CN115477045A - Automatic arrangement machine - Google Patents
Automatic arrangement machine Download PDFInfo
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- CN115477045A CN115477045A CN202211187627.3A CN202211187627A CN115477045A CN 115477045 A CN115477045 A CN 115477045A CN 202211187627 A CN202211187627 A CN 202211187627A CN 115477045 A CN115477045 A CN 115477045A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/10—Feeding, e.g. conveying, single articles
- B65B35/24—Feeding, e.g. conveying, single articles by endless belts or chains
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/10—Feeding, e.g. conveying, single articles
- B65B35/16—Feeding, e.g. conveying, single articles by grippers
- B65B35/18—Feeding, e.g. conveying, single articles by grippers by suction-operated grippers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B43/00—Forming, feeding, opening or setting-up containers or receptacles in association with packaging
- B65B43/42—Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B43/00—Forming, feeding, opening or setting-up containers or receptacles in association with packaging
- B65B43/42—Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation
- B65B43/48—Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation using reciprocating or oscillating pushers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B5/00—Packaging individual articles in containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, jars
- B65B5/10—Filling containers or receptacles progressively or in stages by introducing successive articles, or layers of articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
- B65B57/10—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of articles or materials to be packaged
- B65B57/14—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of articles or materials to be packaged and operating to control, or stop, the feed of articles or material to be packaged
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B61/00—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
- B65B61/28—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for discharging completed packages from machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/88—Separating or stopping elements, e.g. fingers
- B65G47/8807—Separating or stopping elements, e.g. fingers with one stop
- B65G47/8815—Reciprocating stop, moving up or down in the path of the article
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
- B65G47/907—Devices for picking-up and depositing articles or materials with at least two picking-up heads
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Sheets, Magazines, And Separation Thereof (AREA)
Abstract
Description
技术领域technical field
本发明涉及机械自动化设备技术领域,具体涉及一种自动摆盘机。The invention relates to the technical field of mechanical automation equipment, in particular to an automatic plate-setting machine.
背景技术Background technique
在工业生产中,常需要将体积较小的零部件整齐的摆放在料盘中,现有技术中,摆盘多由人工完成,人工摆盘速度慢、效率低。In industrial production, it is often necessary to neatly place small parts in the tray. In the prior art, the tray placement is mostly done manually, which is slow and inefficient.
发明内容Contents of the invention
本发明的发明目的是提供一种自动摆盘机,能够快速将物料从纸板中取走并整齐地放置在料盘中。The object of the present invention is to provide an automatic plate placing machine, which can quickly remove materials from cardboard and neatly place them in the material tray.
为达到上述发明目的,本发明采用的技术方案是:一种自动摆盘机,包括支撑底座固定在所述支撑底座上的第一自动上料机构、第二自动上料机构、自动取料机构和定位机构,所述第一自动上料机构包括第一存放组件、第二存放组件以及设置在所述第一存放组件和所述第二存放组件之间的料盘运输组件,所述第一存放组件包括一个第一存放单元和两个伸缩支撑结构,所述第二存放组件包括一个第二存放单元、两个支撑部件和一个竖直推送部件;第二自动上料机构包括运输带组件、自动吸取组件、料盒、阻挡组件和条形光源,所述运输带组件包括活动调节支架、两组运输带部件和运输带驱动部件,所述活动调节支架支撑在两组所述运输带部件的下方,所述活动调节支架可调整两组所述运输带部件间的间距,所述运输带驱动部件与所述运输带部件连接,所述自动吸取组件设置在所述运输带组件和所述料盒的上方,所述阻挡组件设置两组所述运输带部件之间,所述阻挡组件用于将放置在所述运输带部件上纸板阻挡在取料位,所述阻挡组件包括沿所述运输带部件长度方向间隔设置第一阻挡部件和第二阻挡部件,所述条形光源设置在所述运输带部件和所述阻挡组件的上方;所述自动取料机构设置在所述第一自动上料机构和所述第二自动上料机构之间;所述定位机构设置在所述第二自动上料机构的上方。In order to achieve the purpose of the above invention, the technical solution adopted by the present invention is: an automatic plate swinging machine, comprising a first automatic feeding mechanism, a second automatic feeding mechanism, and an automatic retrieving mechanism with a support base fixed on the support base and a positioning mechanism, the first automatic feeding mechanism includes a first storage component, a second storage component and a tray transport component arranged between the first storage component and the second storage component, the first The storage assembly includes a first storage unit and two telescopic support structures, the second storage assembly includes a second storage unit, two support components and a vertical push component; the second automatic feeding mechanism includes a conveyor belt assembly, Automatic suction assembly, material box, blocking assembly and strip light source, the conveyor belt assembly includes a movable adjustment bracket, two sets of conveyor belt parts and a conveyor belt driving part, and the movable adjustment bracket is supported on two sets of the conveyor belt parts Below, the movable adjustment bracket can adjust the distance between two groups of conveyor belt parts, the conveyor belt driving part is connected with the conveyor belt parts, and the automatic suction assembly is arranged between the conveyor belt assembly and the material Above the box, the blocking assembly is arranged between two groups of the conveyor belt parts, the blocking assembly is used to block the cardboard placed on the conveyor belt parts at the pick-up position, and the blocking assembly includes The first blocking part and the second blocking part are arranged at intervals in the length direction of the belt part, and the strip-shaped light source is arranged above the conveyor belt part and the blocking assembly; the automatic retrieving mechanism is arranged on the first automatic Between the feeding mechanism and the second automatic feeding mechanism; the positioning mechanism is arranged above the second automatic feeding mechanism.
