CN115489796B - A fully automatic glass bottle intelligent packaging machine - Google Patents
A fully automatic glass bottle intelligent packaging machine Download PDFInfo
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- CN115489796B CN115489796B CN202211148008.3A CN202211148008A CN115489796B CN 115489796 B CN115489796 B CN 115489796B CN 202211148008 A CN202211148008 A CN 202211148008A CN 115489796 B CN115489796 B CN 115489796B
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- 239000011521 glass Substances 0.000 title claims abstract description 134
- 238000009450 smart packaging Methods 0.000 title claims abstract description 10
- 238000012856 packing Methods 0.000 claims abstract description 94
- 238000004806 packaging method and process Methods 0.000 claims abstract description 65
- 230000007246 mechanism Effects 0.000 claims description 64
- 230000001360 synchronised effect Effects 0.000 claims description 40
- 230000009471 action Effects 0.000 claims description 9
- 230000005540 biological transmission Effects 0.000 claims description 6
- 238000005096 rolling process Methods 0.000 claims description 4
- 230000032258 transport Effects 0.000 claims description 3
- 230000005611 electricity Effects 0.000 claims description 2
- 230000036544 posture Effects 0.000 claims 1
- 238000000034 method Methods 0.000 abstract description 9
- 230000008569 process Effects 0.000 abstract description 9
- 238000006243 chemical reaction Methods 0.000 abstract description 2
- 238000001514 detection method Methods 0.000 description 7
- 238000010586 diagram Methods 0.000 description 4
- 239000003814 drug Substances 0.000 description 3
- 239000003153 chemical reaction reagent Substances 0.000 description 2
- 229940079593 drug Drugs 0.000 description 2
- 238000007689 inspection Methods 0.000 description 2
- 230000001105 regulatory effect Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000002457 bidirectional effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 238000003475 lamination Methods 0.000 description 1
- 238000012858 packaging process Methods 0.000 description 1
- 238000012536 packaging technology Methods 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B21/00—Packaging or unpacking of bottles
- B65B21/02—Packaging or unpacking of bottles in or from preformed containers, e.g. crates
- B65B21/08—Introducing or removing single bottles, or groups of bottles, e.g. for progressive filling or emptying of containers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/30—Arranging and feeding articles in groups
- B65B35/36—Arranging and feeding articles in groups by grippers
- B65B35/38—Arranging and feeding articles in groups by grippers by suction-operated grippers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B43/00—Forming, feeding, opening or setting-up containers or receptacles in association with packaging
- B65B43/12—Feeding flexible bags or carton blanks in flat or collapsed state; Feeding flat bags connected to form a series or chain
- B65B43/14—Feeding individual bags or carton blanks from piles or magazines
- B65B43/16—Feeding individual bags or carton blanks from piles or magazines by grippers
- B65B43/18—Feeding individual bags or carton blanks from piles or magazines by grippers by suction-operated grippers
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Wrapping Of Specific Fragile Articles (AREA)
Abstract
The invention relates to a full-automatic intelligent glass bottle packaging machine which comprises a frame, a glass bottle detector output conveyor belt, a glass bottle transferring device, a packaging box bottle carrying output device, a packaging box transferring device and a PLC controller. The machine frame is arranged near the detector, the PLC controller instructs the cross linear sliding table module in the packing box transferring device to intelligently convey the packing boxes to the packing box bottle carrying output device, and instructs the three-axis portal frame sliding table module in the glass bottle transferring device to transfer qualified glass bottles detected by the glass bottle detector to the packing box bottle carrying output device, and the packing box bottle carrying output device intelligently stacks and outputs a plurality of packing boxes filled with glass bottles. The purpose of sliding-free conversion and full-automatic intelligent packaging of the flow between the output conveyor belt of the detector and the terminal packaging box of the packaging machine for glass bottles is achieved. The invention has the advantages of no friction and collision in process flow, no package damage to the glass bottle, high transfer speed, high working efficiency and less labor consumption, and the process flow is matched with the default.
Description
Technical Field
The invention relates to a product packaging machine, in particular to a full-automatic intelligent machine for packaging small-sized medicament glass bottle products, and belongs to the technical field of machine, electric and gas integration.
Background
Reagent medicines are usually contained in glass bottles, and in order to ensure the safety and sanitation of the container, the reagent medicines must be strictly detected and packaged after the glass bottles are produced by a bottle making machine. In order to improve the working efficiency, the modern glass bottle detection machine combines detection and packaging machinery into a whole, and introduces advanced intelligent detection and packaging technology, so that the aim of high-efficiency bottle making with first detection and then packaging is fulfilled. However, the existing glass bottle detection packaging machine has such drawbacks, and especially the process of converting the detected glass bottles into packaging links is not satisfactory. For example, the utility model patent number 202020103935.3 discloses an intelligent packaging device for glass bottles, which is characterized in that a conveying disc rotates to enable glass bottles detected by a detector to be conveyed into a glass bottle channel under the action of friction force on the conveying disc, then the glass bottles are pulled into a packaging mould box through a bottle pulling rotary wheel, and for example, the utility model patent number 202023073564.8 discloses an improved intelligent packaging device for glass bottles, which is characterized in that a PLC (programmable logic controller) instructs a first pushing cylinder to push a plurality of glass bottles on a conveyor belt into a direction adjusting mould at one time, then instructs a piston rod in a second pushing cylinder to extend out to push a set number of glass bottles into a packaging box. Although the two packaging devices have advantages, the two packaging devices have the outstanding disadvantages that all glass bottles output from the detection machine flow through sliding between the two packaging devices and the mould or the flow table surface from the glass bottles to the packaging link, so that the two packaging devices have the advantages of more flow nodes, low running speed, low working efficiency and easy flow breakage. Therefore, there is a need for further improvements in existing carafe inspection packaging machines.
Disclosure of Invention
Aiming at the technical defects of the existing glass bottle packaging device, the invention provides a full-automatic glass bottle intelligent packaging machine, which realizes the sliding-free conversion of the flow between the output conveyor belt of a detection machine and the terminal packaging box of the packaging machine through intelligent matching of a plurality of linear sliding tables, air cylinders and negative pressure suction nozzles, thereby achieving the full-automatic intelligent packaging purpose.
