, the gas molecules trapped by the noodle gluten network structure are difficult to Escape, violent movement occurs, the gluten network structure is broken, and blistering occurs. Therefore, single-layer calendering is used to prevent more gas molecules from being wrapped between the surface layers. (2) Under sterilization conditions, acidic additives are less likely to cause cooking blistering in wide wet noodles than edible alkali. (3) Adjust the pH of the noodles to inhibit the growth and reproduction of bacteria, and use a thermal sterilization process to kill microorganisms and destroy their spores or spores, making it difficult for microorganisms to grow and reproduce, thereby extending the shelf life of wet noodles.

有益效果:Beneficial effects:

(1)本发明加工工艺及保鲜方法替代了常规的保鲜方法(以酒精保鲜为主),解决了常规保鲜生湿面条“酒精味浓”和“碱味重”的问题;(1) The processing technology and preservation method of the present invention replace the conventional preservation method (mainly alcohol preservation), and solve the problems of "strong alcohol flavor" and "heavy alkaline flavor" of conventional fresh-preserved raw and wet noodles;

(2)本发明通过加工工艺解决了宽条型生湿面条蒸煮起泡现象的问题,面条表面相比较而言十分光滑;(2) The present invention solves the problem of cooking and bubbling of wide wet noodles through processing technology, and the surface of the noodles is very smooth in comparison;

(3)保证了宽条型生湿面条在36~37℃贮藏条件下可贮藏两个月以上,使其保鲜效果远优于常规保鲜方法的保鲜效果;(3) It ensures that the wide strips of raw and wet noodles can be stored for more than two months under storage conditions of 36-37°C, making the preservation effect far better than that of conventional preservation methods;

(4)本发明产品未引入防腐剂与食盐,仅通过低含量的酸度调节剂联合短时高温杀菌工艺满足了宽条型生湿面条保鲜保质的需求,实现了防腐剂和食盐的“零添加”,与当下的健康饮食趋势相迎合。(4) The product of the present invention does not introduce preservatives and salt. It only uses a low-content acidity regulator combined with a short-term high-temperature sterilization process to meet the demand for freshness and quality preservation of wide wet noodles, achieving "zero addition of preservatives and salt" ”, catering to the current trend of healthy eating.

(5)本发明产品使用的添加剂及其添加量均在国标允许范围内,具有实际生产应用价值。(5) The additives used in the product of the present invention and their addition amounts are within the allowable range of the national standard and have practical production and application value.

附图说明Description of the drawings

图1为常规保鲜中对比例2-1(左)、对比例2-2(右)对生湿面条蒸煮品质的影响;Figure 1 shows the effects of Comparative Example 2-1 (left) and Comparative Example 2-2 (right) on the cooking quality of raw and wet noodles in conventional preservation;

图2为本发明中实施例5-1(左)、实施例5-2(右)对生湿面条蒸煮品质的影响;Figure 2 shows the effects of Example 5-1 (left) and Example 5-2 (right) on the cooking quality of wet and raw noodles in the present invention;

图3为巴氏杀菌处理的生湿面条在36~37℃贮藏条件下菌落总数随贮藏时间变化曲线;Figure 3 shows the change curve of the total number of colonies with storage time of pasteurized wet noodles stored at 36-37°C;

图4为高温杀菌处理的生湿面条在36~37℃贮藏条件下菌落总数随贮藏时间变化曲线;Figure 4 shows the change curve of the total number of bacterial colonies with storage time under the storage conditions of 36-37°C for high-temperature sterilized wet noodles;

具体实施方式Detailed ways

以下实施例进一步说明本发明的内容,但不应理解为对本发明的限制。在不背离本发明精神和实质的情况下,对本发明方法、步骤或条件所作的修改和替换,均属于本发明的范围。若未特别指明,实施例中所用的技术手段为本领域技术人员所熟知的常规手段。The following examples further illustrate the content of the present invention, but should not be understood as limiting the present invention. Without departing from the spirit and essence of the present invention, any modifications and substitutions made to the method, steps or conditions of the present invention shall fall within the scope of the present invention. Unless otherwise specified, the technical means used in the examples are conventional means well known to those skilled in the art.

本发明实施例及对比例采用如下试验方法。The following test methods are used in the examples and comparative examples of the present invention.

面条蒸煮起泡情况根据面条经蒸煮后起泡的总面积划分为“十分严重”“严重”、“一般”、“轻微”“不起泡”五种程度。According to the total area of noodles bubbling after cooking, the blistering situation of noodles is divided into five levels: "very serious", "severe", "average", "slight" and "no blistering".

面条水分含量的测定方法:参照GB/T 5009.3-2016。Determination method of moisture content of noodles: refer to GB/T 5009.3-2016.