进一步地,所述第一存放单元包括两个第一支架和四个分别固定在两个所述第一支架上的第一限位角板;所述第一限位角板由两块垂直连接的板体构成,靠近所述第二存放组件的两个所述第一限位角板朝向所述第二存放组件的板体底部设置有第一豁口;两个所述伸缩支撑结构分别固定在两个所述第一支架上并分别设置在两个固定于同一所述第一支架上的所述第一限位角板之间。Further, the first storage unit includes two first brackets and four first limiting angle plates respectively fixed on the two first brackets; the first limiting angle plates are connected by two vertical The two first limit angle plates close to the second storage assembly are provided with a first gap towards the bottom of the second storage assembly; the two telescopic support structures are respectively fixed on The two first brackets are respectively arranged between the two first limiting angle plates fixed on the same first bracket.
进一步地,所述伸缩支撑结构包括第一纵向移动气缸、第一水平移动气缸和支撑夹板;所述第一纵向移动气缸固定在所述第一支架上并与所述第一水平移动气缸连接;所述支撑夹板包括垂直连接为一体的第一连接板和支撑插板,所述第一连接板与所述第一水平移动气缸连接。Further, the telescopic support structure includes a first vertically movable cylinder, a first horizontally movable cylinder and a supporting splint; the first longitudinally movable cylinder is fixed on the first bracket and connected with the first horizontally movable cylinder; The supporting splint includes a vertically connected first connecting plate and a supporting inserting plate, and the first connecting plate is connected with the first horizontally moving cylinder.
进一步地,所述第二存放单元包括两个第二支架和四个分别固定在两个所述第二支架上的第二限位角板;所述第二限位角板由两块垂直连接的板体构成,靠近所述第一存放组件的两个所述第二限位角板朝向所述第一存放组件的板体底部设置有第二豁口;两个所述支撑部件分别固定在两个所述第二支架上并分别设置在两个固定于同一所述第二支架上的所述第二限位角板之间,所述竖直推送部件设置在所述第二存放单元内部的底部。Further, the second storage unit includes two second brackets and four second limiting angle plates respectively fixed on the two second brackets; the second limiting angle plates are connected vertically by two The two second limit angle plates close to the first storage assembly are provided with a second gap towards the bottom of the first storage assembly; the two support members are respectively fixed on the two on each of the second brackets and are respectively arranged between two second limiting angle plates fixed on the same second bracket, and the vertical pushing part is arranged on the inside of the second storage unit. bottom.
进一步地,所述支撑部件包括连接底座、连接转轴、限位轴和转动支撑块;所述连接底座包括水平设置的第一块体和竖直设置的第二块体,所述第一块体固定在所述第二支架上,所述第二块体的中间部位具有一个方形豁口,所述连接转轴和所述限位轴水平设置在所述方形豁口内并与所述第二块体固定连接,所述限位轴设置在所述连接转轴的上方;所述转动支撑块与所述连接转轴转动连接,当所述转动支撑块处于水平状态时,所述转动支撑块的下平面与所述连接底座相抵接。Further, the supporting part includes a connection base, a connection shaft, a limit shaft and a rotation support block; the connection base includes a first block arranged horizontally and a second block arranged vertically, and the first block Fixed on the second bracket, the middle part of the second block has a square gap, the connecting shaft and the limiting shaft are horizontally arranged in the square gap and fixed with the second block connected, the limit shaft is set above the connecting shaft; the rotating support block is connected to the connecting shaft in rotation, when the rotating supporting block is in a horizontal state, the lower plane of the rotating supporting block is in line with the connecting rotating shaft The connecting base is abutted against.
进一步地,所述料盘运输组件包括两个限位件和一个自动运输单元,所述限位件连接在所述第一存放单元和所述第二存放单元之间;所述自动运输单元包括水平移动电缸、底部连接板、支撑台、第一竖直运输气缸、第二竖直运输气缸、运输夹板和推动板,所述水平移动电缸设置在两个所述第一存放单元和两个所述限位件的底部并与所述底部连接板连接,所述支撑台和所述第一竖直运输气缸间隔固定在所述底部连接板,且所述第一竖直运输气缸设置在靠近所述第二存放组件的一端,所述第一竖直运输气缸与所述推动板连接,所述第二竖直运输气缸固定在所述支撑台上并与所述运输夹板连接。Further, the tray transportation assembly includes two limiters and an automatic transport unit, the limiter is connected between the first storage unit and the second storage unit; the automatic transport unit includes Horizontal mobile electric cylinder, bottom connecting plate, support platform, first vertical transport cylinder, second vertical transport cylinder, transport splint and push plate, the horizontal mobile electric cylinder is arranged on the two first storage units and the two The bottom of each position-limiting member is connected with the bottom connecting plate, the support table and the first vertical transport cylinder are fixed on the bottom connecting plate at intervals, and the first vertical transport cylinder is arranged on the bottom connecting plate. Near one end of the second storage assembly, the first vertical transport cylinder is connected to the push plate, and the second vertical transport cylinder is fixed on the support platform and connected to the transport splint.