The invention is realized by the following technical scheme that the full-automatic intelligent glass bottle packaging machine comprises a frame, a glass bottle detector output conveyor belt, a glass bottle transfer device, a packaging box bottle carrying output device, a packaging box transfer device and a PLC controller, wherein the frame is of a three-dimensional rectangle and is arranged near the glass bottle detector, the glass bottle detector output conveyor belt is a synchronous conveyor belt, one end of the glass bottle detector output conveyor belt is arranged in the frame, a plurality of qualified glass bottles detected by the detector are arranged on the synchronous conveyor belt in a prone position mode with the same direction of bottle openings, and the glass bottles are intermittently fed into the packaging machine in groups, and the full-automatic intelligent glass bottle packaging machine is characterized in that:
The glass bottle transfer device comprises a three-axis portal frame sliding table module, a mechanical large arm, a mechanical small arm and a bottle sucking pipe, wherein the three-axis portal frame sliding table module consists of an X-direction synchronous belt linear sliding table, a Y-direction synchronous belt linear sliding table and a Z-direction screw linear sliding table, and two sliding rails of the X-direction synchronous linear sliding table are respectively fixed on a front transverse frame and a rear transverse frame of the three-dimensional rectangular frame; the mechanical arm is movably connected to the mechanical arm and consists of a U-shaped frame, four sliding rods, a plurality of sliding blocks, a group of parallelogram telescopic mechanisms, a synchronous belt and a first air cylinder, wherein a fixed hinge is formed between two vertical frames in the U-shaped frame and the mechanical arm, the transverse frames are parallel to the axis of the fixed hinge, two ends of the four sliding rods are respectively fixed on the two vertical frames of the U-shaped frame and are parallel to each other at intervals, the two sliding rods are also parallel to the fixed hinge axis formed by the two vertical frames and the mechanical arm, the sliding blocks are divided into a group of long sliding blocks and a group of short sliding blocks, each sliding block of the group of long sliding blocks is provided with four through holes from top to bottom, a first through hole and a third through hole are matched holes, a second through hole and a fourth through hole are punched, each sliding block of the group of short sliding blocks is provided with three through holes, the first through holes and the third through holes are matched with the first through holes and the third through holes from top to bottom, the first through holes are matched with the second through holes and the third through holes are matched with the first through holes and the first sliding blocks from top to bottom, the second through hole and the fourth through hole penetrate through the second slide bar and the fourth slide bar on the U-shaped frame from top to bottom; the first through hole and the third through hole from top to bottom of the short sliding block form sliding fit with the second sliding rod and the fourth sliding rod which are close to the transverse frame on the U-shaped frame, wherein the second through hole from top to bottom passes through the third sliding rod on the U-shaped frame; the device comprises a plurality of X cross shafts in a parallelogram telescopic mechanism, a plurality of bottle sucking pipes, a first cylinder, a second cylinder, a movable hinge, a piston rod, a movable reversing valve and an electromagnetic switch valve, wherein the X cross shafts in the parallelogram telescopic mechanism are fixedly connected with the long slide blocks or the short slide blocks according to a single cross shaft, the double cross shafts are fixedly connected with the short slide blocks or the long slide blocks, the piston rod extends out of the U-shaped frame through two driving wheels and is connected with any long slide block or short slide block, the driving motor drives the bottle sucking pipes to stretch out and draw back, the distance between the plurality of middle slide blocks is regulated, each bottle sucking pipe is fixedly connected with one long slide block or one short slide block in the vertical direction, one end of each bottle sucking pipe is connected with an air sucking pipe, the other end of each bottle sucking pipe is a suction nozzle, the first cylinder is arranged between the mechanical large arm and the mechanical small arm, one end of the cylinder body and the mechanical arm form the fixed hinge, the piston rod extends out of the cylinder body forms the movable hinge with the U-shaped frame of the mechanical small arm, the piston rod extends out of the U-shaped frame of the mechanical arm, the bottle sucking pipe is driven by 90 degrees around the hinge shaft of the movable hinge, the electromagnetic switch valve is arranged on the air supplying pipeline of the first cylinder.
The packaging box bottle carrying output device consists of a bracket, a plurality of supporting shafts, a plurality of supporting rollers, a sprocket driving slide block, a push plate and a packaging box stacking mechanism, wherein the bracket is fixedly arranged at the bottom of the frame and positioned at the downstream of the glass bottle conveying device, and the plurality of supporting shafts are fixedly arranged on the bracket at a distance in the horizontal direction and are parallel to each other; the packaging box comprises a packaging box carrier, a packaging box stacking mechanism, a packaging box carrying and outputting device, a plurality of carrier rollers, a plurality of rolling bearings, a driving motor, a plurality of chain wheels, a plurality of pushing plates, a first screw rod linear sliding table and a second screw rod linear sliding table, wherein the rolling bearings are arranged in the plurality of carrier rollers, each two carrier rollers penetrate through one supporting shaft at a distance to form a packaging box supporting surface formed by the plurality of carrier rollers, the chain wheels are arranged on one supporting shaft in a penetrating mode, the two carrier rollers are composed of two sliding rails, two sliding blocks and a chain wheel driving mechanism, the two sliding rails are respectively and horizontally paved on two sides of the supporting frame and are perpendicular to the plurality of supporting shafts, the two sliding blocks are respectively and form two moving pairs with the two sliding rails, the two groups of chain wheels are movably connected to the supporting frame through chain wheel shafts and are respectively arranged at two ends of the chain wheel shafts, the two groups of chain wheels and the two groups of chain wheels are respectively meshed with the two groups of chain wheels and the chains are respectively and fixedly connected with the two sliding blocks at two ends of the pushing plates, the two sliding plates are respectively and fixedly connected with the chains at two ends of the chain wheels, the packaging box stacking mechanism is composed of a first screw rod linear sliding table and a first supporting plate, the first screw rod linear sliding table and a carrier roller is fixedly arranged on a downstream machine frame.
