CN115488917B - Manipulator and use method thereof - Google Patents

Manipulator and use method thereof Download PDF

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Publication number
CN115488917B
CN115488917B CN202211039442.8A CN202211039442A CN115488917B CN 115488917 B CN115488917 B CN 115488917B CN 202211039442 A CN202211039442 A CN 202211039442A CN 115488917 B CN115488917 B CN 115488917B
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manipulator
unit
driving
sma spring
shell
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CN115488917A (en
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黄兴民
汤伟哲
徐瑞瑶
贺靖
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Southwest Jiaotong University
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Southwest Jiaotong University
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25JMANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
    • B25J15/00Gripping heads and other end effectors
    • B25J15/08Gripping heads and other end effectors having finger members
    • B25J15/10Gripping heads and other end effectors having finger members with three or more finger members
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25JMANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
    • B25J15/00Gripping heads and other end effectors
    • B25J15/0028Gripping heads and other end effectors with movable, e.g. pivoting gripping jaw surfaces
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25JMANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
    • B25J19/00Accessories fitted to manipulators, e.g. for monitoring, for viewing; Safety devices combined with or specially adapted for use in connection with manipulators

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  • Engineering & Computer Science (AREA)
  • Robotics (AREA)
  • Mechanical Engineering (AREA)
  • Manipulator (AREA)

Abstract

The invention provides a manipulator and a using method thereof, relating to the field of mechanical equipment; the manipulator comprises a control center, a first driving part and a second driving part which are electrically connected with the control center, and a plurality of manipulator clamping jaws which are connected with the first driving part through a first connecting part and are distributed in a peripheral array on the same horizontal plane; wherein, any two adjacent manipulator clamping jaws are driven by a first driving part to at least have a first included angle and a second included angle which form two clamping postures of the manipulator; the mechanical hand clamping jaw comprises a connecting arm and a hand claw, one end of the connecting arm is fixedly connected to the first connecting part, the other end of the connecting arm is movably connected to the hand claw by adopting an SMA spring assembly, the hand claw is connected to the second driving part through the second connecting part, and the hand claw reciprocates in the vertical direction under the driving of the second driving part; when the SMA spring component is electrified to work, the claws of the mechanical arm are close to each other and fold, and the object to be clamped is picked up; the manipulator is convenient to control, and can safely and efficiently clamp fragile or miniature articles.

Description

一种机械手及其使用方法A robot and method of using the same

技术领域Technical Field

本发明涉及机械装备技术领域,具体涉及一种机械手及其使用方法。The present invention relates to the technical field of mechanical equipment, and in particular to a manipulator and a method for using the manipulator.

背景技术Background Art

随着科技的发展,各行业逐步应用自动化程序,智能控制的机械手作为自动化程序中的重要组成部分,在各加工行业中广泛应用;机械手能以固定程序抓取、搬运物件或操作工具,可以通过编程来完成各种预期的作业,其应用大大降低了人力成本。With the development of science and technology, various industries have gradually applied automation procedures. As an important part of the automation program, intelligently controlled robots are widely used in various processing industries. Robots can grab, move objects or operate tools according to fixed procedures, and can be programmed to complete various expected operations. Their application has greatly reduced labor costs.

传统机械手结构冗杂、体积较大、多为恒定力矩,柔性不足、功能简单,不能适应复杂工况物体的夹取,例如抓取易碎物品时,具有容易造成损坏、且具有抓不牢易摔坏的缺点,因此提出柔性机械手的概念;柔性机械手的柔性关节主要采用易变性的材料构成,具有柔性特征,其使用时该关节能起减震、缓冲的效果,柔性机械手弯曲时,手指骨节灵活,对易碎物品具有良好的抓取效果,因此在轻工、食品加工行业的原料供送、生产包装及仓储运输中,有着良好的运用价值,可适用与分拣、包装、仓储、配送场景中。Traditional manipulators have complicated structures, large sizes, mostly constant torque, insufficient flexibility, simple functions, and cannot adapt to the gripping of objects in complex working conditions. For example, when grasping fragile objects, they are easily damaged and have the disadvantages of not being able to grip firmly and being easy to break. Therefore, the concept of flexible manipulators is proposed; the flexible joints of flexible manipulators are mainly made of variable materials and have flexible characteristics. When used, the joints can have shock absorption and buffering effects. When the flexible manipulator is bent, the finger joints are flexible and have a good gripping effect on fragile objects. Therefore, it has good application value in the raw material supply, production packaging, and warehousing and transportation in the light industry and food processing industry, and can be used in sorting, packaging, warehousing, and distribution scenarios.

目前主流柔性机械手的驱动主要包括气动、液压和电动方式,相较于电动方式,气动式柔性机械手使用时具有动力不足、控制不稳定的缺点,液压式柔性机械手具有密封困难和有渗液风险。另外,目前主流的机械手的成本都较高,控制复杂,控制简单、成本不高,适用于易碎物品夹取的机械手结构还需要进一步研究。At present, the driving methods of mainstream flexible manipulators mainly include pneumatic, hydraulic and electric methods. Compared with electric methods, pneumatic flexible manipulators have the disadvantages of insufficient power and unstable control when used, and hydraulic flexible manipulators have the disadvantages of difficult sealing and risk of leakage. In addition, the current mainstream manipulators are expensive and complex to control, while the manipulator structures suitable for gripping fragile objects with simple control and low cost need further research.

发明内容Summary of the invention

本发明目的在于提供一种机械手及其使用方法,用于解决现有柔性机械手不能应用于夹取易碎和微型物品的问题,该机械手采用向SMA弹簧组件通电驱动工作,控制简单、使用方便、动力足。The object of the present invention is to provide a manipulator and a method of using the same, which are used to solve the problem that existing flexible manipulators cannot be used to clamp fragile and micro-objects. The manipulator is driven by energizing an SMA spring assembly, and has simple control, easy use, and sufficient power.

为达成上述目的,本发明提出如下技术方案:一种机械手,包括第一驱动部、第二驱动部、第一连接部、第二连接部、若干机械手夹爪和控制中心;To achieve the above-mentioned object, the present invention proposes the following technical solution: a manipulator, comprising a first driving part, a second driving part, a first connecting part, a second connecting part, a plurality of manipulator grippers and a control center;

所述若干机械手夹爪经第一连接部连接于第一驱动部的输出端,所述机械手夹爪在所述输出端的同一水平面周圈阵列分布,并且任意相邻两个机械手夹爪在所述第一驱动部的驱动下至少具有第一夹角和第二夹角;所述第一夹角和第二夹角构成所述机械手的两种夹取姿态;The plurality of manipulator grippers are connected to the output end of the first driving unit via the first connecting portion, the manipulator grippers are arranged in an array around the same horizontal plane of the output end, and any two adjacent manipulator grippers have at least a first angle and a second angle under the drive of the first driving unit; the first angle and the second angle constitute two gripping postures of the manipulator;

所述机械手夹爪包括连接臂、手爪和SMA弹簧组件,所述连接臂一端固结于第一连接部、另一端采用SMA弹簧组件活动连接于手爪,所述手爪经第二连接部连接于第二驱动部的输出端,并且手爪在第二驱动部的驱动下具有沿竖直方向移动的自由度;The manipulator gripper comprises a connecting arm, a gripper and an SMA spring assembly, one end of the connecting arm is fixed to the first connecting part, and the other end is movably connected to the gripper by the SMA spring assembly, the gripper is connected to the output end of the second driving part via the second connecting part, and the gripper has the freedom to move in the vertical direction under the drive of the second driving part;

所述控制中心分别电连接于第一驱动部、第二驱动部和SMA弹簧组件;当所述SMA弹簧组件通电工作,所述机械手夹爪的手爪相互靠近并合拢,使得待夹紧物品被拾取。The control center is electrically connected to the first driving part, the second driving part and the SMA spring assembly respectively; when the SMA spring assembly is powered on, the claws of the manipulator gripper approach each other and close together, so that the object to be gripped is picked up.

