CN115489206A - A kind of forging automatic inkjet equipment and its system - Google Patents
A kind of forging automatic inkjet equipment and its system Download PDFInfo
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- CN115489206A CN115489206A CN202211249785.7A CN202211249785A CN115489206A CN 115489206 A CN115489206 A CN 115489206A CN 202211249785 A CN202211249785 A CN 202211249785A CN 115489206 A CN115489206 A CN 115489206A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J2/00—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
- B41J2/005—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
- B41J2/01—Ink jet
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J2/00—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
- B41J2/005—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
- B41J2/01—Ink jet
- B41J2/135—Nozzles
- B41J2/14—Structure thereof only for on-demand ink jet heads
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J29/00—Details of, or accessories for, typewriters or selective printing mechanisms not otherwise provided for
- B41J29/38—Drives, motors, controls or automatic cut-off devices for the entire printing mechanism
- B41J29/393—Devices for controlling or analysing the entire machine ; Controlling or analysing mechanical parameters involving printing of test patterns
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Abstract
本发明公开了一种锻造自动喷墨设备及其系统,本发明涉及喷墨相关领域,包括底板,所述底板上端左右两侧分别固定设有两个相同的支撑杆,所述支撑杆上端固定设有滑动杆,所述滑动杆内固定设有滑动槽,所述滑动槽内滑动设有滑动块,所述滑动块上固定设有喷墨机构,所述底板后侧上端固定设有垫块,所述垫块上固定设有动力机构,所述动力机构与所述喷墨机构之间连通,从而能够控制所述喷墨机构进行前后方向的移动,进而能够均匀的喷涂,本发明通过通过对喷嘴进行改进,从而使其能够进行喷气和喷墨的转换,雾化效果好喷涂面积均匀不留死角,适合各种异型件,行星齿胚,轴类等喷墨要求高的产品,增加产品的合格率,另能使喷墨时间缩短,提高工作效率。
The invention discloses a forging automatic inkjet equipment and its system. The invention relates to inkjet-related fields, including a bottom plate. Two identical support rods are respectively fixed on the left and right sides of the upper end of the bottom plate. A sliding rod is provided, and a sliding groove is fixed inside the sliding rod, a sliding block is slid in the sliding groove, an inkjet mechanism is fixed on the sliding block, and a spacer is fixed on the upper end of the rear side of the bottom plate , the pad is fixed with a power mechanism, and the power mechanism communicates with the inkjet mechanism, so as to control the movement of the inkjet mechanism in the front and back direction, and then to spray evenly. The present invention adopts the The nozzle is improved so that it can switch between air jet and ink jet. The atomization effect is good and the spray area is uniform without leaving any dead angle. It is suitable for products with high ink jet requirements such as various special-shaped parts, planetary gear embryos, and shafts. Increase the number of products The qualification rate is high, and the inkjet time can be shortened and the work efficiency can be improved.
Description
技术领域technical field
本发明涉及喷墨相关领域,具体为一种锻造自动喷墨设备及其系统。The invention relates to the related field of inkjet, in particular to an automatic inkjet equipment for forging and its system.
背景技术Background technique
随着近几年来锻造自动化的迅速发展,自动喷墨装置已经成了锻造自动线中必不可少的一种辅助设备,既避免了人工喷墨的不确定性与危险性,也保证了整条自动线输出产品节拍的稳定性,但现有的喷墨设备存在喷涂不均匀的现象,不能够适应不同的工件。With the rapid development of forging automation in recent years, the automatic inkjet device has become an indispensable auxiliary equipment in the forging automatic line, which not only avoids the uncertainty and danger of manual inkjet, but also ensures the integrity of the entire automatic line. The output product beats are stable, but the existing inkjet equipment has uneven spraying and cannot adapt to different workpieces.
发明内容Contents of the invention
本发明的目的在于提供一种锻造自动喷墨设备及其系统,以解决上述背景技术中提出的问题。The object of the present invention is to provide an automatic inkjet equipment for forging and its system, so as to solve the problems raised in the above-mentioned background technology.