The packaging box transfer device comprises a vertical lifting mechanism, a front-back upper lower transfer mechanism and a front-back upper lower transfer mechanism, wherein the vertical lifting mechanism comprises a second screw rod linear sliding table and a second supporting plate, the second screw rod linear sliding table is vertically arranged on a rack beside a packaging box supporting surface in a packaging box bottle carrying output device, the second supporting plate is fixedly connected with a sliding block in the second screw rod linear sliding table, the supporting plate surface of the second supporting plate is horizontal, the packaging box is stacked on a second supporting plate surface, the front-back upper lower transfer mechanism comprises a cross linear sliding table module, an L-shaped right-angle cantilever and a box sucking pipe, the transverse sliding table of the cross linear sliding table module is provided with a synchronous belt linear sliding table, two ends of a sliding rail of the cross linear sliding table module are fixedly connected to the upper part of the rack, the vertical sliding table of the cross linear sliding table module is a cylinder sliding table driven by a second cylinder, one end of the second cylinder body is fixedly arranged on a sliding rail of the vertical sliding table, the piston rod end of the second cylinder is movably connected to the sliding block of the vertical sliding table, the L-shaped right-angle sliding table is fixedly provided with a right-angle box sucking pipe, the two ends of the cross linear sliding table are fixedly arranged on the air sucking pipe are respectively, and the two ends of the air sucking pipe are fixedly arranged on the air sucking pipe are respectively.
The PLC is electrically connected with a synchronous belt linear sliding table driving motor in the direction of the three-axis portal frame sliding table module X, Y, a screw linear sliding table driving motor in the Z direction, a synchronous belt driving motor in the parallelogram telescopic mechanism, a sprocket transmission mechanism driving motor in the packing box bottle carrying output device, a first screw linear sliding table driving motor in the packing box stacking mechanism, a second screw linear sliding table driving motor on the vertical lifting mechanism, a transverse synchronous belt linear sliding table driving motor of the cross linear sliding table module and a control program for sequentially acting of each driving motor, each electromagnetic reversing valve and each electromagnetic switching valve are arranged in the PLC.
Further, the driving motor of the first screw rod linear sliding table, the driving motor of the second screw rod linear sliding table and the driving motor of the sprocket transmission mechanism are stepping motors, and the driving motor in the X, Y, Z direction of the triaxial portal frame sliding table module, the synchronous belt driving motor of the parallelogram telescopic mechanism and the transverse synchronous belt linear sliding table driving motor of the cross linear sliding table module are servo motors.
Further, an angular positioning fence is arranged beside the second supporting plate on the second screw rod linear sliding table, the packing box is stacked on the plate surface of the second supporting plate, and two side surfaces of the packing box are abutted against the angular positioning fence.
When in operation, the device comprises:
Firstly, a PLC (programmable logic controller) commands a synchronous belt driving motor in a parallelogram telescopic mechanism to act, and accurately adjusts the distance between every two adjacent bottle sucking pipes in the glass bottle conveying device to correspond to a plurality of glass bottles on an output conveyor belt of the glass bottle detector;
Simultaneously, the PLC controller instructs a second screw rod linear sliding table screw rod in the vertical lifting mechanism to rotate so as to drive a second supporting plate to rise, so that the uppermost packing box in the stacked packing boxes is close to the box sucking pipes in the front-back and upper-lower conveying mechanisms, then instructs a transverse sliding table servo motor in the cross linear sliding table module to operate, so that the two box sucking pipes aim at the packing boxes, then instructs an electromagnetic reversing valve on an air supply pipeline of the second cylinder to obtain electricity, a piston in the second cylinder stretches out, a suction port at the bottom end of the two box sucking pipes is close to the bottom surface of the packing box, an electromagnetic switch valve on the air suction pipeline of the box sucking pipes is opened, the suction port is in a negative pressure state, the packing box is sucked up, the piston in the second cylinder is retracted, the packing box is lifted, the transverse sliding table servo motor in the cross linear sliding table module operates, the packing box sucked up by the suction port is conveyed to the upper part of a packing box supporting surface formed by a plurality of carrier rollers in a packing box carrying and bottle output device, the piston in the second cylinder stretches out again, the electromagnetic switch valve on the air suction pipe is closed, and the suction port on the air suction pipe is lost, and the negative pressure of the packing box is lost on the upper surface of the packing box supporting box;
Thirdly, the PLC commands a servo motor in the direction X, Y, Z in the three-axis portal frame sliding table module to act respectively, the suction nozzles on the plurality of bottle sucking pipes are aligned to a plurality of glass bottles on the glass bottle detecting machine output conveyor belt, the electromagnetic switch valves on the suction pipes are commanded to open to form negative pressure, the plurality of glass bottles are adsorbed on the suction nozzles of the corresponding plurality of bottle sucking pipes, the servo motor in the Z direction of the three-axis portal frame module is commanded to act, the suction pipes drive the plurality of glass bottles to move upwards, the suction nozzles leave the glass bottle detecting machine output conveyor belt, the electromagnetic switch valves on the first air cylinder sliding table module are commanded to obtain electric power, the piston rods in the three-axis portal frame sliding table module are commanded to rotate reversely by 90 DEG around the movable hinge shaft, the plurality of suction pipes and the upper adsorbed glass bottles are commanded to open to form negative pressure, and the plurality of glass bottles are adsorbed on the suction nozzles of the corresponding plurality of bottle sucking pipes, and the four-side glass bottles are simultaneously driven to move upwards by the parallel telescopic mechanism;
A PLC (programmable logic controller) instructs a servo motor in the X, Y, Z direction in the triaxial portal frame sliding table module to act respectively, and a plurality of glass bottles adsorbed on a plurality of suction nozzles are transferred into a packing box on a packing box bearing surface in the packing box bottle carrying output device and are orderly discharged, and the glass bottle transfer device completes the actions of sucking, transferring and bottling once;
And fifthly, after the packing box is filled with the glass bottle, the PLC commands a sprocket drive slide block in the packing box bottle carrying output device to drive a motor to act, a chain drives the push plate to push the packing box filled with the glass bottle to a first supporting plate in the downstream packing box stacking mechanism, and then the packing box on the first supporting plate and the glass bottle are lowered by one packing box height by a first screw rod linear sliding table so as to receive stacking of a second layer of packing box until the set stacking is reached, and an operator transports away the multi-layer packing box on the first supporting plate, so that a complete working cycle is finished.