进一步的,所述第一驱动部和第二驱动部自上而下依次设置,构成所述机械手主体;Furthermore, the first driving part and the second driving part are arranged in sequence from top to bottom to constitute the manipulator body;

所述第一驱动部包括第一壳体和设置在第一壳体内的电动旋转单元,所述第二驱动部包括第二壳体和设置在第二壳体内的电动伸缩单元;所述第一壳体固设在第二壳体上方,所述电动旋转单元设置有一垂直贯通于第一壳体底面的第一输出轴,该第一输出轴底端延伸至第二壳体上方;The first driving part includes a first housing and an electric rotating unit disposed in the first housing, and the second driving part includes a second housing and an electric telescopic unit disposed in the second housing; the first housing is fixed above the second housing, and the electric rotating unit is provided with a first output shaft vertically penetrating the bottom surface of the first housing, and the bottom end of the first output shaft extends to the top of the second housing;

所述机械手夹爪包括三个,所述第一连接部包括分别固连一机械手夹爪的第一连接单元、第二连接单元和第三连接单元;所述第一连接单元设置为一固定部,固定部连接于机械手夹爪的顶端,用于将与其固连的机械手夹爪固设在第二壳体上表面;所述第二连接单元包括连接设置在机械手夹爪顶端的主动齿轮,所述主动齿轮贴合设置在第二壳体上表面,且其齿面轴心位置设置有一第一通孔,该述第一通孔与所述第一输出轴底端紧配合;所述第三连接单元包括连接设置在机械手夹爪顶端的从动齿轮,所述从动齿轮贴合设置在第二壳体上表面,并且所述从动齿轮啮合于主动齿轮;所述从动齿轮的齿面轴心位置设置有一第二通孔,所述第二壳体上表面设置有一定位部,所述定位部采用轴承适配于第二通孔;The manipulator gripper comprises three parts, wherein the first connection part comprises a first connection unit, a second connection unit and a third connection unit respectively connected to a manipulator gripper; the first connection unit is configured as a fixing part, which is connected to the top of the manipulator gripper and is used to fix the manipulator gripper connected thereto on the upper surface of the second shell; the second connection unit comprises a driving gear connected to the top of the manipulator gripper, the driving gear is fitted on the upper surface of the second shell, and a first through hole is provided at the axial center position of its tooth surface, and the first through hole is tightly matched with the bottom end of the first output shaft; the third connection unit comprises a driven gear connected to the top of the manipulator gripper, the driven gear is fitted on the upper surface of the second shell, and the driven gear is meshed with the driving gear; a second through hole is provided at the axial center position of the tooth surface of the driven gear, and a positioning part is provided on the upper surface of the second shell, and the positioning part adopts a bearing to adapt to the second through hole;

当所述电动旋转单元启动,带动主动齿轮驱动从动齿轮旋转,进而带动与其连接的机械手夹爪旋转变换夹取姿态。When the electric rotating unit is started, it drives the driving gear to drive the driven gear to rotate, and then drives the manipulator gripper connected thereto to rotate and change the gripping posture.

进一步的,所述机械手夹爪还包括连杆单元;Furthermore, the manipulator gripper also includes a connecting rod unit;

所述连接臂底端设置有一第一安装位和一第二安装位,所述手爪上设置有一第三安装位和一第四安装位,所述第一安装位采用SMA弹簧组件转动连接于第三安装位、所述第二安装位采用连杆单元转动连接于第四安装位,并且SMA弹簧组件平行于连杆单元;The bottom end of the connecting arm is provided with a first mounting position and a second mounting position, the hand claw is provided with a third mounting position and a fourth mounting position, the first mounting position is rotatably connected to the third mounting position by an SMA spring assembly, the second mounting position is rotatably connected to the fourth mounting position by a connecting rod unit, and the SMA spring assembly is parallel to the connecting rod unit;

定义机械手合拢方向为内侧,则所述手爪上设置有一朝向内侧的工作面;当所述SMA弹簧组件通电工作时,带动所述工作面底部向内侧翻转,并使得所述工作面接触待夹紧物品。The closing direction of the manipulator is defined as the inner side, and a working surface facing the inner side is provided on the gripper; when the SMA spring assembly is powered on, the bottom of the working surface is driven to flip inward, and the working surface contacts the object to be clamped.

进一步的,所述第二连接部包括旋转部和三个结构相同的第四连接单元;Furthermore, the second connection portion includes a rotating portion and three fourth connection units having the same structure;

所述电动伸缩单元设置有一垂直贯通于第二壳体底面的第二输出轴,所述旋转部设置在第二输出轴伸出第二壳体的底端;所述旋转部包括一旋转盘,所述旋转盘的中部设置有一第三通孔,旋转盘的第三通孔经轴承适配连接于第二输出轴;The electric telescopic unit is provided with a second output shaft vertically penetrating the bottom surface of the second housing, and the rotating part is provided at the bottom end of the second output shaft extending out of the second housing; the rotating part includes a rotating disk, and a third through hole is provided in the middle of the rotating disk, and the third through hole of the rotating disk is adapted to be connected to the second output shaft via a bearing;

所述第四连接单元阵列布设在所述旋转盘上,其位置与所述机械手夹爪的位置一一对应;所述第四连接单元设置有一活动连接部,所述活动连接部转动连接于机械手夹爪的连杆单元;The fourth connection unit array is arranged on the rotating disk, and its position corresponds to the position of the manipulator gripper one by one; the fourth connection unit is provided with a movable connection part, and the movable connection part is rotatably connected to the connecting rod unit of the manipulator gripper;

当所述电动伸缩单元启动,带动旋转部在竖直方向往复移动,进而带动连杆单元及与其连接的手爪在竖直方向上下移动。When the electric telescopic unit is started, the rotating part is driven to move back and forth in the vertical direction, thereby driving the connecting rod unit and the hand claw connected thereto to move up and down in the vertical direction.

进一步的,所述连接臂底端设置为向内侧延伸的二级台阶结构,所述二级台阶结构包括位于外侧的第一阶和位于内侧的第二阶,并且第二阶的底面高于第一阶的底面;所述第一阶中部有一开口朝下的第一安装槽,所述第一安装槽及其两侧槽壁构成第一安装位,所述第二阶构成第二安装位;Furthermore, the bottom end of the connecting arm is configured as a two-stage step structure extending inward, the two-stage step structure includes a first step located on the outside and a second step located on the inside, and the bottom surface of the second step is higher than the bottom surface of the first step; a first mounting groove with an opening facing downward is provided in the middle of the first step, the first mounting groove and the groove walls on both sides thereof constitute a first mounting position, and the second step constitutes a second mounting position;

所述手爪上部设置有一开口朝上的第二安装槽,所述第二安装槽及其两侧槽壁分别构成第三安装位和第四安装位;所述第三安装位位于第四安装位的下侧,并且在竖直方向上第三安装位和第四安装位位置对应于第一安装位和第二安装位。A second mounting groove with an upward opening is provided on the upper part of the gripper, and the second mounting groove and the groove walls on both sides thereof constitute a third mounting position and a fourth mounting position respectively; the third mounting position is located at the lower side of the fourth mounting position, and in the vertical direction, the positions of the third mounting position and the fourth mounting position correspond to the first mounting position and the second mounting position.

进一步的,所述SMA弹簧组件包括SMA弹簧,分别固接于SMA弹簧两端的第一连接头和第二连接头;Further, the SMA spring assembly includes an SMA spring, a first connector and a second connector respectively fixed to two ends of the SMA spring;

所述第一连接头远离SMA弹簧的一端设置为环形结构,该环形结构采用转轴组件转动设置在第一安装槽内;所述第二连接头远离SMA弹簧的一端设置为半圆柱结构,该半圆柱结构上沿平行于其轴向设置有第四通孔,该第四通孔采用转轴组件转动设置在第二安装槽内,并且该半圆柱结构的弧形面抵接于第二安装槽的槽底面。One end of the first connector away from the SMA spring is set as an annular structure, and the annular structure is rotatably set in the first mounting groove by a rotating shaft assembly; the end of the second connector away from the SMA spring is set as a semi-cylindrical structure, and a fourth through hole is set on the upper edge of the semi-cylindrical structure parallel to its axial direction, and the fourth through hole is rotatably set in the second mounting groove by a rotating shaft assembly, and the arc surface of the semi-cylindrical structure abuts against the bottom surface of the second mounting groove.

进一步的,所述连杆单元包括一对平行设置的连杆;所述连杆对称设置在第一安装槽、第二安装槽外侧,并且连杆的两端分别采用转轴组件转动连接于第一安装槽和第二安装槽的槽壁;Furthermore, the connecting rod unit includes a pair of connecting rods arranged in parallel; the connecting rods are symmetrically arranged outside the first mounting groove and the second mounting groove, and the two ends of the connecting rods are rotatably connected to the groove walls of the first mounting groove and the second mounting groove respectively by using a rotating shaft assembly;

所述第四连接单元包括一L型支架和一横杆,所述L型支架上端固连于旋转盘的盘面、底端采用转轴组件转动连接于横杆一端,所述横杆另一端设置在平行设置的两连杆之间,并采用转轴组件连接于两连杆中部。The fourth connecting unit includes an L-shaped bracket and a cross bar. The upper end of the L-shaped bracket is fixedly connected to the disk surface of the rotating disk, and the bottom end is rotatably connected to one end of the cross bar using a rotating shaft assembly. The other end of the cross bar is arranged between two parallel connecting rods and is connected to the middle of the two connecting rods using a rotating shaft assembly.

