CN115464801A - A plastic masterbatch preparation and processing device - Google Patents
A plastic masterbatch preparation and processing device Download PDFInfo
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- CN115464801A CN115464801A CN202211032138.0A CN202211032138A CN115464801A CN 115464801 A CN115464801 A CN 115464801A CN 202211032138 A CN202211032138 A CN 202211032138A CN 115464801 A CN115464801 A CN 115464801A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B9/00—Making granules
- B29B9/02—Making granules by dividing preformed material
- B29B9/06—Making granules by dividing preformed material in the form of filamentary material, e.g. combined with extrusion
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/001—Combinations of extrusion moulding with other shaping operations
- B29C48/0022—Combinations of extrusion moulding with other shaping operations combined with cutting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/88—Thermal treatment of the stream of extruded material, e.g. cooling
- B29C48/885—External treatment, e.g. by using air rings for cooling tubular films
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/88—Thermal treatment of the stream of extruded material, e.g. cooling
- B29C48/911—Cooling
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/62—Plastics recycling; Rubber recycling
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- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
Abstract
本发明公开了一种塑料母粒制备加工装置,属于塑料母粒生产设备领域,一种塑料母粒制备加工装置,包括工作台,工作台的顶壁上水平固定安装有螺旋输送管,工作台的顶壁上固定安装有安装套、顶端开口的水箱和侧壁开设有进料口的切割箱,安装套的顶壁上竖直固定插设有料箱,料箱的底端倾斜固定安装有延伸至螺旋输送管内的加热管,水箱内水平转动安装有导向辊;螺旋输送管的侧壁上均匀水平固定插设有贯穿安装套的导热管,可以在雾化喷头,导热管,料箱、弹性套的作用下能够随时对水箱中的冷却液降温,同时能够将冷却液的热量传递给料箱中的原材料为原材料预热,降低了更换冷却液的次数,同时缩短了加热管加热原料所需的时间。
The invention discloses a plastic masterbatch preparation and processing device, which belongs to the field of plastic masterbatch production equipment. A plastic masterbatch preparation and processing device includes a workbench. The top wall of the installation sleeve is fixedly installed with the installation sleeve, the water tank with the top opening and the cutting box with the feed inlet on the side wall. The top wall of the installation sleeve is fixedly inserted with the material box vertically. To the heating pipe in the spiral conveying pipe, guide rollers are installed horizontally in the water tank; the side wall of the spiral conveying pipe is evenly and horizontally fixed and inserted with a heat pipe that runs through the installation sleeve, which can be installed on the atomizing nozzle, heat pipe, material box, elastic Under the action of the sleeve, the cooling liquid in the water tank can be cooled at any time, and at the same time, the heat of the cooling liquid can be transferred to the raw materials in the material box to preheat the raw materials, which reduces the number of times to replace the cooling liquid and shortens the heating time required for the heating tube to heat the raw materials. time.
Description
技术领域technical field
本发明涉及塑料母粒生产设备领域,更具体地说,涉及一种塑料母粒制备加工装置。The invention relates to the field of plastic masterbatch production equipment, more specifically, to a plastic masterbatch preparation and processing device.
背景技术Background technique
塑料母粒,是一种塑料加工助剂,它是由超量的化学助剂、载体树脂和分散剂等所组成;母粒是指在塑料加工成型过程中,为了操作上的方便,将所需要的各种助剂、填料与少量载体树脂先进行混合混炼,经过挤出机等设备计量、混合、熔融、挤出、切粒等加工过程制得的颗粒料,称为母粒。Plastic masterbatch is a kind of plastic processing aid, which is composed of excess chemical additives, carrier resin and dispersant; masterbatch refers to the process of plastic processing, for the convenience of operation, the The required various additives, fillers and a small amount of carrier resin are mixed and kneaded first, and the pellets obtained through the process of measuring, mixing, melting, extruding, pelletizing and other equipment such as extruders are called master batches.
现有专利(公告号:CN215550062U)一种塑料环保母粒生产用切粒装置,通过使色母条穿过冷水冷却池内的限位辊底部,浸泡在冷水冷却池中,以实现快速冷却凝固,可有效防止色母条在切粒时黏着在切粒刀片表面影响成品质量,使工作效率与工作质量得到有效提升,另外,伺服电机带动牵引辊逆时针转动,进而带动多根色母条规整的抵达切粒刀片下方进行切粒作业,使生产出的母粒口径形状较为统一,提升成品质量。The existing patent (notification number: CN215550062U) is a granulation device for the production of plastic environmental protection masterbatch. By making the masterbatch pass through the bottom of the limit roller in the cold water cooling pool, it is soaked in the cold water cooling pool to achieve rapid cooling and solidification. It can effectively prevent the color masterbatch from sticking to the surface of the dicing blade and affect the quality of the finished product, so that the work efficiency and quality can be effectively improved. In addition, the servo motor drives the traction roller to rotate counterclockwise, and then drives multiple color masterbatches in a regular manner. Arrive at the bottom of the granulation blade for granulation operation, so that the caliber and shape of the produced masterbatch are relatively uniform, and the quality of the finished product is improved.
