CN115477159A - Lamination system and production method of lamination battery - Google Patents
Lamination system and production method of lamination battery Download PDFInfo
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- CN115477159A CN115477159A CN202210781064.4A CN202210781064A CN115477159A CN 115477159 A CN115477159 A CN 115477159A CN 202210781064 A CN202210781064 A CN 202210781064A CN 115477159 A CN115477159 A CN 115477159A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
- B65G47/91—Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers
- B65G47/912—Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers provided with drive systems with rectilinear movements only
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G15/00—Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration
- B65G15/30—Belts or like endless load-carriers
- B65G15/32—Belts or like endless load-carriers made of rubber or plastics
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G15/00—Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration
- B65G15/30—Belts or like endless load-carriers
- B65G15/58—Belts or like endless load-carriers with means for holding or retaining the loads in fixed position, e.g. magnetic
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G23/00—Driving gear for endless conveyors; Belt- or chain-tensioning arrangements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G23/00—Driving gear for endless conveyors; Belt- or chain-tensioning arrangements
- B65G23/22—Arrangements or mountings of driving motors
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/88—Separating or stopping elements, e.g. fingers
- B65G47/8807—Separating or stopping elements, e.g. fingers with one stop
- B65G47/8815—Reciprocating stop, moving up or down in the path of the article
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/04—Construction or manufacture in general
- H01M10/0404—Machines for assembling batteries
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/04—Construction or manufacture in general
- H01M10/0413—Large-sized flat cells or batteries for motive or stationary systems with plate-like electrodes
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M6/00—Primary cells; Manufacture thereof
- H01M6/005—Devices for making primary cells
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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- General Chemical & Material Sciences (AREA)
- Secondary Cells (AREA)
Abstract
本发明公开了一种叠片系统及叠片电池生产方法,属于电池制造技术领域,解决了现有技术中极片需抓取多次,需要时间较长且易对极片造成损伤等问题。本发明叠片系统,包括上料装置、输送装置和叠片对位台;所述输送装置包括定子、多个动子和多个极片抓取装置,所述动子的数量与所述极片抓取装置的数量相同且一一对应连接;所述定子控制所述动子呈闭环运动;所述上料装置和所述叠片对位台设置在所述极片抓取装置的运动轨迹下方。
The invention discloses a lamination system and a production method of a lamination battery, belonging to the technical field of battery manufacturing, and solves the problems in the prior art that pole pieces need to be grasped many times, which takes a long time and is easy to cause damage to the pole pieces. The lamination system of the present invention includes a feeding device, a conveying device, and a lamination alignment table; the conveying device includes a stator, a plurality of movers and a plurality of pole piece grabbing devices, and the number of the movers is the same as that of the pole pieces. The number of sheet grabbing devices is the same and connected in one-to-one correspondence; the stator controls the mover to move in a closed loop; the feeding device and the lamination alignment table are set on the movement track of the pole sheet grabbing device below.
Description
技术领域technical field
本发明属于电池制造技术领域,特别涉及一种叠片系统及叠片电池生产方法。The invention belongs to the technical field of battery manufacturing, and in particular relates to a lamination system and a production method of a lamination battery.
背景技术Background technique
电池的生产工艺过程中,叠片是一个比较重要的工序,目前主要以“z”字形叠片为主,但是这种叠片方式的生产率低下,严重影响了整个电池的生产周期,远远无法满足目前对电池的需求。In the production process of batteries, stacking is a relatively important process. At present, "z"-shaped stacking is the main method, but the productivity of this stacking method is low, which seriously affects the production cycle of the entire battery. Meet the current demand for batteries.
现有技术提供了一种叠片系统,包括:循环线,所述循环线的一侧设有多个沿其传送方向间距布置的上料装置,其远离上料装置的一侧设有多个沿其传送方向间距布置的叠片装置;上料装置包括放卷机构、截断机构和机械手,截断机构用于将正极片料卷截断形成正极片料、将负极片料卷截断形成负极片料,机械手位于截断机构的一侧以用于将截断后的正极片料和负极片料交替的移送到循环线上;叠片装置包括叠片机构和热压机构。The prior art provides a stacking system, including: a circulation line, one side of the circulation line is provided with a plurality of feeding devices arranged at intervals along the conveying direction, and the side away from the feeding device is provided with a plurality of A stacking device arranged at intervals along its conveying direction; the feeding device includes an unwinding mechanism, a cutting mechanism and a manipulator, and the cutting mechanism is used to cut off the positive electrode roll to form a positive electrode sheet, and cut off the negative electrode roll to form a negative electrode sheet, The manipulator is located on one side of the cut-off mechanism to alternately transfer the cut positive electrode sheets and negative electrode sheets to the circulation line; the stacking device includes a stacking mechanism and a heat-pressing mechanism.