为实现上述目的,本发明提供如下技术方案:一种锻造自动喷墨设备,包括底板,所述底板上端左右两侧分别固定设有两个相同的支撑杆,所述支撑杆上端固定设有滑动杆,所述滑动杆内固定设有滑动槽,所述滑动槽内滑动设有滑动块,所述滑动块上固定设有喷墨机构,所述底板后侧上端固定设有垫块,所述垫块上固定设有动力机构,所述动力机构与所述喷墨机构之间连通,从而能够控制所述喷墨机构进行前后方向的移动,进而能够均匀的喷涂。In order to achieve the above object, the present invention provides the following technical solutions: a forging automatic inkjet equipment, including a bottom plate, two identical support rods are fixed on the left and right sides of the top of the bottom plate, and the upper end of the support rod is fixed with a sliding rod, the sliding rod is fixed with a sliding slot, the sliding slot is provided with a sliding block, the sliding block is fixed with an inkjet mechanism, and the upper end of the rear side of the bottom plate is fixed with a cushion block. A power mechanism is fixed on the pad, and the power mechanism communicates with the inkjet mechanism, so that the inkjet mechanism can be controlled to move in the front and back directions, and thus can spray evenly.
作为优选,所述喷墨机构包括固定在所述滑动块上的喷墨箱,所述喷墨箱下端固定设有螺纹块,所述螺纹块内带有螺纹,所述喷墨箱右侧连接设有进墨口,所述进墨口上连接有石墨桶,所述石墨桶上连接有水泵,从而能够对所述喷墨箱内进行石墨的添加。Preferably, the inkjet mechanism includes an inkjet box fixed on the sliding block, the lower end of the inkjet box is fixed with a threaded block, the threaded block has threads inside, and the right side of the inkjet box is connected to An ink inlet is provided, and a graphite bucket is connected to the ink inlet, and a water pump is connected to the graphite bucket, so that graphite can be added to the inkjet box.
作为优选,所述喷墨箱前侧带有进气口,所述进气口与气泵进行连接,从而能够使其进行喷气处理,所述喷墨箱内带有控制系统,从而能够控制其喷墨或者喷气。As a preference, the front side of the inkjet box has an air inlet, and the air inlet is connected with an air pump, so that it can be sprayed, and the inkjet box is equipped with a control system, so that it can control its spraying process. ink or air jet.
作为优选,所述喷墨箱左侧连接设有喷墨主管,所述喷墨主管上前后两侧分别连接设有喷墨支管,每个所述喷墨支管上连接设有喷墨头,从而能够在所述喷墨箱内控制系统的作用下,使两个所述喷墨头能够进行喷墨或者喷气。Preferably, the left side of the inkjet box is connected with an inkjet main pipe, and the front and rear sides of the inkjet main pipe are respectively connected with inkjet branch pipes, and each inkjet branch pipe is connected with an inkjet head, so that Under the action of the control system in the inkjet box, the two inkjet heads can be used to jet ink or jet air.
作为优选,所述喷墨头上带有五个相同的喷墨口,所述喷墨口能够根据需要进行数量与位置的调整,从而能够进行均匀的喷涂。Preferably, the inkjet head is equipped with five identical inkjet ports, and the number and position of the inkjet ports can be adjusted according to needs, so that uniform spraying can be performed.
作为优选,所述动力机构包括固定在所述垫块上的电机,所述电机上连接设有螺纹杆,所述螺纹杆上带有螺纹,且能够与所述螺纹块进行配合,从而当所述电机启动时,能够带动所述螺纹块进行前后方向的移动,进而能够带动所述喷墨箱进行前后方向的移动,从而能够带动所述喷墨头进行前后方向的移动,进而能够对零件进行喷涂。Preferably, the power mechanism includes a motor fixed on the cushion block, the motor is connected with a threaded rod, the threaded rod has threads, and can cooperate with the threaded block, so that when the When the motor is started, it can drive the threaded block to move forward and backward, and then drive the inkjet box to move forward and backward, thereby driving the inkjet head to move forward and backward, and then to move the parts spraying.
一种锻造自动喷墨系统,包括PLC控制模块及工作台板,所述PLC控制模块包括电器控制箱,所述电器控制箱规格为300cm×400cm×500cm,且其外部具有防尘,防水特性,所述电器控制箱内设有电磁阀,其固定在所述电器控制箱侧边立柱上。An automatic inkjet system for forging, including a PLC control module and a worktable, the PLC control module includes an electrical control box, the specification of the electrical control box is 300cm × 400cm × 500cm, and its exterior is dustproof and waterproof, The electric control box is provided with a solenoid valve, which is fixed on the side column of the electric control box.