上述专利在工作过程中虽然实现了热水的循环使用,但是仍然存在以下不足之处:Although the above-mentioned patents have realized the recycling of hot water in the course of work, there are still the following deficiencies:
在冷却过程中,随着工作时间的增加,冷却箱中的水温逐渐升高,因此需要持续通入冷水或者频繁地将水箱中的温水更换成温度较低的冷水,造成资源浪费,并且在更换冷水的过程中需要降低工作效率才能够确保塑料条能够完成冷却,以至于工作效率降低。During the cooling process, as the working time increases, the temperature of the water in the cooling tank gradually rises, so it is necessary to continuously feed cold water or frequently replace the warm water in the water tank with cold water at a lower temperature, resulting in waste of resources. In the process of cold water, it is necessary to reduce the working efficiency to ensure that the plastic strip can be cooled, so that the working efficiency is reduced.
发明内容Contents of the invention
1.要解决的技术问题1. Technical problems to be solved
针对现有技术中存在的问题,本发明的目的在于提供一种塑料母粒制备加工装置,可以降低水箱中冷却热的热量,从而降低更换冷却液的频率,提高了工作效率。In view of the problems existing in the prior art, the object of the present invention is to provide a plastic masterbatch preparation and processing device, which can reduce the cooling heat in the water tank, thereby reducing the frequency of cooling liquid replacement and improving work efficiency.
2.技术方案2. Technical solution
为解决上述问题,本发明采用如下的技术方案。In order to solve the above problems, the present invention adopts the following technical solutions.
一种塑料母粒制备加工装置,包括工作台,工作台的顶壁上水平固定安装有螺旋输送管,工作台的顶壁上固定安装有安装套、顶端开口的水箱和侧壁开设有进料口的切割箱,安装套的顶壁上竖直固定插设有料箱,料箱的底端倾斜固定安装有延伸至螺旋输送管内的加热管,水箱内水平转动安装有导向辊;A plastic masterbatch preparation and processing device, including a workbench, a screw conveying pipe is fixed horizontally on the top wall of the workbench, an installation sleeve is fixedly installed on the top wall of the workbench, a water tank with an opening at the top and a feeder are provided on the side wall The cutting box with the mouth, the top wall of the installation sleeve is vertically fixedly inserted with the material box, the bottom of the material box is obliquely fixed and installed with a heating pipe extending into the spiral conveying pipe, and the horizontal rotation of the water tank is installed with a guide roller;
螺旋输送管的侧壁上均匀水平固定插设有贯穿安装套的导热管,安装套的内壁上固定安装有与导热管配合的电动的雾化喷头;The side wall of the spiral conveying pipe is evenly and horizontally fixedly inserted with a heat-conducting tube that runs through the installation sleeve, and the inner wall of the installation sleeve is fixedly installed with an electric atomizing nozzle that cooperates with the heat-conducting tube;
工作台的顶壁上固定安装有第一支架,第一支架的侧壁上水平转动插设有圆环套和安装杆,圆环套罩设在安装杆的外部,安装杆上固定套设有弹性套,弹性套的外壁与圆环套的内壁固定连接,且工作台的顶壁上固定安装有动力输出端与安装杆固定连接的第一电机,弹性套上设有与雾化喷头配合的供液机构。The top wall of the workbench is fixed with a first bracket, and the side wall of the first bracket is horizontally inserted with a ring sleeve and a mounting rod. The ring sleeve is arranged on the outside of the mounting rod. Elastic sleeve, the outer wall of the elastic sleeve is fixedly connected with the inner wall of the ring sleeve, and the first motor with the power output end fixedly connected with the installation rod is fixedly installed on the top wall of the workbench, and the elastic sleeve is provided with a Liquid supply mechanism.
进一步的,供液机构包括均匀开设在弹性套上的第一空腔,安装杆上开设有第二空腔,每个第一空腔的侧壁上均固定安装有进水阀和排水阀,且进水阀和排水阀分别与圆环套的内部和第二空腔连通,圆环套的底壁上固定插设有延伸至水箱内的进水管,第一支架上固定插设有与第二空腔连通的排水管,排水管与雾化喷头连通,且安装套内设有与水箱配合的循环机构。Further, the liquid supply mechanism includes a first cavity evenly opened on the elastic sleeve, a second cavity is opened on the mounting rod, and a water inlet valve and a drain valve are fixedly installed on the side walls of each first cavity. And the water inlet valve and the drain valve communicate with the inside of the ring sleeve and the second cavity respectively, the bottom wall of the ring sleeve is fixedly inserted with a water inlet pipe extending into the water tank, and the first bracket is fixedly inserted with a second A drainage pipe connected to the two cavities, the drainage pipe is connected to the atomizing nozzle, and a circulation mechanism cooperating with the water tank is arranged in the installation sleeve.
进一步的,循环机构包括固定安装在安装套内壁上的顶端开口的第一环形管和水平固定套设在加热管上的顶端开口的第二环形管,第一环形管的侧壁上固定插设有与第二环形管连通的横管,且第一环形管的侧壁上固定插设有底端延伸至水箱内的回流管。Further, the circulation mechanism includes a first annular tube with an open top fixed on the inner wall of the installation sleeve and a second annular tube with an open top that is horizontally and fixedly sleeved on the heating tube, and the side wall of the first annular tube is fixedly inserted There is a horizontal pipe communicating with the second annular pipe, and a return pipe whose bottom end extends into the water tank is fixedly inserted on the side wall of the first annular pipe.
进一步的,导向辊包括安装架和安装管,安装管水平转动插设在两个安装架之间,安装管的侧壁上开设有安装管内部连通的第一通孔,安装架的侧壁上开设有与安装管连通的第二通孔,且进水管延伸至第二通孔内。Further, the guide roller includes a mounting frame and a mounting pipe, and the mounting pipe is horizontally rotated and inserted between the two mounting frames. A second through hole communicating with the installation pipe is opened, and the water inlet pipe extends into the second through hole.