面条硬度、粘性、弹性的测定方法:取7根宽条型生湿面条放入600mL开水中煮至最佳蒸煮时间,捞出用去离子水冲淋30s,用吸水纸吸去表面多余水分后于物性分析仪上测定;探头:P36R;模式:TPA;压缩比:50%;测试速度1mm/s;感应力Auto 5g;每次测定取2根面条平行铺于载物台,两次压缩之间的时间间隔为1s。Method for measuring the hardness, stickiness and elasticity of noodles: Take 7 wide wet noodles and put them into 600mL boiling water and boil them until the optimal cooking time. Take them out and rinse them with deionized water for 30 seconds. Use absorbent paper to absorb the excess water on the surface. Measured on a physical property analyzer; probe: P36R; mode: TPA; compression ratio: 50%; test speed 1mm/s; induction force Auto 5g; for each measurement, take 2 noodles and lay them in parallel on the stage, and compress them twice. The time interval between is 1s.

感官得分的测定方法:采用定量描述分析法。对宽条型生湿面条进行颜色、表面状态、粘性、适口性、韧性以及食味六个指标进行评价。(得分标准:颜色:面条的色泽为亮白色为10~6分;色泽一般为6~3分;色泽偏暗、色泽差为3~0分。表观状态:表面光滑、结构紧密15~10分;一般10~5分;表面粗糙、膨胀、起泡、开裂、变形严重5~0分。粘性:咀嚼时,面条爽口、不粘牙20~15分;较爽口、稍粘牙15~8分;不爽口、粘牙8~0分。适口性(软硬度):咀嚼时,牙咬断面条的力度适中25~16分;稍硬或稍软16~8分;太硬或太软8~0分。韧性:咀嚼时,面条富有弹性、有咬劲20~14分;咬劲一般14~7分;咬劲差,弹性不足7~0分。食味:品尝时,面条麦香满口,回味甘甜10~7分;无明显味道,无苦味、涩味、异味7~3分;偏酸,回味带苦3~0分。)Measuring method of sensory score: using quantitative descriptive analysis method. The wide wet and wet noodles were evaluated on six indicators: color, surface condition, stickiness, palatability, toughness and taste. (Scoring criteria: Color: The color of the noodles is bright white, 10 to 6 points; the general color is 6 to 3 points; the color is darker, and the color difference is 3 to 0 points. Appearance: smooth surface, tight structure, 15 to 10 Score: generally 10 to 5 points; rough surface, swelling, blistering, cracking, severe deformation, 5 to 0 points. Stickiness: when chewing, the noodles are refreshing and not sticky to the teeth, 20 to 15 points; relatively refreshing, slightly sticky to the teeth, 15 to 8 Score: 8 to 0 points for unpleasant taste and sticky teeth. Palatability (softness and hardness): When chewing, the strength of teeth to break the noodles is moderate, 25 to 16 points; slightly hard or soft, 16 to 8 points; too hard or too soft 8 to 0 points. Toughness: When chewing, the noodles are elastic and chewy, 20 to 14 points; the bite is average, 14 to 7 points; the bite is poor, and the elasticity is insufficient, 7 to 0 points. Taste: When tasting, the noodles are full of wheat flavor. , sweet aftertaste, 10 to 7 points; no obvious taste, no bitterness, astringency, or peculiar smell, 7 to 3 points; slightly sour, with a bitter aftertaste, 3 to 0 points.)

面条pH的测定方法:称取10g样品于烧杯中,加入90mL去离子水,于磁力搅拌器上搅拌15min,静置,用pH计测定其pH值。Method for measuring the pH of noodles: Weigh 10g of the sample into a beaker, add 90mL of deionized water, stir on a magnetic stirrer for 15 minutes, let it stand, and measure the pH value with a pH meter.

贮藏试验:将样品置于36~37℃恒温培养箱中贮藏,湿度为40~65%。Storage test: Store the samples in a constant temperature incubator at 36 to 37°C with a humidity of 40 to 65%.

菌落总数测定方法:参照GB/T 4789.2-2010。Method for determining the total number of colonies: refer to GB/T 4789.2-2010.