Compared with the existing glass bottle packaging machine or packaging device, the invention has the following beneficial effects:
1. the glass bottle is inspected from the inspection machine to the whole process of successful terminal packaging, and no friction and collision circulation exist, so that no transport package damage exists;
2. the transfer process of the glass bottle is realized by the sequential actions of a plurality of groups of sliding tables, a plurality of control valves and a cylinder according to the set program instructions by the PLC, the bidirectional full-automatic transfer packaging process of the glass bottle and the packaging box is realized, and the glass bottle transfer device has the advantages of high transfer speed, cooperation of step transfer with default, high working efficiency and less labor.
Drawings
FIG. 1 is a schematic diagram showing a front view of a package box transfer device according to the present invention;
fig. 2 is a schematic diagram of a front view structure of the packaging box after the bottle carrying output device is disassembled;
FIG. 3 is a schematic view of the A-direction integrated structure of FIGS. 1 and 2;
FIG. 4 is a schematic diagram showing a front view of the glass bottle transporting device of the present invention;
FIG. 5 is a schematic rear view of the glass bottle transfer device of the present invention;
FIG. 6 is a schematic left-hand view of FIG. 4;
fig. 7 is a schematic diagram of a front view structure of the bottle carrying and outputting device of the packing box of the present invention;
FIG. 8 is a right side view of the bottle carrying and outputting device of the packing box of the present invention;
fig. 9 is a schematic front view of the package transfer device of the present invention;
FIG. 10 is a right side view of the schematic of FIG. 9;
FIGS. 11-18 are schematic illustrations of the process flow of the present invention.
In the drawing, 1 is a frame, 2 is a glass bottle detector output conveyor belt, 3 is a glass bottle transfer device, 301 is a three-axis portal frame sliding table module, 302 is a mechanical big arm, 303 is a parallelogram telescopic mechanism, 304 is a mechanical small arm, 305 is a bottle sucking pipe, 306 is a sliding block, 307 is a sliding rod, 308 is a synchronous belt, 309 is a first cylinder, 4 is a packing box bottle carrying output device, 401 is a bracket, 402 is a sprocket, 403 is a push plate, 404 is a first supporting plate, 405 is a first lead screw linear sliding table, 406 is a driving motor, 407 is a chain, 408 is a supporting roller, 409 is a supporting shaft, 410 is a sliding block, 411 is a sliding rail, 412 is a sprocket shaft, 5 is a packing box transfer device, 501 is a second lead screw linear sliding table, 502 is a cross linear sliding table module, 503 is an L-shaped right angle cantilever, 504 is a second cylinder, 505 is a box sucking pipe, 506 is an angular positioning rail, 6 is a glass bottle, 7 is a packing box, and 8 is a passing plate.
Detailed Description
The invention is further explained below with reference to the drawings:
As shown in figures 1,2 and 3, the packaging machine comprises a frame 1, a glass bottle detector output conveyor belt 2, a glass bottle transfer device 3, a packaging box bottle carrying output device 4, a packaging box transfer device 5 and a PLC (not shown in the figure), wherein the frame 1 is in a three-dimensional rectangle, the frame is arranged near the detector, the glass bottle detector output conveyor belt 2 is a synchronous conveyor belt, one end of the glass bottle detector output conveyor belt is arranged in the frame 1, a plurality of glass bottles 6 which are detected to be qualified by the detector are arranged on the synchronous conveyor belt in a prone position mode with the same bottle mouth, and groups are intermittently fed into the packaging machine.
As shown in fig. 4, 5 and 6, the glass bottle transfer device 3 comprises a three-axis portal frame sliding table module 301, a mechanical large arm 302, a mechanical small arm 304 and a bottle sucking pipe 305, wherein the three-axis portal frame sliding table module 301 consists of a synchronous belt linear sliding table in the X and Y directions and a screw linear sliding table in the Z direction, and two sliding rails of the synchronous linear sliding table in the X direction are respectively arranged on a front transverse frame and a rear transverse frame of the frame 1; the mechanical large arm 302 is fixed on a sliding block of the screw linear sliding table; the mechanical arm 304 is movably connected to the mechanical arm 302, and is composed of a U-shaped frame, ten sliding blocks 306, four sliding rods 307, a group of parallelogram telescopic mechanisms 303, a synchronous belt 308 and a first cylinder 309, wherein a fixed hinge is formed between two vertical frames in the U-shaped frame of the mechanical arm 304 and the mechanical arm 302, the horizontal frames are parallel to the axis of the fixed hinge, two ends of the four sliding rods 307 are respectively fixed on the two vertical frames of the U-shaped frame and are mutually parallel at intervals, the fixed hinge axis formed by the two vertical frames and the mechanical arm 302 is also parallel, ten sliding blocks 306 are divided into two groups of long sliding blocks and short sliding blocks, five sliding blocks of each group are respectively provided with four through holes from top to bottom, a first through hole and a third through hole from top to bottom are respectively formed on each sliding block of one group of long sliding blocks, three through holes are respectively formed on each sliding block of one group of short sliding blocks from top to bottom, the first through hole and the third through hole are respectively formed on each sliding block of the first sliding block and the second through hole and the third through hole from top to bottom are formed on the sliding block of the first sliding block and the second through hole and the third through hole from top to bottom, the first through hole and the third through hole from top to bottom are respectively formed on the sliding block and the sliding block respectively, the second slide bar and the fourth slide bar penetrate through the U-shaped frame; the first through hole and the third through hole of the short sliding block from top to bottom form sliding fit with the second sliding bar and the fourth sliding bar which are close to the transverse frame on the U-shaped frame, wherein the second through hole from top to bottom passes through the third sliding bar on the U-shaped frame, ten X cross shafts in the parallelogram telescopic mechanism 303 are fixedly connected with the long sliding block or the short sliding block according to single cross shafts, a double cross shaft is fixedly connected with the short sliding block or the long sliding block, a synchronous belt 308 is movably connected with the U-shaped frame through two driving wheels and is connected with any one long sliding block or the short sliding block, the driving motor provides power to drive the telescopic motion, the distance between the ten sliding blocks 306 is regulated, the bottle sucking pipes 305 are ten, each bottle sucking pipe 305 is fixedly connected with one long sliding block or one short sliding block in the vertical direction, one end of each bottle sucking pipe is connected with an air suction pipe, the other end of each bottle sucking pipe is a suction nozzle, a first cylinder 309 is arranged between the mechanical large arm 302 and the mechanical small arm 304, one end of the cylinder body of each cylinder 309 forms a fixed hinge with the mechanical large arm 302, the extending end of each piston rod forms a movable hinge with the U-shaped transverse frame of the mechanical small arm 304, the movable hinge with the U-shaped frame of the mechanical small arm 308, the movable hinge is provided with a reversing valve (the electromagnetic valve 309 is arranged on the bottle sucking pipe 305) and the reversing valve (the electromagnetic valve is not shown in the air cylinder 305) is arranged on the reverse air cylinder 90).