上述技术虽然实现了流水线式自动化生产,但生产过程中需先将极片采用机械手移送到循环线上,到达对应位置后,需再抓取极片将其从循环线上移动到叠片装置。一方面从循环线抓取极片时,叠片机构对准极片需要浪费一定的时间,另一方面对极片进行多次抓取,容易对极片造成损伤。Although the above-mentioned technology realizes automatic assembly line production, in the production process, the pole piece needs to be moved to the circulation line by manipulator first, and after reaching the corresponding position, the pole piece needs to be grasped and moved from the circulation line to the stacking device. On the one hand, when grabbing the pole piece from the circulation line, it takes a certain amount of time for the lamination mechanism to align the pole piece. On the other hand, grabbing the pole piece multiple times is easy to cause damage to the pole piece.
发明内容Contents of the invention
鉴于以上分析,本发明旨在提供一种叠片系统及叠片电池生产方法,用以解决现有技术中极片需抓取多次,需要时间较长且易对极片造成损伤等问题。In view of the above analysis, the present invention aims to provide a stacking system and a production method for stacked batteries to solve the problems in the prior art that the pole pieces need to be grasped many times, which takes a long time and is easy to cause damage to the pole pieces.
本发明的目的主要是通过以下技术方案实现的:The purpose of the present invention is mainly achieved through the following technical solutions:
本发明提供了一种叠片系统,包括上料装置、输送装置和叠片对位台;The invention provides a lamination system, including a feeding device, a conveying device and a lamination alignment table;
所述输送装置包括定子、多个动子和多个极片抓取装置,所述动子的数量与所述极片抓取装置的数量相同且一一对应连接;The conveying device includes a stator, a plurality of movers and a plurality of pole piece grabbing devices, the number of the movers is the same as the number of the pole piece grabbing devices and they are connected in one-to-one correspondence;
所述定子控制所述动子呈闭环运动;The stator controls the mover to move in a closed loop;
所述上料装置和所述叠片对位台设置在所述极片抓取装置的运动轨迹下方。The feeding device and the lamination alignment table are arranged below the movement track of the pole piece grabbing device.
进一步的,所述极片抓取装置设置在所述动子的一侧,或Further, the pole piece grabbing device is arranged on one side of the mover, or
所述极片抓取装置设置在动子的底部,所述极片抓取装置的中心位置与所述动子的中心位置在竖直方向重合。The pole piece grabbing device is arranged at the bottom of the mover, and the center position of the pole piece grabbing device coincides with the center position of the mover in the vertical direction.
在一种可能的设计中,所述定子为磁驱定子,所述磁驱定子包括多个线圈,所述磁驱定子为平面磁驱平台或磁驱环形线;In a possible design, the stator is a magnetic drive stator, the magnetic drive stator includes a plurality of coils, and the magnetic drive stator is a planar magnetic drive platform or a magnetic drive ring line;
所述叠片系统还包括滑轨,所述滑轨设置在所述磁驱定子正上方,所述动子滑动连接在所述滑轨上。The lamination system further includes a slide rail, the slide rail is arranged directly above the magnetic drive stator, and the mover is slidably connected to the slide rail.
在另一种可能的设计中,所述定子为环形导轨,所述动子可滑动的设置在所述定子上,每个所述动子上均设置有单独的驱动装置。In another possible design, the stator is an annular guide rail, the movers are slidably arranged on the stator, and each mover is provided with an independent driving device.
进一步的,所述极片抓取装置为吸盘,所述吸盘为镂空设置。Further, the pole piece grabbing device is a suction cup, and the suction cup is hollowed out.
进一步的,所述上料装置设置在所述极片抓取装置的运动轨迹的一侧,所述叠片对位台设置在远离所述上料装置的一侧。Further, the feeding device is arranged on one side of the movement track of the pole piece grabbing device, and the lamination alignment table is arranged on a side away from the feeding device.
进一步的,所述上料装置包括第一叠片材料上料装置和第二叠片材料上料装置;第一叠片材料为正极材料与隔膜材料的第一复合材料,所述第二叠片材料为负极材料与隔膜材料的第二复合材料;或,所述第一叠片材料为正、负极材料中的一个,所述第二叠片材料为两层隔膜与正、负极材料中的另一个复合形成的第三复合材料;Further, the feeding device includes a first lamination material feeding device and a second lamination material feeding device; the first lamination material is the first composite material of the positive electrode material and the diaphragm material, and the second lamination The material is the second composite material of the negative electrode material and the separator material; or, the first laminate material is one of the positive and negative electrode materials, and the second laminate material is the other of the two-layer separator and the positive and negative electrode materials. a composite formed third composite material;
所述上料装置为皮带式上料装置或升降式上料装置。The feeding device is a belt-type feeding device or a lift-type feeding device.
进一步的,所述叠片对位台、第一叠片材料上料装置和第二叠片材料上料装置沿所述动子传送方向设置有1个或多个。Further, one or more of the lamination alignment table, the first lamination material feeding device and the second lamination material feeding device are arranged along the conveying direction of the mover.