进一步的,切割箱的内部水平转动安装有转动杆,转动杆上均匀固定安装有刀片,切割箱的外壁上固定安装有动力输出端与转动杆固定连接的第二电机,且工作台的顶壁上竖直开设有底端延伸至工作台底壁的排料口;Further, the inside of the cutting box is horizontally rotatably equipped with a rotating rod, and blades are evenly and fixedly installed on the rotating rod, and a second motor whose power output end is fixedly connected with the rotating rod is fixedly installed on the outer wall of the cutting box, and the top wall of the workbench The top is vertically provided with a discharge port whose bottom end extends to the bottom wall of the workbench;
切割箱靠近安装套一侧的侧壁上开设有排气口,转动杆上固定安装有扇叶。An air outlet is provided on the side wall of the cutting box close to the side of the installation sleeve, and fan blades are fixedly installed on the rotating rod.
进一步的,安装套的侧壁上均匀倾斜固定插设有顶端延伸至料箱内壁的气管,且料箱的内壁上固定安装有与气管配合的滤网。Further, an air pipe whose top end extends to the inner wall of the material box is inserted evenly and obliquely on the side wall of the installation sleeve, and a filter mesh matched with the air pipe is fixedly installed on the inner wall of the material box.
进一步的,安装套的外壁上水平固定套设有导流管,导流管靠近水箱一侧的底壁上开设有进气口,且导流管与气管连通。Further, the horizontal fixed sleeve on the outer wall of the installation sleeve is provided with a guide tube, and the bottom wall of the guide tube close to the water tank is provided with an air inlet, and the guide tube communicates with the air pipe.
进一步的,水箱的底壁上竖直对称固定安装有弹簧,多个弹簧的顶端共同固定安装有输出端向上的曝气板。Further, the bottom wall of the water tank is vertically and symmetrically fixedly installed with springs, and the top ends of the plurality of springs are jointly fixedly installed with an aeration plate with the output end upward.
进一步的,水箱的内侧壁上水平固定安装有套筒,套筒靠近导向辊一侧的侧壁上固定安装有弹性膜,套筒顶壁与底壁上分别固定安装有进气阀与排气阀,进气阀上固定安装有与延伸至料箱内的第一导管,排气阀上固定安装有与曝气板连通的第二导管。Further, a sleeve is fixed horizontally on the inner side wall of the water tank, an elastic membrane is fixedly installed on the side wall of the sleeve near the guide roller, and an air inlet valve and an exhaust valve are fixedly installed on the top wall and the bottom wall of the sleeve respectively. valve, the intake valve is fixedly installed with a first conduit extending into the material box, and the exhaust valve is fixedly installed with a second conduit communicating with the aeration plate.
进一步的,安装管远离安装架的一端水平固定安装有往复丝杆,往复丝杆上螺纹安装有滑块,滑块与弹性膜之间共同固定安装有多个连动杆。Further, a reciprocating screw rod is horizontally and fixedly installed on the end of the installation tube far away from the installation frame, a slider is screwed on the reciprocating screw rod, and a plurality of linkage rods are fixedly installed between the slider and the elastic film.
3.有益效果3. Beneficial effects
相比于现有技术,本发明的优点在于:Compared with the prior art, the present invention has the advantages of:
(1)本方案在雾化喷头,导热管,料箱、弹性套的作用下能够随时对水箱中的冷却液降温,同时能够将冷却液的热量传递给料箱中的原材料为原材料预热,降低了更换冷却液的次数,同时缩短了加热管加热原料所需的时间,提高了工作效率。(1) This solution can cool down the coolant in the water tank at any time under the action of the atomizing nozzle, heat pipe, material box and elastic sleeve, and at the same time transfer the heat of the coolant to the raw materials in the material box to preheat the raw materials. The frequency of replacing the cooling liquid is reduced, and at the same time, the time required for the heating tube to heat the raw material is shortened, and the working efficiency is improved.
(2)本方案在气管,导流管的作用下,通过使气管内的空气温度再次升高,因此进入料箱的为高温气体,当热气流进入料箱中时,热气流向上流动,此时热气流能够均匀地为料箱中的原材料加热,起到了提高预热效果的作用;同时在热气流的作用下能够将原材料表面的水汽蒸发,在气流冲击力的作用下能够将水汽从料箱中排出,起到了对原材料进行烘干的作用。(2) In this scheme, under the action of the trachea and the draft tube, the air temperature in the trachea is raised again, so what enters the material box is high-temperature gas. When the hot air flow enters the material box, the hot air flow flows upward. The hot air flow can evenly heat the raw materials in the material box, which plays a role in improving the preheating effect; at the same time, under the action of the hot air flow, the water vapor on the surface of the raw material can be evaporated, and the water vapor can be removed from the material under the action of the impact force of the air flow. It is discharged from the box, which plays a role in drying the raw materials.
(3)本方案在曝气板、弹簧的作用下,能够通过曝气板排出的低温气体对冷却液降温,从而降低更换冷却液的次数,同时在弹簧带动曝气板复位时能够通过曝气板带动水箱中的冷却液晃动,从而提高了冷却液的利用率。(3) Under the action of the aeration plate and the spring, this solution can cool down the coolant through the low-temperature gas discharged from the aeration plate, thereby reducing the number of times to replace the coolant. The plate drives the cooling liquid in the water tank to shake, thereby improving the utilization rate of the cooling liquid.