进一步的,所述第一通孔设置为椭长孔,所述第一输出轴底端的形状与第一通孔适配。Furthermore, the first through hole is configured as an elliptical hole, and the shape of the bottom end of the first output shaft is adapted to the first through hole.

进一步的,所述手爪的工作面为一竖直平面或向手爪内部凹陷的弧形面。Furthermore, the working surface of the gripper is a vertical plane or an arc-shaped surface recessed toward the inside of the gripper.

本发明还提出一种机械手的使用方法,应用于上述的机械手,该方法包括:The present invention also provides a method for using a manipulator, which is applied to the above-mentioned manipulator, and the method comprises:

1)启动第一驱动部,电动旋转单元根据待夹取物品的结构驱动主动齿轮啮合从动齿轮转动,控制相邻机械手夹爪在第一夹角和第二夹角之间变换,确定机械手的夹取姿态;同时,机械手夹爪的手爪在旋转盘的作用下与机械手夹爪同步变换姿态;1) Start the first driving unit, and the electric rotating unit drives the driving gear to mesh with the driven gear according to the structure of the object to be clamped, and controls the adjacent manipulator grippers to change between the first angle and the second angle, and determines the gripping posture of the manipulator; at the same time, the grippers of the manipulator grippers change their posture synchronously with the manipulator grippers under the action of the rotating disk;

2)启动第二驱动部,电动伸缩单元经连接于旋转盘的第四连接单元驱动机械手夹爪的手爪向下靠近待夹取物品;2) The second driving unit is started, and the electric telescopic unit drives the gripper of the manipulator to move downward toward the object to be gripped via the fourth connecting unit connected to the rotating disk;

3)启动SMA弹簧组件,SMA弹簧伸长驱动手爪相互靠拢并合拢夹紧待夹取物品,完成待夹紧物品的夹取;3) Start the SMA spring assembly, the SMA spring extends and drives the claws to move closer to each other and close to clamp the object to be clamped, thereby completing the clamping of the object to be clamped;

4)再启动第二驱动部,电动伸缩单元经第四连接单元向上提升夹紧物品的手爪,完成待夹紧物品的拾取。4) The second driving unit is started again, and the electric telescopic unit lifts the gripper for clamping the object upwards through the fourth connecting unit to complete the picking up of the object to be clamped.

由以上技术方案可知,本发明的技术方案获得了如下有益效果:It can be seen from the above technical solutions that the technical solutions of the present invention have the following beneficial effects:

本发明公开的机械手及其使用方法,其中,机械手包括第一驱动部、第二驱动部、第一连接部、第二连接部、若干机械手夹爪和控制中心;若干机械手夹爪经第一连接部连接于第一驱动部的输出端,机械手夹爪在所述输出端的同一水平面周圈阵列分布,并且任意相邻两个机械手夹爪在第一驱动部的驱动下至少具有构成机械手两种夹取姿态的第一夹角和第二夹角;机械手夹爪包括连接臂、手爪和SMA弹簧组件,其中,连接臂一端固结于第一连接部、另一端采用SMA弹簧组件活动连接于手爪,手爪经第二连接部连接于第二驱动部的输出端,并且手爪在第二驱动部的驱动下具有沿竖直方向移动的自由度;控制中心分别电连接于第一驱动部、第二驱动部和SMA弹簧组件;当SMA弹簧组件通电工作,机械手夹爪的手爪相互靠近并合拢,使得待夹紧物品被拾取。本发明的机械手控制方便,能安全高效的夹取易碎或微型物品。The present invention discloses a manipulator and a method for using the same, wherein the manipulator comprises a first drive unit, a second drive unit, a first connection unit, a second connection unit, a plurality of manipulator grippers and a control center; the plurality of manipulator grippers are connected to the output end of the first drive unit via the first connection unit, the manipulator grippers are distributed in an array around the same horizontal plane of the output end, and any two adjacent manipulator grippers have at least a first angle and a second angle constituting two gripping postures of the manipulator under the drive of the first drive unit; the manipulator grippers comprise a connecting arm, a gripper and an SMA spring assembly, wherein one end of the connecting arm is fixed to the first connection unit, and the other end is movably connected to the gripper by an SMA spring assembly, the gripper is connected to the output end of the second drive unit via the second connection unit, and the gripper has the freedom to move in the vertical direction under the drive of the second drive unit; the control center is electrically connected to the first drive unit, the second drive unit and the SMA spring assembly respectively; when the SMA spring assembly is powered on, the grippers of the manipulator grippers approach each other and close together, so that the object to be clamped is picked up. The manipulator of the present invention is easy to control and can safely and efficiently grip fragile or micro-objects.

本发明机械手夹取姿态的变换在第一连接部中采用齿轮实现,具体的,第一连接部包括分别固连一机械手夹爪的连接单元,一连接单元使得与其连接的机械手夹抓与第一驱动部固连不懂,另两个连接单元分别设置一连接第一输出轴的主动齿轮和一啮合于主动齿轮的从动齿轮,通过齿轮啮合旋转实现与其连接的机械手的位置变换。本发明通过齿轮啮合能够有效定位机械手,保持机械手的夹取姿态稳定,并且整体装置的成本不高。The change of the gripping posture of the manipulator of the present invention is realized by using gears in the first connection part. Specifically, the first connection part includes connection units respectively connected to a manipulator gripper, one connection unit makes the manipulator gripper connected thereto be fixedly connected to the first driving part, and the other two connection units are respectively provided with a driving gear connected to the first output shaft and a driven gear meshed with the driving gear, and the position change of the manipulator connected thereto is realized by the meshing rotation of the gears. The present invention can effectively position the manipulator through the meshing of gears, keep the gripping posture of the manipulator stable, and the cost of the overall device is not high.

应当理解,前述构思以及在下面更加详细地描述的额外构思的所有组合只要在这样的构思不相互矛盾的情况下都可以被视为本公开的发明主题的一部分。It should be appreciated that all combinations of the foregoing concepts, as well as additional concepts described in greater detail below, may be considered to be part of the inventive subject matter of the present disclosure, provided such concepts are not mutually inconsistent.

结合附图从下面的描述中可以更加全面地理解本发明教导的前述和其他方面、实施例和特征。本发明的其他附加方面例如示例性实施方式的特征和/或有益效果将在下面的描述中显见,或通过根据本发明教导的具体实施方式的实践中得知。The foregoing and other aspects, embodiments and features of the present invention can be more fully understood from the following description in conjunction with the accompanying drawings. Other additional aspects of the present invention, such as the features and/or beneficial effects of the exemplary embodiments, will be apparent from the following description or learned from the practice of the specific embodiments according to the present invention.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

附图不表示按照真实参照物比例绘制。在附图中,在各个图中示出的每个相同或近似相同的组成部分可以用相同的标号表示。为了清晰起见,在每个图中,并非每个组成部分均被标记。现在,将通过例子并参考附图来描述本发明的各个方面的实施例,其中:The accompanying drawings are not drawn to scale according to actual reference objects. In the accompanying drawings, each identical or nearly identical component shown in various figures may be represented by the same reference numeral. For the sake of clarity, not every component is labeled in each figure. Now, embodiments of various aspects of the present invention will be described by way of example and with reference to the accompanying drawings, in which:

图1为本发明机械手立体示意图一;FIG1 is a three-dimensional schematic diagram of a manipulator according to the present invention;

图2为本发明机械手立体示意图二;FIG2 is a second three-dimensional schematic diagram of the manipulator of the present invention;

图3为本发明机械手自第一连接部向下俯视图;FIG3 is a top view of the manipulator of the present invention from the first connecting portion downward;

图4为本发明机械手的仰视图;FIG4 is a bottom view of the manipulator of the present invention;

图5为本发明机械手夹爪的立体示意图;FIG5 is a perspective schematic diagram of the manipulator gripper of the present invention;

图6(a)为本发明机械手夹爪的连接臂立体示意图;FIG6( a ) is a perspective schematic diagram of a connecting arm of a manipulator gripper of the present invention;

图6(b)为本发明机械手夹爪的手爪立体示意图;FIG6( b ) is a three-dimensional schematic diagram of the gripper of the manipulator gripper of the present invention;

图7为第一连接部中主动齿轮结构图;FIG7 is a structural diagram of the driving gear in the first connecting part;

图8为第一连接部中从动齿轮结构图;FIG8 is a structural diagram of a driven gear in the first connecting portion;

图9为SMA弹簧组件的结构图。FIG. 9 is a structural diagram of an SMA spring assembly.

