CN115489977B - An automated assembly line with an adjustable carrier - Google Patents

An automated assembly line with an adjustable carrier Download PDF

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Publication number
CN115489977B
CN115489977B CN202211078950.7A CN202211078950A CN115489977B CN 115489977 B CN115489977 B CN 115489977B CN 202211078950 A CN202211078950 A CN 202211078950A CN 115489977 B CN115489977 B CN 115489977B
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CN
China
Prior art keywords
carrier
adjusting
line
assembly
positioning
Prior art date
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Active
Application number
CN202211078950.7A
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Chinese (zh)
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CN115489977A (en
Inventor
王捷敏
杜盛曦
马卫波
周伟江
李方
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Hangzhou Aerospace Electronic Technology Co Ltd
Original Assignee
Hangzhou Aerospace Electronic Technology Co Ltd
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Publication date
Application filed by Hangzhou Aerospace Electronic Technology Co Ltd filed Critical Hangzhou Aerospace Electronic Technology Co Ltd
Priority to CN202211078950.7A priority Critical patent/CN115489977B/en
Publication of CN115489977A publication Critical patent/CN115489977A/en
Application granted granted Critical
Publication of CN115489977B publication Critical patent/CN115489977B/en
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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/52—Devices for transferring articles or materials between conveyors i.e. discharging or feeding devices
    • B65G47/68—Devices for transferring articles or materials between conveyors i.e. discharging or feeding devices adapted to receive articles arriving in one layer from one conveyor lane and to transfer them in individual layers to more than one conveyor lane or to one broader conveyor lane, or vice versa, e.g. combining the flows of articles conveyed by more than one conveyor
    • B65G47/69—Devices for transferring articles or materials between conveyors i.e. discharging or feeding devices adapted to receive articles arriving in one layer from one conveyor lane and to transfer them in individual layers to more than one conveyor lane or to one broader conveyor lane, or vice versa, e.g. combining the flows of articles conveyed by more than one conveyor the articles being accumulated temporarily
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
    • B23P19/001—Article feeders for assembling machines
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D19/00—Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D19/38—Details or accessories
    • B65D19/44—Elements or devices for locating articles on platforms
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G37/00—Combinations of mechanical conveyors of the same kind, or of different kinds, of interest apart from their application in particular machines or use in particular manufacturing processes
    • B65G37/02—Flow-sheets for conveyor combinations in warehouses, magazines or workshops
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
    • B65G47/80—Turntables carrying articles or materials to be transferred, e.g. combined with ploughs or scrapers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
    • B65G47/82—Rotary or reciprocating members for direct action on articles or materials, e.g. pushers, rakes, shovels
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2519/00—Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D2519/00004—Details relating to pallets
    • B65D2519/00736—Details
    • B65D2519/0081—Elements or devices for locating articles
    • B65D2519/00815—Elements or devices for locating articles on the pallet

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Automatic Assembly (AREA)

Abstract

本发明公开一种配有可调式载具的自动化装配线，包括主线、用于运载物料的载具以及若干与主线连接的缓存线，所述主线与缓存线的连接处设有用于改变载具运行方向的拨料机构，所述载具内设有定位组件，所述定位组件包括装夹区和调节组件，所述主线运行方向上的第一个缓存线设有取料组件、调节机构和定位机构，所述取料机构包括储料盘和取料机械臂，所述定位机构包括顶针组件和用于抬升载具的顶升组件，其余缓存线均设有用于装配的装配机构，所述载具外侧壁设有标识牌，所述缓存线设有用于扫描标识牌的扫码组件，所述扫码组件连接有服务器，所述缓存线设有用于限制载具运行的挡料机构，该装配线能够满足不同规格物料的自动生产。

The present invention discloses an automated assembly line equipped with an adjustable carrier, comprising a main line, a carrier for carrying materials and a plurality of cache lines connected to the main line, wherein a material-dispensing mechanism for changing the running direction of the carrier is provided at the connection between the main line and the cache lines, a positioning component is provided in the carrier, the positioning component comprises a clamping area and an adjusting component, the first cache line in the running direction of the main line is provided with a material-picking component, an adjusting mechanism and a positioning mechanism, the material-picking mechanism comprises a material storage tray and a material-picking mechanical arm, the positioning mechanism comprises a pin assembly and a lifting assembly for lifting the carrier, the remaining cache lines are provided with an assembling mechanism for assembling, an identification plate is provided on the outer side wall of the carrier, the cache line is provided with a code scanning component for scanning the identification plate, the code scanning component is connected to a server, the cache line is provided with a material blocking mechanism for limiting the running of the carrier, and the assembly line can meet the automatic production of materials of different specifications.

