CN115464198A - A kind of high-strength aluminum alloy material and its production process - Google Patents
A kind of high-strength aluminum alloy material and its production process Download PDFInfo
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Abstract
Description
技术领域technical field
本发明属于铝合金领域,具体的说是一种高强度铝合金材料及其生产工艺。The invention belongs to the field of aluminum alloys, in particular to a high-strength aluminum alloy material and a production process thereof.
背景技术Background technique
铝合金切割机是一款取代老式型材切割机的新产品,铝合金切割机特点是速度快,是老式型材切割机的5倍,精度是它7倍,光洁度是它5倍,真正做到无毛刺切管机。技术员攻克难题,保证锯片在高速运转时无偏摆。铝合金切割机采用气推油作为进刀动力,这样有效保证进刀稳定,气动型就进刀不稳定,气原不稳定,油压速度慢,但是现有的铝合金材料切割机在切割过程中基本上都伴随着高温和火花,有一定的危险性,没有设置高强度玻璃板,可以阻挡火花,没有设置滑动轨道,可以调节工作台的位置,便于改变切割机需要切割的精度,没有设置收集区域,可以对废屑进行回收利用,现提出一种高强度铝合金材料及其生产工艺用以解决上述所提出的问题。The aluminum alloy cutting machine is a new product that replaces the old profile cutting machine. The aluminum alloy cutting machine is characterized by fast speed, 5 times that of the old profile cutting machine, 7 times the precision, and 5 times the smoothness. It is truly seamless. Burr cutting machine. Technicians overcome difficulties to ensure that the saw blade does not deflect when running at high speed. The aluminum alloy cutting machine uses air to push the oil as the power of the knife, which effectively ensures the stability of the knife, and the pneumatic type is unstable, the gas source is unstable, and the oil pressure is slow. However, the existing aluminum alloy material cutting machine can Basically, it is accompanied by high temperature and sparks, which is dangerous to a certain extent. There is no high-strength glass plate, which can block sparks. There is no sliding track, and the position of the workbench can be adjusted to facilitate changing the cutting accuracy of the cutting machine. There is no collection area, waste can be recycled, and a high-strength aluminum alloy material and its production process are proposed to solve the above-mentioned problems.
发明内容Contents of the invention
(一)解决的技术问题(1) Solved technical problems
针对现有技术的不足,本发明提供了一种高强度铝合金材料及其生产工艺,解决了传统高强度铝合金材料生产装置不能阻挡火花的问题。Aiming at the deficiencies of the prior art, the invention provides a high-strength aluminum alloy material and its production process, which solves the problem that the traditional high-strength aluminum alloy material production device cannot block sparks.
(二)技术方案(2) Technical solution
本发明解决其技术问题所采用的技术方案是:本发明所述的一种高强度铝合金材料及其生产工艺,包括底座,所述底座的顶部设置有动力源,且底座的顶部与动力源的底部固定连接,所述动力源的顶部设置有操纵柱,且动力源的顶部与操纵柱的底部活动连接,所述操纵柱的顶部设置有切割盘,且操纵柱的顶部与切割盘的外表面固定连接,所述切割装置的顶部设置有遮挡装置,通过设置遮挡装置,可以提高该种高强度铝合金材料生产装置在工作时的安全性,且切割装置的顶部与遮挡装置的底部固定连接,所述底座的内部对称设置有滑杆,且底座的内壁与滑杆的两端固定连接,所述滑杆的外表面设置有固定装置,通过设置固定装置,可以提高该种高强度铝合金材料生产装置的使用效果,且滑杆的外表面与固定装置的内壁活动连接,所述底座的底部设置有收集装置,通过设置收集装置,可以提高该种高强度铝合金材料生产装置的使用效果,且底座的底部与收集装置的顶部固定连接;The technical solution adopted by the present invention to solve its technical problems is: a high-strength aluminum alloy material and its production process described in the present invention, including a base, the top of the base is provided with a power source, and the top of the base is connected to the power source The bottom of the power source is fixedly connected, the top of the power source is provided with a manipulation column, and the top of the power source is flexibly connected with the bottom of the manipulation column, the top of the manipulation column is provided with a cutting disk, and the top of the manipulation column is connected to the outer surface of the cutting disk The surface is fixedly connected, and the top of the cutting device is provided with a shielding device. By setting the shielding device, the safety of this kind of high-strength aluminum alloy material production device can be improved, and the top of the cutting device is fixedly connected with the bottom of the shielding device. , the inside of the base is symmetrically provided with a slide bar, and the inner wall of the base is fixedly connected to both ends of the slide bar, and the outer surface of the slide bar is provided with a fixing device. By setting the fixing device, the high-strength aluminum alloy can be improved. The use effect of the material production device, and the outer surface of the slide bar is movably connected with the inner wall of the fixing device, and the bottom of the base is provided with a collection device. By setting the collection device, the use effect of this kind of high-strength aluminum alloy material production device can be improved , and the bottom of the base is fixedly connected to the top of the collecting device;