图中,各标记的具体意义为:In the figure, the specific meaning of each mark is as follows:

1-机械手夹爪,11-连接臂,111-第一安装槽,112-第二阶,12-手爪,121-工作面,122-第二安装槽,13-SMA弹簧组件,131-SMA弹簧,132-第一连接头,133-第二连接头,14-连杆;2-第一驱动部,21-第一壳体;3-第二驱动部,31-第二壳体,32-第二输出轴;4-第一连接部,41-第一连接单元;42-第二连接单元,421-主动齿轮,422-第一通孔;43-第三连接单元,431-从动齿轮,432-第二通孔;5-第二连接部,51-旋转部,511-旋转盘,512-第三通孔;52-第四连接单元,521-L型支架,522-横杆。1-manipulator gripper, 11-connecting arm, 111-first mounting groove, 112-second step, 12-claw, 121-working surface, 122-second mounting groove, 13-SMA spring assembly, 131-SMA spring, 132-first connecting head, 133-second connecting head, 14-connecting rod; 2-first driving part, 21-first shell; 3-second driving part, 31-second shell, 32-second output shaft; 4-first connecting part, 41-first connecting unit; 42-second connecting unit, 421-driving gear, 422-first through hole; 43-third connecting unit, 431-driven gear, 432-second through hole; 5-second connecting part, 51-rotating part, 511-rotating disk, 512-third through hole; 52-fourth connecting unit, 521-L-shaped bracket, 522-cross bar.

具体实施方式DETAILED DESCRIPTION

为使本发明实施例的目的、技术方案和优点更加清楚,下面将结合本发明实施例的附图,对本发明实施例的技术方案进行清楚、完整地描述。显然,所描述的实施例是本发明的一部分实施例,而不是全部的实施例。基于所描述的本发明的实施例,本领域普通技术人员在无需创造性劳动的前提下所获得的所有其他实施例,都属于本发明保护的范围。除非另作定义,此处使用的技术术语或者科学术语应当为本发明所属领域内具有一般技能的人士所理解的通常意义。In order to make the purpose, technical solution and advantages of the embodiment of the present invention clearer, the technical solution of the embodiment of the present invention will be clearly and completely described below in conjunction with the drawings of the embodiment of the present invention. Obviously, the described embodiment is a part of the embodiment of the present invention, not all of the embodiments. Based on the described embodiment of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention. Unless otherwise defined, the technical terms or scientific terms used herein should be the common meaning understood by people with general skills in the field to which the present invention belongs.

本发明专利申请说明书以及权利要求书中使用的“第一”、“第二”以及类似的词语并不表示任何顺序、数量或者重要性,而只是用来区分不同的组成部分。同样,除非上下文清楚地指明其它情况,否则单数形式的“一个”“一”或者“该”等类似词语也不表示数量限制,而是表示存在至少一个。“包括”或者“包含”等类似的词语意指出现在“包括”或者“包含”前面的元件或者物件涵盖出现在“包括”或者“包含”后面列举的特征、整体、步骤、操作、元素和/或组件,并不排除一个或多个其它特征、整体、步骤、操作、元素、组件和/或其集合的存在或添加。“上”“下”“左”“右”等仅用于表示相对位置关系,当被描述对象的绝对位置改变后,则该相对位置关系也可能相应地改变。The words "first", "second" and similar words used in the patent application specification and claims of the present invention do not indicate any order, quantity or importance, but are only used to distinguish different components. Similarly, unless the context clearly indicates otherwise, the singular forms of "a", "an" or "the" and other similar words do not indicate a quantitative limitation, but indicate the existence of at least one. Words such as "include" or "comprise" mean that the elements or objects appearing before "include" or "comprise" cover the features, wholes, steps, operations, elements and/or components listed after "include" or "comprise", and do not exclude the existence or addition of one or more other features, wholes, steps, operations, elements, components and/or their collections. "Up", "down", "left", "right" and the like are only used to indicate relative positional relationships. When the absolute position of the described object changes, the relative positional relationship may also change accordingly.

基于现有的气动式柔性机械手存在动力不足、液压式柔性机械手存在密封难的问题,且当前机械手在结构和控制系统上都较为复杂,导致机械手的生产成本高;因此,需要提出一种结构和控制均较为简单的机械手结构。另外,目前的机械手体积较大,夹取力度无法精准控制、柔性不足,故对于易碎物品和微型物品不能安全无损的拾取。本发明提出一种机械手及其使用方法,采用SMA弹簧组件作为柔性驱动部,SMA弹簧组件控制简单、柔性足,其工作时对易碎物品和微型物品能安全平稳的夹取控制。Based on the problems of insufficient power in existing pneumatic flexible manipulators and difficult sealing in hydraulic flexible manipulators, and the current manipulators are relatively complex in structure and control system, resulting in high production costs of the manipulators; therefore, it is necessary to propose a manipulator structure with relatively simple structure and control. In addition, the current manipulators are large in size, the clamping force cannot be accurately controlled, and the flexibility is insufficient, so fragile objects and micro-objects cannot be picked up safely and without damage. The present invention proposes a manipulator and a method of using the same, which uses an SMA spring assembly as a flexible driving part. The SMA spring assembly is simple to control and flexible enough, and can safely and smoothly clamp and control fragile objects and micro-objects when working.

下面结合附图所示的实施例,对本发明公开的机械手及其使用方法作进一步具体介绍。The robot arm and the method of using the robot arm disclosed in the present invention will be further specifically introduced below in conjunction with the embodiments shown in the accompanying drawings.

本发明公开的机械手,包括第一驱动部2、第二驱动部3、第一连接部4、第二连接部5、若干机械手夹爪1和控制中心;The manipulator disclosed in the present invention comprises a first driving part 2, a second driving part 3, a first connecting part 4, a second connecting part 5, a plurality of manipulator grippers 1 and a control center;

其中,若干机械手夹爪1经第一连接部4连接于第一驱动部2的输出端,机械手夹爪1在第一驱动部2的输出端的同一水平面周圈阵列分布,并且任意相邻两个机械手夹爪1在所述第一驱动部2的驱动下至少具有第一夹角和第二夹角;该第一夹角和第二夹角构成机械手的两种夹取姿态;机械手夹爪1包括连接臂11、手爪12和SMA弹簧组件13,安装时,连接臂11一端固结于第一连接部4、另一端采用SMA弹簧组件13活动连接于手爪12,手爪12经第二连接部5连接于第二驱动部3的输出端,并且手爪12在第二驱动部3的驱动下具有沿竖直方向移动的自由度;控制中心分别电连接于第一驱动部2、第二驱动部3和SMA弹簧组件13;当SMA弹簧组件13通电工作,机械手夹爪1的手爪12相互靠近并合拢,使得待夹紧物品被拾取。Among them, a number of manipulator grippers 1 are connected to the output end of the first driving part 2 via the first connecting part 4, the manipulator grippers 1 are distributed in an array around the same horizontal plane of the output end of the first driving part 2, and any two adjacent manipulator grippers 1 have at least a first angle and a second angle under the drive of the first driving part 2; the first angle and the second angle constitute two gripping postures of the manipulator; the manipulator gripper 1 includes a connecting arm 11, a hand claw 12 and an SMA spring assembly 13. When installed, one end of the connecting arm 11 is fixed to the first connecting part 4, and the other end is movably connected to the hand claw 12 by the SMA spring assembly 13. The hand claw 12 is connected to the output end of the second driving part 3 via the second connecting part 5, and the hand claw 12 has the freedom to move in the vertical direction under the drive of the second driving part 3; the control center is electrically connected to the first driving part 2, the second driving part 3 and the SMA spring assembly 13 respectively; when the SMA spring assembly 13 is powered on, the hand claws 12 of the manipulator gripper 1 approach each other and close together, so that the object to be clamped is picked up.