Description

Automatic assembly line with adjustable carrier
Technical Field
The invention discloses an automatic assembly line with an adjustable carrier, and belongs to the technical field of automatic assembly lines.
Background
With the continuous development of industrial automation, most connector enterprises develop a large number of nonstandard automation equipment to realize automatic assembly of working procedures in order to improve assembly efficiency, and meanwhile, on the basis of realizing single-working procedure automation, an automatic assembly unit is developed, and even the assembly efficiency is improved to the greatest extent by constructing an automatic assembly line. At present, the traditional assembly line is divided into two forms of annular and linear type, and workpieces are mainly conveyed to stations which are arranged in sequence through a conveying belt for assembly.
The assembly of multiple specification varieties in batches, the condition that different specification varieties have different beats, and the assembly mode of automation equipment and artifical mixed line production adopts traditional assembly line mode to assemble the operation and has following shortcoming:
1) The traditional assembly line is used for assembling single-variety large-batch products, and cannot meet flexible production of series products of various specifications;
2) In the traditional assembly line, for example, equipment and manual bit mixed line production, in order to ensure smooth circulation among working procedures, each manual working station is required to be provided with an operator, and if the beats of each working procedure are unbalanced, the utilization rate of manual operation on the working station is low;
3) When a certain station is abnormally assembled, the station needs to be paused, and after the station is processed, the station is reassembled again, and workpieces can be accumulated in the process, so that the wire body is stopped.
Disclosure of Invention
The invention aims to solve the technical problem of an automatic assembly line with adjustable carriers, which can meet the automatic production of materials with different specifications.
The technical problems are solved, and the invention adopts the following technical scheme:
The utility model provides an automatic assembly line with adjustable carrier, includes the main line, is used for carrying the carrier of material and a plurality of buffer memory line of being connected with the main line, the junction of main line and buffer memory line is equipped with the driving mechanism that is used for changing carrier direction of operation, be equipped with locating component in the carrier, locating component includes clamping area and adjusting part, adjusting part is used for adjusting the size in clamping area, first buffer memory line on the main line direction of operation is equipped with the feeding mechanism that is used for the material loading, is used for adjusting part's adjusting mechanism and the locating mechanism that is used for locating the carrier, the feeding mechanism includes storage tray and gets the material arm, locating mechanism includes thimble subassembly and the jacking subassembly that is used for lifting the carrier, and other buffer memory lines all are equipped with the assembly mechanism that is used for the assembly, the carrier lateral wall is equipped with the signboard, the buffer memory line is equipped with the code scanning subassembly that is used for scanning the signboard, the code scanning subassembly is connected with the server.
Preferably, the main line comprises two mutually parallel conveying lines, two ends of the two conveying lines are mutually connected to form a closed loop, a first rotary table is arranged in the middle of each of the two conveying lines, and the first rotary table is used for moving the carrier from one conveying line to the other conveying line.
Preferably, the material taking mechanism further comprises a material taking platform, the material taking mechanical arm and the material storage disc are both installed on the material taking platform, a positioning strip for positioning the material storage disc is arranged on the material taking platform, and a plurality of positioning holes for placing materials are formed in the material storage disc.