附图说明Description of drawings
图1为本发明的正面剖视图;Fig. 1 is the front sectional view of the present invention;
图2为图1中A处的放大图;Fig. 2 is the enlarged view of place A in Fig. 1;
图3为图2中B处的放大图Figure 3 is an enlarged view of B in Figure 2
图4为水箱的侧面剖视图;Figure 4 is a side sectional view of the water tank;
图5为第一支架、圆环套、安装杆的组合图;Fig. 5 is the combined diagram of the first bracket, the ring sleeve and the mounting rod;
图6为第一支架、第一电机的组合图;Fig. 6 is a combination diagram of the first bracket and the first motor;
图7为第一支架、圆环套、安装杆、排水管的组合图。Fig. 7 is a combination diagram of the first bracket, the ring sleeve, the installation rod and the drain pipe.
图中标号说明:Explanation of symbols in the figure:
1、工作台;2、螺旋输送管;3、安装套;4、水箱;5、切割箱;6、料箱;7、加热管;8、导向辊;801、安装架;802、安装管;9、导热管;10、雾化喷头;11、第一支架;12、圆环套;13、安装杆;14、弹性套;15、第一电机;16、进水阀;17、排水阀;18、进水管;19、排水管;20、第一环形管;21、第二环形管;22、横管;23、回流管;24、转动杆;25、刀片;26、第二电机;27、扇叶;28、气管;29、导流管;30、弹簧;31、曝气板;32、套筒;33、弹性膜;34、进气阀;35、排气阀;36、第一导管;37、第二导管;38、往复丝杆;39、滑块;40、连动杆;41、滤网。1. Worktable; 2. Spiral conveying pipe; 3. Installation sleeve; 4. Water tank; 5. Cutting box; 6. Material box; 7. Heating pipe; 8. Guide roller; 801. Mounting frame; 802. Installation pipe; 9. Heat pipe; 10. Atomizing nozzle; 11. First bracket; 12. Ring sleeve; 13. Mounting rod; 14. Elastic sleeve; 15. First motor; 16. Water inlet valve; 17. Drain valve; 18, water inlet pipe; 19, drain pipe; 20, first annular pipe; 21, second annular pipe; 22, horizontal pipe; 23, return pipe; 24, rotating rod; 25, blade; 26, second motor; 27 , fan blade; 28, trachea; 29, guide pipe; 30, spring; 31, aeration plate; 32, sleeve; 33, elastic membrane; 34, intake valve; 35, exhaust valve; 36, first Conduit; 37, second conduit; 38, reciprocating screw mandrel; 39, slider; 40, linkage rod; 41, filter screen.
具体实施方式detailed description
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述;显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例,基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings in the embodiments of the present invention; obviously, the described embodiments are only part of the embodiments of the present invention, not all embodiments, based on The embodiments of the present invention and all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
在本发明的描述中,需要说明的是,术语“上”、“下”、“内”、“外”、“顶/底端”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性。In the description of the present invention, it should be noted that the orientations or positional relationships indicated by the terms "upper", "lower", "inner", "outer", "top/bottom" etc. are based on the orientations shown in the drawings Or positional relationship is only for the convenience of describing the present invention and simplifying the description, but does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as limiting the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only, and should not be understood as indicating or implying relative importance.