所述收集装置包括收集框,通过收集装置可以将该种高强度铝合金材料生产装置工作时产生的废屑进行收集,进而便于该种高强度铝合金材料生产装置工作后的清理工作,所述收集框的两端对称设置有定位柱,且收集框的两端与定位柱的底部固定连接,通过收集装置两端设置的定位柱可以将整个收集装置固定在底座底部,进而使得该种高强度铝合金材料生产装置在工作时产生的废屑会自由掉落在收集框内部,进而便于回收再利用,所述定位柱的外表面设置有旋转装置,通过设置旋转装置,可以提高收集装置的使用效果,且定位柱的外表面与旋转装置的内壁活动连接。The collection device includes a collection frame, through which waste chips generated during the operation of the high-strength aluminum alloy material production device can be collected, thereby facilitating the cleaning work after the operation of the high-strength aluminum alloy material production device. The two ends of the collecting frame are symmetrically provided with positioning columns, and the two ends of the collecting frame are fixedly connected with the bottom of the positioning columns, and the entire collecting device can be fixed on the bottom of the base through the positioning columns arranged at both ends of the collecting device, thereby making this high-strength The waste chips produced by the aluminum alloy material production device will fall freely inside the collection frame, which is convenient for recycling and reuse. The outer surface of the positioning column is provided with a rotating device. By setting the rotating device, the use of the collecting device can be improved. effect, and the outer surface of the positioning column is flexibly connected with the inner wall of the rotating device.
优选的,所述固定装置包括底板,通过设置固定装置内部设置的接触板和旋转柱配合使用可以对铝合金材料进行固定,所述底板的顶部对称设置有限位板,且底板的顶部与限位板的底部相接触,通过接触板可以沿着旋转柱旋转活动,使得接触板可以对不同形状的铝合金材料进行挤压固定,所述限位板的内部设置有旋转柱,且限位板的内壁与旋转柱的外表面活动连接,所述旋转柱的外表面均匀设置有接触板,通过接触板可以对铝合金材料进行限位固定,且通过接触板和旋转柱配合使用可以保证固定装置对铝合金材料的固定效果,通过多个接触板可以与铝合金材料表面紧密接触,进而对铝合金材料进行挤压固定,进而保证了该种高强度铝合金材料生产装置在对铝合金材料在加工时可以保证其稳定性,通过限位板可以对铝合金材料进行限位固定,且旋转柱的外表面与接触板的内壁活动连接,所述限位板的外表面设置有挤压杆,且限位板的外表面与挤压杆的顶部固定连接,所述挤压杆的底部设置有挤压弹簧,通过挤压杆和挤压弹簧配合使用对限位板进行挤压,使得限位板始终对铝合金材料施加一个挤压力,进而保证了该种高强度铝合金材料生产装置在工作时铝合金材料可以保证其稳定性,且挤压杆的底部与挤压弹簧的两端固定连接,所述挤压弹簧的外表面设置有安装筒,且挤压弹簧的外表面与安装筒的内壁相接触,所述安装筒的左端设置有滑动筒,所述滑动筒的内部设置有摩擦筒,通过设置摩擦筒,可以提高该种高强度铝合金材料生产装置的使用效果,且滑动筒的内壁与摩擦筒的外表面活动连接,滑动筒的两端对称设置有安装杆,通过摩擦筒可以保证固定装置在滑杆上的稳定性,通过摩擦筒可以增大滑动筒与滑杆之间的摩擦力,进而保证固定装置在使用时可以保证其稳定性,所述安装杆的内壁与滑动筒的外表面固定连接,安装杆的外表面设置有摩擦环,通过摩擦筒两端对称设置的摩擦环可以保证固定装置在工作时不会因切割剧烈而导致轻微移动,进而使得该种高强度铝合金材料生产装置的工作效果提高,所述摩擦环的两端与安装杆的外表面固定连接。Preferably, the fixing device includes a bottom plate, and the aluminum alloy material can be fixed by setting the contact plate inside the fixing device in cooperation with the rotating column. The bottom of the plate is in contact, and the contact plate can rotate along the rotating column, so that the contact plate can squeeze and fix aluminum alloy materials of different shapes. The inside of the limiting plate is provided with a rotating column, and the limiting plate The inner wall is movably connected with the outer surface of the rotating column, and the outer surface of the rotating column is uniformly provided with a contact plate, through which the aluminum alloy material can be limited and fixed, and the contact plate and the rotating column can be used together to ensure that the fixing device is The fixing effect of the aluminum alloy material can be closely contacted with the surface of the aluminum alloy material through multiple contact plates, and then the aluminum alloy material can be squeezed and fixed, thereby ensuring that the high-strength aluminum alloy material production device can process the aluminum alloy material Its stability can be guaranteed, and the aluminum alloy material can be limited and fixed through the limiting plate, and the outer surface of the rotating column is movably connected with the inner wall of the contact plate, and the outer surface of the limiting plate is provided with an extrusion rod, and The outer surface of the limiting plate is fixedly connected to the top of the extruding rod, and the bottom of the extruding rod is provided with an extruding spring, and the extruding rod and the extruding