Preferably, the adjusting assembly of the carrier comprises an adjusting screw rod, the adjusting screw rod is rotatably arranged in the carrier in a penetrating mode, a sliding block connected in a transmission mode is arranged on the adjusting screw rod, the adjusting screw rod is rotatably driven to move along the length direction of the mounting plate, the clamping area is fixedly connected with the sliding block, an adjusting hole is formed in the side edge of the carrier, the adjusting hole faces to the end portion of the adjusting screw rod, and a connector matched with the adjusting mechanism is arranged at the end portion of the adjusting screw rod.
Preferably, the adjusting mechanism comprises a first driver and an adjusting seat, the first driver controls the adjusting seat to be close to or far away from the cache line, an adjusting rod and an adjusting motor are arranged on the adjusting seat, the adjusting motor drives the adjusting rod to rotate, a sleeve matched with the adjusting component is arranged at the end of the adjusting rod, a bearing is sleeved on the adjusting rod, and a bearing seat for installing the bearing is arranged on the adjusting seat.
Preferably, the thimble assembly comprises a second driver and a thimble seat, the second driver controls the thimble seat to be close to or far away from the cache line, a fixed block is arranged on the thimble seat, a thimble is arranged on the fixed block in a penetrating mode, and an optical sensor for detecting the position of the thimble is arranged on the thimble seat.
Preferably, the jacking component is installed at the bottom of the cache line and comprises an air cylinder and a pressing plate, and the air cylinder controls the pressing plate to lift.
Preferably, a stop mechanism is arranged in the cache line and comprises a limiting rod and a limiting driver, the limiting driver controls the limiting rod to stretch towards the cache line, and a buffer device contacted with the limiting rod is arranged at the bottom of the carrier.
Preferably, the material stirring mechanism comprises a material stirring plate and a second rotary table, the material stirring plate is rotationally connected with the cache line, the material stirring plate comprises an opening position and a closing position, when the material stirring plate rotates to the opening position, the material stirring plate seals the main line so that the main line is communicated with the cache line through the second rotary table, and when the material stirring plate rotates to the closing position, the material stirring plate separates the main line from the cache line.
Preferably, the main line is provided with a material blocking mechanism and a code sweeping component, and the material blocking mechanism and the code sweeping component are positioned at the upstream of the material stirring mechanism.
The beneficial effects of the invention are as follows:
1. The carrier is internally provided with the positioning assembly, the positioning assembly comprises a positioning block, a mounting plate and an adjusting assembly, the adjusting assembly drives the positioning block to move along the length direction of the mounting plate, a clamping area for clamping materials is formed between the positioning block and the inner wall of the carrier, an adjusting mechanism for adjusting the adjusting assembly is arranged on the buffer memory, when the carrier moves to the adjusting mechanism, the adjusting mechanism controls the positioning block to move along the length direction of the mounting plate through the adjusting assembly, the clamping area is adjusted to be suitable for the size of the materials, the carrier can be automatically adjusted according to the size of the materials, so that the carrier can be suitable for materials with different specifications, the application range of the carrier is improved, and meanwhile, flexible assembly of the assembly line suitable for different materials is realized;
2. the main line comprises two mutually parallel conveying lines, a first rotary table is arranged in the middle of each of the two conveying lines, and the carrying operation route can be changed through the first rotary table, so that the invention can realize various different task lines on one main line, and the invention has production diversity;
3. The main line is provided with a plurality of cache lines, the connection part of the main line and the cache lines is provided with a material shifting mechanism for changing the running direction of the carrier, when one cache line fails or cannot work, the carrier is prevented from entering the cache line by the material shifting mechanism, the carrier on the main line can be prevented from accumulating to cause line body stop, and meanwhile, the carrier can enter other cache lines capable of working normally, so that the invention has stronger fault resistance.
Other features and advantages of the present invention will be disclosed in the following detailed description of the invention and the accompanying drawings.