1.宽条型生湿面条蒸煮起泡现象的研究1. Study on the cooking and bubbling phenomenon of wide wet and wet noodles

对比例1Comparative example 1

生湿面条的制备方法,包括如下步骤:The preparation method of raw and wet noodles includes the following steps:

(1)称取面粉,加配方溶液,于和面机中混合搅拌,制得面絮;(1) Weigh the flour, add the formula solution, mix and stir in a dough mixer to prepare dough;

(2)将步骤(1)所得面絮进行醒面熟化,然后压延成面带,切条得到生鲜面条;(2) The dough obtained in step (1) is proofed and matured, then rolled into noodle strips, and cut into strips to obtain fresh noodles;

(3)将步骤(2)所得生鲜面条进行适度脱水干燥;(3) Moderately dehydrate and dry the fresh noodles obtained in step (2);

(4)将步骤(3)所得面条进行缓苏,然后密封包装;(4) Slow-suspend the noodles obtained in step (3), and then seal and package them;

对比例1中,步骤(1)所述的配方溶液为配方与蒸馏水的混合溶液。In Comparative Example 1, the formula solution described in step (1) is a mixed solution of the formula and distilled water.

对比例1中,步骤(2)所述的压延工艺为先复合压延4次,再连续单层压延4~6次,压延比为20~50%。In Comparative Example 1, the calendering process described in step (2) is first composite calendering 4 times, and then continuous single-layer calendering 4 to 6 times, with a calendering ratio of 20 to 50%.

对比例1中,步骤(2)所得的生鲜面条的宽度为10mm。In Comparative Example 1, the width of the fresh noodles obtained in step (2) was 10 mm.

对比例1中,步骤(3)所述的脱水干燥,控制水分含量为20~23.5%。In Comparative Example 1, in the dehydration and drying described in step (3), the moisture content was controlled to be 20-23.5%.

对比例1-1:配方为酒精5.9%;碳酸钠0.24%;碳酸钾0.12%;丙二醇0.15%;山梨糖醇4%;磷酸氢二钠0.1%;三聚磷酸钠0.4%;食用盐1.8%;乳酸钠0.24%。Comparative Example 1-1: The formula is alcohol 5.9%; sodium carbonate 0.24%; potassium carbonate 0.12%; propylene glycol 0.15%; sorbitol 4%; disodium hydrogen phosphate 0.1%; sodium tripolyphosphate 0.4%; edible salt 1.8% ;Sodium lactate 0.24%.

对比例1-2:配方为酒精1~5%。Comparative Example 1-2: The formula is 1 to 5% alcohol.

对比例1-3:配方为碳酸钠、碳酸钾中的一种,添加量为0.3~0.4%。Comparative Example 1-3: The formula is one of sodium carbonate and potassium carbonate, and the addition amount is 0.3 to 0.4%.

对比例1-4:配方为0~0.15%丙二醇、0~4%山梨糖醇、0~0.5%磷酸氢二钠、0~0.5%三聚磷酸钠、0~1.8%食用盐、0~0.24%乳酸钠中的一种。Comparative Example 1-4: The formula is 0~0.15% propylene glycol, 0~4% sorbitol, 0~0.5% disodium hydrogen phosphate, 0~0.5% sodium tripolyphosphate, 0~1.8% edible salt, 0~0.24 % sodium lactate.

对比例1-1、对比例1-2、对比例1-4中,步骤(1)中所述的酒精、山梨糖醇的体积分数分别为75%、70%。In Comparative Examples 1-1, 1-2, and 1-4, the volume fractions of alcohol and sorbitol described in step (1) are 75% and 70% respectively.

实施例1Example 1

参照对比例1,区别在于步骤(1)中配方发生变化。Referring to Comparative Example 1, the difference lies in the change in the formula in step (1).

参照对比例1,区别还在于步骤(2)中压延工艺均为仅单层压延,压延次数为6~10次,压延比为40~70%。Referring to Comparative Example 1, the difference is that the rolling process in step (2) is only single-layer rolling, the number of rolling times is 6 to 10 times, and the rolling ratio is 40 to 70%.

实施例1-1:配方与对比例1-2相同。Example 1-1: The formula is the same as Comparative Example 1-2.

实施例1-2:配方与对比例1-3相同。Example 1-2: The formula is the same as Comparative Example 1-3.

表1Table 1

起泡情况Foaming 对比例1-1Comparative example 1-1 十分严重very serious 对比例1-2Comparative Example 1-2 十分严重very serious 对比例1-3Comparative Example 1-3 严重serious 对比例1-4Comparative Examples 1-4 轻微或不起泡Mild or no blistering 实施例1-1Example 1-1 一般或轻微Fair or slight 实施例1-2Example 1-2 不起泡No foaming

由表1可得出以下结果:The following results can be drawn from Table 1:

(1)常规保鲜中,酒精是引起宽条型生湿面条发生蒸煮起泡现象的主要原因,食用碱是引起宽条型生湿面条发生蒸煮起泡现象的次要原因。(1) In conventional preservation, alcohol is the main cause of cooking blistering in wide wet noodles, and edible alkali is the secondary cause of cooking blistering in wide wet noodles.