在本发明的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“设置有”、“套设/接”、“连接”等,应做广义理解,例如“连接”,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should be noted that, unless otherwise specified and limited, the terms "installed", "set with", "sleeved/connected", "connected", etc. should be understood in a broad sense, such as " Connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediary, and it can be an internal connection between two components. connectivity. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention in specific situations.
实施例1:Example 1:
请参阅图1-7,一种塑料母粒制备加工装置,包括工作台1,工作台1的顶壁上水平固定安装有螺旋输送管2,工作台1的顶壁上固定安装有安装套3、顶端开口的水箱4和侧壁开设有进料口的切割箱5,安装套3的顶壁上竖直固定插设有料箱6,料箱6的底端倾斜固定安装有延伸至螺旋输送管2内的加热管7,水箱4内水平转动安装有导向辊8;Please refer to Figure 1-7, a plastic masterbatch preparation and processing device, including a workbench 1, a screw conveyor pipe 2 is fixed horizontally on the top wall of the workbench 1, and an
螺旋输送管2的侧壁上均匀水平固定插设有贯穿安装套3的导热管9,安装套3的内壁上固定安装有与导热管9配合的电动的雾化喷头10;The side wall of the spiral conveying pipe 2 is uniformly and horizontally fixedly inserted with a
工作台1的顶壁上固定安装有第一支架11,第一支架11的侧壁上水平转动插设有圆环套12和安装杆13,圆环套12罩设在安装杆13的外部,安装杆13上固定套设有弹性套14,弹性套14的外壁与圆环套12的内壁固定连接,且工作台1的顶壁上固定安装有动力输出端与安装杆13固定连接的第一电机15,弹性套14上设有与雾化喷头10配合的供液机构。A
供液机构包括均匀开设在弹性套14上的第一空腔,安装杆13上开设有第二空腔,每个第一空腔的侧壁上均固定安装有进水阀16和排水阀17,且进水阀16和排水阀17分别与圆环套12的内部和第二空腔连通,圆环套12的底壁上固定插设有延伸至水箱4内的进水管18,第一支架11上固定插设有与第二空腔连通的排水管19,排水管19与雾化喷头10连通,且安装套3内设有与水箱4配合的循环机构。The liquid supply mechanism includes a first cavity evenly opened on the
循环机构包括固定安装在安装套3内壁上的顶端开口的第一环形管20和水平固定套设在加热管7上的顶端开口的第二环形管21,第一环形管20的侧壁上固定插设有与第二环形管21连通的横管22,且第一环形管20的侧壁上固定插设有底端延伸至水箱4内的回流管23。The circulation mechanism comprises a first
在需要生产塑料母粒时,首先将原材料倒入料箱6搅拌混匀,然后将加热管7通电、将料箱6底部的电磁阀打开、将雾化喷头10通电,此时料箱6中的原料沿着加热管7滑动到螺旋输送管2中,在此过程中加热管7中的原材料逐渐成为熔融态并流动到螺旋输送管2中,在螺旋输送管2工作的过程中,螺旋输送管2中熔融态的原材料被挤压进入导热管9中,然后穿过导热管9,然后工作人员利用工具将穿过导热管9的塑料条牵引到水箱4中的液面下方,并使塑料条穿过水箱4中导向辊8的下方,然后将塑料条从水箱4中拉出,在塑料条进入液面下方的一瞬间,塑料条逐渐冷却,当塑料条从液面中伸出时,塑料条处于完全冷却状态,然后将完成冷却的塑料条穿过弹性套14与第一支架11之间的缝隙,此时弹性套14发生形变并具有复原的趋势,然后启动第一电机15,此时第一电机15带动安装杆13转动,在摩擦力的作用下,随着安装杆13一起转动的弹性套14带动塑料条沿着工作台1的表面移动,从而能够使塑料条自动穿过进料口进入到切割箱5中进行切割。When it is necessary to produce plastic masterbatches, first pour the raw materials into the
初始状态时,塑料条未与弹性件接触,此时第一空腔中装满冷却液,第一空腔从环形套内壁、第一支架11表面和弹性套14侧壁之间的空间中装满冷却液;当塑料条进入到弹性套14与工作台1顶壁之间的空间中时,弹性套14受到挤压并发生形变,此时弹性套14上靠近塑料条的第一空腔被挤压,在进水阀16与排水阀17的作用下该第一空腔中的冷却液进入到第二空腔中并沿着排水管19进入到雾化喷头10中,从而能够为雾化喷头10供液,然后雾化喷头10将冷却液喷出,此时冷却液被雾化成小液滴并喷向导热管9的表面,在热交换的作用下小液滴吸收导热管9的热量并蒸发形成水蒸气向上流动,当蒸汽附着在料箱6的外壁上时,在热交换的作用下:料箱6吸收蒸汽的热量、原材料吸收料箱6的热量,此时料箱6中的原材料的温度升高,从而能够使料箱6外壁上的蒸汽液化成小水滴,当蒸汽液化成小水滴之后,小水滴沿着料箱6外壁与安装套3的内壁向下流动,最终流动到第一环形管20和第二环形管21中,并且第二环形管21中的低温液体沿着横管22流动到第一环形管20中,第一环形管20中的液体最终沿着回流管23流动到水箱4中,从而能够在工作过程中对水箱4中的冷却液进行降温,降低了更换冷却液的频率,起到了提高工作效率的作用;与此同时通过雾化喷头10中喷出的水雾吸收导热管9的热量能够对塑料条进行初步降温,降低了水箱4中的冷却液吸收的热量;通过蒸汽对原材料加热,降低了加热管7将原材料加热至熔融所需的时间,起到了提高工作效率的作用。In the initial state, the plastic strip is not in contact with the elastic member. At this time, the first cavity is filled with coolant, and the first cavity is filled from the space between the inner wall of the annular sleeve, the surface of the
由于第一环形管20与第二环形管21均为顶端开口,因此在蒸汽向上流动时,第一环形管20和第二环形管21中的冷凝液无法吸收蒸汽的热量,起到了确保回流管23中排出的为低温液体的作用。Since both the first
由于第一电机15持续带动安装杆13转动,因此被挤压的第一空腔迅速远离安装杆13,此时该第一空腔复原,在进水阀16与排水阀17的作用下,该第一空腔从环形套内壁、第一支架11表面和弹性套14侧壁之间的空间中吸收冷却液,此时该空间为负压状态,因此该空间通过进水管18从水箱4中吸收冷却液,从而能够及时地为第一空腔中补充冷却液,起到了确保雾化喷头10能够正常工作的作用。Because the