Drawings
The invention is further described with reference to the accompanying drawings:
FIG. 1 is a schematic diagram of a main line according to an embodiment of the present invention;
FIG. 2 is a schematic diagram of a mechanism at a junction of a main line and a cache line according to an embodiment of the present invention;
FIG. 3 is a schematic diagram of a cache line according to an embodiment of the present invention;
FIG. 4 is a schematic view of a reclaimer mechanism according to an embodiment of the present invention;
FIG. 5 is a schematic view of the structure of the adjusting mechanism and the positioning mechanism according to the embodiment of the present invention;
FIG. 6 is a cross-sectional view of an adjustment mechanism in an embodiment of the invention;
FIG. 7 is a schematic view of a thimble assembly according to an embodiment of the present invention;
FIG. 8 is a schematic diagram of a jack assembly according to an embodiment of the present invention;
FIG. 9 is a schematic diagram of a carrier according to an embodiment of the invention;
fig. 10 is a bottom schematic view of a carrier according to an embodiment of the invention.
Detailed Description
The technical solutions of the embodiments of the present invention will be explained and illustrated below with reference to the drawings of the embodiments of the present invention, but the following embodiments are only preferred embodiments of the present invention, and not all embodiments. Based on the examples in the implementation manner, other examples obtained by a person skilled in the art without making creative efforts fall within the protection scope of the present invention.
In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "clockwise", "counterclockwise", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings are merely for convenience in describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present invention.
Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defining "a first" or "a second" may explicitly or implicitly include one or more such feature. In the description of the present invention, the meaning of "a plurality" is two or more, unless explicitly defined otherwise.
In the present invention, unless explicitly specified and limited otherwise, the terms "mounted," "connected," "secured," and the like are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected, mechanically connected, electrically connected, directly connected, indirectly connected via an intervening medium, or in communication between two elements. The specific meaning of the above terms in the present invention can be understood by those of ordinary skill in the art according to the specific circumstances.
Examples
As shown in fig. 1 to 10, this embodiment illustrates an automatic assembly line with an adjustable carrier 53, which includes a main line 11, a carrier 53 for carrying materials, and a plurality of buffer lines connected to the main line 11, wherein the main line 11 includes two parallel conveyor lines, two ends of the two conveyor lines are connected to each other to form a closed loop, a first turntable 12 is disposed in the middle of the two conveyor lines, and the first turntable 12 is used for moving the carrier 53 from one conveyor line to the other conveyor line.
In this embodiment, the baffle is disposed inside the carrier 53, two ends of the baffle are respectively connected with the side plates of the carrier 53, the baffle divides the interior of the carrier 53 into a positioning cavity and an adjusting cavity, at least two positioning components are disposed in the positioning cavity, the positioning components comprise a clamping area and an adjusting component, the clamping area comprises a positioning block 52 and a mounting plate, two ends of the mounting plate are respectively fixed on the side plates opposite to the baffle and form a spacing step with the baffle and the side plates, the positioning block 52 is in sliding connection with the mounting plate, the adjusting component drives the positioning block 52 to move along the length direction of the mounting plate, positioning notches are respectively disposed on two sides of the positioning block 52, the two positioning notches face the spacing step, the positioning block 52 fixes parts between the positioning notch and the spacing step, in addition, the positioning notches on two sides of the positioning block 52 are V-shaped, the sizes of the two positioning notches are different, in addition, at least two bases 51 are disposed at the bottom of the carrier 53, a buffering device 511 is disposed on the edge of the base 51, the buffering device is mounted on the surface of the base 511, or the two-dimensional tag can be scanned by the identification tag, and the identification tag can be implemented on the other two-dimensional tag or the label tag can be a label tag 54.
In this embodiment the adjusting part includes adjusting screw 55, adjusting screw 55 rotates to wear to establish the location intracavity, be equipped with the slider that the transmission is connected on the adjusting screw 55, adjusting screw 55 rotates to drive the slider removes along the length direction of mounting panel, locating piece 52 and slider fixed connection, be equipped with in the location chamber 12 along the slide rail that mounting panel length direction distributes, be equipped with on the slider and supply the perforation that the slide rail passed, adjusting screw 55 drives the slider is followed the slide rail removes, in order to improve the mobility stability of slider, in this embodiment be equipped with two slide rails in the location intracavity, two slide rail symmetry set up in the both sides of adjusting screw 55, in addition in this embodiment the side of carrier 53 be equipped with the regulation hole that the adjusting chamber is linked together, the regulation hole is just to the tip of adjusting screw 55, the tip of adjusting screw 55 is equipped with the connector.