本发明的机械手由第一驱动部2驱动机械手夹爪1变化机械手的夹取姿态,第二驱动部3驱动机械手的手爪12靠近待夹取物品,SMA弹簧组件13工作时驱动手爪12夹紧在待夹紧物品表面。The manipulator of the present invention has a first driving unit 2 driving the manipulator gripper 1 to change the gripping posture of the manipulator, a second driving unit 3 driving the manipulator gripper 12 to approach the object to be gripped, and the SMA spring assembly 13 drives the gripper 12 to clamp on the surface of the object to be gripped when working.

具体实施时,如图1和图2所示,第一驱动部2和第二驱动部3自上而下依次设置,构成机械手主体;第一驱动部2包括第一壳体21和设置在第一壳体21内的电动旋转单元,第二驱动部3包括第二壳体31和设置在第二壳体31内的电动伸缩单元;如图所示,第一壳体21固设在第二壳体31上方,实施例中第一壳体21采用一对称布设的支撑柱与第二壳体31连接,电动旋转单元设置有一垂直贯通于第一壳体21底面的第一输出轴,该第一输出轴底端延伸至第二壳体31上方。实施例中,机械手主体构成机械手的核心结构,电动旋转单元选择舵机或旋转电机、电动伸缩单元选择伸缩电机。In specific implementation, as shown in Figures 1 and 2, the first drive unit 2 and the second drive unit 3 are arranged in sequence from top to bottom to form the main body of the manipulator; the first drive unit 2 includes a first shell 21 and an electric rotating unit arranged in the first shell 21, and the second drive unit 3 includes a second shell 31 and an electric telescopic unit arranged in the second shell 31; as shown in the figure, the first shell 21 is fixed above the second shell 31, and in the embodiment, the first shell 21 is connected to the second shell 31 by a symmetrically arranged support column, and the electric rotating unit is provided with a first output shaft vertically penetrating the bottom surface of the first shell 21, and the bottom end of the first output shaft extends to the top of the second shell 31. In the embodiment, the main body of the manipulator constitutes the core structure of the manipulator, the electric rotating unit selects a servo or a rotating motor, and the electric telescopic unit selects a telescopic motor.

附图所示的实施例中,机械手设置三个机械手夹爪1,第一驱动部2驱动三个机械手夹爪1在120°或180°的夹取姿态下变换。In the embodiment shown in the drawings, the manipulator is provided with three manipulator grippers 1, and the first driving unit 2 drives the three manipulator grippers 1 to change between gripping postures of 120° or 180°.

结合图3所示,第一连接部4包括分别固连一机械手夹爪1的第一连接单元41、第二连接单元42和第三连接单元43;设计时,第一连接单元41设置为一固定部,固定部连接于机械手夹爪1的顶端,用于将与其固连的机械手夹爪1固设在第二壳体31上表面;第二连接单元42包括连接设置在机械手夹爪1顶端的主动齿轮421,该主动齿轮421贴合设置在第二壳体31上表面,并且其齿面轴心位置设置有一第一通孔422;第三连接单元43包括连接设置在机械手夹爪1顶端的从动齿轮431,从动齿轮431贴合设置在第二壳体31上表面,并且从动齿轮431啮合于主动齿轮421;组装时,第一通孔422与第一输出轴底端紧配合,主动齿轮421仅通过第一输出轴与第一驱动部2连接;从动齿轮431的齿面轴心位置设置有一第二通孔432,第二壳体31上表面设置有一定位部,该定位部采用轴承适配于第二通孔432。As shown in FIG3 , the first connecting portion 4 includes a first connecting unit 41, a second connecting unit 42 and a third connecting unit 43 respectively connected to a manipulator gripper 1; when designed, the first connecting unit 41 is set as a fixing portion, which is connected to the top of the manipulator gripper 1 and is used to fix the manipulator gripper 1 connected thereto on the upper surface of the second shell 31; the second connecting unit 42 includes a driving gear 421 connected to the top of the manipulator gripper 1, the driving gear 421 is fitted on the upper surface of the second shell 31, and a first through gear is provided at the axial center position of the tooth surface Hole 422; the third connecting unit 43 includes a driven gear 431 connected to the top of the manipulator gripper 1, the driven gear 431 is fitted on the upper surface of the second shell 31, and the driven gear 431 is meshed with the driving gear 421; during assembly, the first through hole 422 is tightly matched with the bottom end of the first output shaft, and the driving gear 421 is connected to the first driving part 2 only through the first output shaft; a second through hole 432 is provided at the axial center position of the tooth surface of the driven gear 431, and a positioning portion is provided on the upper surface of the second shell 31, and the positioning portion adopts a bearing to adapt to the second through hole 432.

实施例中,第一通孔422设置为椭长孔,第一输出轴底端的形状与第一通孔422适配,第一输出轴与椭长孔配合后不会滑动;定位部设计为第二壳体31上表面一向第一壳体21凸起的圆柱,该圆柱外壁采用滚动轴承与第二通孔432配合安装。另外如图7和图8所示,本实施例中,主动齿轮421和从动齿轮431均设置为板状结构,主动齿轮421和从动齿轮431分别由板状结构的一端外围设置的若干连续齿牙构成,板状结构的另一端采用连接件连接机械手夹爪1上连接臂11的上端。In the embodiment, the first through hole 422 is configured as an elliptical hole, the shape of the bottom end of the first output shaft is adapted to the first through hole 422, and the first output shaft will not slide after being matched with the elliptical hole; the positioning portion is designed as a cylinder protruding from the upper surface of the second shell 31 toward the first shell 21, and the outer wall of the cylinder adopts a rolling bearing to be installed in coordination with the second through hole 432. In addition, as shown in Figures 7 and 8, in this embodiment, the driving gear 421 and the driven gear 431 are both configured as a plate-like structure, and the driving gear 421 and the driven gear 431 are respectively composed of a plurality of continuous teeth arranged on the periphery of one end of the plate-like structure, and the other end of the plate-like structure is connected to the upper end of the connecting arm 11 on the manipulator gripper 1 by a connecting piece.

当第一驱动部2工作,其电动旋转单元启动,带动主动齿轮421驱动从动齿轮431旋转,进而带动与其连接的机械手夹爪1旋转变换夹取姿态。本实施例中,与第一连接单元41连接的机械手夹爪1固定在第二壳体31上表面、为一不动爪,与第二连接单元42、第三连接单元43连接的机械手夹爪1为活动爪,因此,电动旋转单元通过驱动活动爪实现机械手夹取姿态的调节变换。When the first driving part 2 is working, its electric rotating unit is started, driving the driving gear 421 to drive the driven gear 431 to rotate, and then driving the manipulator gripper 1 connected thereto to rotate and change the gripping posture. In this embodiment, the manipulator gripper 1 connected to the first connecting unit 41 is fixed to the upper surface of the second housing 31 and is a fixed claw, and the manipulator gripper 1 connected to the second connecting unit 42 and the third connecting unit 43 is a movable claw. Therefore, the electric rotating unit realizes the adjustment and change of the gripping posture of the manipulator by driving the movable claw.

结合图5所示具体结构,机械手夹爪1还包括连杆单元;安装时,连接臂1底端设置一第一安装位和一第二安装位,手爪12上设置有一第三安装位和一第四安装位;安装时,第一安装位采用SMA弹簧组件13转动连接于第三安装位、第二安装位采用连杆单元转动连接于第四安装位,并且SMA弹簧组件13平行于连杆单元;定义机械手夹爪1夹紧方向为内侧,则手爪12上设置有一朝向内侧的工作面121;当SMA弹簧组件13通电工作时,带动工作面121底部向内侧翻转,并使得工作面121接触待夹紧物品;在机械手整体中,三个机械手夹爪1的SMA弹簧组件13同时工作并使得手爪12向内侧收紧合拢,完成待夹紧物品的夹紧动作。In combination with the specific structure shown in Figure 5, the manipulator gripper 1 also includes a connecting rod unit; during installation, a first mounting position and a second mounting position are set at the bottom end of the connecting arm 1, and a third mounting position and a fourth mounting position are set on the gripper 12; during installation, the first mounting position is rotatably connected to the third mounting position using the SMA spring assembly 13, and the second mounting position is rotatably connected to the fourth mounting position using the connecting rod unit, and the SMA spring assembly 13 is parallel to the connecting rod unit; the clamping direction of the manipulator gripper 1 is defined as the inner side, and a working surface 121 facing the inner side is set on the gripper 12; when the SMA spring assembly 13 is powered on, it drives the bottom of the working surface 121 to flip inward, and makes the working surface 121 contact the object to be clamped; in the whole manipulator, the SMA spring assemblies 13 of the three manipulator grippers 1 work simultaneously and make the grippers 12 tighten and close inward to complete the clamping action of the object to be clamped.