进一步地,所述活动调节支架包括一个滑动底板和两个支脚;所述滑动底板上设置有至少两组第一调节孔、一组第一连接孔以及一个自所述滑动底板上表面中部位置沿滑动所述底板长度方向延伸的滑动限位槽,所述第一调节孔设置在所述滑动限位槽范围内,所述第一连接孔设置在所述滑动底板与所述滑动限位槽相对的一端;所述支脚包括水平设置的下支脚和竖直设置的上支脚,所述下支脚设置有一组第二连接孔,所述上支脚设置有支撑所述运输带部件的支撑台;两个所述支脚一个固定在所述滑动底板设有所述第一连接孔的一端,另一个滑动设置在所述滑动限位槽中,并与所述滑动底板连接。Further, the movable adjustment bracket includes a sliding bottom plate and two legs; the sliding bottom plate is provided with at least two groups of first adjustment holes, a set of first connecting holes and a Slide the sliding limit slot extending in the length direction of the bottom plate, the first adjustment hole is set within the range of the sliding limit slot, and the first connecting hole is set on the sliding bottom plate opposite to the sliding limit slot one end; the legs include a horizontally arranged lower leg and a vertically arranged upper leg, the lower leg is provided with a set of second connecting holes, and the upper leg is provided with a support platform supporting the conveyor belt parts; two One of the legs is fixed on the end of the sliding bottom plate provided with the first connecting hole, and the other is slidably arranged in the sliding limiting groove and connected to the sliding bottom plate.
进一步地,所述运输带驱动部件包括转动轴、第一齿轮、第二齿轮和电机,所述转动轴通过轴支撑座固定在所述支撑底座上,所述第一齿轮固定套设在转动轴上,所述第一齿轮通过齿轮带与所述第二齿轮连接,所述第二齿轮与所述电机的输出轴连接;一组所述运输带部件包括运输限位板、运输带和两个转动轮,所述运输限位板设置在所述活动调节支架的上方,所述运输限位板的一端连接有放料支板,另一端设有轴孔,所述运输限位板活动套设在所述转动轴上,两个所述转动轮分别设置在所述运输限位板的内侧,其中靠近所述放料支板的所述转动轮通过轮轴与所述运输限位板连接,另一个所述转动轮套设在所述转动轴上并通过连接销与所述转动轴连接,所述运输带套设在两个所述转动轮上。Further, the driving part of the conveyor belt includes a rotating shaft, a first gear, a second gear and a motor, the rotating shaft is fixed on the support base through a shaft support seat, and the first gear is fixedly sleeved on the rotating shaft Above, the first gear is connected to the second gear through a gear belt, and the second gear is connected to the output shaft of the motor; a set of conveyor belt components includes a transportation limit plate, a conveyor belt and two Rotating wheel, the transport limit plate is set above the movable adjustment bracket, one end of the transport limit plate is connected with a discharge support plate, and the other end is provided with a shaft hole, and the transport limit plate is movably sleeved On the rotating shaft, the two rotating wheels are arranged on the inner side of the transport limiting plate respectively, wherein the rotating wheels close to the discharging support plate are connected with the transport limiting plate through the axle, and the other One of the rotating wheels is sleeved on the rotating shaft and connected with the rotating shaft through a connecting pin, and the conveyor belt is sleeved on two of the rotating wheels.
进一步地,所述自动吸取组件包括无杆气缸、滑台气缸、连接件和四个吸嘴,所述无杆气缸通过吸取支架固定在所述支撑底座上,所述滑台气缸分别与所述无杆气缸和所述连接件连接,四个所述吸嘴固定在所述连接件上。Further, the automatic suction assembly includes a rodless cylinder, a slide cylinder, a connector and four suction nozzles, the rodless cylinder is fixed on the support base through a suction bracket, and the slide cylinder is respectively connected to the The rodless cylinder is connected with the connecting piece, and the four suction nozzles are fixed on the connecting piece.