具体的,如图2所示,导向辊8包括安装架801和安装管802,安装管802水平转动插设在两个安装架801之间,安装管802的侧壁上开设有安装管802内部连通的第一通孔,安装架801的侧壁上开设有与安装管802连通的第二通孔,且进水管18延伸至第二通孔内。Specifically, as shown in Figure 2, the guide roller 8 includes a mounting
在工作过程中塑料条与安装管802的外壁接触,通过在安装管802的外壁上开设第一通孔降低了塑料条与安装管802的接触面积,即为增大了塑料条与冷却液的接触面积,起到了提高冷却效果的作用;由于进水管18与第二通孔连通,因此进水管18通过第二通孔、安装管802、第一通孔从水箱4中吸水,从而能够将导向辊8周围温度较高的冷却液吸收,起到了辅助回流管23降低水箱4中的冷却液温度的作用。During the working process, the plastic strip is in contact with the outer wall of the
具体的,如图1、图2所示,切割箱5的内部水平转动安装有转动杆24,转动杆24上均匀固定安装有刀片25,切割箱5的外壁上固定安装有动力输出端与转动杆24固定连接的第二电机26,且工作台1的顶壁上竖直开设有底端延伸至工作台1底壁的排料口;Concrete, as shown in Figure 1 and Figure 2, the interior horizontal rotation of cutting
切割箱5靠近安装套3一侧的侧壁上开设有排气口,转动杆24上固定安装有扇叶27。An air outlet is provided on the side wall of the
工作过程中启动第二电机26,此时第二电机26带动转动杆24转动,转动杆24带动刀片25转动;在第一电机15工作过程中,在转动杆24与弹性套14的作用下完成冷却的塑料条自动穿过进料口进入到切割箱5中,当塑料条进入切割箱5中并与高速转动的刀片25接触时,刀片25将塑料条切断,然后塑料颗粒沿着排料口滑动到外界,从而实现了母粒的制作。Start the
在转动杆24工作过程中,转动杆24带动扇叶27转动,此时料箱6中的气体通过排气口排放到外界,然后切割箱5通过排料口从工作台1底壁吸气;因此在扇叶27工作过程中能够将位于工作台1底壁的低温气体通过排气口排放到工作台1的顶壁上,由于排气口位于切割箱5靠近安装套3的一侧,因此排气口中排出的气流能够将水箱4周围温度较高的气体吹散,从而使水箱4周围的温度降低,此时水箱4周围充满低温气体,从而能够在热交换的作用下通过低温气体吸收水箱4中冷却液的热量,起到了辅助降低冷却液温度的作用。During the working process of the rotating rod 24, the rotating rod 24 drives the fan blade 27 to rotate. At this time, the gas in the
具体的,如图1所示,安装套3的侧壁上均匀倾斜固定插设有顶端延伸至料箱6内壁的气管28,且料箱6的内壁上固定安装有与气管28配合的滤网41。Specifically, as shown in Figure 1, the side wall of the
安装套3的外壁上水平固定套设有导流管29,导流管29靠近水箱4一侧的底壁上开设有进气口,且导流管29与气管28连通。The horizontal fixed sleeve on the outer wall of the
南方的梅雨季节时空气潮湿,因此原料表面的水分含量较大,当原料熔融时,水分变为水蒸气,从而导致熔融态的塑料条中含有气泡,以至于生产出来的母粒质量不合格,因此需要对原材料进行烘干;在扇叶27转动过程中,切割箱5中排出的气流冲击水箱4周围的高温气体,此时高温气体具有沿着气流冲击力方向移动的趋势,因此高温气体将冲击安装套3的外壁,当高温气体与安装套3外壁接触时,气流方向改变,此时气体沿着安装套3的外壁向周围扩散,部位向上流动的气体进入底端开口的导流管29的内部,然后沿着导流管29中流动,并且导流管29中的部分高温气体进入气管28中,并且气流穿过气管28进入料箱6中;当安装套3中的冷却液蒸汽向上流动时,蒸汽与气管28接触,在热交换的作用下,气管28内的空气温度再次升高,因此进入料箱6的为高温气体,当热气流进入料箱6中时,热气流向上流动,此时热气流能够均匀地为料箱6中的原材料加热,起到了提高预热效果的作用;同时在热气流的作用下能够将原材料表面的水汽蒸发,在气流冲击力的作用下能够将水汽从料箱6中排出,起到了对原材料进行烘干的作用。During the rainy season in the south, the air is humid, so the moisture content on the surface of the raw material is relatively large. When the raw material is melted, the moisture turns into water vapor, resulting in bubbles in the molten plastic strip, so that the quality of the produced masterbatch is unqualified. Therefore raw material needs to be dried; During fan blade 27 rotation process, the air flow that discharges in cutting
并且在滤网41的作用下能够防止原材料进入气管28中,起到了防止气管28堵塞的作用。And under the effect of the filter screen 41, raw materials can be prevented from entering the
具体的,如图1、图2、图4所示,水箱4的底壁上竖直对称固定安装有弹簧30,多个弹簧30的顶端共同固定安装有输出端向上的曝气板31。Specifically, as shown in Fig. 1, Fig. 2 and Fig. 4, springs 30 are fixed vertically and symmetrically on the bottom wall of the
水箱4的内侧壁上水平固定安装有套筒32,套筒32靠近导向辊8一侧的侧壁上固定安装有弹性膜33,套筒32顶壁与底壁上分别固定安装有进气阀34与排气阀35,进气阀34上固定安装有与延伸至料箱6内的第一导管36,排气阀35上固定安装有与曝气板31连通的第二导管37。A
安装管802远离安装架801的一端水平固定安装有往复丝杆38,往复丝杆38上螺纹安装有滑块39,滑块39与弹性膜33之间共同固定安装有多个连动杆40。The end of the