进一步的,还包括用于检测叠片材料位置的检测装置。Further, a detection device for detecting the position of the lamination material is also included.
本发明还提供了一种叠片电池生产方法,采用上述叠片系统,包括以下步骤:The present invention also provides a method for producing laminated batteries, using the above-mentioned laminated system, comprising the following steps:
S1、极片抓取装置抓取叠片材料;S1. The pole piece grabbing device grabs the lamination material;
S2、一个极片抓取装置滑动至叠片对位台上方,卸下叠片材料进行叠片,其余抓取有叠片材料的极片抓取装置在等候区排队等候;S2. A pole piece grasping device slides to the top of the lamination alignment table, unloads the lamination material for lamination, and the rest of the pole piece grasping devices with the lamination material are queued up in the waiting area;
当前一极片抓取装置卸下叠片材料后,后一极片抓取装置滑动至叠片对位台上方,卸下叠片材料进行叠片;After the previous pole piece grabbing device unloads the lamination material, the latter pole piece grabbing device slides to the top of the lamination alignment table, and unloads the lamination material for lamination;
S3、重复步骤S1、S2、直至完成全部叠片。S3. Steps S1 and S2 are repeated until all laminations are completed.
与现有技术相比,本发明至少能实现以下技术效果之一:Compared with the prior art, the present invention can at least achieve one of the following technical effects:
1.本发明提供的叠片系统,包括上料装置、输送装置和叠片对位台;1. The lamination system provided by the present invention includes a feeding device, a conveying device and a lamination alignment table;
所述输送装置包括呈闭环形的定子、多个动子和多个极片抓取装置,所述动子的数量与所述极片抓取装置的数量相同且一一对应连接;所述定子控制所述动子呈闭环运动,所述极片抓取装置的运动轨迹呈闭环;所述上料装置和所述叠片对位台设置在所述极片抓取装置的运动轨迹下方。The conveying device includes a closed-loop stator, a plurality of movers and a plurality of pole piece grabbing devices, the number of the movers is the same as that of the pole piece grabbing devices and they are connected in one-to-one correspondence; the stator The mover is controlled to move in a closed loop, and the movement trajectory of the pole piece grabbing device is a closed loop; the feeding device and the lamination alignment table are arranged below the movement track of the pole piece grabbing device.
本发明整个叠片过程中,叠片材料只需进行一次抓取,降低了每个叠片材料叠片需要的时间,并降低了抓取过程中对叠片材料造成损伤的概率。本发明设置有多个动子且每个动子上设置有一个极片抓取装置,前一个极片抓取装置在叠片对位台卸料叠片时,后续的极片抓取装置抓取叠片材料后在靠近叠片对位台的位置等待,前一个极片抓取装置完成叠片后,后一极片抓取装置快速补位,节省了每个叠片材料运输的时间,大大降低了叠片的整体时间,提高了生产效率。In the whole lamination process of the present invention, the lamination material only needs to be grasped once, which reduces the time required for lamination of each lamination material and reduces the probability of damage to the lamination material during the grasping process. The present invention is provided with a plurality of movers and each mover is provided with a pole piece grasping device. After taking the lamination material, wait at the position close to the lamination alignment table. After the previous pole piece grabbing device completes the lamination, the latter pole piece grabbing device quickly fills the position, which saves the transportation time of each lamination material. The overall time of lamination is greatly reduced, and the production efficiency is improved.
2.本发明提供的叠片系统,极片抓取装置的中心位置与动子中心位置在竖直方向重合,可降低极片抓取装置远离连接部位处的震动,避免叠片材料在抓取、传送、卸料过程中的移位,保证叠片效果,提高叠片效率。2. In the lamination system provided by the present invention, the center position of the pole piece grabbing device coincides with the center position of the mover in the vertical direction, which can reduce the vibration of the pole piece grabbing device far away from the connection part, and prevent the lamination material from being caught. , The displacement in the process of conveying and unloading ensures the lamination effect and improves the lamination efficiency.
3.本发明提供的叠片系统,定子为磁驱定子,所述磁驱定子包括多个线圈,所述磁驱定子为平面磁驱平台或磁驱环形线;所述叠片系统还包括滑轨,所述滑轨设置在所述磁驱定子正上方,所述动子滑动连接在所述滑轨上。3. In the lamination system provided by the present invention, the stator is a magnetic drive stator, and the magnetic drive stator includes a plurality of coils, and the magnetic drive stator is a planar magnetic drive platform or a magnetic drive ring line; the lamination system also includes a sliding The slide rail is arranged directly above the magnetic drive stator, and the mover is slidably connected to the slide rail.