进一步地,所述自动取料机构包括四轴机械手、限位框体、多个滑动连接块、变距气缸、多个夹爪连接板和多个夹爪;所述四轴机械手固定在所述支撑底座上并与所述限位框体连接;所述限位框体内设置有滑动杆,多个所述滑动连接块设置在所述限位框内且多个所述滑动连接块滑动套设在所述滑动杆上,多个所述滑动连接块之间通过铰链四杆机构连接;所述变距气缸与所述限位框体固定连接,且所述变距气缸的伸缩杆与排列在首端或末端的所述滑动连接块连接;多个所述夹爪连接板分别与多个所述滑动连接块滑动连接,所述夹爪升降气缸固定在所述限位框体的顶部并分别与多个所述夹爪连接板连接;多个所述夹爪的上端分别与多个所述夹爪连接板固定连接。Further, the automatic retrieving mechanism includes a four-axis manipulator, a limit frame, a plurality of sliding connection blocks, a pitch-variable cylinder, a plurality of jaw connecting plates and a plurality of jaws; the four-axis manipulator is fixed on the The support base is connected with the limiting frame; a sliding bar is arranged in the limiting frame, and a plurality of the sliding connection blocks are arranged in the limiting frame, and a plurality of the sliding connecting blocks are slidably sleeved On the sliding rod, a plurality of the sliding connection blocks are connected through a hinge four-bar mechanism; The sliding connection block at the head end or the end is connected; a plurality of the jaw connection plates are respectively slidingly connected with a plurality of the sliding connection blocks, and the jaw lifting cylinder is fixed on the top of the limiting frame and respectively It is connected with a plurality of jaw connecting plates; the upper ends of the plurality of jaws are respectively fixedly connected with the plurality of jaw connecting plates.
由于上述技术方案运用,本发明与现有技术相比具有下列优点:Due to the use of the above-mentioned technical solutions, the present invention has the following advantages compared with the prior art:
本发明通过第一自动上料机构自动将空料盘运输至放料位,通过第二自动上料机构将具有物料口的纸板自动运输至取料位,自动取料机构在定位机构的辅助下将纸板上的物料取走并整齐地放置料盘内,实现了料盘和纸板的持续上料和下料以及自动摆盘,解放了人力,提高了摆盘效率。The present invention automatically transports the empty material tray to the discharge position through the first automatic feeding mechanism, and automatically transports the cardboard with the material opening to the material taking position through the second automatic feeding mechanism, and the automatic material taking mechanism is assisted by the positioning mechanism The material on the cardboard is taken away and neatly placed in the tray, which realizes the continuous loading and unloading of the tray and cardboard and automatic plate placement, which frees manpower and improves the efficiency of plate placement.
附图说明Description of drawings
图1为本发明一种自动摆盘机的整体结构示意图;Fig. 1 is the overall structure schematic diagram of a kind of automatic plate-setting machine of the present invention;
图2为本发明一种自动摆盘机的第一自动上料机构结构示意图;Fig. 2 is a schematic structural view of the first automatic feeding mechanism of an automatic plate-swinging machine of the present invention;
图3为本发明一种自动摆盘机的第一存放组件的结构示意图;3 is a schematic structural view of a first storage component of an automatic plate swinging machine according to the present invention;
图4为本发明一种自动摆盘机的料盘运输组件的结构示意图;Fig. 4 is a structural schematic diagram of a tray transport assembly of an automatic tray swinging machine of the present invention;
图5为本发明一种自动摆盘机的空盘存放组件的结构示意图;Fig. 5 is a structural schematic diagram of an empty disk storage assembly of an automatic plate swinging machine according to the present invention;
图6为本发明一种自动摆盘机的第二自动上料机构的结构示意图;Fig. 6 is a schematic structural view of a second automatic feeding mechanism of an automatic plate swinging machine according to the present invention;
图7为本发明一种自动摆盘机的运输带组件的结构示意图;Fig. 7 is a structural schematic diagram of a conveyor belt assembly of an automatic plate swinging machine according to the present invention;
图8为本发明一种自动摆盘机的自动吸取组件的结构示意图;Fig. 8 is a structural schematic diagram of an automatic suction assembly of an automatic plate swinging machine according to the present invention;
图9为本发明一种自动摆盘机的自动取料机构的结构示意图。Fig. 9 is a structural schematic diagram of an automatic retrieving mechanism of an automatic plate swinging machine according to the present invention.