In this embodiment, a material stirring mechanism 15 for changing the running direction of the carrier 53 is disposed at the connection position of the main line 11 and the buffer line, the material stirring mechanism 15 includes a material stirring plate and a second turntable 22, the material stirring plate is rotationally connected with the buffer line, the material stirring plate includes an open position and a closed position, when the material stirring plate rotates to the open position, the material stirring plate seals the main line 11 to enable the main line 11 to be communicated with the buffer line through the second turntable 22, when the material stirring plate rotates to the closed position, the material stirring plate separates the main line 11 from the buffer line, in this embodiment, the main line 11 is provided with a material blocking mechanism 13 and a code scanning component 14, the material blocking mechanism 13 and the code scanning component 14 are located at the upstream of the material stirring mechanism 15, in this embodiment, the material blocking mechanism 13 includes a material blocking driver and a material blocking rod, the material blocking rod traverses across the main line 11/buffer line, the material blocking driver controls the material blocking rod to stretch out or retract, the material blocking rod is restricted from stretching out, and the carrier 53 is restricted from running, and the carrier continues to retract.
In this embodiment, an assembling mechanism 26 and two blocking mechanisms 13 for assembling are disposed in the buffer line, the assembling mechanism 26 includes an assembling mechanical arm 27 and an assembling platform, the buffer line is provided with a material taking position and a material discharging position, the material taking position is located at the upstream of the assembling mechanism 26, the material discharging position is located at the downstream of the assembling mechanism 26, one blocking mechanism 13 is mounted at the material taking position and is used for stopping the carrier 53 so as to achieve the material taking of the assembling mechanism 26, one side of the blocking mechanism 13 is provided with a code scanning component 14, the code scanning component 14 is connected with a server, after the carrier 53 is stopped by the blocking mechanism 13, the code scanning component 14 scans and reads the identification plate 54 on the carrier 53, then completes scheduling in the server, and simultaneously updates the state of the carrier 53 in the server, and the other blocking mechanism 13 is mounted at the material discharging position and is used for stopping the carrier 53 so as to achieve the material discharging of the assembling mechanism 26.
In this embodiment, be equipped with feeding mechanism in the first buffer line on the mainline 11 running direction, feeding mechanism includes feeding arm 32, storage disc 31 and gets material platform 33, feeding arm 32 and storage disc 31 are all installed get material platform 33 is last, be equipped with on the material platform 33 and be used for the location strip 34 of storage disc 31 can realize the quick installation location of storage disc 31, be equipped with a plurality of locating holes that are used for laying the material on the storage disc 31, in this embodiment be equipped with 49 locating holes on the storage disc 31, locating hole and the cooperation of the locating pin on the feeding mechanism can realize the quick replacement of storage disc 31.
In this embodiment, an adjusting mechanism 44 is disposed in a first buffer line in the running direction of the main line 11, the adjusting mechanism 44 includes an adjusting frame, a first driver and an adjusting seat 41, a first sliding rail is disposed on the adjusting frame, a first moving block slidably connected with the first sliding rail is disposed at the bottom of the adjusting seat 41, the adjusting seat 41 is slidably mounted on the first sliding rail through the first moving block, the length direction of the first sliding rail is perpendicular to the length direction of the buffer line, the first driver controls the adjusting seat 41 to approach or separate from the buffer line along the first sliding rail, an adjusting rod 441 and an adjusting motor 42 are disposed on the adjusting seat 41, driving discs 444 are disposed at the ends of the adjusting motor 42 and the adjusting rod 441, a driving belt 43 is sleeved on the two driving discs 444, the adjusting motor 42 drives the adjusting rod 441 to rotate through the driving belt 43, a sleeve 445 matched with the adjusting component is disposed at the end of the adjusting rod 441, a plurality of bearings 443 are sleeved on the adjusting rod 441, and in addition, a plurality of bearings 443 are disposed on the adjusting seat 41 for installing the adjusting seat 442, and a buffer line 44 is disposed at the adjusting mechanism 53 for the buffer line 44.