当磁驱定子中线圈通电后,动子通过磁性受驱沿滑轨运动,通过控制每个单独的线圈的通断电,动子的运动轨迹就随之改变,使得每个极片抓取装置均可以单独受驱单独运行,使运输和叠片这两个动作可分开执行,达到节约整体叠片时间的效果。When the coil in the magnetically driven stator is energized, the mover is magnetically driven to move along the slide rail. By controlling the power on and off of each individual coil, the movement track of the mover changes accordingly, so that each pole piece grabbing device Both can be driven and run independently, so that the two actions of transportation and lamination can be performed separately, so as to save the overall lamination time.
另一种设计为所述定子为环形导轨,所述动子可滑动的设置在所述定子上,每个所述动子上均设置有单独的驱动装置,也可实现每个极片抓取装置的单独受驱单独运行。Another design is that the stator is an annular guide rail, the mover is slidably arranged on the stator, and each mover is provided with a separate driving device, which can also realize the grabbing of each pole piece The devices are individually driven to operate independently.
4.本发明提供的叠片系统,上料装置设置在极片抓取装置的运动轨迹的一侧,叠片对位台设置在远离上料装置的一侧,使得上料装置和叠片对位台之间在运输方向具有一定的距离,可以设置等待区域,抓取叠片材料后的极片抓取装置在此等候区内等候,当前一叠片材料完成叠片后,后一叠片材料可立即进行叠片操作,节省整体时间。4. In the lamination system provided by the present invention, the feeding device is arranged on one side of the movement track of the pole piece grabbing device, and the lamination alignment table is arranged on the side away from the feeding device, so that the feeding device and the lamination are aligned There is a certain distance between the stations in the transport direction, and a waiting area can be set up. The pole piece grabbing device after grabbing the laminated materials waits in this waiting area. After the current stack of materials is stacked, the next stack Material is immediately available for lamination, saving overall time.
5.本发明提供的叠片系统,叠片对位台和上料装置均沿动子传送方向设置有1个或多个。当设置有多个时,可同时进行多组叠片,进一步提高叠片效率。5. In the lamination system provided by the present invention, one or more lamination alignment tables and feeding devices are arranged along the moving direction of the mover. When multiple sets are provided, multiple groups of laminations can be carried out at the same time, further improving the lamination efficiency.
6.本发明提供的叠片系统,极片抓取装置为吸盘,避免在抓取过程中对叠片材料造成损伤。在吸盘与叠片材料接触的面上设置有缓冲层,缓冲层为弹性,进一步降低对叠片材料可能造成的损伤,同时避免当叠片材料表面存在缺陷时,造成吸附困难,抓取失败。吸盘为镂空设计,可降低吸盘重量,节约能量。6. In the lamination system provided by the present invention, the pole piece grasping device is a suction cup, which avoids damage to the lamination material during the grasping process. A cushioning layer is provided on the surface of the suction cup in contact with the lamination material, and the cushioning layer is elastic, which further reduces possible damage to the lamination material, and at the same time avoids difficulty in adsorption and grasping failure when there are defects on the surface of the lamination material. The suction cup is a hollow design, which can reduce the weight of the suction cup and save energy.
7.本发明提供的叠片系统,还包括检测装置,提高叠片时的准确度,结合本发明叠片系统定子和动子的结构,可去除单独的检测时间,进一步提高叠片效率。7. The lamination system provided by the present invention also includes a detection device to improve the accuracy of lamination, combined with the structure of the stator and mover of the lamination system of the present invention, the separate detection time can be eliminated, and the lamination efficiency can be further improved.
本发明的其他特征和优点将在随后的说明书中阐述,并且,部分可从说明书中变得显而易见,或者通过实施本发明而了解。本发明的目的和其他优点可通过在所写的说明书以及附图中所特别指出的结构来实现和获得。Additional features and advantages of the invention will be set forth in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. The objectives and other advantages of the invention may be realized and attained by the structure particularly pointed out in the written description and appended drawings.
附图说明Description of drawings
附图仅用于示出具体实施例的目的,而并不认为是对本发明的限制,在整个附图中,相同的附图标记表示相同的部件。The drawings are for the purpose of illustrating specific embodiments only and are not to be considered as limiting the invention, and like reference numerals refer to like parts throughout the drawings.
图1为实施例1结构示意图;Fig. 1 is the structural representation of
图2为实施例2结构示意图;Fig. 2 is the structural representation of embodiment 2;
图3为实施例2另一叠片电池生产方法示意图;3 is a schematic diagram of another laminated cell production method in Example 2;
图4为实施例3结构示意图。Fig. 4 is a schematic structural diagram of
附图标记:Reference signs:
1-定子;2-动子;3-极片抓取装置;4-叠片对位台;401-第一叠片对位台;402-第二叠片对位台;5-滑轨;6-第一叠片材料上料装置;7-第二叠片材料上料装置;8-第一等候区;9-第二等候区。1-stator; 2-mover; 3-pole grabbing device; 4-lamination alignment table; 401-first lamination alignment table; 402-second lamination alignment table; 5-slide rail; 6-first lamination material feeding device; 7-second lamination material feeding device; 8-first waiting area; 9-second waiting area.