As shown in fig. 7 and 8, the package bottle carrying and outputting device 4 comprises a support 401, five supporting shafts 409, ten supporting rollers 408, a sprocket driving slide 410, a push plate 403 and a package box stacking mechanism, wherein the support 401 is fixedly arranged at the bottom of the frame 1 and positioned at the downstream of the glass bottle conveying device 3, the five supporting shafts 409 are horizontally and fixedly arranged on the support 401 at a distance and are parallel to each other, rolling bearings are arranged in the ten supporting rollers 408, each two supporting rollers 408 penetrate through one supporting shaft 409 at a distance to form a package box supporting surface consisting of ten supporting rollers, the sprocket driving slide consists of two sliding rails 411, two sliding blocks 410 and a sprocket driving mechanism, the two sliding rails 411 are respectively horizontally paved at two sides of the support 401 and are perpendicular to the five supporting shafts 409, the two sliding blocks 410 are respectively and fixedly connected with two sliding rails 411, the sprocket driving mechanism consists of two groups of chain wheels 402 and chains 407, the two groups of chain wheels 402 are movably connected to the support 401 through chain shafts 412 and are respectively arranged at two ends of the chain shafts 412, the two groups of chain wheels 402 are respectively meshed with the two groups of the two supporting shafts 407, each supporting rollers 408 are respectively, each two groups of the two sliding blocks 403 are respectively fixedly connected with the two sliding rails 405, the two sliding rails 405 are respectively, the two sliding blocks are respectively connected with two sliding rails 405 and are respectively fixedly connected with two ends of the first sliding rails 404, and the first sliding rails 404 are fixedly arranged at two ends of the support rails 405, and are respectively, and are fixedly connected with the first sliding rails 405, and are respectively, and are fixedly connected with the two sliding rails 405.
As shown in fig. 9 and 10, the package box transferring device 5 is composed of a vertical lifting mechanism and a front and back and upper and lower transferring mechanisms, wherein the vertical lifting mechanism comprises a second screw rod linear sliding table 501 and a second supporting plate 507, the second screw rod linear sliding table 501 is vertically arranged on a frame 1 beside a package box supporting surface in the package box bottle carrying and outputting device 4, the second supporting plate 507 is fixedly connected with a sliding block in the second screw rod linear sliding table 501, the supporting plate surface of the second supporting plate 507 is horizontal, an angular positioning rail 506 is arranged around the second supporting plate 507, the package box 7 is overlapped on the surface of the second supporting plate 507, two side surfaces of the packing box are abutted against the angular positioning rail 506, the front and back and upper and lower transferring mechanisms comprise cross linear sliding table modules 502, an L-shaped right-angle cantilever 503 and a box sucking tube 505, the transverse sliding table of the cross linear sliding table module 502 is a synchronous belt linear sliding table, two ends of the sliding rail are fixedly connected to the upper part of the frame 1, the vertical sliding table of the cross linear sliding table module 502 is a cylinder sliding table under the second cylinder 504, one end of the second cylinder 504 is fixed to the cylinder sliding table 504, one end of the second cylinder 504 is fixed to the vertical sliding table, the upper end of the cylinder 504 is fixed to the vertical sliding table is connected to the air suction tube 505, the upper end of the air suction tube is connected to the air suction tube 505, and the vertical sliding tube is connected to the air suction tube is arranged on the air suction tube 505, and the air suction tube is connected to the air suction tube is arranged on the vertical pipe and the air suction tube is arranged on the air suction tube and the air pipe is connected to the air pipe.
The PLC (not shown in the figure) is electrically connected with a X, Y-direction synchronous belt linear sliding table servo motor and a Z-direction screw linear sliding table servo motor on the three-axis portal frame sliding table module 301, a synchronous belt servo motor in the parallelogram telescopic mechanism 303, a stepping motor in a sprocket transmission mechanism in the packing box bottle carrying output device 4, a stepping motor of the first screw linear sliding table 405 in the packing box stacking mechanism, a stepping motor of the second screw linear sliding table 501 on the vertical lifting mechanism, a transverse synchronous belt linear sliding table servo motor of the cross linear sliding table module 502 and a control program for sequentially acting of each driving motor, each electromagnetic reversing valve and each electromagnetic switching valve are arranged in the controller.