其中:1、支撑底座;Among them: 1. Support base;
2、第一自动上料机构;20、第一存放组件;200、第一支架;201、料盘支撑板;202、第一限位角板;203、第一纵向移动气缸;204、第一水平移动气缸;205、支撑夹板;21、料盘运输组件;210、限位件;211、水平移动电缸;212、底部连接板;213、支撑台;2130、支撑柱;2131、支撑平板;214、第二竖直运输气缸;215、运输夹板;2150、运输底板;2151、竖直档板;216、第一竖直运输气缸;217、推动板;22、空盘存放组件;220、底部固定板;221、第二支架;222、空盘支撑板;223、第二限位角板;2244、支撑杆;2244、支撑板;2246、限位杆;2246、推动气缸;2246、推送平板;2246、限位挡板;225、支撑部件;2250、连接底座;2251、限位轴;2252、转动支撑块;2. The first automatic feeding mechanism; 20. The first storage component; 200. The first bracket; 201. The tray support plate; 202. The first limit angle plate; 203. The first longitudinal moving cylinder; 204. The first Horizontal movement cylinder; 205, support splint; 21, material tray transport assembly; 210, limit piece; 211, horizontal movement electric cylinder; 212, bottom connecting plate; 213, support platform; 2130, support column; 214, the second vertical transport cylinder; 215, the transport splint; 2150, the transport base plate; 2151, the vertical baffle plate; 216, the first vertical transport cylinder; 217, the push plate; 22, the empty storage assembly; 220, the bottom Fixed plate; 221, the second support; 222, the empty disk support plate; 223, the second limit angle plate; 2244, the support rod; 2244, the support plate; 2246, the limit rod; ; 2246, limit baffle; 225, support component; 2250, connecting base; 2251, limit shaft; 2252, rotating support block;
3、第二自动上料机构;30、料盒;31、运输带组件;310、滑动底板;311、支脚;312、调节板;313、调节杆;314、运输限位板;315、转动轮;316、转动轴;317、第一齿轮;318、第二齿轮;319、电机;32、自动吸取组件;320、无杆气缸;321、滑台气缸;322、连接件;323、吸嘴;330、第一阻挡气缸;331、第一挡板;332、第二阻挡竖直气缸;333、第二阻挡水平气缸;334、第二挡板;35、条形光源;3. The second automatic feeding mechanism; 30. Material box; 31. Conveyor belt assembly; 310. Sliding bottom plate; 311. Leg; 312. Adjusting plate; 313. Adjusting rod; ; 316, rotating shaft; 317, first gear; 318, second gear; 319, motor; 32, automatic suction assembly; 320, rodless cylinder; 330, the first blocking cylinder; 331, the first baffle; 332, the second blocking vertical cylinder; 333, the second blocking horizontal cylinder; 334, the second baffle; 35, the strip light source;
4、自动取料机构;40、四轴机械手;41、限位框体;42、变距气缸;43、滑动连接块;44、夹爪连接板;45、夹爪升降气缸;46、夹爪;4. Automatic retrieving mechanism; 40. Four-axis manipulator; 41. Limit frame; 42. Variable pitch cylinder; 43. Sliding connection block; 44. Gripper connecting plate; 45. Gripper lifting cylinder; 46. Gripper ;
5、定位机构。5. Positioning mechanism.
具体实施方式detailed description
为了能够更加清楚地理解本发明的上述目的、特征和优点,下面结合附图和具体实施方式对本发明进行进一步的详细描述,这些附图均为简化的示意图,仅以示意方式说明本发明的基本结构,因此其仅显示与本发明有关的构成,需要说明的是,在不冲突的情况下,本申请中的实施例及实施例中的特征可以相互组合。In order to more clearly understand the above objects, features and advantages of the present invention, the present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments. structure, so it only shows the configuration related to the present invention, and it should be noted that, in the case of no conflict, the embodiments in the present application and the features in the embodiments can be combined with each other.