具体实施方式detailed description
下面将结合附图对本发明的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions of the present invention will be clearly and completely described below in conjunction with the accompanying drawings. Apparently, the described embodiments are some of the embodiments of the present invention, but not all of them. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
在本发明的描述中,需要说明的是,术语“中心”、“上”、“下”、“左”、“右”、“竖直”、“水平”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,术语“第一”、“第二”、“第三”仅用于描述目的,而不能理解为指示或暗示相对重要性。In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" etc. The indicated orientation or positional relationship is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the referred device or element must have a specific orientation, or in a specific orientation. construction and operation, therefore, should not be construed as limiting the invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and should not be construed as indicating or implying relative importance.
在本发明的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should be noted that unless otherwise specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection or a detachable connection. Connected, or integrally connected; it can be mechanically connected or electrically connected; it can be directly connected or indirectly connected through an intermediary, and it can be the internal communication of two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention in specific situations.
此外,下面所描述的本发明不同实施方式中所涉及的技术特征只要彼此之间未构成冲突就可以相互结合。In addition, the technical features involved in the different embodiments of the present invention described below may be combined with each other as long as there is no conflict with each other.
一种叠片系统,如图1-图3所示,包括上料装置、输送装置和叠片对位台4;所述输送装置包括定子1、多个动子2和多个极片抓取装置3,所述动子2的数量与所述极片抓取装置3的数量相同且一一对应连接;所述定子1控制所述动子2呈闭环运动,所述极片抓取装置3的运动轨迹呈闭环;所述上料装置和所述叠片对位台4设置在所述极片抓取装置3的运动轨迹下方。A lamination system, as shown in Figures 1-3, includes a feeding device, a conveying device, and a lamination alignment table 4; the conveying device includes a
工作过程中,多个动子2带动其上的极片抓取装置3绕环形的定子1移动,极片抓取装置3移动至上料装置位置后,抓取叠片材料,然后快速运行至叠片对位台4,将抓取的叠片材料卸至叠片对位台4,完成叠片,继续运行至上料装置,重复上述步骤。整个叠片过程中,叠片材料只需进行一次抓取,降低了叠片材料叠片需要的时间,并降低了抓取过程中对叠片材料造成损伤的概率。During the working process, multiple movers 2 drive the pole
抓取叠片材料和卸下叠片材料时,极片抓取装置3均处于非传送的状态,叠片过程中这两个步骤需要的时间较长,若前一叠片卸下后再进行下一叠片的抓取,会浪费较多的时间等待。本发明设置有多个动子2且每个动子2上设置有一个极片抓取装置3,前一个极片抓取装置3在叠片对位台4卸下叠片材料时,后续的极片抓取装置3抓取叠片材料后在靠近叠片对位台4的位置等待,前一个极片抓取装置3完成叠片后,后一装置快速补位,节省了每个叠片材料运输的时间,大大降低了叠片的整体时间,提高了生产效率。When grabbing the lamination material and unloading the lamination material, the pole
极片抓取装置3设置在动子2的一侧,或极片抓取装置3设置在动子2的底部,极片抓取装置3的中心位置与动子2中心位置在竖直方向重合。当极片抓取装置3的中心位置与动子2中心位置在竖直方向重合时,可降低极片抓取装置3远离连接部位处的震动,避免叠片材料在抓取、传送、卸料过程中的移位,保证叠片效果,提高叠片效率。The pole
所述定子1为磁驱定子,所述磁驱定子包括多个线圈,所述磁驱定子为平面磁驱平台或磁驱环形线;所述叠片系统还包括滑轨5,所述滑轨5为环形,所述滑轨5设置在所述磁驱定子正上方,所述动子2滑动连接在所述滑轨5上。当磁驱定子中线圈通电后,动子2通过磁性受驱沿滑轨运动,通过控制每个单独的线圈的通断电,动子2的运动轨迹就随之改变,使得每个极片抓取装置3均可以单独受驱单独运行,使运输和叠片这两个动作可分开执行,达到节约整体叠片时间的效果。或者所述定子1为环形导轨,所述动子2可滑动的设置在所述定子1上,每个所述动子2上均设置有单独的驱动装置,也可实现每个极片抓取装置3的单独受驱单独运行。The
上料装置设置在极片抓取装置3的运动轨迹的一侧,叠片对位台4设置在远离上料装置的一侧。上料装置和叠片对位台4之间设置有等待区域。The feeding device is arranged on one side of the movement track of the pole
上料装置包括第一叠片材料上料装置6和第二叠片材料上料装置7,第一叠片材料为正极材料与隔膜材料的第一复合材料,所述第二叠片材料为负极材料与隔膜材料的第二复合材料;或,所述第一叠片材料为正、负极材料中的一个,所述第二叠片材料为两层隔膜与正、负极材料中的另一个复合形成的第三复合材料。The feeding device includes a first lamination