作为优选,所述电器控制箱安放在工人方便操作位置,使其远离高温区,气管裸露部位外装隔热档板,各电子,电器连接部位的外部电线套或喷墨口的波纹管后安装在100cmX 50cm的线槽中,进而能够起到防尘、防水和整齐的目的。As a preference, the electrical control box is placed at a convenient location for workers to keep it away from high-temperature areas, and the exposed part of the air pipe is equipped with a heat-insulating baffle, and the external wire sleeves of the electronic and electrical connection parts or the bellows of the inkjet port are installed behind the 100cmX 50cm trunking, and then can play the purpose of dustproof, waterproof and tidy.
作为优选,所述PLC控制模块包括自动及手动二套程序选择,根据锻压工艺需要,在PLC面板上,随时选择切换到自动或手动的控制喷墨工艺要求。As a preference, the PLC control module includes two sets of automatic and manual program selection, according to the requirements of the forging process, on the PLC panel, it can be switched to automatic or manual control of the inkjet process at any time.
综上所述,本发明有益效果是:In summary, the beneficial effects of the present invention are:
1、本发明通过通过对喷嘴进行改进,从而使其能够进行喷气和喷墨的转换,雾化效果好喷涂面积均匀不留死角,适合各种异型件,行星齿胚,轴类等喷墨要求高的产品,增加产品的合格率,另能使喷墨时间缩短,提高工作效率。1. The invention improves the nozzle so that it can switch between air jet and ink jet. The atomization effect is good and the spray area is uniform without leaving any dead angle. It is suitable for ink jet requirements of various special-shaped parts, planetary gear blanks, shafts, etc. High-quality products can increase the qualified rate of products, and can shorten the inkjet time and improve work efficiency.
附图说明Description of drawings
为了更清楚地说明发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the invention or the prior art, the following will briefly introduce the drawings that need to be used in the description of the embodiments or the prior art. Obviously, the drawings in the following description are only For some embodiments of the invention, those skilled in the art can also obtain other drawings based on these drawings without creative effort.
图1为本发明一种锻造自动喷墨设备整体三维结构示意图;Fig. 1 is a schematic diagram of the overall three-dimensional structure of a forging automatic inkjet equipment of the present invention;
图2为本发明图1中喷墨头三维结构示意图。Fig. 2 is a schematic diagram of the three-dimensional structure of the inkjet head in Fig. 1 of the present invention.
附图中标记分述如下:11、底板;12、支撑杆;13、滑动杆;14、滑动槽;15、垫块;16、电机;17、螺纹杆;18、喷墨箱;19、螺纹块;20、进墨口;21、进气口;22、喷墨主管;23、喷墨支管;24、喷墨头;25、喷墨口。The marks in the accompanying drawings are described as follows: 11, bottom plate; 12, support rod; 13, sliding rod; 14, sliding groove; 15, pad; 16, motor; 17, threaded rod; Block; 20, ink inlet; 21, air inlet; 22, ink jet supervisor; 23, ink jet branch; 24, ink jet head; 25, ink jet.
具体实施方式detailed description
本说明书中公开的所有特征,或公开的所有方法或过程中的步骤,除了互相排斥的特征和/或步骤以外,均可以以任何方式组合。All features disclosed in this specification, or steps in all methods or processes disclosed, may be combined in any manner, except for mutually exclusive features and/or steps.
本说明书(包括任何附加权利要求、摘要和附图)中公开的任一特征,除非特别叙述,均可被其他等效或具有类似目的的替代特征加以替换。即,除非特别叙述,每个特征只是一系列等效或类似特征中的一个例子而已。Any feature disclosed in this specification (including any appended claims, abstract and drawings), unless expressly stated otherwise, may be replaced by alternative features which are equivalent or serve a similar purpose. That is, unless expressly stated otherwise, each feature is one example only of a series of equivalent or similar features.
下面结合图1-2对本发明进行详细说明,其中,为叙述方便,现对下文所说的方位规定如下:下文所说的上下左右前后方向与图1视图方向的前后左右上下的方向一致,图1为本发明装置的正视图,图1所示方向与本发明装置正视方向的前后左右上下方向一致。The present invention is described in detail below in conjunction with Fig. 1-2, and wherein, for the convenience of description, the orientation described below is stipulated as follows now: the up, down, left, right, front and back directions mentioned below are consistent with the front, rear, left, right, up and down directions of the view direction in Fig. 1, and the directions in Fig. 1 is a front view of the device of the present invention, and the direction shown in Figure 1 is consistent with the front, rear, left, right, up and down directions of the device of the present invention.