本方案的机械手夹爪1在初始状态下,SMA弹簧组件13的长度应当不小于连杆单元的连杆长度,否则会造成手爪12的工作面121向外侧翻转,工作时需要的SMA弹簧组件13伸长量大大增加,不利于夹取动作的实现;因此,实施例中设计连杆单元的长度等于SMA弹簧组件13的长度,故如图1所示,连杆单元和SMA弹簧组件13在第一安装位至第四安装固定后构成平行四边形,进而当SMA弹簧组件13通电伸长后能轻松带动手爪12向内侧翻转,完成物品夹取。In the initial state of the manipulator gripper 1 of the present scheme, the length of the SMA spring assembly 13 should not be less than the length of the connecting rod of the connecting rod unit, otherwise the working surface 121 of the gripper 12 will be flipped outward, and the elongation of the SMA spring assembly 13 required during operation will be greatly increased, which is not conducive to the realization of the gripping action; therefore, in the embodiment, the length of the connecting rod unit is designed to be equal to the length of the SMA spring assembly 13, so as shown in Figure 1, the connecting rod unit and the SMA spring assembly 13 form a parallelogram after being fixed from the first installation position to the fourth installation position, and then when the SMA spring assembly 13 is energized and extended, it can easily drive the gripper 12 to flip inward to complete the object gripping.

如图9所示的实施例中,SMA弹簧组件13包括SMA弹簧131,分别固接于SMA弹簧131两端的第一连接头132和第二连接头133;其中,第一连接头132远离SMA弹簧131的一端设置为环形结构,该环形结构采用转轴组件转动设置在第一安装槽111内;第二连接头133远离SMA弹簧131的一端设置为半圆柱结构,该半圆柱结构上沿平行于其轴向设置有第四通孔,该第四通孔采用转轴组件转动设置在第二安装槽122内,并且该半圆柱结构的弧形面抵接于第二安装槽122的槽底面。当SMA弹簧131通电伸长时,使得SMA弹簧组件13整体伸长,并自第二连接头133与第二安装槽122抵接处推动手爪12向内翻转,适应SMA弹簧131的伸长量,实现手爪12姿态变换。附图所示的实施例中,第一连接头132和第二连接头133由陶瓷制成,固定时第一连接头132和第二连接头133上分别设置有卡槽,SMA弹簧131的两端分别固定卡设在预设的卡槽内。In the embodiment shown in FIG. 9 , the SMA spring assembly 13 includes an SMA spring 131, a first connector 132 and a second connector 133 respectively fixed to the two ends of the SMA spring 131; wherein, the end of the first connector 132 away from the SMA spring 131 is set as an annular structure, and the annular structure is rotatably arranged in the first mounting groove 111 by a rotating shaft assembly; the end of the second connector 133 away from the SMA spring 131 is set as a semi-cylindrical structure, and the upper edge of the semi-cylindrical structure is provided with a fourth through hole parallel to its axial direction, and the fourth through hole is rotatably arranged in the second mounting groove 122 by a rotating shaft assembly, and the arc surface of the semi-cylindrical structure abuts against the bottom surface of the second mounting groove 122. When the SMA spring 131 is energized and extended, the SMA spring assembly 13 is extended as a whole, and the gripper 12 is pushed to flip inward from the abutment between the second connector 133 and the second mounting groove 122 to adapt to the extension of the SMA spring 131, and realize the posture change of the gripper 12. In the embodiment shown in the drawings, the first connector 132 and the second connector 133 are made of ceramics. When fixed, the first connector 132 and the second connector 133 are respectively provided with slots, and both ends of the SMA spring 131 are respectively fixed and clamped in the preset slots.

结合图6(a)和6(b)所示,连接臂11上部设置为一类L型支架,该类L型支架的折弯处设置为圆角,提升连接臂11的结构强度;连接臂11底端设置为向内侧延伸的二级台阶结构,该二级台阶结构包括位于外侧的第一阶和位于内侧的第二阶112,并且第二阶112的底面高于第一阶的底面;连接时,第一阶中部有一开口朝下的第一安装槽111,第一安装槽111及其两侧槽壁构成第一安装位,第二阶112构成第二安装位。手爪12上部设置有一开口朝上的第二安装槽122,第二安装槽122及其两侧槽壁分别构成第三安装位和第四安装位,其中,第三安装位位于第四安装位的下侧,并且在竖直方向上第三安装位和第四安装位位置对应于第一安装位和第二安装位。具体实施时,为了避免机械手夹,1靠近待夹紧物品与其存放面碰撞、阻碍手爪12翻转的现象的发生,手爪12上与工作面121相对的侧面设置弧形过渡面;例如,图6(b)所示的将手爪12设计为三棱柱结构,三棱柱的一侧面构成工作面121,与该侧面相对的棱及其相邻两侧边采用弧形过渡,第二安装槽122自该棱的一相对侧边贯通至工作面121。As shown in Figures 6(a) and 6(b), the upper part of the connecting arm 11 is set as a type of L-shaped bracket, and the bending part of the type of L-shaped bracket is set as a rounded corner to improve the structural strength of the connecting arm 11; the bottom end of the connecting arm 11 is set as a two-stage step structure extending inward, and the two-stage step structure includes a first step located on the outside and a second step 112 located on the inside, and the bottom surface of the second step 112 is higher than the bottom surface of the first step; when connected, there is a first installation groove 111 with an opening facing downward in the middle of the first step, the first installation groove 111 and the groove walls on both sides constitute the first installation position, and the second step 112 constitutes the second installation position. A second installation groove 122 with an opening facing upward is set on the upper part of the hand claw 12, and the second installation groove 122 and the groove walls on both sides respectively constitute the third installation position and the fourth installation position, wherein the third installation position is located below the fourth installation position, and the third installation position and the fourth installation position correspond to the first installation position and the second installation position in the vertical direction. In a specific implementation, in order to prevent the robot gripper 1 from approaching the object to be clamped and colliding with its storage surface, thereby preventing the gripper 12 from flipping over, an arc-shaped transition surface is provided on the side of the gripper 12 opposite to the working surface 121; for example, as shown in FIG6(b), the gripper 12 is designed as a triangular prism structure, one side of the triangular prism constitutes the working surface 121, and the edge opposite to the side and its adjacent two side edges adopt an arc-shaped transition, and the second mounting groove 122 passes through from one opposite side of the edge to the working surface 121.

另外,实施例中手爪12的工作面121可设计为一竖直平面,考虑到易碎物品或微型物品的形状为类球形结构时平面的对物品的夹紧效果较差,工作面121还可设计为一向手爪12内部凹陷的弧形面,以适应物品的形状,增大工作面121与物品的接触面积,有效提升夹紧效果。某些实施例中,在手爪12的工作面121上还贴合设置有一橡胶层,通过橡胶层提升手爪12与物品的摩擦力,防止机械手夹取过于光滑的物品时脱出机械手。In addition, the working surface 121 of the gripper 12 in the embodiment can be designed as a vertical plane. Considering that the plane has a poor clamping effect on fragile objects or micro-objects with a spherical structure, the working surface 121 can also be designed as an arc-shaped surface that is recessed into the inside of the gripper 12 to adapt to the shape of the object, increase the contact area between the working surface 121 and the object, and effectively improve the clamping effect. In some embodiments, a rubber layer is also fitted on the working surface 121 of the gripper 12 to increase the friction between the gripper 12 and the object through the rubber layer to prevent the gripper 12 from slipping out of the gripper when the gripper is gripping an overly smooth object.