上料装置为皮带式上料装置或升降式上料装置。上料装置还可以包括隔膜上料装置。具体的,皮带式上料装置包括皮带和皮带轮,当皮带将叠片材料传送至皮带轮上方位置时,叠片材料略微上升,极片抓取装置3在此位置抓取叠片材料;优选地,皮带式上料装置还包括直线电机,当皮带将叠片材料传送至所需位置时,直线电机向上顶起叠片材料,便于极片抓取装置3抓取叠片材料,此时不需要限定叠片材料的抓取位置。升降式上料装置包括直线电机和支撑平台,叠片材料堆叠在支撑平台上,顶部的叠片材料被抓取后,直线电机将下一叠片材料提升至原来顶部叠片材料的位置。The feeding device is a belt feeding device or a lifting feeding device. The feeding device may also include a membrane feeding device. Specifically, the belt-type feeding device includes a belt and a pulley. When the belt transmits the laminated material to the position above the pulley, the laminated material rises slightly, and the pole
叠片对位台4、第一叠片材料上料装置6和第二叠片材料上料装置均沿动子2传送方向设置有1个或多个。One or more of the lamination alignment table 4 , the first lamination
为了避免在叠片材料抓取过程中对叠片材料造成损伤,本发明中的极片抓取装置3为吸盘,利用吸力抓取叠片材料,优选地,在吸盘与叠片材料接触的面上设置有缓冲层,缓冲层上开设有多个通孔,且通孔与吸盘内部气路连通,缓冲层为弹性,进一步降低对叠片材料可能造成的损伤,同时避免当叠片材料表面存在缺陷时,造成吸附困难,抓取失败。为了降低吸盘重量,节约能量,优选地,吸盘为镂空设计。In order to avoid damage to the laminated material during the grasping process of the laminated material, the pole
叠片系统还包括供气装置和多个气动旋转接头,气动旋转接头一端通过气管与吸盘连接,另一端则与供气装置连接,从而使得每个吸盘都与供气装置连通,能够进行抽真空和破真空操作,同时气动旋转接头也满足了吸盘在滑轨或定子上回转滑动的要求。The lamination system also includes an air supply device and a plurality of pneumatic rotary joints. One end of the pneumatic rotary joint is connected to the suction cup through the air pipe, and the other end is connected to the air supply device, so that each suction cup is connected to the air supply device and can be vacuumed. And break the vacuum operation, at the same time, the pneumatic rotary joint also meets the requirements for the suction cup to rotate and slide on the slide rail or the stator.
为了提高叠片时的准确度,叠片系统还包括检测装置,具体可以是CCD检测系统,或图像识别系统。极片抓取装置3抓取叠片材料后,在等待区域采用检测装置对抓取的叠片材料位置进行检测,当叠片材料位置不符合要求时,极片抓取装置3卸去叠片材料,重新进入下一抓取循环。在等待区域进行检测,可去除单独的检测时间,进一步提高叠片效率。In order to improve the accuracy of stacking, the stacking system also includes a detection device, specifically a CCD detection system or an image recognition system. After the pole
实施例1Example 1
本实施例提供了一种叠片系统,如图1所示,包括滑轨5、定子1、多组动子2、1个叠片对位台4、1个第一叠片材料上料装置6和1个第二叠片材料上料装置7。定子1为环形磁驱定子,由多个线圈拼接组成,环形磁驱定子安装固定在底面,滑轨5为环形,设置在环形磁驱定子的正上方,动子2可滑动的连接于滑轨5上,当定子1中线圈通电后,动子2通过磁性受驱沿滑轨5运动,动子2和定子1之间是悬浮状态,存在间隙的。This embodiment provides a lamination system, as shown in Figure 1, including a
第一叠片材料为正极材料与隔膜材料的第一复合材料,第二叠片材料为负极材料与隔膜材料的第二复合材料。The first lamination material is a first composite material of the positive electrode material and the diaphragm material, and the second lamination material is the second composite material of the negative electrode material and the diaphragm material.
第一叠片材料上料装置6和第二叠片材料上料装置7设置在滑轨5的一侧,叠片对位台4设置在滑轨5的另一侧。第一叠片材料上料装置6和第二叠片材料上料装置7为皮带式上料装置。The first laminate
每个动子2上设置有1个极片抓取装置3,极片抓取装置3设置在动子2底部,极片抓取装置3的中心位置与动子2中心位置在竖直方向重合,极片抓取装置3为镂空设计的吸盘。Each mover 2 is provided with a pole
采用上述叠片系统的叠片电池生产方法,包括以下步骤:The method for producing laminated batteries using the above laminated system comprises the following steps:
S1、多组动子2均带动吸盘绕定子1滑动,相邻吸盘交替抓取第一叠片材料和第二叠片材料。S1. Multiple groups of movers 2 drive the suction cups to slide around the
S2、一个吸盘抓取叠片材料后快速滑动至叠片对位台4上方,吸盘去除吸力,叠片材料放置到叠片对位台4上进行叠片,在此过程中,后续抓取有叠片材料的吸盘在等候区排队等候。当前一吸盘卸下叠片材料后,等候区中的后一吸盘滑动至叠片对位台4上方进行叠片。S2. A suction cup grabs the lamination material and quickly slides to the top of the lamination alignment table 4. The suction cup removes the suction force, and the lamination material is placed on the lamination alignment table 4 for lamination. During this process, the subsequent grabbing has Suction cups for laminated material are lined up in the waiting area. After the previous suction cup unloads the lamination material, the subsequent suction cup in the waiting area slides to the top of the lamination alignment table 4 for lamination.