请参阅图1-2,本发明提供的一种实施例:一种锻造自动喷墨设备,包括底板11,所述底板11上端左右两侧分别固定设有两个相同的支撑杆12,所述支撑杆12上端固定设有滑动杆13,所述滑动杆13内固定设有滑动槽14,所述滑动槽14内滑动设有滑动块,所述滑动块上固定设有喷墨机构,所述底板11后侧上端固定设有垫块15,所述垫块15上固定设有动力机构,所述动力机构与所述喷墨机构之间连通,从而能够控制所述喷墨机构进行前后方向的移动,进而能够均匀的喷涂。Please refer to Fig. 1-2, an embodiment provided by the present invention: a forged automatic inkjet equipment, including a
另外,在一个实施例中,所述喷墨机构包括固定在所述滑动块上的喷墨箱18,所述喷墨箱18下端固定设有螺纹块19,所述螺纹块19内带有螺纹,所述喷墨箱18右侧连接设有进墨口20,所述进墨口20上连接有石墨桶,所述石墨桶上连接有水泵,从而能够对所述喷墨箱18内进行石墨的添加。In addition, in one embodiment, the inkjet mechanism includes an
另外,在一个实施例中,所述喷墨箱18前侧带有进气口21,所述进气口21与气泵进行连接,从而能够使其进行喷气处理,所述喷墨箱18内带有控制系统,从而能够控制其喷墨或者喷气。In addition, in one embodiment, the front side of the
另外,在一个实施例中,所述喷墨箱18左侧连接设有喷墨主管22,所述喷墨主管22上前后两侧分别连接设有喷墨支管23,每个所述喷墨支管23上连接设有喷墨头24,从而能够在所述喷墨箱18内控制系统的作用下,使两个所述喷墨头24能够进行喷墨或者喷气。In addition, in one embodiment, the left side of the
另外,在一个实施例中,所述喷墨头24上带有五个相同的喷墨口25,所述喷墨口25能够根据需要进行数量与位置的调整,从而能够进行均匀的喷涂。In addition, in one embodiment, the
另外,在一个实施例中,所述动力机构包括固定在所述垫块15上的电机16,所述电机16上连接设有螺纹杆17,所述螺纹杆17上带有螺纹,且能够与所述螺纹块19进行配合,从而当所述电机16启动时,能够带动所述螺纹块19进行前后方向的移动,进而能够带动所述喷墨箱18进行前后方向的移动,从而能够带动所述喷墨头24进行前后方向的移动,进而能够对零件进行喷涂。In addition, in one embodiment, the power mechanism includes a
一种锻造自动喷墨系统,包括PLC控制模块及工作台板,所述PLC控制模块包括电器控制箱,所述电器控制箱规格为300cm×400cm×500cm,且其外部具有防尘,防水特性,所述电器控制箱内设有电磁阀,其固定在所述电器控制箱侧边立柱上。An automatic inkjet system for forging, including a PLC control module and a worktable, the PLC control module includes an electrical control box, the specification of the electrical control box is 300cm × 400cm × 500cm, and its exterior is dustproof and waterproof, The electric control box is provided with a solenoid valve, which is fixed on the side column of the electric control box.
另外,在一个实施例中,所述电器控制箱安放在工人方便操作位置,使其远离高温区,气管裸露部位外装隔热档板,各电子,电器连接部位的外部电线套或喷墨口的波纹管后安装在100cmX 50cm的线槽中,进而能够起到防尘、防水和整齐的目的。In addition, in one embodiment, the electrical control box is placed at a convenient location for workers to keep it away from high-temperature areas, and the exposed parts of the trachea are equipped with heat-insulating baffles, and the external wire sleeves of the electronic and electrical connection parts or the inkjet ports The corrugated pipe is installed in the wire groove of 100cmX 50cm, and then can play the purpose of dustproof, waterproof and tidy.