spring are used together to squeeze the limiting plate, so that the limiting plate Always apply an extrusion force to the aluminum alloy material, thereby ensuring the stability of the aluminum alloy material when the high-strength aluminum alloy material production device is working, and the bottom of the extrusion rod is fixedly connected to the two ends of the extrusion spring , the outer surface of the extrusion spring is provided with a mounting cylinder, and the outer surface of the extrusion spring is in contact with the inner wall of the installation cylinder, the left end of the installation cylinder is provided with a sliding cylinder, and the inside of the sliding cylinder is provided with a friction cylinder , by setting the friction cylinder, the use effect of this kind of high-strength aluminum alloy material production device can be improved, and the inner wall of the sliding cylinder is movably connected with the outer surface of the friction cylinder, and the two ends of the sliding cylinder are symmetrically provided with installation rods, through which the friction cylinder can To ensure the stability of the fixing device on the sliding rod, the friction between the sliding cylinder and the sliding rod can be increased through the friction cylinder, thereby ensuring the stability of the fixing device when in use. The inner wall of the installation rod and the sliding cylinder The outer surface of the mounting rod is fixedly connected, and the outer surface of the mounting rod is provided with a friction ring. The friction rings arranged symmetrically at both ends of the friction cylinder can ensure that the fixing device will not move slightly due to severe cutting during work, thereby making the high-strength aluminum The working effect of the alloy material production device is improved, and the two ends of the friction ring are fixedly connected with the outer surface of the installation rod.
优选的,所述安装筒位于底板的正下方,且安装筒的顶部与底板的底部固定连接。Preferably, the installation cylinder is located directly below the bottom plate, and the top of the installation cylinder is fixedly connected to the bottom of the bottom plate.
优选的,所述滑动筒的顶部与底板的底部固定连接,且滑动筒的长度与底板的宽度保持一致。Preferably, the top of the sliding cylinder is fixedly connected to the bottom of the bottom plate, and the length of the sliding cylinder is consistent with the width of the bottom plate.
优选的,所述遮挡装置包括固定板,通过设置遮挡装置可以遮挡该种高强度铝合金材料生产装置在工作时产生的火花,进而保证了操作人员的安全,所述固定板的顶部设置有连接弹簧,通过遮挡装置内部设置的连接弹簧可以调节遮挡板的位置,使得该种高强度铝合金材料生产装置在进行较大体积的铝合金材料加工时可以移动遮挡板,且固定板的顶部与连接弹簧的底部固定连接,所述连接弹簧的顶部设置有遮挡板,避免遮挡板影响铝合金材料的加工,且连接弹簧的顶部与遮挡板的底部固定连接,通过遮挡装置底部设置的固定板可以将整个遮挡装置进行固定,进而保证了遮挡装置在工作时可以对切割时产生的火花进行阻挡限制,所述遮挡板的两端对称设置有侧板,且遮挡板的两端与侧板的内壁固定连接。Preferably, the shielding device includes a fixed plate. By setting the shielding device, the sparks generated by the high-strength aluminum alloy material production device can be shielded, thereby ensuring the safety of the operator. The top of the fixed plate is provided with a connection Spring, the position of the shielding plate can be adjusted through the connecting spring provided inside the shielding device, so that this kind of high-strength aluminum alloy material production device can move the shielding plate when processing larger volumes of aluminum alloy materials, and the top of the fixed plate is connected with the The bottom of the spring is fixedly connected, and the top of the connecting spring is provided with a shielding plate to prevent the shielding plate from affecting the processing of the aluminum alloy material, and the top of the connecting spring is fixedly connected to the bottom of the shielding plate, and the fixed plate provided at the bottom of the shielding device can The entire shielding device is fixed, thereby ensuring that the shielding device can block and limit the sparks generated during cutting when the shielding device is working. The two ends of the shielding plate are symmetrically provided with side plates, and the two ends of the shielding plate are fixed to the inner wall of the side plate connect.
优选的,所述侧板的数量为两个,且侧板的厚度与遮挡板的厚度保持一致。Preferably, the number of the side panels is two, and the thickness of the side panels is consistent with that of the shielding panel.