结合图1、图2、图4和图5所示,第二连接部5包括旋转部51和三个结构相同的第四连接单元52;结构上,电动伸缩单元设置有一垂直贯通于第二壳体31底面的第二输出轴32,旋转部51设置在第二输出轴32伸出第二壳体31的底端;旋转部51包括一旋转盘511,旋转盘511的中部设置有一第三通孔512,旋转盘511的第三通孔512经轴承适配连接于第二输出轴32;第四连接单元52阵列布设在旋转盘511上,其位置与机械手夹爪1的位置一一对应。旋转盘511与第二输出轴32的配合轴承一般也采用滚动轴承,该滚动轴承与第一驱动部2配合,使得第四连接单元52连接连杆单元与机械手夹爪1同步转动,且不影响第二驱动部的正常伸缩。As shown in FIG. 1 , FIG. 2 , FIG. 4 and FIG. 5 , the second connection part 5 includes a rotating part 51 and three fourth connection units 52 of the same structure; in terms of structure, the electric telescopic unit is provided with a second output shaft 32 vertically penetrating the bottom surface of the second housing 31, and the rotating part 51 is arranged at the bottom end of the second output shaft 32 extending out of the second housing 31; the rotating part 51 includes a rotating disk 511, and a third through hole 512 is arranged in the middle of the rotating disk 511, and the third through hole 512 of the rotating disk 511 is connected to the second output shaft 32 through a bearing adapter; the fourth connection units 52 are arranged in an array on the rotating disk 511, and their positions correspond to the positions of the manipulator gripper 1. The matching bearings of the rotating disk 511 and the second output shaft 32 generally also adopt rolling bearings, which cooperate with the first drive part 2, so that the fourth connection unit 52 connects the connecting rod unit and the manipulator gripper 1 to rotate synchronously, and does not affect the normal extension and retraction of the second drive part.

安装时,第四连接单元52设置有一活动连接部,活动连接部转动连接于机械手夹爪1的连杆单元;故,当电动伸缩单元启动,带动旋转部51在竖直方向往复移动,进而带动连杆单元及与其连接的手爪12在竖直方向上下移动。During installation, the fourth connecting unit 52 is provided with a movable connecting part, which is rotatably connected to the connecting rod unit of the manipulator gripper 1; therefore, when the electric telescopic unit is started, it drives the rotating part 51 to move back and forth in the vertical direction, thereby driving the connecting rod unit and the gripper 12 connected thereto to move up and down in the vertical direction.

进一步结合图1和图2所示,第四连接单元52包括一L型支架521和一横杆522,L型支架521上端固连于旋转盘511的盘面、底端采用转轴组件转动连接于横杆522一端;机械手夹爪1的连杆单元包括一对平行设置的连杆,连杆对称设置在第一安装槽111、第二安装槽122外侧,并且连杆14的两端分别采用转轴组件转动连接于第一安装槽111和第二安装槽122的槽壁;组装时,横杆522另一端设置在平行设置的两连杆14之间,并采用转轴组件连接于两连杆14中部,即,横杆522构成第四连接单元52的活动连接部。Further in combination with Figures 1 and 2, the fourth connecting unit 52 includes an L-shaped bracket 521 and a cross bar 522, the upper end of the L-shaped bracket 521 is fixedly connected to the disk surface of the rotating disk 511, and the bottom end is rotatably connected to one end of the cross bar 522 by a rotating shaft assembly; the connecting rod unit of the manipulator gripper 1 includes a pair of parallel connecting rods, which are symmetrically arranged on the outside of the first mounting groove 111 and the second mounting groove 122, and the two ends of the connecting rod 14 are respectively rotatably connected to the groove walls of the first mounting groove 111 and the second mounting groove 122 by a rotating shaft assembly; during assembly, the other end of the cross bar 522 is arranged between the two parallel connecting rods 14, and is connected to the middle part of the two connecting rods 14 by a rotating shaft assembly, that is, the cross bar 522 constitutes the movable connection part of the fourth connecting unit 52.

作为一可选的实施方式,转轴组件设计为双头螺柱和与之适配安装的至少两个螺帽;对于SMA弹簧组件13,双头螺柱对称贯穿第一安装槽111或第二安装槽122的两侧槽壁,第一连接头132和第二连接头133分别套装在双头螺柱位于槽内的杆段上,双头螺柱凸出槽壁外侧的两端采用螺帽锁紧;对于连杆单元,双头螺柱对称贯穿第二阶112或第二安装槽122的两侧槽壁,对称连杆14的两端分别连接于双头螺柱突出于第二阶112或第二安装槽122槽壁的一端,再用螺栓锁紧;对于横杆522,其安装时采用与SMA弹簧131相似的位置连接;上述由双头螺柱构成的转轴组件安装时,所有的双头螺柱相互平行。当前,对于体积更大的机械手,转轴组件可采用转轴配合其他锁紧单元构成。As an optional embodiment, the shaft assembly is designed as a stud and at least two nuts adapted to be installed therewith; for the SMA spring assembly 13, the stud symmetrically penetrates the two side walls of the first installation slot 111 or the second installation slot 122, the first connector 132 and the second connector 133 are respectively mounted on the rod section of the stud located in the slot, and the two ends of the stud protruding from the outside of the slot wall are locked with nuts; for the connecting rod unit, the stud symmetrically penetrates the two side walls of the second step 112 or the second installation slot 122, the two ends of the symmetrical connecting rod 14 are respectively connected to one end of the stud protruding from the second step 112 or the second installation slot 122, and then locked with bolts; for the crossbar 522, it is connected in a position similar to that of the SMA spring 131 during installation; when the shaft assembly composed of the studs is installed, all the studs are parallel to each other. Currently, for a larger robot, the shaft assembly can be composed of a shaft in combination with other locking units.

本发明进一步提出上述机械手的使用方法,该方法包括如下步骤:The present invention further provides a method for using the above-mentioned manipulator, which method comprises the following steps:

1)启动第一驱动部2,电动旋转单元根据待夹取物品的结构驱动主动齿轮421啮合从动齿轮431转动,控制相邻机械手夹爪1在第一夹角和第二夹角之间变换,确定机械手的夹取姿态;同时,机械手夹爪1的手爪12在旋转盘511的作用下与机械手夹爪1同步变换姿态;1) Start the first driving unit 2, and the electric rotating unit drives the driving gear 421 to mesh with the driven gear 431 according to the structure of the object to be clamped, and controls the adjacent manipulator gripper 1 to change between the first angle and the second angle, and determines the gripping posture of the manipulator; at the same time, the gripper 12 of the manipulator gripper 1 changes its posture synchronously with the manipulator gripper 1 under the action of the rotating disk 511;

2)启动第二驱动部3,电动伸缩单元经连接于旋转盘511的第四连接单元52驱动机械手夹爪1的手爪12向下靠近待夹取物品;2) The second driving unit 3 is started, and the electric telescopic unit drives the gripper 12 of the manipulator gripper 1 downward to approach the object to be gripped via the fourth connecting unit 52 connected to the rotating disk 511;

3)启动SMA弹簧组件13,SMA弹簧131伸长驱动手爪12相互靠拢并合拢夹紧待夹取物品,完成待夹紧物品的夹取;3) The SMA spring assembly 13 is started, and the SMA spring 131 is extended to drive the claws 12 to move closer to each other and close to clamp the object to be clamped, thereby completing the clamping of the object to be clamped;

4)再启动第二驱动部3,电动伸缩单元经第四连接单元52向上提升夹紧物品的手爪12,完成待夹紧物品的拾取。4) The second driving unit 3 is started again, and the electric telescopic unit lifts the gripper 12 for clamping the object upwards through the fourth connecting unit 52, thereby completing the picking up of the object to be clamped.

本发明上述公开的机械手,指端采用SMA弹簧131驱动实现物品的夹取工作,动力充足,不仅结构和控制简单、能够适用于易碎和微型物品的夹取,且控制稳定;本发明的使用方法根据待夹取物品的结构选定机械手的夹取姿态,再控制SMA弹簧组件13驱动靠近待夹取物品的手爪12夹取物品,最后由第二驱动部3将夹取物品后的手爪12提起,完成物品的自动拾取;手爪12夹取物品时,由于待夹取物品结构不同,当手爪12接触待夹取物品后,物品抵触工作面121并在SMA弹簧131的柔性作用下紧贴在物品表面,实现对物品的稳定夹取。The above-disclosed manipulator of the present invention uses an SMA spring 131 to drive the fingertips to achieve the clamping of objects, has sufficient power, and is not only simple in structure and control, but also suitable for clamping fragile and micro objects, and has stable control; the use method of the present invention selects the clamping posture of the manipulator according to the structure of the object to be clamped, and then controls the SMA spring assembly 13 to drive the gripper 12 close to the object to be clamped to clamp the object, and finally the second drive unit 3 lifts the gripper 12 after clamping the object to complete the automatic picking of the object; when the gripper 12 clamps the object, due to the different structures of the object to be clamped, when the gripper 12 contacts the object to be clamped, the object contacts the working surface 121 and is tightly attached to the surface of the object under the flexible action of the SMA spring 131, thereby achieving stable clamping of the object.