The invention works under the program control set by the PLC controller:
As shown in fig. 17 and 18, a plurality of packing boxes 7 are manually stacked on a second supporting plate 507 of the second screw linear sliding table 501; the PLC controller instructs a second screw rod linear sliding table 501 screw rod in the vertical lifting mechanism to rotate so as to drive a second supporting plate 507 to rise, so that the uppermost packing box 7 in the stacked packing boxes is close to a box sucking tube 505 in the front-back upper and lower conveying mechanisms, then instructs a transverse sliding table servo motor in a cross linear sliding table module 502 to operate, so that two box sucking tubes 505 are aligned with the packing box 7, instructs an electromagnetic reversing valve on an air supply pipeline of a second cylinder 504 to be electrified, a piston in the second cylinder 504 extends out, a suction port at the bottom end of the two box sucking tubes 505 is close to the bottom surface of the packing box 7, an electromagnetic switching valve on the air suction pipeline of the box sucking tubes 505 is opened, the suction port is in a negative pressure state, the packing box 7 is sucked up, the piston in the second cylinder 504 is retracted, the packing box 7 is lifted, the transverse sliding table servo motor in the cross linear sliding table module 2 runs, the packing box 7 sucked up on the suction port is conveyed to the upper part of a packing box bearing surface consisting of ten carrier rollers in a packing box bottle output device 4, the packing box 7 is lowered, the electromagnetic switching valve on the air suction tube 505 is closed, the negative pressure on the suction tube is lost, the suction port is lost, and the suction port 7 is placed on the suction tube bearing surface of the glass bottle carrier tube is accurately corresponding to the glass bottle carrier 3, and the glass bottle 2 is conveyed by a synchronous belt conveyer 3, and the glass bottle 2 is accurately detected by the glass carrier and the glass bottle conveying mechanism;
as shown in fig. 11, 12 and 13, the PLC controller instructs one side of the electromagnetic directional valve on the air supply pipeline of the first air cylinder 309 to power up according to a program, so that the piston rod in the air cylinder extends out, and pushes the U-shaped frame in the mechanical arm 304 to rotate 90 ° around the hinge axis, so that the suction nozzle at the lower part of the suction tube 305 horizontally faces the bottle mouth of ten glass bottles 6 on the output conveyor belt 2 of the glass bottle detector; then the PLC controller instructs the servo motors in X, Y, Z direction in the three-axis portal frame sliding table module 301 to act respectively, the suction nozzles on the ten bottle sucking pipes are aligned with the ten glass bottles 6 on the output conveyor belt 2 of the glass bottle detecting machine, the electromagnetic switch valves on the suction pipes are instructed to open to form negative pressure, the ten glass bottles 6 are simultaneously adsorbed on the suction nozzles of the corresponding ten bottle sucking pipes 305, the servo motors in the three-axis portal frame sliding table module 301Z direction are instructed to act, the suction pipes 305 drive the ten glass bottles 6 to move upwards, leave the glass bottle detecting machine output conveyor belt 2, the other side of the electromagnetic switch valves on the air supply pipeline of the first cylinder 309 is instructed to be electrified, the piston rods in the cylinders are retracted, the U-shaped frame in the mechanical small arm 304 rotates reversely by 90 degrees around the hinge shafts, the ten glass bottles 305 and the ten glass bottles 6 adsorbed on the suction pipes are in a vertical gesture with the bottle opening upwards, and simultaneously the synchronous belt in the parallelogram telescopic mechanism 303 drives the motors to act, the ten glass bottles adsorbed on the suction pipes are mutually close to each other, the PLC controller instructs the servo motors in X, Y, Z direction in the three-axis portal frame sliding table module 301 to act respectively, the motor in the direction of supporting the ten glass bottles 6 are sequentially moved upwards, the ten glass bottles adsorbed by the suction boxes are transferred to the packing box, and the packing box is discharged by the packing box, and the packing box is loaded with the ten glass bottles in the packing box is sequentially transferred to the packing box, and the packing box is discharged by the packing box, and the packing box is loaded with the packing box is completely, the glass bottle transferring device returns to repeat the above actions until the packing box 7 is filled with the glass bottle 6;
As shown in fig. 14, 15 and 16, after the packing box 7 is filled with the glass bottle 6, the PLC controller instructs the sprocket drive slide block stepping motor in the packing box carrying and outputting device 4 to act, the chain 407 drives the push plate 403 to push the packing box 7 filled with the glass bottle 6 onto the first supporting plate 404 in the downstream packing box stacking mechanism, and then the first screw rod linear sliding table 405 descends the packing box 7 on the first supporting plate 404 together with the glass bottle 6 by one packing box height so as to receive the superposition of the second layer packing box until the set lamination is reached, and the operator outputs and conveys away the multi-layer packing box 7 on the first supporting plate 404 through the bridge plate 8, and one complete working cycle is finished.
And repeating the working cycle action, and continuously packaging and outputting the qualified glass bottles detected by the glass bottle detector by the packaging machine.
It should be noted that the above description of actions is only for clarity of process presentation and is not meant to be limiting to one action at a time, where many actions are performed simultaneously, and therefore it is necessary to have a process sequence of nested engagement from an efficiency point of view when understanding the working process.