优选的,所述旋转装置包括旋转筒,通过设置旋转装置便于回收收集装置内部工作时产生的废屑,所述旋转筒的两端对称设置有旋转板,且旋转筒的两端与旋转板的内壁固定连接,通过旋转装置内部设置的磨损筒可以延长旋转装置的使用寿命,所述旋转板的底部设置有橡胶板,通过磨损筒可以增大旋转装置与定位柱之间的摩擦力,进而使得收集装置在工作时可以保持其稳定性,两端对称设置的旋转装置会在轻微外力的影响下旋转移动,进而造成收集框内部的废屑掉落,且旋转板的底部与橡胶板的顶部固定连接,所述旋转筒的内部设置有磨损筒,通过旋转装置底部设置的橡胶板便于收集装置内部废屑的回收再利用,且旋转筒的内壁与磨损筒的外表面活动连接。Preferably, the rotating device includes a rotating cylinder, by setting the rotating device to facilitate the recovery of waste generated during the internal operation of the collection device, the two ends of the rotating cylinder are symmetrically provided with rotating plates, and the two ends of the rotating cylinder are connected with the rotating plate The inner wall is fixedly connected, and the service life of the rotating device can be extended through the wearing cylinder provided inside the rotating device. The bottom of the rotating plate is provided with a rubber plate, and the friction between the rotating device and the positioning column can be increased through the wearing cylinder, thereby making the The collection device can maintain its stability when it is working, and the rotating device arranged symmetrically at both ends will rotate and move under the influence of a slight external force, which will cause the waste inside the collection frame to fall, and the bottom of the rotating plate is fixed to the top of the rubber plate Connected, the inside of the rotating cylinder is provided with a wearing cylinder, the rubber plate provided at the bottom of the rotating device facilitates the recycling and reuse of waste inside the collecting device, and the inner wall of the rotating cylinder is movably connected with the outer surface of the wearing cylinder.
优选的,所述橡胶板的数量为两个,且橡胶板的高度与旋转板的高度保持一致。Preferably, the number of the rubber plates is two, and the height of the rubber plates is consistent with the height of the rotating plate.
一种高强度铝合金材料生产工艺,包括:A production process for high-strength aluminum alloy materials, including:
S1:熔化,向倾转炉内加入固态铝原料,倾转炉的炉膛温度设定为750℃~780℃,熔融3小时,然后调整到变质温度730℃~760℃,静置;S1: Melting, adding solid aluminum raw materials into the tilting furnace, setting the furnace temperature of the tilting furnace at 750°C to 780°C, melting for 3 hours, then adjusting to the metamorphic temperature of 730°C to 760°C, and standing still;
S2:撇除浮渣,撇除倾转炉表面浮渣,向倾转炉内加入Mg、Si、Cu、Mn和Ti,加入的Mg、Si、Cu和Mn元素的形式为合金或单质,其中Ti元素按照要求含量的50%添加,通过光谱分析仪实时检测各元素的质量分数并及时调整各元素的加入量;S2: Skim off the scum, skim off the scum on the surface of the tilting furnace, add Mg, Si, Cu, Mn and Ti into the tilting furnace, the added Mg, Si, Cu and Mn elements are in the form of alloy or simple substance, among which Ti element Add according to 50% of the required content, detect the mass fraction of each element in real time through a spectrum analyzer and adjust the addition amount of each element in time;
S3:反复清渣,分三次加入清渣剂,自上而下至自下而上进行反复搅拌,扒渣;S3: Repeatedly remove the slag, add the slag removing agent three times, stir repeatedly from top to bottom to bottom to top, and remove the slag;
S4:变质除气,彻底清渣后调整铝液温度至720℃~740℃,加入锶杆和钛硼丝,使用除气机通入氮气,压力0.75~1.5Mpa,保持时间20~25分钟,通气结束后静置10分钟,撇渣后观察气体情况,监测气体含量,如果气体含量超标重新进行精炼除气处理,再次进行表面撇渣,盖上保温盖,静置10分钟,待气体含量合格后,调整浇铸温度为730~760℃;S4: Metamorphic degassing, after thoroughly cleaning the slag, adjust the temperature of the molten aluminum to 720°C-740°C, add strontium rods and titanium-boron wires, use a degasser to feed nitrogen, the pressure is 0.75-1.5Mpa, and the holding time is 20-25 minutes. Stand still for 10 minutes after the end of ventilation, observe the gas condition after skimming, monitor the gas content, if the gas content exceeds the standard, carry out refining and degassing treatment again, perform surface skimming again, cover the insulation cover, and let it stand for 10 minutes until the gas content is qualified Finally, adjust the casting temperature to 730-760°C;
S5:浇筑试样,对待浇铸的铝液进行光谱分析,如果成分合格,且符合浇铸温度,将铝液盛入坩埚后进行浇铸,被浇铸的模具喷涂保温涂层剂并升温至300~360℃,同时在模具的冒口、浇道刷保温涂料,剩余铝液盖上保温盖,取出浇铸试样做好标记后送至光谱室进行成分光谱分析;S5: Pouring the sample, conduct spectral analysis on the molten aluminum to be cast, if the composition is qualified and meets the casting temperature, pour the molten aluminum into the crucible and then cast, spray the mold to be cast with thermal insulation coating agent and raise the temperature to 300-360°C , at the same time brush the thermal insulation paint on the riser and runner of the mold, cover the remaining aluminum liquid with a thermal insulation cover, take out the casting sample and mark it, then send it to the spectrum room for component spectrum analysis;
S6:热处理,光谱分析各元素成分合格后热处理:450℃~550℃温度下淬火6小时,150℃~200℃回火8小时,得到铝合金产品;S6: Heat treatment, heat treatment after spectral analysis of each element composition: quenching at 450°C-550°C for 6 hours, tempering at 150°C-200°C for 8 hours, to obtain aluminum alloy products;
S7:切割分段,将铝合金产品进行分段处理,进而便于储存运输。S7: Cutting into sections, and processing the aluminum alloy products into sections, so as to facilitate storage and transportation.