In this embodiment, a positioning mechanism is further disposed in a first cache line in the running direction of the main line 11, the positioning mechanism includes a thimble assembly 45 and a jacking assembly, the thimble assembly 45 and the adjusting mechanism 44 are respectively disposed on two sides of the cache line, the thimble assembly 45 includes a thimble 451 frame, a second driver 457 and a thimble seat 454, a second sliding rail 456 is disposed on the thimble 451 frame, a second moving block 455 slidably connected with the second sliding rail 456 is disposed at the bottom of the thimble seat 454, the thimble seat 454 is slidably mounted on the second sliding rail 456 through the second moving block 455, a length direction of the second sliding rail 456 is perpendicular to a length direction of the cache line, the second driver 457 controls the thimble seat 454 to approach or separate from the second sliding rail 456, a fixing block 453 is disposed on the thimble seat 454, a thimble 451 is disposed in a middle portion of the fixing block seat 453 in a penetrating manner, and an optical sensor 452 is disposed on the thimble seat 454, and the optical sensor 452 is used for detecting one end of the thimble seat 451 that is separated from the second sliding rail 456.
In this embodiment, the jacking component is installed in the bottom of the cache line and is located between the adjusting mechanism 44 and the thimble component 45, the jacking component includes an air cylinder 466 fixedly connected with the cache line and two connecting blocks 461 fixed on the cache line, the bottoms of the two connecting blocks 461 are respectively provided with a fixed plate 463, the upper ends of the two fixed plates 463 are respectively provided with a pressing plate 462, the bottoms of the fixed plates 463 are provided with a bottom plate 465, the fixed plates 463 are provided with through holes vertically penetrating through, connecting rods 464 for connecting the pressing plates 462 and the bottom plate 465 are arranged in the through holes, the air cylinder 466 is located in the middle of the bottom plate 465, an output shaft penetrating through the output ends of the air cylinder 466 is arranged on the bottom plate 465, the upper end of the output shaft is connected with a locking block 468, the locking block 468 is provided with a pull rod 467 connected with the bottom plate 465, after the carrier 53 arrives at the position, the output shaft of the air cylinder 466 jacks up the locking block 468, the bottom plate 462 is driven by the pull rod 467, the bottom plate 465 is driven by the connecting rods 464 to rise, the pressing plates 464, the pressing plates are driven by the connecting rods 464, and the pressing plates are separated from the bottom plate 465 by the pressing plates 53.