(2)由对比例1-2与实施例1-1的比较,可以看出,单层压延能很大程度上缓解由酒精引起的宽条型生湿面条的蒸煮起泡现象,但高含量的酒精仍会引起明显的起泡现象。(2) From the comparison between Comparative Example 1-2 and Example 1-1, it can be seen that single-layer calendering can largely alleviate the cooking bubbling phenomenon of wide wet noodles caused by alcohol, but high content The alcohol will still cause noticeable foaming.

(3)由对比例1-3与实施例1-2的比较,可以看出,单层压延可以解决由食用碱引起的宽条型生湿面条的蒸煮起泡现象。(3) From the comparison between Comparative Example 1-3 and Example 1-2, it can be seen that single-layer calendering can solve the cooking blistering phenomenon of wide wet noodles caused by edible alkali.

实施例2Example 2

参照实施例1,区别在于步骤(1)中配方发生变化。Referring to Example 1, the difference is that the formula changes in step (1).

实施例2-1:配方为0.06%富马酸。Example 2-1: The formula is 0.06% fumaric acid.

实施例2-2:配方为0.4%富马酸一钠。Example 2-2: The formula is 0.4% monosodium fumarate.

实施例2-3:配方为0.3%磷酸。Example 2-3: The formula is 0.3% phosphoric acid.

表2Table 2

起泡情况Foaming 实施例2-1Example 2-1 不起泡No foaming 实施例2-2Example 2-2 不起泡No foaming 实施例2-3Example 2-3 不起泡No foaming

由实施例2可知,仅单层压延的条件下,富马酸、富马酸一钠、磷酸的添加均不会引起宽条型生湿面条的蒸煮起泡现象。It can be seen from Example 2 that under the condition of single-layer calendering, the addition of fumaric acid, monosodium fumarate, and phosphoric acid will not cause cooking bubbling of wide wet noodles.

实施例3Example 3

参照实施例1,区别在于步骤(1)中配方发生变化;Referring to Example 1, the difference is that the formula changes in step (1);

参照实施例1,区别还在于增加步骤(5),即,将包装的生湿面条进行杀菌处理;Referring to Example 1, the difference lies in the addition of step (5), that is, sterilizing the packaged wet noodles;

参照实施例1,区别还在于步骤(2)中所得的生鲜面条的宽度可能发生变化。Referring to Example 1, the difference is that the width of the fresh noodles obtained in step (2) may change.

实施例3-1:Example 3-1:

步骤(1)中无配方,未添加任何添加剂;There is no formula in step (1) and no additives are added;

步骤(5)中杀菌条件为118℃、5min。The sterilization conditions in step (5) are 118°C and 5 minutes.

实施例3-2:与实施例3-1的区别仅在于步骤(1)中配方为0.3%磷酸。Example 3-2: The only difference from Example 3-1 is that the formula in step (1) is 0.3% phosphoric acid.

实施例3-3:与实施例3-1的区别仅在于步骤(1)中配方为0.3%碳酸钠。Example 3-3: The only difference from Example 3-1 is that the formula in step (1) is 0.3% sodium carbonate.

实施例3-4:与实施例3-2的区别在于步骤(1)中除了小麦粉、添加剂外,还添加有辅料蛋白粉5%。Example 3-4: The difference from Example 3-2 is that in step (1), in addition to wheat flour and additives, 5% of auxiliary protein powder is also added.

实施例3-5:与实施例3-2的区别在于步骤(1)中除了小麦粉、添加剂外,还添加有辅料15%淀粉、5%蛋白粉。Example 3-5: The difference from Example 3-2 is that in step (1), in addition to wheat flour and additives, auxiliary materials 15% starch and 5% protein powder are also added.

实施例3-6:与实施例3-2的区别在于步骤(1)中除了小麦粉、添加剂外,还添加有辅料15%杂粮粉、5%蛋白粉。Example 3-6: The difference from Example 3-2 is that in step (1), in addition to wheat flour and additives, auxiliary materials 15% cereal powder and 5% protein powder are also added.

实施例3-7:与实施例3-2的区别在于步骤(1)中除了小麦粉、添加剂外,还添加有辅料12%淀粉、10%蛋白粉。Example 3-7: The difference from Example 3-2 is that in step (1), in addition to wheat flour and additives, auxiliary materials 12% starch and 10% protein powder are also added.

实施例3-8:与实施例3-2的区别在于步骤(1)中除了小麦粉、添加剂外,还添加有辅料12%果蔬粉、5%蛋白粉。Example 3-8: The difference from Example 3-2 is that in step (1), in addition to wheat flour and additives, auxiliary materials 12% fruit and vegetable powder and 5% protein powder are also added.