本发明的有益效果如下:The beneficial effects of the present invention are as follows:
1.本发明通过设置固定装置,可以提高该种高强度铝合金材料生产装置的使用效果,通过设置固定装置内部设置的接触板和旋转柱配合使用可以对铝合金材料进行固定,且通过接触板可以沿着旋转柱旋转活动,使得接触板可以对不同形状的铝合金材料进行挤压固定,且通过限位板可以对铝合金材料进行限位固定,且通过挤压杆和挤压弹簧配合使用对限位板进行挤压,使得限位板始终对铝合金材料施加一个挤压力,进而保证了该种高强度铝合金材料生产装置在工作时铝合金材料可以保证其稳定性。1. The present invention can improve the use effect of this kind of high-strength aluminum alloy material production device by setting the fixing device, and the aluminum alloy material can be fixed by setting the contact plate and the rotating column installed inside the fixing device, and through the contact plate It can rotate and move along the rotating column, so that the contact plate can squeeze and fix aluminum alloy materials of different shapes, and the aluminum alloy material can be limited and fixed through the limit plate, and it is used in conjunction with the squeeze rod and the squeeze spring Squeeze the limiting plate so that the limiting plate always exerts an extrusion force on the aluminum alloy material, thereby ensuring that the aluminum alloy material can guarantee its stability when the high-strength aluminum alloy material production device is working.
2.本发明通过设置摩擦筒,可以提高该种高强度铝合金材料生产装置的使用效果,通过摩擦筒可以保证固定装置在滑杆上的稳定性,通过摩擦筒可以增大滑动筒与滑杆之间的摩擦力,进而保证固定装置在使用时可以保证其稳定性,且通过摩擦筒两端对称设置的摩擦环可以保证固定装置在工作时不会因切割剧烈而导致轻微移动,进而使得该种高强度铝合金材料生产装置的工作效果提高。2. The present invention can improve the use effect of this kind of high-strength aluminum alloy material production device by setting the friction cylinder, the stability of the fixing device on the slide bar can be guaranteed through the friction cylinder, and the sliding cylinder and the slide rod can be enlarged through the friction cylinder. The friction force between them can ensure the stability of the fixing device when it is in use, and the friction rings arranged symmetrically at both ends of the friction cylinder can ensure that the fixing device will not move slightly due to severe cutting during work, so that the The working effect of a high-strength aluminum alloy material production device is improved.
3.本发明通过设置收集装置,可以提高该种高强度铝合金材料生产装置的使用效果,通过收集装置可以将该种高强度铝合金材料生产装置工作时产生的废屑进行收集,进而便于该种高强度铝合金材料生产装置工作后的清理工作,且通过收集装置两端设置的定位柱可以将整个收集装置固定在底座底部,进而使得该种高强度铝合金材料生产装置在工作时产生的废屑会自由掉落在收集框内部,进而便于回收再利用。3. The present invention can improve the use effect of this kind of high-strength aluminum alloy material production device by setting the collection device, and the waste chips generated during the operation of this kind of high-strength aluminum alloy material production device can be collected through the collection device, and then it is convenient for this kind of high-strength aluminum alloy material production device. This kind of high-strength aluminum alloy material production device can be cleaned after work, and the entire collection device can be fixed on the bottom of the base through the positioning columns arranged at both ends of the collection device, so that the high-strength aluminum alloy material production device can generate during operation. The waste falls freely inside the collection box, making it easy to recycle.