在下面的描述中阐述了很多具体细节以便于充分理解本发明,但是本发明还可以采用其他不同于在此描述的其他方式来实施,因此,本发明的保护范围并不受下面公开的具体实施例的限制。In the following description, many specific details are set forth in order to fully understand the present invention, but the present invention can also be implemented in other ways different from those described here, therefore, the protection scope of the present invention is not limited by the specific implementation disclosed below. Example limitations.
参照图1,一种自动摆盘机,包括支撑底座1以及固定在支撑底座1上的第一自动上料机构2、第二自动上料机构3、自动取料机构4和定位机构5。Referring to FIG. 1 , an automatic plate swinging machine includes a
参照图2,第一自动上料机构2包括第一存放组件20、料盘运输组件21和第二存放组件22。Referring to FIG. 2 , the first
参照图3,第一存放组件20包括一个第一存放单元和两个伸缩支撑结构,第一存放单元用于存放空料盘,空料盘具有多个放置物料的物料孔。第一存放单元包括两个第一支架200和四个第一限位角板202,两个第一支架200间隔固定在支撑底座1上,两个第一支架200的顶部平面上均固定有长条形的料盘支撑板201,四个第一限位角板202分别固定在两个料盘支撑板201的上平面的两端。第一限位角板202由两块垂直连接的板体构成,其中靠近第二存放组件22的两个第一限位角板202朝向第二存放组件22的板体底部设置有第一豁口,位于第一存放单元最下方的空料盘通过第一豁口被料盘运输组件21向第二存放组件22方向运输。两个伸缩支撑结构分别对称固定在第一支架200上,并分别设置在位于同一第一支架200上的两个第一限位角板202之间。伸缩支撑结构包括第一纵向移动气缸203、第一水平移动气缸204和支撑夹板205,第一纵向移动气缸203固定在第一支架200上并与第一水平移动气缸204连接。支撑夹板205包括垂直连接为一体的第一连接板和支撑插板,第一连接板与第一水平移动气缸204连接,支撑插板设置在料盘支撑板201的上方,并与料盘支撑板201之间有一定的间距。支撑插板的自由端为尖端,以便于支撑插板插入自下而上数第一个空料盘和第二个空料盘之间。Referring to FIG. 3 , the
参照图4,料盘运输组件21包括两个限位件210和一个自动运输单元,限位件210为横截面呈“L”形的长条板,限位件210连接在第一存放组件20与第二存放组件22之间,且限位件210的水平板的上表面与料盘支撑板201的上表面平齐。自动运输单元包括水平移动电缸211、底部连接板212、支撑台213、第一竖直运输气缸216、第二竖直运输气缸214、运输夹板215和推动板217,水平移动电缸211固定在支撑底座1上并设置在两个限位件210之间和两个第一支架200之间。底部连接板212与水平移动电缸211连接,由水平移动电缸211驱动做水平往复运动。支撑台213和第一竖直运输气缸216间隔固定在底部连接板212上,且第一竖直运输气缸216设置在靠近第二存放组件22的一端,第一竖直运输气缸216的升缩杆与推动板217固定连接,推动板21为横截面呈“L”的板体,其中推动板217水平设置的板体与第一竖直运输气缸216的升缩杆固定连接。支撑台213由一块支撑平板2131和四根连接在底部连接板212和支撑平板2131之间的支撑柱2130组成,第二竖直运输气缸214固定在支撑平板2131上。运输夹板215大体呈“凹”字形,具有一块运输底板2150和两块连接在运输底板2150左右两端的运输档板2151,两块竖直档板2151之间的间距可调。具体的,运输档板2151由两块垂直连接的平面板体组成,运输档板2151水平设置的平面板体设有两个长条形的连接通槽,运输档板2151通过穿过连接通槽的紧固螺钉与运输底板2150的底面连接。Referring to FIG. 4 , the
参照图5,第二存放组件22包括一个第二存放单元、两个支撑部件225和一个竖直推送部件。第二存放单元用于存放装满物料的料盘,第二存放单元包括一个底部固定板220、两个第二支架221和四个第二限位角板223,底部固定板220固定在支撑底座1上,两个第二支架221间隔固定在底部固定板220上,两个第二支架221的顶部平面上均固定有长条形的空盘支撑板222,空盘支撑板222与限位件210连接且空盘支撑板222的上表面与限位件210水平板的上表面平齐。第二限位角板223由两块垂直连接的板体构成,四个第二限位角板223分别固定在两个空盘支撑板222。为了使推动板217能够将料盘推入第二存放单元内,靠近第一存放组件20的两个第二限位角板223朝向第一存放组件20的板体底部设置有第二豁口。支撑部件225包括连接底座2250、连接转轴(图未示)、限位轴2251和转动支撑块2252,连接底座2250为横截面呈“L”形的块体,包括水平设置的第一块体和竖直设置的第二块体,第一块体固定在第二支架221上,第二块体的中间部位具有一个方形豁口,连接转轴和限位轴2251水平设置在方形豁口内并与第二块体固定连接。转动支撑块2252为直角梯形的块体,转动支撑块2252厚度一致的一端与连接转轴转动连接,且转动支撑块2252厚度不断缩小的一端位于第一块体上方并向远离第一块体的方向延展,当转动支撑块2252的上平面和下平面处于水平状态时,转动支撑块2252的下平面与连接底座2250的第一块体的上表面相抵接。由于限位轴2251和第一块体的限位作用,转动支撑块2252的转动角度小于等于90°。两个支撑部件225分别固定在两个空盘支撑板222上,且设置在固定于同一空盘支撑板222上的两个第二限位角板223之间。优选的,支撑部件225还包括中间连接板,中间连接板用于连接第二支架221和连接底座2250。竖直推送部件包括四个支撑杆2244、一个支撑板2244、一个推动气缸2246、四个限位杆2246和一个推送平板2246,四个支撑杆2244连接在底部固定板220与支撑板2244之间,支撑板2244与底部固定板220平行设置,支撑板2244上设置有四个活动通孔,四根限位杆2246的上端与推送平板2246固定连接,下端分别活动穿过活动通孔并从活动通孔中露出,限位杆2246自活动通孔露出部分的末端设置有螺母,以防止限位杆2246自活动通孔中脱离。推动气缸2246固定在支撑板2244的上平面,且推动气缸2246的伸缩杆与推送平板2246固定连接。推送平板2246为方形板体,推送平板2246设置在两个空盘支撑板222之间。优选的,推送平板2246包括推送板体以及连接在推送板体两对边的限位挡板1146,限位挡板1146用于避免竖直推送部件在向上推动料盘时料盘与推送平体之间出现相对位移,两个限位挡板1146之间的间距可调。Referring to FIG. 5 , the