实施例3-9:与实施例3-4的区别仅在于步骤(2)中所得的生鲜面条的宽度为30mm。Example 3-9: The only difference from Example 3-4 is that the width of the fresh noodles obtained in step (2) is 30 mm.

表3table 3

起泡情况Foaming 实施例3-1Example 3-1 不起泡No foaming 实施例3-2Example 3-2 一般generally 实施例3-3Example 3-3 严重serious 实施例3-4Example 3-4 不起泡No foaming 实施例3-5Example 3-5 轻微slight 实施例3-6Example 3-6 轻微或不起泡Mild or no blistering 实施例3-7Example 3-7 不起泡No foaming 实施例3-8Example 3-8 轻微slight 实施例3-9Example 3-9 不起泡No foaming

根据表3,由实施例3-1与实施例3-2、实施例3-3可知,杀菌条件下,食用碱的添加与磷酸的添加均会引起宽条型生湿面条发生蒸煮起泡现象,但与食用碱相比,磷酸引起宽条型生湿面条发生蒸煮起泡现象的情况相对轻微;由实施例3-1、实施例3-3,与实施例3-4、实施例3-6可知,蛋白粉的添加可以改善宽条型生湿面条的蒸煮起泡现象;由实施例3中的实施例可知,杂粮粉、淀粉、果蔬粉可能会引起宽条型生湿面条发生轻微的起泡现象,但这种起泡现象能通过增大蛋白粉的添加量来改善或解决。According to Table 3, it can be seen from Example 3-1, Example 3-2, and Example 3-3 that under sterilization conditions, the addition of edible alkali and the addition of phosphoric acid will cause cooking blistering in wide wet noodles. , but compared with edible alkali, the phenomenon of cooking bubbling caused by phosphoric acid in wide wet noodles is relatively slight; from Example 3-1, Example 3-3, and Example 3-4, Example 3- 6, it can be seen that the addition of protein powder can improve the cooking bubbling phenomenon of wide wet noodles; from the examples in Example 3, it can be seen that cereal powder, starch, fruit and vegetable powder may cause slight blistering of wide wet noodles. Foaming phenomenon, but this foaming phenomenon can be improved or solved by increasing the amount of protein powder added.

2.杀菌工艺的优化2. Optimization of sterilization process

由实施例2进一步的检测结果,由表4可知,0.3%磷酸抑制细菌的效果最优,故进一步地在添加0.3%磷酸的基础上探究杀菌工艺对生湿面条保质期的影响。From further test results in Example 2, it can be seen from Table 4 that 0.3% phosphoric acid has the best effect on inhibiting bacteria. Therefore, the impact of the sterilization process on the shelf life of wet noodles was further explored based on the addition of 0.3% phosphoric acid.

表4Table 4

贮藏时间storage time 菌落总数(lgCFU/g)Total number of colonies (lgCFU/g) pHpH 空白blank 6天6 days 5.84825.8482 5.895.89 0.06%富马酸0.06% fumaric acid 6天6 days 5.69155.6915 5.345.34 0.4%富马酸一钠0.4% monosodium fumarate 8天8 days 5.52115.5211 4.794.79 0.3%磷酸0.3% phosphoric acid 8天8 days 4.87224.8722 4.544.54

实施例4Example 4

生湿面条的制备方法,包括如下步骤:The preparation method of raw and wet noodles includes the following steps:

(1)将小麦面粉和辅料混合均匀,加入酸度调节剂混合溶液,于和面机中进行混合搅拌,制得面絮;(1) Mix wheat flour and auxiliary materials evenly, add acidity regulator mixed solution, mix and stir in a dough mixer to prepare dough;

(2)将步骤(1)所得面絮进行醒面熟化,然后压延成面带,切条得到生鲜面条;(2) The dough obtained in step (1) is proofed and matured, then rolled into noodle strips, and cut into strips to obtain fresh noodles;

(3)将步骤(2)所得生鲜面条进行适度脱水干燥;(3) Moderately dehydrate and dry the fresh noodles obtained in step (2);

(4)将步骤(3)所得面条进行缓苏,然后密封包装;(4) Slow-suspend the noodles obtained in step (3), and then seal and package them;

(5)将步骤(4)所得的包装面条产品进行巴氏杀菌或高温杀菌,即得到生湿面条产品。(5) Pasteurize or high-temperature sterilize the packaged noodle product obtained in step (4) to obtain a wet noodle product.

实施例4中,步骤(2)所述压延方式为仅单层压延,压延次数为6~10次,压延比为40~70%。In Example 4, the calendering method in step (2) is only single-layer calendering, the number of calendering times is 6 to 10 times, and the calendering ratio is 40 to 70%.