The operating principle of this embodiment is as follows:
Placing a carrier 53 on a main line 11, wherein before the carrier 53 runs to a first cache line along the main line 11, a material stirring mechanism 15 is arranged at the joint of the cache line and the main line 11, a material blocking mechanism 13 is arranged in front of the material stirring mechanism, a buffer 511 of the carrier 53 is contacted with the material blocking mechanism 13, the carrier 53 is gently stopped, a two-dimensional code on the outer side wall of the carrier 53 is scanned by a code scanning component 14, the state of the two-dimensional code in a server is identified, a server controls a material stirring plate of the material stirring mechanism 15 to rotate to an opening position, at the moment, the material stirring plate seals 11, the main line 11 is communicated with the cache line through a second turntable 22, the carrier 53 enters the cache line through the material stirring plate, and advances under the action of the cache line, when the carrier 53 runs to an adjusting mechanism 44, a cylinder 466 of the lifting component is started under the action of the material blocking mechanism 13, an output shaft of the cylinder 466 drives a locking block jack-up bottom plate 467 to move the carrier 462, and the jack-up carrier 465 is driven by the jack-up plate 465 to be separated from the top plate 53, and the top plate is separated from the bottom plate 53 through the jack-up plate 462;
The second driver 457 of the thimble assembly 45 drives the base 51 to approach the carrier 53, so that the fixed block 453 on the base 51 moves to the end surface to contact with the side surface of the carrier 53, the thimble 451 on the fixed block 453 starts retracting when touching the side surface of the carrier 53, at this time, the other end of the thimble 451 moves towards the side far away from the carrier 53, after the thimble 451 stretches out to the sensing range of the optical sensor 452, the server triggers sensing, the second driver 457 stops, at this time, the end surface of the fixed block 453 abuts against the side surface of the carrier 53, the fixed block 453 limits the carrier 53, then the first driver of the adjusting mechanism 44 drives the adjusting seat 41 to approach the carrier 53, the sleeve 445 of the adjusting rod 441 passes through the adjusting hole of the carrier 53 to be connected with the connector of the adjusting screw 55, the adjusting motor 42 controls the adjusting rod 441 to rotate through the driving belt 43, the sleeve 445 drives the adjusting screw 55 to rotate, the slider drives the positioning block 52 to move along the mounting plate, the positioning block 52 to be adjusted to a proper size, then the adjusting rod 441 controls the adjusting rod 466 to withdraw from the adjusting rod 466, the adjusting rod 53 to the two-dimensional carrier 53 is continuously placed in the buffer mechanism 11, and the material is continuously discharged from the carrier 53 to the buffer mechanism 11, and the material is continuously discharged from the buffer mechanism 53 to the carrier 53, and the buffer mechanism 11 is continuously placed in the buffer mechanism 53;
When the carrier 53 moves to a next buffer line along the main line 11, the carrier 53 is carried into the buffer line by the material shifting mechanism 15 after the scanning of the code scanning component 14, the carrier 53 stays at the material taking position under the action of the material shifting mechanism 15, after the carrier 53 is stopped, the material taking assembly mechanical arm 27 takes out materials from the carrier 53 and assembles the materials on the assembly station, the code scanning component 14 scans the two-dimensional code, after determining that the carrier 53 does not exist at the material placing position, the material shifting mechanism 13 retracts to enable the carrier 53 to move to the material placing position, after assembling, the assembly mechanical arm 27 returns the materials to the carrier 53, the carrier 53 continues to move forward, flows out of the buffer line through the material shifting mechanism 15 and enters the main line 11, and the operation of the subsequent assembly process is the same as that of the previous process, so that the next process is circulated.
While the invention has been described in terms of embodiments, it will be appreciated by those skilled in the art that the invention is not limited thereto but rather includes the drawings and the description of the embodiments above. Any modifications which do not depart from the functional and structural principles of the present invention are intended to be included within the scope of the appended claims.

Claims (9)

1. The automatic assembly line is characterized by comprising a main line, a carrier for carrying materials and a plurality of buffer lines connected with the main line, wherein a stirring mechanism for changing the running direction of the carrier is arranged at the joint of the main line and the buffer lines, a positioning assembly is arranged in the carrier, the positioning assembly comprises a clamping area and an adjusting assembly, the adjusting assembly is used for adjusting the size of the clamping area, a material taking mechanism for feeding is arranged on a first buffer line in the running direction of the adjusting assembly, a material taking mechanism for adjusting the adjusting assembly and a positioning mechanism for positioning the carrier are arranged, the material taking mechanism comprises a material storage disc and a material taking mechanical arm, the positioning mechanism comprises a thimble assembly and a jacking assembly for lifting the carrier, the rest buffer lines are all provided with an assembling mechanism for assembling, the outer side wall of the carrier is provided with a sign board, the buffer lines are provided with a code scanning assembly for scanning the sign board, the code scanning assembly is connected with a server, the adjusting assembly of the carrier comprises an adjusting screw rod, the adjusting screw rod is rotatably arranged in the carrier in a penetrating manner, the adjusting screw rod is provided with a material taking mechanism for feeding the first buffer line in the running direction, the adjusting screw rod is connected with the adjusting screw rod, and is directly opposite to the end part of the adjusting screw rod, and is connected with an adjusting screw rod, and is fixedly arranged at the end part of the adjusting screw rod.