自动上料机构的运行过程如下:首先,人工将多个空料盘堆放在第一存放组件20的第一存放单元内,第一纵向移动气缸203和第一水平移动气缸204驱动支撑插板插入自下往上数第一个空料盘和第二个空料盘之间;然后水平移动电缸211驱动运输夹板215和推动板217向第一存放组件20方向移动,当运输夹板215移动至第一个空料盘的正下方时,第一竖直运输气缸216驱动推动板217向上运动,第二竖直运输气缸214驱动运输夹板215向上移动使第一个空料盘位于运输夹板215两个竖直档板2151之间,之后水平移动电缸211驱动运输夹板215和推动板217向第二存放组件22方向移动,将空料盘运输至放料位(如:料盘运输组件21的末端位置),由自动取料机构4将物料放置在空料盘内。当空料盘的物料孔全部装满物料后,第一竖直运输气缸216驱动推动板217向下运动,第二竖直运输气缸214驱动运输夹板215向下移动,当运输夹板215远离第一个空料盘时,水平移动电缸211驱动运输夹板215和推动板217向第一存放组件20方向移动以继续向放料位运输空料盘,在运输夹板215将空料盘向第二存放组件22方向运输过程中,推动板217同时将装满物料的料盘推入第二存放组件22的第二存放单元内。当料盘被推入第二存放单元内时,推动气缸2246推动推送平板2246向上运动,推送平板2246推动料盘向上运动,在料盘向上运动时,料盘会推动转动支撑块2252绕着连接转轴向上转动,当料盘越过转动支撑块2252后,转动支撑块2252在重力作用下向下转动并回复至水平位置,此时推动气缸2246推动推送平板2246向下运动,料盘下落至转动支撑块2252的水平面上并由转动支撑块2252支撑,推动气缸2246推动推送平板2246回缩至初始位置。当第二存放单元内堆满料盘时,人工将装满物料的料盘取走。The operation process of the automatic feeding mechanism is as follows: First, a plurality of empty trays are manually stacked in the first storage unit of the
参照图6,第二自动上料机构3包括料盒30、运输带组件31和自动吸取组件32。料盒30为无盖盒体,用于存放被取走物料的空纸板。Referring to FIG. 6 , the second
参照图7,运输带组件31用于运输纸板,纸板上堆放了若干物料。运输带组件31包括一个活动调节支架、两组运输带部件和一个运输带驱动部件。活动调节支架用于支撑两组运输带部件并调整两组运输带部件之间距离,活动调节支架包括一个滑动底板310、两个支脚311、一个调节杆313和一个调节板312,滑动底板310为长条状的方形板,滑动底板310固定在支撑底座1上,滑动底板310设置有一个滑动限位槽、多组第一调节孔和一组第一连接孔,滑动限位槽为方形槽,滑动限位槽自滑动底板310上表面中部位置沿滑动底板310长度方向向滑动底板310末端延伸。两个第一调节孔为一组,滑动底板310上至少设有2组第一调节孔,第一调节孔位于滑动限位槽内。一组定位孔设置在滑动底板310与滑动限位槽相对的一端。支脚311包括水平设置的下支脚311和竖直设置的上支脚311,下支脚311和上支脚311垂直连接为一体,下支脚311上设置有一组第二连接孔,第二连接孔与第一定位或第一连接孔对应设置,两个支脚311一个通过穿过第一连接孔和第二连接孔的螺栓与滑动底板310固定连接,另一个支脚311的下支脚311滑动设置在滑动限位槽内,并通过穿过第一调节孔和第二连接孔的螺栓与滑动底板310固定连接,通过调整第二连接孔与不同第一调节孔对接来调整两组运输带部件之间距离。调节板312固定在滑动底板310设有滑动限位槽的一端,调节板312的上端设有U形槽,调节杆313的一端固定设置在U形槽内,另一端与另一个支脚311滑动连接。一组运输带部件包括运输限位板314、运输带(图未示)和两个转动轮315,上支脚311的上部设置有支撑台213,运输限位板314搭设在支脚311的支撑台213上并通过螺栓、螺钉或销钉与上支脚311固定连接。运输限位板314远离料盒30的一端连接有放料支板3140,人工将放置有多个物料的纸板放置在放料支板3140上,然后运输带将纸板往料盒30方向运输。运输带驱动部件包括转动轴316、第一齿轮317、第二齿轮318和电机319,转动轴316通过轴支撑座固定在支撑底座1上。运输限位板314与放料支板3140相对的另一端设有轴孔,运输限位板314活动套设在转动轴316上。两个转动轮315分别设置在运输限位板314的内侧,其中靠近放料支板3140的转动轮315通过轮轴与运输限位板314连接,另一个转动轮315套设在转动轴316上并通过连接销与转动轴316连接,运输带套设在两个转动轮315上。第一齿轮317固定套设在转动轴316上并位于运输限位板314的外侧,第一齿轮317通过齿轮带与第二齿轮318连接,第二齿轮318与电机319的输出轴连接。Referring to Fig. 7, the
参照图8,自动吸取组件32用于将放置在运输带上的空纸板搬运至料盒30内,自动吸取组件32包括无杆气缸320、滑台气缸321、连接件322和四个吸嘴323,无杆气缸320通过吸取支架固定在支撑底座1上,滑台气缸321分别与无杆气缸320和连接件322连接,四个吸嘴323固定在连接件322上,无杆气缸320和滑台气缸321分别驱动吸嘴323水平和竖直运动,从而将运输带上的空纸板转运至料盒30中。Referring to Fig. 8, the
第二自动上料机构3还包括阻挡组件,阻挡组件设置在两个运输带之间,用于将放置在运输带上纸板阻挡在取料位。阻挡组件包括沿运输带部件长度方向间隔设置第一阻挡部件和第二阻挡部件,第一阻挡部件包括第一阻挡气缸330和第一挡板331,第一挡板331与第一阻挡气缸330的伸缩杆连接,第一挡板331由第一阻挡气缸330驱动做垂直运动。第二阻挡部件包括第二阻挡竖直气缸332、第二阻挡水平气缸333和第二挡板334,第一阻挡气缸330和第二阻挡竖直气缸332间隔固定在支撑底座1上,第二阻挡水平气缸333分别与第二阻挡竖直气缸332和第二挡板334连接,第二阻挡竖直气缸332和第二阻挡水平气缸333分别驱动第二挡板334垂直运动和水平运动。当纸板移动至取料位处时,第一阻挡气缸330与第二阻挡竖直气缸332分别驱动第一挡板331和第二挡板334向上运动,从而使纸板停在取料位处。The second
第二自动上料机构3还包括条形光源35,条形光源35设置在运输带部件和阻挡组件的上方。The second