4.本发明通过设置遮挡装置,可以提高该种高强度铝合金材料生产装置在工作时的安全性,通过设置遮挡装置可以遮挡该种高强度铝合金材料生产装置在工作时产生的火花,进而保证了操作人员的安全,且通过遮挡装置内部设置的连接弹簧可以调节遮挡板的位置,使得该种高强度铝合金材料生产装置在进行较大体积的铝合金材料加工时可以移动遮挡板,避免遮挡板影响铝合金材料的加工,且通过遮挡装置底部设置的固定板可以将整个遮挡装置进行固定,进而保证了遮挡装置在工作时可以对切割时产生的火花进行阻挡限制。4. The present invention can improve the safety of this kind of high-strength aluminum alloy material production device when it is working by setting the shielding device, and can block the sparks produced by this kind of high-strength aluminum alloy material production device when it is working by setting the shielding device, and then The safety of the operator is guaranteed, and the position of the shielding plate can be adjusted through the connecting spring provided inside the shielding device, so that this kind of high-strength aluminum alloy material production device can move the shielding plate when processing larger volumes of aluminum alloy materials, avoiding The shielding plate affects the processing of the aluminum alloy material, and the entire shielding device can be fixed by the fixing plate provided at the bottom of the shielding device, thereby ensuring that the shielding device can block and limit the sparks generated during cutting when the shielding device is working.
5.本发明通过设置旋转装置,可以提高收集装置的使用效果,通过设置旋转装置便于回收收集装置内部工作时产生的废屑,通过旋转装置内部设置的磨损筒可以延长旋转装置的使用寿命,通过磨损筒可以增大旋转装置与定位柱之间的摩擦力,进而使得收集装置在工作时可以保持其稳定性,两端对称设置的旋转装置会在轻微外力的影响下旋转移动,进而造成收集框内部的废屑掉落,且通过旋转装置底部设置的橡胶板便于收集装置内部废屑的回收再利用。5. The present invention can improve the use effect of the collection device by setting the rotation device. By setting the rotation device, it is convenient to recycle the waste generated during the internal operation of the collection device. The wear cylinder installed inside the rotation device can prolong the service life of the rotation device. The wear cylinder can increase the friction between the rotating device and the positioning column, so that the collection device can maintain its stability during operation, and the rotating device arranged symmetrically at both ends will rotate and move under the influence of a slight external force, thereby causing the collection frame to The internal debris falls, and the rubber plate provided at the bottom of the rotating device facilitates the recycling and reuse of the internal waste debris of the collection device.
6.本发明通过设置接触板,可以提高回收装置的使用效果,通过接触板可以对铝合金材料进行限位固定,且通过接触板和旋转柱配合使用可以保证固定装置对铝合金材料的固定效果,通过多个接触板可以与铝合金材料表面紧密接触,进而对铝合金材料进行挤压固定,进而保证了该种高强度铝合金材料生产装置在对铝合金材料在加工时可以保证其稳定性。6. The present invention can improve the use effect of the recovery device by setting the contact plate, the aluminum alloy material can be limited and fixed through the contact plate, and the fixing effect of the fixing device on the aluminum alloy material can be ensured through the cooperation of the contact plate and the rotating column , the multiple contact plates can be in close contact with the surface of the aluminum alloy material, and then the aluminum alloy material can be squeezed and fixed, thereby ensuring the stability of the high-strength aluminum alloy material production device when processing the aluminum alloy material .
附图说明Description of drawings
图1是本发明的工艺流程图;Fig. 1 is a process flow diagram of the present invention;
图2是本发明的主视图;Fig. 2 is the front view of the present invention;
图3是本发明图固定装置的结构示意图;Fig. 3 is the structural representation of figure fixing device of the present invention;
图4是本发明图挤压弹簧的结构示意图;Fig. 4 is the structural representation of figure extrusion spring of the present invention;
图5是本发明图收集装置的结构示意图;Fig. 5 is a schematic structural view of the graph collecting device of the present invention;
图6是本发明图遮挡装置的结构示意图;Fig. 6 is a schematic structural view of the figure shielding device of the present invention;
图7是本发明图旋转装置的结构示意图;Fig. 7 is a schematic structural view of the figure rotating device of the present invention;
图中:1、滑杆;2、固定装置;3、收集装置;4、底座;5、动力源;6、操纵柱;7、切割盘;8、遮挡装置;21、旋转柱;22、接触板;23、安装筒;24、挤压杆;25、摩擦环;26、安装杆;27、底板;28、限位板;29、摩擦筒;30、挤压弹簧;31、定位柱;32、旋转装置;33、收集框;41、滑动筒;81、固定板;82、连接弹簧;83、遮挡板;84、侧板;321、旋转筒;322、磨损筒;323、旋转板;324、橡胶板。In the figure: 1. sliding rod; 2. fixing device; 3. collecting device; 4. base; 5. power source; 6. manipulation column; 7. cutting disc; Plate; 23, installation cylinder; 24, extrusion rod; 25, friction ring; 26, installation rod; 27, bottom plate; 28, limit plate; 29, friction cylinder; 30, extrusion spring; 31, positioning column; , rotating device; 33, collecting frame; 41, sliding cylinder; 81, fixed plate; 82, connecting spring; 83, blocking plate; 84, side plate; 321, rotating cylinder; 322, wearing cylinder; 323, rotating plate; ,rubber Board.