2. The assembly line with adjustable carrier of claim 1, wherein the main line comprises two parallel conveyor lines, two ends of the two conveyor lines are connected to each other to form a closed loop, a first turntable is arranged in the middle of the two conveyor lines, and the first turntable is used for moving the carrier from one conveyor line to the other conveyor line.
3. The assembly line with adjustable carrier of claim 1, wherein the material taking mechanism further comprises a material taking platform, the material taking mechanism arm and the material storage disc are arranged on the material taking platform, the material taking platform is provided with a positioning strip for positioning the material storage disc, and the material storage disc is provided with a plurality of positioning holes for placing materials.
4. The automatic assembly line with the adjustable carrier as set forth in claim 1, wherein the adjusting mechanism comprises a first driver and an adjusting seat, the first driver controls the adjusting seat to be close to or far away from the cache line, an adjusting rod and an adjusting motor are arranged on the adjusting seat, the adjusting motor drives the adjusting rod to rotate, a sleeve matched with the adjusting assembly is arranged at the end of the adjusting rod, a bearing is sleeved on the adjusting rod, and a bearing seat for installing the bearing is arranged on the adjusting seat.
5. The assembly line with the adjustable carrier of claim 1, wherein the thimble assembly comprises a second driver and a thimble seat, the second driver controls the thimble seat to be close to or far away from the cache line, a fixed block is arranged on the thimble seat, a thimble penetrates through the fixed block, and an optical sensor for detecting the position of the thimble is arranged on the thimble seat.
6. The assembly line with adjustable carrier of claim 1, wherein the jacking assembly is mounted at the bottom of the cache line, and comprises an air cylinder and a pressing plate, wherein the air cylinder controls the pressing plate to lift.
7. The assembly line with adjustable carrier as set forth in claim 1, wherein the buffer line is provided with a stop mechanism, the stop mechanism comprises a limit rod and a limit driver, the limit driver controls the limit rod to stretch toward the buffer line, and a buffer device contacting with the limit rod is arranged at the bottom of the carrier.
8. The assembly line with the adjustable carrier of claim 1, wherein the material stirring mechanism comprises a material stirring plate and a second rotary table, the material stirring plate is rotationally connected with the cache line, the material stirring plate comprises an opening position and a closing position, when the material stirring plate rotates to the opening position, the material stirring plate seals the main line, the main line is communicated with the cache line through the second rotary table, and when the material stirring plate rotates to the closing position, the material stirring plate separates the main line from the cache line.
9. An automated assembly line with an adjustable carrier as set forth in claim 1 wherein said main line is provided with a dam mechanism and a sweep code assembly, said dam mechanism and sweep code assembly being upstream of said kick-out mechanism.
CN202211078950.7A 2022-09-05 2022-09-05 An automated assembly line with an adjustable carrier Active CN115489977B (en)

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CN117147934A (en) * 2023-09-04 2023-12-01 浙江正泰电器股份有限公司 Vehicle, electric energy meter sealing equipment and electric energy meter sealing method

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CN110979901A (en) * 2019-12-16 2020-04-10 黄瑛芝 Goods tray for logistics transportation
CN215477982U (en) * 2021-08-20 2022-01-11 北京南瑞捷鸿科技有限公司 A jack-up pressing and positioning mechanism

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CN206203306U (en) * 2016-08-31 2017-05-31 中山市博道工业自动化设备有限公司 A kind of IQC inspection pipeline
CN110979901A (en) * 2019-12-16 2020-04-10 黄瑛芝 Goods tray for logistics transportation
CN215477982U (en) * 2021-08-20 2022-01-11 北京南瑞捷鸿科技有限公司 A jack-up pressing and positioning mechanism

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