S3、重复步骤S1、S2直至完成全部叠片。S3. Steps S1 and S2 are repeated until all laminations are completed.
实施例2Example 2
本实施例提供了一种叠片系统,如图2所示,包括滑轨5、环形磁驱定子1、多组磁驱动子2、第一叠片对位台401、第二叠片对位台402、1个第一叠片材料上料装置6和1个第二叠片材料上料装置7。定子1为平面磁驱平台,由多个线圈拼接组成,平面磁驱平台安装固定在底面,滑轨5为环形,设置在平面磁驱平台的正上方,动子2可滑动的连接于滑轨5上,当平面磁驱平台中线圈通电后,动子2通过磁性受驱沿滑轨5运动,动子2和定子1之间是悬浮状态,存在间隙的。This embodiment provides a lamination system, as shown in Figure 2, including a
所述第一叠片材料为正、负极材料中的一个,所述第二叠片材料为两层隔膜与正、负极材料中的另一个复合形成的第三复合材料。The first lamination material is one of the positive and negative electrode materials, and the second lamination material is a third composite material composed of two layers of separators and the other of the positive and negative electrode materials.
第一叠片材料上料装置6和第二叠片材料上料装置7设置在滑轨5的一侧,第一叠片对位台401和第二叠片对位台402均设置在滑轨5的另一侧。第一叠片材料上料装置6和第二叠片材料上料装置7为皮带式上料装置。The first lamination
每个动子2上设置有1个极片抓取装置3,极片抓取装置3设置在动子2底部,极片抓取装置3的中心位置与动子2中心位置在竖直方向重合,极片抓取装置3为镂空设计的吸盘。Each mover 2 is provided with a pole
采用上述叠片系统的叠片电池生产方法,包括以下步骤:The method for producing laminated batteries using the above laminated system comprises the following steps:
S1、多组动子2带动吸盘绕定子1滑动,相邻两个吸盘为一组,一组中的吸盘交替抓取第一叠片材料和第二叠片材料,或一组中的吸盘均抓取第一叠片材料或第二叠片材料。S1. Multiple groups of movers 2 drive the suction cups to slide around the
S2、一组吸盘抓取叠片材料后同时快速滑动至第一叠片对位台401、第二叠片对位台402上方,一个吸盘对应一个叠片对位台,吸盘去除吸力,叠片材料放置到叠片对位台上叠片,在此过程中,后续抓取有叠片材料的吸盘在等候区排队等候。当前一组吸盘卸下叠片材料后,后一组吸盘滑动至两个叠片对位台上方进行叠片。S2. A group of suction cups grab the lamination material and slide quickly to the top of the first lamination alignment table 401 and the second lamination alignment table 402 at the same time. One suction cup corresponds to one lamination alignment table. The suction cup removes the suction force, and the lamination The material is placed on the lamination alignment table for lamination. During this process, the suction cups that subsequently grab the lamination material wait in line in the waiting area. After the front group of suction cups unloads the lamination materials, the latter group of suction cups slides to the top of the two lamination alignment tables for lamination.
S3、重复步骤S1、S2直至完成叠片。S3. Steps S1 and S2 are repeated until the lamination is completed.
采用上述叠片系统的另一叠片电池生产方法,包括以下步骤:Another method for producing laminated batteries using the above laminated system comprises the following steps:
S1、多组动子2带动吸盘绕定子1滑动,相邻吸盘交替抓取第一叠片材料和第二叠片材料。S1. Multiple groups of movers 2 drive the suction cups to slide around the
S2、上料装置和第一叠片对位台401之间设置有第一等候区8,第一叠片对位台401和第二叠片对位台402之间设置有第二等候区9。S2. A
相邻的偶数个抓取有叠片材料的吸盘在同一叠片对位台上进行叠片。Adjacent even-numbered suction cups that have grasped the lamination material are laminated on the same lamination alignment platform.