具体实施方式detailed description
使用图1-图7对本发明一实施方式的一种高强度铝合金材料及其生产工艺进行如下说明。A high-strength aluminum alloy material and its production process according to an embodiment of the present invention are described as follows using FIGS. 1-7 .
如图1-图7所示,本发明所述的一种高强度铝合金材料及其生产工艺,包括底座4,底座4的顶部设置有动力源5,且底座4的顶部与动力源5的底部固定连接,动力源5的顶部设置有操纵柱6,且动力源5的顶部与操纵柱6的底部活动连接,操纵柱6的顶部设置有切割盘7,且操纵柱6的顶部与切割盘7的外表面固定连接,切割装置的顶部设置有遮挡装置8,通过设置遮挡装置8,可以提高该种高强度铝合金材料生产装置在工作时的安全性,且切割装置的顶部与遮挡装置8的底部固定连接,底座4的内部对称设置有滑杆1,且底座4的内壁与滑杆1的两端固定连接,滑杆1的外表面设置有固定装置2,通过设置固定装置2,可以提高该种高强度铝合金材料生产装置的使用效果,且滑杆1的外表面与固定装置2的内壁活动连接,底座4的底部设置有收集装置3,通过设置收集装置3,可以提高该种高强度铝合金材料生产装置的使用效果,且底座4的底部与收集装置3的顶部固定连接;As shown in Figures 1-7, a high-strength aluminum alloy material and its production process according to the present invention include a
收集装置3包括收集框33,通过收集装置3可以将该种高强度铝合金材料生产装置工作时产生的废屑进行收集,进而便于该种高强度铝合金材料生产装置工作后的清理工作,收集框33的两端对称设置有定位柱31,且收集框33的两端与定位柱31的底部固定连接,通过收集装置3两端设置的定位柱31可以将整个收集装置3固定在底座4底部,进而使得该种高强度铝合金材料生产装置在工作时产生的废屑会自由掉落在收集框33内部,进而便于回收再利用,定位柱31的外表面设置有旋转装置32,通过设置旋转装置32,可以提高收集装置3的使用效果,且定位柱31的外表面与旋转装置32的内壁活动连接。The
固定装置2包括底板27,通过设置固定装置2内部设置的接触板22和旋转柱21配合使用可以对铝合金材料进行固定,底板27的顶部对称设置有限位板28,且底板27的顶部与限位板28的底部相接触,通过接触板22可以沿着旋转柱21旋转活动,使得接触板22可以对不同形状的铝合金材料进行挤压固定,限位板28的内部设置有旋转柱21,且限位板28的内壁与旋转柱21的外表面活动连接,旋转柱21的外表面均匀设置有接触板22,通过接触板22可以对铝合金材料进行限位固定,且通过接触板22和旋转柱21配合使用可以保证固定装置2对铝合金材料的固定效果,通过多个接触板22可以与铝合金材料表面紧密接触,进而对铝合金材料进行挤压固定,进而保证了该种高强度铝合金材料生产装置在对铝合金材料在加工时可以保证其稳定性,通过限位板28可以对铝合金材料进行限位固定,且旋转柱21的外表面与接触板22的内壁活动连接,限位板28的外表面设置有挤压杆24,且限位板28的外表面与挤压杆24的顶部固定连接,挤压杆24的底部设置有挤压弹簧30,通过挤压杆24和挤压弹簧30配合使用对限位板28进行挤压,使得限位板28始终对铝合金材料施加一个挤压力,进而保证了该种高强度铝合金材料生产装置在工作时铝合金材料可以保证其稳定性,且挤压杆24的底部与挤压弹簧30的两端固定连接,挤压弹簧30的外表面设置有安装筒23,且挤压弹簧30的外表面与安装筒23的内壁相接触,安装筒23的左端设置有滑动筒41,滑动筒41的内部设置有摩擦筒29,通过设置摩擦筒29,可以提高该种高强度铝合金材料生产装置的使用效果,且滑动筒41的内壁与摩擦筒29的外表面活动连接,滑动筒41的两端对称设置有安装杆26,通过摩擦筒29可以保证固定装置2在滑杆1上的稳定性,通过摩擦筒29可以增大滑动筒41与滑杆1之间的摩擦力,进而保证固定装置2在使用时可以保证其稳定性,安装杆26的内壁与滑动筒41的外表面固定连接,安装杆26的外表面设置有摩擦环25,通过摩擦筒29两端对称设置的摩擦环25可以保证固定装置2在工作时不会因切割剧烈而导致轻微移动,进而使得该种高强度铝合金材料生产装置的工作效果提高,摩擦环25的两端与安装杆26的外表面固定连接。The fixing
安装筒23位于底板27的正下方,且安装筒23的顶部与底板27的底部固定连接。The
滑动筒41的顶部与底板27的底部固定连接,且滑动筒41的长度与底板27的宽度保持一致。The top of the sliding