在扇叶27转动过程中,料箱6内含有大量低温气体;当连动杆40通过弹性套14拉动塑料条移动时,在摩擦力的作用下,塑料条带动安装管802转动,此时安装管802带动往复丝杆38转动,从而使滑块39沿着往复丝杆38做往复运动,当滑块39远离套筒32使,滑块39通过连动杆40拉动弹性膜33,此时弹性膜33与套筒32之间的空间的体积增大,因此套筒32通过进气阀34与第一导管36从料箱6中吸收低温气体;当滑块39向着靠近套筒32的方向移动时,在连动杆40的作用下弹性膜33复原,此时套筒32内的气体受到挤压,套筒32内的低温气体穿过排气阀35并沿着第二导管37进入到曝气板31中,此时曝气板31受到向上的浮力,因此曝气板31上浮并拉动弹簧30,在此过程中气流通过曝气板31的输出端排出,从而在低温气泡上浮的过程中能够吸收水箱4中冷却液的热量,起到了对冷却液降温的作用;当滑块39再次远离套筒32时,套筒32停止对曝气板31供气,此时曝气板31的浮力减小,因此被拉伸的弹簧30开始复原并拉动曝气板31下移,在曝气板31下移过程中曝气板31带动水箱4中的冷却液晃动,从而能够使冷却液温度均匀,从而能够将水箱4底部温度较低的冷却液与塑料条接触,起到了提高冷却液利用率的作用。During the rotation of the fan blade 27, a large amount of low-temperature gas is contained in the
工作原理:在需要生产塑料母粒时,首先将原材料倒入料箱6搅拌混匀,然后将加热管7通电、将料箱6底部的电磁阀打开、将雾化喷头10通电,此时料箱6中的原料沿着加热管7滑动到螺旋输送管2中,在此过程中加热管7中的原材料逐渐成为熔融态并流动到螺旋输送管2中,在螺旋输送管2工作的过程中,螺旋输送管2中熔融态的原材料被挤压进入导热管9中,然后穿过导热管9,然后工作人员利用工具将穿过导热管9的塑料条牵引到水箱4中的液面下方,并使塑料条穿过水箱4中导向辊8的下方,然后将塑料条从水箱4中拉出,在塑料条进入液面下方的一瞬间,塑料条逐渐冷却,当塑料条从液面中伸出时,塑料条处于完全冷却状态,然后将完成冷却的塑料条穿过弹性套14与第一支架11之间的缝隙,此时弹性套14发生形变并具有复原的趋势,然后启动第一电机15,此时第一电机15带动安装杆13转动,在摩擦力的作用下,随着安装杆13一起转动的弹性套14带动塑料条沿着工作台1的表面移动,从而能够使塑料条自动穿过进料口进入到切割箱5中进行切割。Working principle: When it is necessary to produce plastic masterbatches, first pour the raw materials into the
初始状态时,塑料条未与弹性件接触,此时第一空腔中装满冷却液,第一空腔从环形套内壁、第一支架11表面和弹性套14侧壁之间的空间中装满冷却液;当塑料条进入到弹性套14与工作台1顶壁之间的空间中时,弹性套14受到挤压并发生形变,此时弹性套14上靠近塑料条的第一空腔被挤压,在进水阀16与排水阀17的作用下该第一空腔中的冷却液进入到第二空腔中并沿着排水管19进入到雾化喷头10中,从而能够为雾化喷头10供液,然后雾化喷头10将冷却液喷出,此时冷却液被雾化成小液滴并喷向导热管9的表面,在热交换的作用下小液滴吸收导热管9的热量并蒸发形成水蒸气向上流动,当蒸汽附着在料箱6的外壁上时,在热交换的作用下:料箱6吸收蒸汽的热量、原材料吸收料箱6的热量,此时料箱6中的原材料的温度升高,从而能够使料箱6外壁上的蒸汽液化成小水滴,当蒸汽液化成小水滴之后,小水滴沿着料箱6外壁与安装套3的内壁向下流动,最终流动到第一环形管20和第二环形管21中,并且第二环形管21中的低温液体沿着横管22流动到第一环形管20中,第一环形管20中的液体最终沿着回流管23流动到水箱4中,从而能够在工作过程中对水箱4中的冷却液进行降温,降低了更换冷却液的频率,起到了提高工作效率的作用;与此同时通过雾化喷头10中喷出的水雾吸收导热管9的热量能够对塑料条进行初步降温,降低了水箱4中的冷却液吸收的热量;通过蒸汽对原材料加热,降低了加热管7将原材料加热至熔融所需的时间,起到了提高工作效率的作用。In the initial state, the plastic strip is not in contact with the elastic member. At this time, the first cavity is filled with coolant, and the first cavity is filled from the space between the inner wall of the annular sleeve, the surface of the
由于第一环形管20与第二环形管21均为顶端开口,因此在蒸汽向上流动时,第一环形管20和第二环形管21中的冷凝液无法吸收蒸汽的热量,起到了确保回流管23中排出的为低温液体的作用。Since both the first
由于第一电机15持续带动安装杆13转动,因此被挤压的第一空腔迅速远离安装杆13,此时该第一空腔复原,在进水阀16与排水阀17的作用下,该第一空腔从环形套内壁、第一支架11表面和弹性套14侧壁之间的空间中吸收冷却液,此时该空间为负压状态,因此该空间通过进水管18从水箱4中吸收冷却液,从而能够及时地为第一空腔中补充冷却液,起到了确保雾化喷头10能够正常工作的作用。Because the
在工作过程中塑料条与安装管802的外壁接触,通过在安装管802的外壁上开设第一通孔降低了塑料条与安装管802的接触面积,即为增大了塑料条与冷却液的接触面积,起到了提高冷却效果的作用;由于进水管18与第二通孔连通,因此进水管18通过第二通孔、安装管802、第一通孔从水箱4中吸水,从而能够将导向辊8周围温度较高的冷却液吸收,起到了辅助回流管23降低水箱4中的冷却液温度的作用。During the working process, the plastic strip is in contact with the outer wall of the
工作过程中启动第二电机26,此时第二电机26带动转动杆24转动,转动杆24带动刀片25转动;在第一电机15工作过程中,在转动杆24与弹性套14的作用下完成冷却的塑料条自动穿过进料口进入到切割箱5中,当塑料条进入切割箱5中并与高速转动的刀片25接触时,刀片25将塑料条切断,然后塑料颗粒沿着排料口滑动到外界,从而实现了母粒的制作。Start the
在转动杆24工作过程中,转动杆24带动扇叶27转动,此时料箱6中的气体通过排气口排放到外界,然后切割箱5通过排料口从工作台1底壁吸气;因此在扇叶27工作过程中能够将位于工作台1底壁的低温气体通过排气口排放到工作台1的顶壁上,由于排气口位于切割箱5靠近安装套3的一侧,因此排气口中排出的气流能够将水箱4周围温度较高的气体吹散,从而使水箱4周围的温度降低,此时水箱4周围充满低温气体,从而能够在热交换的作用下通过低温气体吸收水箱4中冷却液的热量,起到了辅助降低冷却液温度的作用。During the working process of the rotating rod 24, the rotating rod 24 drives the fan blade 27 to rotate. At this time, the gas in the