实施例4中,步骤(2)中切条所得的生鲜面条的宽度为10mm。In Example 4, the width of the fresh noodles obtained by cutting into strips in step (2) is 10 mm.

实施例4中,步骤(3)所述的脱水干燥,控制水分含量为20~23.5%。In Example 4, in the dehydration and drying described in step (3), the moisture content is controlled to be 20-23.5%.

实施例4中,步骤(4)所述的包装材料为耐酸NY/PE或耐高温PET/NY/CPP材料。In Example 4, the packaging material in step (4) is acid-resistant NY/PE or high-temperature resistant PET/NY/CPP material.

实施例4中,生湿面条的贮藏条件为:36℃~37℃贮藏,湿度为40~65%。In Example 4, the storage conditions of wet noodles are: storage at 36°C to 37°C, and humidity of 40 to 65%.

实施例4-1:Example 4-1:

步骤(1)中辅料为5%蛋白粉;酸度调节剂为0.3%磷酸。In step (1), the auxiliary material is 5% protein powder; the acidity regulator is 0.3% phosphoric acid.

步骤(5)所述的巴氏杀菌条件为88~98℃,10~30min;高温杀菌条件为118~130℃,5~20min。The pasteurization conditions in step (5) are 88-98°C, 10-30 minutes; the high-temperature sterilization conditions are 118-130°C, 5-20 minutes.

实施例4-1中,生湿面条的pH值为4.3~4.7。In Example 4-1, the pH value of wet noodles is 4.3-4.7.

表5table 5

由表5可知,提高杀菌温度会增加生湿面条的硬度,降低粘性;与长时巴氏杀菌(88~98℃,10~30min)相比,短时的高温杀菌(118~130℃5~20min)更能增加生湿面条的弹性值。It can be seen from Table 5 that increasing the sterilization temperature will increase the hardness and reduce the stickiness of wet noodles; compared with long-term pasteurization (88~98℃, 10~30min), short-term high-temperature sterilization (118~130℃5~ 20min) can increase the elasticity value of raw and wet noodles.

由图3可知,巴氏杀菌条件下,当温度不低于88℃时,杀菌时间低于10min的宽条型生湿面条在37℃贮藏条件下会很快腐败变质。与之相比,短时高温杀菌的保鲜效果更好。由图4可知,当杀菌温度不低于118℃,杀菌时间不低于5min时,能保持宽条型生湿面条在37℃贮藏条件下贮藏两个月以上。It can be seen from Figure 3 that under pasteurization conditions, when the temperature is not lower than 88°C, wide wet noodles with a sterilization time of less than 10 minutes will quickly spoil under storage conditions of 37°C. In comparison, short-term high-temperature sterilization has a better preservation effect. It can be seen from Figure 4 that when the sterilization temperature is not lower than 118°C and the sterilization time is not lower than 5 minutes, the wide wet noodles can be stored at 37°C for more than two months.

根据面条色泽,本发明研究过程中发现短时高温杀菌处理的温度过高(保温时间为5min条件下,≥126℃)或杀菌时间过长时会造成生湿面条严重的非酶促褐变,面条色泽不佳,且随着杀菌温度越高,杀菌时间越长,生湿面条的硬度会越大,面条出现发脆的情况,适口性降低,食用品质下降。根据可接受程度,可选择121℃、10min作为优选的热杀菌工艺。According to the color of the noodles, during the research process of the present invention, it was found that the temperature of the short-term high-temperature sterilization treatment is too high (≥126°C when the holding time is 5 minutes) or the sterilization time is too long, which will cause severe non-enzymatic browning of the wet noodles. The color of the noodles is not good, and as the sterilization temperature increases and the sterilization time becomes longer, the hardness of the raw and wet noodles will increase, the noodles will become brittle, the palatability will decrease, and the eating quality will decrease. Depending on the degree of acceptability, 121°C and 10 minutes can be selected as the preferred thermal sterilization process.

实施例4-2:Example 4-2:

步骤(1)中辅料为5%蛋白粉;酸度调节剂的添加量为0%,即,未添加任何酸度调节剂。In step (1), the auxiliary material is 5% protein powder; the amount of acidity regulator added is 0%, that is, no acidity regulator is added.

步骤(5)所述的杀菌条件为高温杀菌,杀菌条件为108~118℃,5~10min。The sterilization conditions described in step (5) are high-temperature sterilization, and the sterilization conditions are 108-118°C, 5-10 minutes.