虽然本发明已以较佳实施例揭露如上,然其并非用以限定本发明。本发明所属技术领域中具有通常知识者,在不脱离本发明的精神和范围内,当可作各种的更动与润饰。因此,本发明的保护范围当视权利要求书所界定者为准。Although the present invention has been disclosed as above with preferred embodiments, it is not intended to limit the present invention. A person with ordinary knowledge in the technical field to which the present invention belongs may make various changes and modifications without departing from the spirit and scope of the present invention. Therefore, the protection scope of the present invention shall be determined by the definition of the claims.

Claims (7)

1. The manipulator is characterized by comprising a first driving part, a second driving part, a first connecting part, a second connecting part, a plurality of manipulator clamping jaws and a control center;
The plurality of manipulator clamping jaws are connected to the output end of the first driving part through the first connecting part, the manipulator clamping jaws are distributed in the same horizontal plane periphery array of the output end, and any two adjacent manipulator clamping jaws at least have a first included angle and a second included angle under the driving of the first driving part; the first included angle and the second included angle form two clamping postures of the manipulator;
the mechanical hand clamping jaw comprises a connecting arm, a claw and an SMA spring assembly, one end of the connecting arm is fixedly connected to the first connecting part, the other end of the connecting arm is movably connected to the claw by the SMA spring assembly, the claw is connected to the output end of the second driving part through the second connecting part, and the claw has the freedom degree of moving along the vertical direction under the driving of the second driving part;
The control center is electrically connected with the first driving part, the second driving part and the SMA spring assembly respectively; when the SMA spring component is electrified to work, the claws of the manipulator clamping claws are close to each other and are folded, so that an object to be clamped is picked up;
The manipulator clamping jaw further comprises a connecting rod unit;
The bottom end of the connecting arm is provided with a first installation position and a second installation position, the paw is provided with a third installation position and a fourth installation position, the first installation position is rotationally connected with the third installation position by adopting an SMA spring component, the second installation position is rotationally connected with the fourth installation position by adopting a connecting rod unit, and the SMA spring component is parallel to the connecting rod unit;
the bottom end of the connecting arm is provided with a first mounting groove with a downward opening, and the groove walls on the two sides of the first mounting groove form a first mounting position; the upper part of the paw is provided with a second installation groove with an upward opening, and the groove walls at two sides of the second installation groove respectively form a third installation position and a fourth installation position; the SMA spring assembly comprises an SMA spring, and a first connector and a second connector which are respectively fixedly connected to two ends of the SMA spring; one end of the first connecting head, which is far away from the SMA spring, is arranged into an annular structure, and the annular structure is rotationally arranged in the first mounting groove by adopting a rotating shaft assembly; one end of the second connector, which is far away from the SMA spring, is provided with a semi-cylindrical structure, a fourth through hole is arranged on the semi-cylindrical structure along the axial direction parallel to the semi-cylindrical structure, the fourth through hole is rotationally arranged in the second mounting groove by adopting a rotating shaft assembly, and the arc-shaped surface of the semi-cylindrical structure is abutted to the bottom surface of the second mounting groove;
Defining the folding direction of the manipulator as the inner side, and arranging a working surface facing the inner side on the paw; when the SMA spring component is electrified to work, the bottom of the working surface is driven to turn inwards, and the working surface is enabled to contact an article to be clamped;
The second connecting part comprises a rotating part and three fourth connecting units with the same structure;
The electric telescopic unit is provided with a second output shaft which vertically penetrates through the bottom surface of the second shell, and the rotating part is arranged at the bottom end of the second output shaft extending out of the second shell; the rotating part comprises a rotating disc, a third through hole is formed in the middle of the rotating disc, and the third through hole is connected to the second output shaft in an adaptive manner through a bearing;
The fourth connecting unit arrays are arranged on the rotating disc, and the positions of the fourth connecting unit arrays correspond to the positions of the clamping jaws of the manipulator one by one; the fourth connecting unit is provided with a movable connecting part, and the movable connecting part is rotationally connected with the connecting rod unit of the manipulator clamping jaw;
When the electric telescopic unit is started, the rotating part is driven to reciprocate in the vertical direction, and then the connecting rod unit and the paw connected with the connecting rod unit are driven to move up and down in the vertical direction.
2. The manipulator according to claim 1, wherein the first driving part and the second driving part are sequentially arranged from top to bottom to constitute the manipulator body;
The first driving part comprises a first shell and an electric rotating unit arranged in the first shell, and the second driving part comprises a second shell and an electric telescopic unit arranged in the second shell; the first shell is fixedly arranged above the second shell, the electric rotating unit is provided with a first output shaft which vertically penetrates through the bottom surface of the first shell, and the bottom end of the first output shaft extends to the upper part of the second shell;
The manipulator clamping jaw comprises three first connecting parts, wherein each first connecting part comprises a first connecting unit, a second connecting unit and a third connecting unit which are respectively fixedly connected with one manipulator clamping jaw; the first connecting unit is arranged as a fixing part, and the fixing part is connected to the top end of the manipulator clamping jaw and is used for fixedly arranging the manipulator clamping jaw fixedly connected with the fixing part on the upper surface of the second shell; the second connecting unit comprises a driving gear connected with the top end of the clamping jaw of the manipulator, the driving gear is attached to the upper surface of the second shell, a first through hole is formed in the axis position of the tooth surface of the driving gear, and the first through hole is tightly matched with the bottom end of the first output shaft; the third connecting unit comprises a driven gear connected with the top end of the manipulator clamping jaw, the driven gear is attached to the upper surface of the second shell, and the driven gear is meshed with the driving gear; the gear surface axis position of the driven gear is provided with a second through hole, the upper surface of the second shell is provided with a positioning part, and the positioning part is adapted to the second through hole by adopting a bearing;
when the electric rotating unit is started, the driving gear is driven to drive the driven gear to rotate, and then the manipulator clamping jaw connected with the electric rotating unit is driven to rotate to change the clamping posture.
3. The manipulator according to claim 1, wherein the connecting arm bottom end is provided as a secondary step structure extending to the inner side, the secondary step structure including a first step located on the outer side and a second step located on the inner side, and a bottom surface of the second step is higher than a bottom surface of the first step; the first mounting groove is arranged in the middle of the first step, and the second step forms a second mounting position;
The third installation position is located at the lower side of the fourth installation position, and the third installation position and the fourth installation position correspond to the first installation position and the second installation position in the vertical direction.
4. A manipulator according to claim 3, wherein the linkage unit comprises a pair of parallel arranged links; the connecting rods are symmetrically arranged outside the first mounting groove and the second mounting groove, and two ends of each connecting rod are respectively connected to the groove walls of the first mounting groove and the second mounting groove in a rotating mode through rotating shaft assemblies;
The fourth connecting unit comprises an L-shaped support and a cross rod, the upper end of the L-shaped support is fixedly connected to the disc surface of the rotating disc, the bottom end of the L-shaped support is rotatably connected to one end of the cross rod through a rotating shaft assembly, and the other end of the cross rod is arranged between two connecting rods which are arranged in parallel and is connected to the middle parts of the two connecting rods through the rotating shaft assembly.
5. The manipulator according to claim 2, wherein the first through hole is provided as an oblong hole, and the shape of the bottom end of the first output shaft is adapted to the first through hole.
6. The manipulator according to claim 1, wherein the working surface of the gripper is a vertical plane or an arcuate surface recessed inwardly of the gripper.
7. A method of using a manipulator as claimed in any one of claims 1 to 6, the method comprising:
1) Starting a first driving part, driving a driving gear to mesh with a driven gear to rotate by an electric rotating unit according to the structure of an object to be clamped, controlling adjacent manipulator clamping jaws to change between a first included angle and a second included angle, and determining the clamping gesture of the manipulator; simultaneously, the hand claw of the mechanical hand clamping jaw and the mechanical hand clamping jaw synchronously change the gesture under the action of the rotating disc;
2) Starting the second driving part, and driving the claws of the manipulator clamping claws to be close to the objects to be clamped by the electric telescopic unit through a fourth connecting unit connected with the rotating disk;
3) Starting an SMA spring assembly, wherein the SMA spring stretches to drive the claws to draw together and fold to clamp the article to be clamped, so as to finish clamping the article to be clamped;
4) And then starting the second driving part, and lifting the claw for clamping the article upwards by the electric telescopic unit through the fourth connecting unit to finish the picking up of the article to be clamped.
CN202211039442.8A 2022-08-29 2022-08-29 Manipulator and use method thereof Active CN115488917B (en)

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