本实施例中,相邻的2个抓取有叠片材料的吸盘在同一叠片对位台上进行叠片。具体的,叠片系统启动后,第一个吸盘抓取叠片材料后快速滑动至第二叠片对位台402上方进行叠片,同时,第二个抓取有叠片材料的吸盘快速滑动至第二等候区9排队等候,如图3所示。第一个吸盘卸下叠片材料后,第二个吸盘快速滑动至第二叠片对位台402上方进行叠片。在第一个吸盘在第二叠片对位台402上进行叠片的同时,第三个抓取有叠片材料的吸盘快速滑动至第一叠片对位台401上放进行叠片,后续的第四个、第五个……第n个抓取有叠片材料的吸盘均在第一等候区8排队等候,当第三个吸盘完成叠片后,第四个吸盘滑动至第一叠片对位台401上方进行叠片。当第二个吸盘在第二叠片对位台402进行叠片时,第二等候区9中无抓取有叠片材料的吸盘等候,第四个吸盘在第一叠片对位台完成叠片后,处于第一等候区8内的第五个、第六个抓取有叠片材料的吸盘进入第二等候区9,第七个、第八个抓取有叠片材料的吸盘继续在第一叠片对位台401上进行叠片。S3、重复步骤S1、S2直至完成叠片。In this embodiment, two adjacent suction cups that have grasped the lamination material are laminated on the same lamination alignment platform. Specifically, after the lamination system is started, the first suction cup quickly slides to the top of the second lamination alignment table 402 after grabbing the lamination material, and at the same time, the second suction cup that grabs the lamination material slides quickly Wait in line to the second waiting area 9, as shown in Figure 3. After the first suction cup unloads the lamination material, the second suction cup quickly slides to the top of the second
当相邻的4个抓取有叠片材料的吸盘在同一叠片对位台上进行叠片时,第一个吸盘在第二叠片对位台402上方进行叠片时,第二个-第四个抓取有叠片材料的吸盘在第二等候区9排队等候。When the adjacent 4 suction cups that have grabbed the lamination material are laminated on the same lamination alignment platform, when the first suction cup is lamination above the second
实施例3Example 3
本实施例提供了一种叠片系统,如图4所示,包括滑轨5、环形磁驱定子1、多组磁驱动子2、第一叠片对位台401、第二叠片对位台402、2个第一叠片材料上料装置6和2个第二叠片材料上料装置7。定子1为环形磁驱定子,由多个线圈拼接组成,环形磁驱定子安装固定在底面,滑轨5为环形,设置在环形磁驱定子的正上方,动子2可滑动的连接于滑轨5上,当定子1中线圈通电后,动子2通过磁性受驱沿滑轨5运动,动子2和定子1之间是悬浮状态,存在间隙的。This embodiment provides a lamination system, as shown in Figure 4, including a
第一叠片材料为正极材料与隔膜材料的第一复合材料,第二叠片材料为负极材料与隔膜材料的第二复合材料。The first lamination material is a first composite material of the positive electrode material and the diaphragm material, and the second lamination material is the second composite material of the negative electrode material and the diaphragm material.
第一叠片材料上料装置6和第二叠片材料上料装置7均设置在滑轨5的一侧,第一叠片对位台401和第二叠片对位台402均设置在滑轨5的另一侧。第一叠片材料上料装置6和第二叠片材料上料装置7为升降式上料装置。The first lamination
每个动子2上设置有1个极片抓取装置3,极片抓取装置3的中心位置与动子2中心位置在竖直方向重合,极片抓取装置3为镂空设计的吸盘。Each mover 2 is provided with a pole
采用上述叠片系统的叠片电池生产方法,包括以下步骤:The method for producing laminated batteries using the above laminated system comprises the following steps:
S1、多组动子2带动吸盘绕定子1滑动,相邻两个吸盘为一组,同一组中的吸盘均抓取第一叠片材料或第二叠片材料,相邻组的吸盘交替抓取第一叠片材料和第二叠片材料。S1. Multiple groups of movers 2 drive the suction cups to slide around the
S2、一组吸盘抓取叠片材料后同时快速滑动至第一叠片对位台401、第二叠片对位台402上方,一个吸盘对应一个叠片对位台,吸盘去除吸力,叠片材料放置到叠片对位台上叠片,在此过程中,后续抓取有叠片材料的吸盘在等候区排队等候。当前一组吸盘卸下叠片材料后,后一组吸盘滑动至两个叠片对位台上方进行叠片。S2. A group of suction cups grab the lamination material and slide quickly to the top of the first lamination alignment table 401 and the second lamination alignment table 402 at the same time. One suction cup corresponds to one lamination alignment table. The suction cup removes the suction force, and the lamination The material is placed on the lamination alignment table for lamination. During this process, the suction cups that subsequently grab the lamination material wait in line in the waiting area. After the front group of suction cups unloads the lamination materials, the latter group of suction cups slides to the top of the two lamination alignment tables for lamination.
S3、重复步骤S1、S2直至完成叠片。S3. Steps S1 and S2 are repeated until the lamination is completed.
以上所述,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,可轻易想到的变化或替换,都应涵盖在本发明的保护范围之内。The above is only a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed in the present invention can easily think of changes or Replacement should be covered within the protection scope of the present invention.
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