表6Table 6

贮藏时间storage time 菌落总数(lgCFU/g)Total number of colonies (lgCFU/g) 108℃10min108℃10min 73天73 days 1.39791.3979 118℃5min118℃5min 73天73 days 2.07912.0791

由表6可知,在118℃5min的高温杀菌条件下,即使不添加任何酸度调节剂,生湿面条仍可贮藏两个月以上。与对比例2-1对比可知,仅通过高温杀菌即可得到比常规保鲜更优的生湿面条。It can be seen from Table 6 that under high-temperature sterilization conditions of 118°C for 5 minutes, even without adding any acidity regulator, wet noodles can still be stored for more than two months. Comparing with Comparative Example 2-1, it can be seen that wet noodles that are better than conventional preservation can be obtained only through high-temperature sterilization.

3.常规保鲜-本发明的对比3. Conventional preservation-comparison of the present invention

实施例5Example 5

参照实施例4,区别在于步骤(3)所述的脱水干燥,要控制面条的水分含量为20~27%;Referring to Example 4, the difference is that in the dehydration and drying described in step (3), the moisture content of the noodles should be controlled to 20-27%;

参照实施例4,区别还在于步骤(5)杀菌处理条件为优选的121℃10min;Referring to Example 4, the difference is that the sterilization treatment conditions in step (5) are preferably 121°C for 10 minutes;

实施例5-1:步骤(3)所述的脱水干燥,控制面条的水分含量为23±0.5%;Example 5-1: Dehydration and drying described in step (3), controlling the moisture content of noodles to 23±0.5%;

实施例5-2:步骤(3)所述的脱水干燥,控制面条的水分含量为26±0.5%。Example 5-2: Dehydration and drying described in step (3), the moisture content of the noodles is controlled to 26±0.5%.

对比例2Comparative example 2

一种宽条型生湿面条的制备,包括如下步骤:The preparation of wide strip-type raw and wet noodles includes the following steps:

(1)称取小麦面粉,加臭氧水与配方的混合溶液,于和面机中混合搅拌,制得面絮;(1) Weigh wheat flour, add a mixed solution of ozone water and formula, mix and stir in a dough mixer to prepare dough;

(2)将步骤(1)所得面絮进行醒面熟化,然后压延成面带,切条得到生鲜面条;(2) The dough obtained in step (1) is proofed and matured, then rolled into noodle strips, and cut into strips to obtain fresh noodles;

(3)将步骤(2)所得生鲜面条进行适度的脱水干燥;(3) Moderately dehydrate and dry the fresh noodles obtained in step (2);

(4)将步骤(3)所得生湿面条进行缓苏,然后密封包装。(4) Soak the raw and wet noodles obtained in step (3), and then seal and package them.

对比例2中,步骤(1)中臭氧水浓度为1.2~1.6ppm;臭氧水的添加量为29%。In Comparative Example 2, the concentration of ozone water in step (1) is 1.2 to 1.6 ppm; the amount of ozone water added is 29%.

对比例2中,步骤(1)中配方为酒精5%、碳酸钠0.12%、碳酸钾0.12%、丙二醇0.15%、山梨糖醇4%、乳酸钠0.4%、食用盐1.8%。In Comparative Example 2, the formula in step (1) is 5% alcohol, 0.12% sodium carbonate, 0.12% potassium carbonate, 0.15% propylene glycol, 4% sorbitol, 0.4% sodium lactate, and 1.8% edible salt.

对比例2中,步骤(1)配方中的酒精、山梨糖醇、乳酸钠的体积分数分别为75%、70%、60%;In Comparative Example 2, the volume fractions of alcohol, sorbitol, and sodium lactate in the formula of step (1) are 75%, 70%, and 60% respectively;

对比例2-1:步骤(3)中生湿面条的最终水分含量为23±0.5%;Comparative Example 2-1: The final moisture content of the wet and raw noodles in step (3) is 23±0.5%;

对比例2-2:步骤(3)中生湿面条的最终水分含量为26±0.5%;Comparative Example 2-2: The final moisture content of the wet and raw noodles in step (3) is 26±0.5%;

表5table 5

由上述实施例和对照例可知,本发明通过添加剂、增筋物质、压延方式、杀菌工艺的综合作用可以得到与常规保鲜相比蒸煮品质与保鲜效果均更优的(宽条型)生湿面条。It can be seen from the above examples and comparative examples that the present invention can obtain (wide strip type) raw and wet noodles with better cooking quality and preservation effect compared with conventional preservation through the comprehensive effects of additives, gluten-enhancing substances, calendering methods and sterilization processes. .