另外,在一个实施例中,所述PLC控制模块包括自动及手动二套程序选择,根据锻压工艺需要,在PLC面板上,随时选择切换到自动或手动的控制喷墨工艺要求。In addition, in one embodiment, the PLC control module includes two sets of automatic and manual program selection. According to the requirements of the forging process, on the PLC panel, you can choose to switch to automatic or manual control of the inkjet process at any time.
以上所述,仅为发明的具体实施方式,但发明的保护范围并不局限于此,任何不经过创造性劳动想到的变化或替换,都应涵盖在发明的保护范围之内。因此,发明的保护范围应该以权利要求书所限定的保护范围为准。The above is only the specific implementation of the invention, but the scope of protection of the invention is not limited thereto, and any changes or replacements that are not thought of through creative work should be covered within the scope of protection of the invention. Therefore, the protection scope of the invention should be determined by the protection scope defined in the claims.
Claims (9)
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211249785.7A CN115489206A (en) | 2022-10-12 | 2022-10-12 | A kind of forging automatic inkjet equipment and its system |
| PCT/CN2022/129144 WO2024077680A1 (en) | 2022-10-12 | 2022-11-02 | Forging automatic inkjet device and system |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202211249785.7A CN115489206A (en) | 2022-10-12 | 2022-10-12 | A kind of forging automatic inkjet equipment and its system |
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| CN113015374A (en) * | 2021-03-01 | 2021-06-22 | 焦作碧泉苑环保科技有限公司 | Automatic control protection equipment for electric appliance and use method |
| CN214821908U (en) * | 2020-12-25 | 2021-11-23 | 上海展途化工有限公司 | Ink jet numbering machine convenient to adjustment spraying scope |
| CN215041396U (en) * | 2021-07-13 | 2021-12-07 | 鸣腾科技(厦门)有限责任公司 | Efficient ink-jet device of printing equipment |
| CN216732330U (en) * | 2021-10-21 | 2022-06-14 | 芜湖顺联智能装备有限公司 | Automatic ink jet device |
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| US5847674A (en) * | 1996-05-02 | 1998-12-08 | Moore Business Forms, Inc. | Apparatus and methods for maintaining optimum print quality in an ink jet printer after periods of inactivity |
| CN203459603U (en) * | 2013-07-22 | 2014-03-05 | 江苏森威精锻有限公司 | Closed automatic inkjet system of warm forging press machine |
| CN206215834U (en) * | 2016-12-06 | 2017-06-06 | 重庆集信机械有限公司 | For the automatic part picking inkjet mechanism of forging machine |
| CN114939626A (en) * | 2020-06-12 | 2022-08-26 | 王卫东 | Drawing of patterns spraying system is used in forging processing |
| CN214236099U (en) * | 2020-11-30 | 2021-09-21 | 苏州康克莱自动化科技有限公司 | Automatic ink-jet blowing device and forging mechanism |
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- 2022-10-12 CN CN202211249785.7A patent/CN115489206A/en active Pending
- 2022-11-02 WO PCT/CN2022/129144 patent/WO2024077680A1/en not_active Ceased
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| WO2008087970A1 (en) * | 2007-01-17 | 2008-07-24 | Toray Engineering Co., Ltd. | Method and apparatus for manufacturing color filter |
| CN207433035U (en) * | 2017-10-24 | 2018-06-01 | 黑金刚(福建)自动化科技股份公司 | A kind of intelligent double-sided mark print line machine |
| CN211918119U (en) * | 2020-03-25 | 2020-11-13 | 重庆市开州印务有限公司 | Sliding type ink jet mechanism for printing industry |
| CN213228021U (en) * | 2020-07-16 | 2021-05-18 | 常州纳捷机电科技有限公司 | Automatic ink jet printer for plates |
| CN214821908U (en) * | 2020-12-25 | 2021-11-23 | 上海展途化工有限公司 | Ink jet numbering machine convenient to adjustment spraying scope |
| CN113015374A (en) * | 2021-03-01 | 2021-06-22 | 焦作碧泉苑环保科技有限公司 | Automatic control protection equipment for electric appliance and use method |
| CN215041396U (en) * | 2021-07-13 | 2021-12-07 | 鸣腾科技(厦门)有限责任公司 | Efficient ink-jet device of printing equipment |
| CN216732330U (en) * | 2021-10-21 | 2022-06-14 | 芜湖顺联智能装备有限公司 | Automatic ink jet device |
Also Published As
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|---|---|
| WO2024077680A1 (en) | 2024-04-18 |
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