Claims (4)
1. The full-automatic intelligent glass bottle packaging machine comprises a frame, a glass bottle detector output conveyor belt, a glass bottle transfer device, a packaging box bottle carrying output device, a packaging box transfer device and a PLC controller, wherein the frame is in a three-dimensional rectangle shape and is arranged near the glass bottle detector, the glass bottle detector output conveyor belt is a synchronous conveyor belt, one end of the glass bottle detector output conveyor belt is arranged in the frame, a plurality of qualified glass bottles detected by the glass bottle detector are placed on the synchronous conveyor belt in a prone position mode with the same direction of a bottle opening, and the glass bottles are intermittently fed into the packaging machine in groups, and the full-automatic intelligent glass bottle packaging machine is characterized in that:
The glass bottle transfer device comprises a three-axis portal frame sliding table module, a mechanical large arm, a mechanical small arm and a bottle sucking pipe, wherein the three-axis portal frame sliding table module consists of an X-direction synchronous belt linear sliding table, a Y-direction synchronous belt linear sliding table and a Z-direction screw linear sliding table, and two sliding rails of the X-direction synchronous linear sliding table are respectively fixed on a front transverse frame and a rear transverse frame of the three-dimensional rectangular frame; the mechanical arm is movably connected to the mechanical arm and consists of a U-shaped frame, four sliding rods, a plurality of sliding blocks, a group of parallelogram telescopic mechanisms, a synchronous belt and a first air cylinder, wherein a fixed hinge is formed between two vertical frames in the U-shaped frame and the mechanical arm, the transverse frames are parallel to the axis of the fixed hinge, two ends of the four sliding rods are respectively fixed on the two vertical frames of the U-shaped frame and are parallel to each other at intervals, the two sliding rods are also parallel to the fixed hinge axis formed by the two vertical frames and the mechanical arm, the sliding blocks are divided into a group of long sliding blocks and a group of short sliding blocks, each sliding block of the group of long sliding blocks is provided with four through holes from top to bottom, a first through hole and a third through hole are matched holes, a second through hole and a fourth through hole are punched, each sliding block of the group of short sliding blocks is provided with three through holes, the first through holes and the third through holes are matched with the first through holes and the third through holes from top to bottom, the first through holes are matched with the second through holes and the third through holes are matched with the first through holes and the first sliding blocks from top to bottom, the second through hole and the fourth through hole penetrate through the second slide bar and the fourth slide bar on the U-shaped frame from top to bottom; the first through hole and the third through hole from top to bottom of the short sliding block form sliding fit with the second sliding rod and the fourth sliding rod which are close to the transverse frame on the U-shaped frame, wherein the second through hole from top to bottom passes through the third sliding rod on the U-shaped frame; a plurality of X cross shafts in the parallelogram telescopic mechanism are fixedly connected with the long sliding block or the short sliding block according to single cross shafts, and double cross shafts are fixedly connected with the short sliding block or the long sliding block; the device comprises a U-shaped frame, a plurality of bottle sucking pipes, a first cylinder, a second cylinder, a movable hinge, a first electromagnetic reversing valve, a second electromagnetic reversing valve, a third electromagnetic reversing valve, a fourth electromagnetic reversing valve, a fifth electromagnetic reversing valve, a sixth electromagnetic reversing valve, a seventh electromagnetic reversing valve, a fourth electromagnetic reversing valve, a fifth electromagnetic reversing valve, a sixth electromagnetic reversing valve, a seventh electromagnetic reversing valve, a sixth electromagnetic reversing valve, a fifth electromagnetic valve, a sixth electromagnetic valve, a seventh electromagnetic valve, a third electromagnetic valve, a fourth electromagnetic valve, and a third electromagnetic valve, and the fourth electromagnetic valve is arranged on the third electromagnetic valve is arranged on the air supply line, and the third electromagnetic valve is connected to the fourth electromagnetic valve, and the fifth valve is connected to the sixth electromagnetic valve, and the fifth valve is the sixth electromagnetic valve, and the sixth electromagnetic valve is the fifth valve is the air suction pipe, and the air suction pipe is the air line is the air pipe and the air suction pipe and the air suction valve is the air suction is the;
the packaging box bottle carrying output device consists of a bracket, a plurality of supporting shafts, a plurality of supporting rollers, a sprocket driving slide block, a push plate and a packaging box stacking mechanism, wherein the bracket is fixedly arranged on the bottom of the frame and positioned at the downstream of the glass bottle conveying device, and the plurality of supporting shafts are horizontally and fixedly arranged on the bracket at a distance and are parallel to each other; the plurality of carrier rollers are internally provided with rolling bearings, and each two carrier rollers are penetrated on a supporting shaft at a distance to form a supporting surface of the packing box consisting of the plurality of carrier rollers; the two sliding rails are respectively horizontally paved on two sides of the bracket and are perpendicular to the supporting shafts, the two sliding rails and the two sliding rails form two moving pairs, the chain wheel transmission mechanism consists of two groups of chain wheels and chains, the two groups of chain wheels are movably connected to the bracket through chain wheel shafts and are respectively arranged at two ends of the chain wheel shafts, the two groups of chain wheels and the chains are respectively meshed, two ends of the push plate are respectively fixedly connected with the two sliding blocks, the two sliding blocks are respectively fixedly connected with the chains at two ends of the chain wheel shafts, the packing box stacking mechanism consists of a first screw rod linear sliding table and a first supporting plate, the first screw rod linear sliding table is fixedly arranged on a downstream rack of the packing box bottle carrying output device, and the first supporting plate is fixedly connected with the sliding blocks in the first screw rod linear sliding table and has a horizontal supporting plate surface;
The packaging box transfer device consists of a vertical lifting mechanism, a front-back and upper-lower transfer mechanism, wherein the vertical lifting mechanism comprises a second screw rod linear sliding table and a second supporting plate, the second screw rod linear sliding table is vertically arranged on a rack beside a packaging box supporting surface in the packaging box bottle carrying output device, the second supporting plate is fixedly connected with a sliding block in the second screw rod linear sliding table, the supporting plate surface of the second supporting plate is horizontal, and the packaging box is stacked on the second supporting plate surface; the front-back and upper-lower transfer mechanisms comprise a cross linear sliding table module, L-shaped right-angle cantilevers and two box sucking pipes, wherein the transverse sliding tables of the cross linear sliding table module are synchronous belt linear sliding tables, two ends of each sliding rail are fixedly connected to the upper part of a rack, the transverse sliding tables are positioned above a packing box bearing surface in a packing box bottle carrying output device and a second supporting plate in a packing box transfer mechanism, the vertical sliding tables of the cross linear sliding table module are cylinder sliding tables driven by a second cylinder, one end of each second cylinder body is fixed on the sliding rail of each vertical sliding table, the piston rod ends of the second cylinders are movably connected to the sliding blocks of the vertical sliding tables, the vertical arms of the L-shaped right-angle cantilevers are fixed on the vertical sliding rails of the cross linear sliding table module, the two box sucking pipes are vertically fixed on the cross arms of the L-shaped right-angle cantilevers at intervals, the upper ends of the box sucking pipes are connected with air suction pipes, the lower ends of the box sucking pipes are suction pipes, electromagnetic reversing valves are arranged on the air supply pipelines of the second cylinder, and electromagnetic switch valves are arranged on the air suction pipelines of the box sucking pipes;
The PLC is electrically connected with a synchronous belt linear sliding table driving motor in the direction of the three-axis portal frame sliding table module X, Y, a screw linear sliding table driving motor in the Z direction, a synchronous belt driving motor in the parallelogram telescopic mechanism, a sprocket transmission mechanism driving motor in the packing box bottle carrying output device, a first screw linear sliding table driving motor in the packing box stacking mechanism, a second screw linear sliding table driving motor on the vertical lifting mechanism, a transverse synchronous belt linear sliding table driving motor of the cross linear sliding table module and a control program for sequentially acting of each driving motor, each electromagnetic reversing valve and each electromagnetic switching valve are arranged in the PLC.