本发明通过添加剂的选择、蛋白粉的添加,以及压延方式的优化,解决宽条型生湿面条的蒸煮起泡问题;对酸度调节剂的抑菌效果进行筛选,并采用热杀菌工艺,实现了生湿面条保鲜保质的需求,提高了生湿面条的感官品质,提供了一种生湿面条保鲜保质的方法,尤其是一种宽条型生湿面条的加工和保鲜方法,使生湿面条在36~37℃贮藏条件下保质期可达两个月以上。The present invention solves the problem of cooking and bubbling of wide wet noodles through the selection of additives, the addition of protein powder, and the optimization of the rolling method; the antibacterial effect of the acidity regulator is screened, and a thermal sterilization process is used to achieve The need to preserve the freshness and quality of wet and raw noodles improves the sensory quality of wet and raw noodles, and provides a method for keeping and preserving the freshness and quality of wet and raw noodles, especially a method of processing and preserving wide-type wet and raw noodles, so that the wet and raw noodles can be used in The shelf life can reach more than two months under storage conditions of 36~37℃.

Claims (7)

1.宽条型生湿面条的加工方法,其特征在于,所述方法包括以下步骤:1. A method for processing wide wet and wet noodles, characterized in that the method includes the following steps: (1)将小麦粉和辅料混合均匀,加入酸度调节剂溶液,小麦粉与酸度调节剂溶液的质量比为100:32~36,在和面机中混合搅拌制得面絮;其中,辅料为蛋白粉,蛋白粉添加量为占小麦粉质量的5%;酸度调节剂为磷酸、富马酸或富马酸一钠,添加量分别为小麦粉质量的0.3%、0.06%、0.4%;(1) Mix wheat flour and auxiliary materials evenly, add acidity regulator solution, the mass ratio of wheat flour to acidity regulator solution is 100:32~36, mix and stir in a dough mixer to prepare dough; among which, the auxiliary material is protein powder , the added amount of protein powder is 5% of the wheat flour mass; the acidity regulator is phosphoric acid, fumaric acid or monosodium fumarate, and the added amount is 0.3%, 0.06% and 0.4% of the wheat flour mass respectively; (2)将步骤(1)所得面絮进行醒面熟化,然后压延成面带,切条得到生鲜面条;其中,压延方式为单层压延,压延次数是6~10次,压延比为40~70%;(2) The dough obtained in step (1) is matured, then rolled into dough strips, and cut into strips to obtain fresh noodles; the rolling method is single-layer rolling, the number of rolling times is 6 to 10 times, and the rolling ratio is 40 ~70%; (3)将步骤(2)所得生鲜面条脱水干燥;(3) Dehydrate and dry the fresh noodles obtained in step (2); (4)将步骤(3)所得面条进行缓苏,然后密封包装;(4) Soak the noodles obtained in step (3), then seal and package; (5)将步骤(4)所得包装面条产品进行巴氏杀菌或高温杀菌,即得宽条型生湿面条;所述巴氏杀菌条件为88~98℃,20~30 min;高温杀菌条件为118℃,5~15 min或121℃,5~10min。(5) Pasteurize or high-temperature sterilize the packaged noodle product obtained in step (4) to obtain wide wet noodles; the pasteurization conditions are 88~98°C, 20~30 min; the high-temperature sterilization conditions are 118℃, 5~15 min or 121℃, 5~10min. 2.根据权利要求1所述的宽条型生湿面条的加工方法,其特征在于,步骤(2)中切条所制得的生鲜面条的宽度为3~30 mm。2. The processing method of wide strip-type raw and wet noodles according to claim 1, characterized in that the width of the fresh noodles obtained by cutting into strips in step (2) is 3~30 mm. 3.根据权利要求1所述的宽条型生湿面条的加工方法,其特征在于,步骤(3)中脱水干燥过程控制面条的水分含量为20~27%。3. The processing method of wide wet noodles according to claim 1, characterized in that the moisture content of the noodles is controlled to be 20~27% during the dehydration and drying process in step (3). 4.根据权利要求1所述的宽条型生湿面条的加工方法,其特征在于,步骤(4)中密封包装的材料为耐酸NY/PE或耐高温PET/NY/CPP材料。4. The processing method of wide wet noodles according to claim 1, characterized in that the material for sealing and packaging in step (4) is acid-resistant NY/PE or high-temperature resistant PET/NY/CPP material. 5.由权利要求1-4任一所述方法制备获得的宽条型生湿面条。5. Wide wet noodles prepared by the method of any one of claims 1-4. 6.权利要求1-4任一所述方法在减少或消灭宽条型生湿面条发生蒸煮起泡现象中的应用。6. The application of the method according to any one of claims 1 to 4 in reducing or eliminating the cooking bubbling phenomenon of wide wet noodles. 7.权利要求1-4任一所述方法在延长宽条型生湿面条保质期中的应用。7. Application of the method according to any one of claims 1 to 4 in extending the shelf life of wide wet noodles.
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