南方的梅雨季节时空气潮湿,因此原料表面的水分含量较大,当原料熔融时,水分变为水蒸气,从而导致熔融态的塑料条中含有气泡,以至于生产出来的母粒质量不合格,因此需要对原材料进行烘干;在扇叶27转动过程中,切割箱5中排出的气流冲击水箱4周围的高温气体,此时高温气体具有沿着气流冲击力方向移动的趋势,因此高温气体将冲击安装套3的外壁,当高温气体与安装套3外壁接触时,气流方向改变,此时气体沿着安装套3的外壁向周围扩散,部位向上流动的气体进入底端开口的导流管29的内部,然后沿着导流管29中流动,并且导流管29中的部分高温气体进入气管28中,并且气流穿过气管28进入料箱6中;当安装套3中的冷却液蒸汽向上流动时,蒸汽与气管28接触,在热交换的作用下,气管28内的空气温度再次升高,因此进入料箱6的为高温气体,当热气流进入料箱6中时,热气流向上流动,此时热气流能够均匀地为料箱6中的原材料加热,起到了提高预热效果的作用;同时在热气流的作用下能够将原材料表面的水汽蒸发,在气流冲击力的作用下能够将水汽从料箱6中排出,起到了对原材料进行烘干的作用。During the rainy season in the south, the air is humid, so the moisture content on the surface of the raw material is relatively large. When the raw material is melted, the moisture turns into water vapor, resulting in bubbles in the molten plastic strip, so that the quality of the produced masterbatch is unqualified. Therefore raw material needs to be dried; During fan blade 27 rotation process, the air flow that discharges in cutting
并且在滤网41的作用下能够防止原材料进入气管28中,起到了防止气管28堵塞的作用。And under the effect of the filter screen 41, raw materials can be prevented from entering the
在扇叶27转动过程中,料箱6内含有大量低温气体;当连动杆40通过弹性套14拉动塑料条移动时,在摩擦力的作用下,塑料条带动安装管802转动,此时安装管802带动往复丝杆38转动,从而使滑块39沿着往复丝杆38做往复运动,当滑块39远离套筒32使,滑块39通过连动杆40拉动弹性膜33,此时弹性膜33与套筒32之间的空间的体积增大,因此套筒32通过进气阀34与第一导管36从料箱6中吸收低温气体;当滑块39向着靠近套筒32的方向移动时,在连动杆40的作用下弹性膜33复原,此时套筒32内的气体受到挤压,套筒32内的低温气体穿过排气阀35并沿着第二导管37进入到曝气板31中,此时曝气板31受到向上的浮力,因此曝气板31上浮并拉动弹簧30,在此过程中气流通过曝气板31的输出端排出,从而在低温气泡上浮的过程中能够吸收水箱4中冷却液的热量,起到了对冷却液降温的作用;当滑块39再次远离套筒32时,套筒32停止对曝气板31供气,此时曝气板31的浮力减小,因此被拉伸的弹簧30开始复原并拉动曝气板31下移,在曝气板31下移过程中曝气板31带动水箱4中的冷却液晃动,从而能够使冷却液温度均匀,从而能够将水箱4底部温度较低的冷却液与塑料条接触,起到了提高冷却液利用率的作用。During the rotation of the fan blade 27, a large amount of low-temperature gas is contained in the
以上所述,仅为本发明较佳的具体实施方式;但本发明的保护范围并不局限于此。任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,根据本发明的技术方案及其改进构思加以等同替换或改变,都应涵盖在本发明的保护范围内。The above description is only a preferred embodiment of the present invention; however, the scope of protection of the present invention is not limited thereto. Anyone familiar with the technical field within the technical scope disclosed in the present invention, according to the technical solution of the present invention and its improved concept to make equivalent replacements or changes shall fall within the scope of protection of the present invention.
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| CN117103502A (en) * | 2023-09-25 | 2023-11-24 | 江苏欣元环保技术股份有限公司 | A device for preparing recycled plastic particles and its preparation method |
| CN117304992A (en) * | 2023-09-19 | 2023-12-29 | 四川中京燃气有限公司 | Anti-freezing and anti-blocking LNG skid-mounted device for removing heavy hydrocarbon through low-temperature washing |
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| CN117304992A (en) * | 2023-09-19 | 2023-12-29 | 四川中京燃气有限公司 | Anti-freezing and anti-blocking LNG skid-mounted device for removing heavy hydrocarbon through low-temperature washing |
| CN117304992B (en) * | 2023-09-19 | 2024-06-04 | 四川中京燃气有限公司 | Anti-freezing and anti-blocking LNG skid-mounted device for removing heavy hydrocarbon through low-temperature washing |
| CN117103502A (en) * | 2023-09-25 | 2023-11-24 | 江苏欣元环保技术股份有限公司 | A device for preparing recycled plastic particles and its preparation method |
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