2. The intelligent packaging machine for the full-automatic glass bottles, as set forth in claim 1, is characterized in that the first screw rod linear sliding table driving motor, the second screw rod linear sliding table driving motor and the driving motor in the sprocket transmission mechanism are stepping motors, and the driving motor in the X, Y, Z direction in the three-axis portal frame sliding table module, the synchronous belt driving motor in the parallelogram telescopic mechanism and the transverse synchronous belt linear sliding table driving motor in the cross linear sliding table module are servo motors.
3. The intelligent packaging machine for glass bottles, which is full-automatic, according to claim 1, wherein an angular positioning rail is arranged beside the second supporting plate on the second screw rod linear sliding table, the packaging box is stacked on the plate surface of the second supporting plate, and two side surfaces of the packaging box are abutted against the angular positioning rail.
4. The intelligent packaging machine for full-automatic glass bottles, according to claim 1, is characterized in that when in operation:
The PLC controller firstly instructs a synchronous belt driving motor in the parallelogram telescopic mechanism to act, accurately adjusts the distance between every two adjacent bottle sucking pipes in the glass bottle conveying device to correspond to a plurality of glass bottles on an output conveyor belt of the glass bottle detecting machine, the PLC controller instructs a second screw rod linear sliding table screw in the vertical lifting mechanism to rotate so as to drive a second supporting plate to rise, one packing box at the uppermost layer in the stacked packing boxes is close to the box sucking pipes in the front-back and upper-lower conveying mechanisms, then instructs a transverse sliding table servo motor in the cross linear sliding table module to operate, two box sucking pipes are aligned to the packing boxes, then instructs an electromagnetic reversing valve on an air supply pipeline of a second cylinder to be electrified, a piston in the second cylinder extends out, the bottom ends of the two box sucking pipes are close to the bottom surface of the packing box sucking pipe, the electromagnetic switching valve on the air sucking pipe is opened, the sucking port is in a negative pressure state, the packing box is sucked up, the piston in the second lifting mechanism is retracted, the transverse sliding table is used for supporting the piston in the cross linear sliding table module to be lifted up, the packing box sucking boxes are conveyed on the suction pipe sucking pipe by the suction pipe, and the suction boxes are lost, and the packing boxes are conveyed on the suction boxes by the suction pipe sucking pipe is conveyed by the suction boxes, and the suction boxes are conveyed by the suction boxes, and the suction boxes by the suction boxes;
The PLC controller instructs one side of an electromagnetic reversing valve on the air supply pipeline of the first air cylinder to be powered on according to a control program, so that a piston rod in the air cylinder stretches out, the U-shaped frame is pushed to rotate 90 degrees around a movable hinge shaft, and the suction nozzle at the lower part of the bottle suction pipe horizontally faces a plurality of bottle mouths of the glass bottle on the output conveyor belt of the glass bottle detector; then the PLC controller instructs the servo motors in the direction X, Y, Z in the three-axis portal frame sliding table module to act respectively, the suction nozzles on the bottle sucking pipes are aligned with the glass bottles on the output conveyor belt of the glass bottle detecting machine, the electromagnetic switch valves on the suction pipes are instructed to open to form negative pressure, the glass bottles are adsorbed on the suction nozzles of the corresponding glass bottles, the servo motors in the direction Z of the three-axis portal frame sliding table module are instructed to act respectively, the suction pipes drive the glass bottles to move upwards, leave the glass bottle detecting machine output conveyor belt, the electromagnetic reversing valves on the air supply pipeline of the first cylinder are instructed to obtain electricity, the piston rods in the first cylinder retract, the U-shaped frame reversely rotates by 90 degrees around the movable hinge shafts, the glass bottles adsorbed on the bottle sucking pipes and the suction nozzles take the upward vertical postures of the bottle mouths, meanwhile, the synchronous belt in the parallelogram telescopic mechanism drives the motor to act, the glass bottles adsorbed on the suction nozzles are close to each other, the servo motors in the direction X, Y, Z in the three-axis portal frame sliding table module are instructed to act respectively again, the glass bottles adsorbed on the packaging box support the glass bottles are transferred to the suction nozzles, and the glass bottles are transferred to the output device sequentially, and the bottle is discharged from the bottle sucking device sequentially, and the bottle is discharged from the packaging box is completely The glass bottle transfer machine returns to repeat the above actions until the packing box is filled with glass bottles;
And thirdly, after the packing box is filled with the glass bottle, the PLC commands a sprocket drive slide block in the packing box bottle carrying output device to drive a motor to act, a chain drives the push plate to push the packing box filled with the glass bottle to a first supporting plate in the downstream packing box stacking mechanism, and then the packing box on the first supporting plate and the glass bottle are lowered by one packing box height by a first screw rod linear sliding table so as to receive stacking of a second layer of packing box until the set stacking is reached, and an operator transports away the multi-layer packing box on the first supporting plate, so that a complete working cycle is finished.
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| CN112193481B (en) * | 2020-10-26 | 2025-02-28 | 江苏浩视科技有限公司 | An automatic cartoning machine for oral liquid filling bottles |
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