参照图9,自动取料机构4用于将纸板上的物料取走并整齐得摆放料盘内,自动取料机构4设置在第一自动上料机构2和第二自动上料机构3之间。自动取料机构4包括四轴机械手40、限位框体41、多个滑动连接块43、变距气缸42、多个夹爪连接板44和多个夹爪46,四轴机械手40固定在支撑底座1上并与限位框体41连接。限位框体41内设置有滑动杆,多个滑动连接块43设置在限位框体41,且多个滑动连接块43滑动套设在滑动杆上。多个滑动连接块43之间通过铰链四杆机构连接。变距气缸42与限位框体41固定连接,且变距气缸42的伸缩杆与排列在首端或末端的滑动连接块43连接,通过变距气缸42的升缩杆来改变各个滑动连接块43之间的距离。滑动连接块43上设有滑杆,夹爪连接板44对应设有滑槽,多个夹爪连接板44分别与多个滑动连接块43滑动连接,夹爪升降气缸45固定在限位框体41的顶部并分别与多个夹爪连接板44连接,夹爪升降气缸45驱动夹爪连接板44沿着滑杆上下移动。夹爪连接板44设有夹爪连接孔,多个夹爪46的上端分别固定在多个夹爪连接板44的夹爪连接孔内。Referring to Fig. 9, the automatic retrieving mechanism 4 is used to take away the materials on the cardboard and place them neatly in the tray, the automatic retrieving mechanism 4 is arranged between the first
定位机构5包括相机支架以及固定在相机支架上的CCD相机,CCD相机位于条形光源35的上方,CCD相机用于对纸板上的物料进行视觉定位,从而便于自动取料机构4从纸板上取料。The
自动摆盘机还包括控制系统,控制系统分别与第一自动上料机构2、第二自动上料机构3、自动取料机构4和定位机构5连接。The automatic plate placing machine also includes a control system, which is respectively connected with the first
自动摆盘机的运行过程如下:The operation process of the automatic plate placing machine is as follows:
1、人工多个空料盘放置在第一存放组件20内,然后料盘运输组件21将料盘运输至放料位;1. Manually place a plurality of empty trays in the
2、人工将摆放有物料的纸板放置在放料支板3140上,由运输带将纸板往料盒30方向运输,当运输带将纸板运输至取料位时,阻挡组件将纸板阻挡在取料位;2. Manually place the cardboard with materials on the
3、CCD相机对位于放料位的纸板上的物料进行定位,然后自动取料机构4取走纸板上的物料并将物料依次整齐地放置在位于放料位的料盘内。3. The CCD camera locates the material on the cardboard at the discharge position, and then the automatic retrieving mechanism 4 takes away the material on the cardboard and places the materials neatly in sequence in the tray at the discharge position.
4、当料盘装满物料后,料盘运输组件21继续将第一存放组件20内的空料盘向取料位运输,同时装满物料的料盘通过料盘运输组件21的推动板217推入第二存放组件22中;4. When the tray is full of materials, the
5、当纸板上的物料全部被取走后,阻挡气缸驱动度挡板下降,运输带将空纸板运输到自动吸取组件32下方,自动吸取组件32将空纸板转运至料盒30内。5. When all the materials on the cardboard are taken away, the driving baffle plate of the blocking cylinder is lowered, and the conveyor belt transports the empty cardboard to the bottom of the
在本申请的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以通过具体情况理解上述术语在本申请中的具体含义。In the description of this application, it should be noted that unless otherwise specified and limited, the terms "installation", "connection", and "connection" should be understood in a broad sense, for example, it can be a fixed connection or a detachable connection. Connected, or integrally connected; it can be mechanically connected or electrically connected; it can be directly connected or indirectly connected through an intermediary, and it can be the internal communication of two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in this application based on specific situations.
对所公开的实施例的上述说明,使本领域专业技术人员能够实现或使用本发明。对上述实施例的多种修改对本领域的专业技术人员来说将是显而易见的,本文中所定义的一般原理可以在不脱离本发明的精神或范围的情况下,在其它实施例中实现。因此,本发明将不会被限制于本文所示的上述实施例,而是要符合与本文所公开的原理和新颖特点相一致的最宽的范围。The above description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the invention. Various modifications to the above-described embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the invention. Therefore, the present invention will not be limited to the above-described embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features disclosed herein.
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