遮挡装置8包括固定板81,通过设置遮挡装置8可以遮挡该种高强度铝合金材料生产装置在工作时产生的火花,进而保证了操作人员的安全,固定板81的顶部设置有连接弹簧82,通过遮挡装置8内部设置的连接弹簧82可以调节遮挡板83的位置,使得该种高强度铝合金材料生产装置在进行较大体积的铝合金材料加工时可以移动遮挡板83,且固定板81的顶部与连接弹簧82的底部固定连接,连接弹簧82的顶部设置有遮挡板83,避免遮挡板83影响铝合金材料的加工,且连接弹簧82的顶部与遮挡板83的底部固定连接,通过遮挡装置8底部设置的固定板81可以将整个遮挡装置8进行固定,进而保证了遮挡装置8在工作时可以对切割时产生的火花进行阻挡限制,遮挡板83的两端对称设置有侧板84,且遮挡板83的两端与侧板84的内壁固定连接。The
侧板84的数量为两个,且侧板84的厚度与遮挡板83的厚度保持一致。There are two
旋转装置32包括旋转筒321,通过设置旋转装置32便于回收收集装置3内部工作时产生的废屑,旋转筒321的两端对称设置有旋转板323,且旋转筒321的两端与旋转板323的内壁固定连接,通过旋转装置32内部设置的磨损筒322可以延长旋转装置32的使用寿命,旋转板323的底部设置有橡胶板324,通过磨损筒322可以增大旋转装置32与定位柱31之间的摩擦力,进而使得收集装置3在工作时可以保持其稳定性,两端对称设置的旋转装置32会在轻微外力的影响下旋转移动,进而造成收集框33内部的废屑掉落,且旋转板323的底部与橡胶板324的顶部固定连接,旋转筒321的内部设置有磨损筒322,通过旋转装置32底部设置的橡胶板324便于收集装置3内部废屑的回收再利用,且旋转筒321的内壁与磨损筒322的外表面活动连接。The
橡胶板324的数量为两个,且橡胶板324的高度与旋转板323的高度保持一致。There are two
一种高强度铝合金材料生产工艺,包括:A production process for high-strength aluminum alloy materials, including:
S1:熔化,向倾转炉内加入固态铝原料,倾转炉的炉膛温度设定为750℃~780℃,熔融3小时,然后调整到变质温度730℃~760℃,静置;S1: Melting, adding solid aluminum raw materials into the tilting furnace, setting the furnace temperature of the tilting furnace at 750°C to 780°C, melting for 3 hours, then adjusting to the metamorphic temperature of 730°C to 760°C, and standing still;
S2:撇除浮渣,撇除倾转炉表面浮渣,向倾转炉内加入Mg、Si、Cu、Mn和Ti,加入的Mg、Si、Cu和Mn元素的形式为合金或单质,其中Ti元素按照要求含量的50%添加,通过光谱分析仪实时检测各元素的质量分数并及时调整各元素的加入量;S2: Skim off the scum, skim off the scum on the surface of the tilting furnace, add Mg, Si, Cu, Mn and Ti into the tilting furnace, the added Mg, Si, Cu and Mn elements are in the form of alloy or simple substance, among which Ti element Add according to 50% of the required content, detect the mass fraction of each element in real time through a spectrum analyzer and adjust the addition amount of each element in time;
S3:反复清渣,分三次加入清渣剂,自上而下至自下而上进行反复搅拌,扒渣;S3: Repeatedly remove the slag, add the slag removing agent three times, stir repeatedly from top to bottom to bottom to top, and remove the slag;
S4:变质除气,彻底清渣后调整铝液温度至720℃~740℃,加入锶杆和钛硼丝,使用除气机通入氮气,压力0.75~1.5Mpa,保持时间20~25分钟,通气结束后静置10分钟,撇渣后观察气体情况,监测气体含量,如果气体含量超标重新进行精炼除气处理,再次进行表面撇渣,盖上保温盖,静置10分钟,待气体含量合格后,调整浇铸温度为730~760℃;S4: Metamorphic degassing, after thoroughly cleaning the slag, adjust the temperature of the molten aluminum to 720°C-740°C, add strontium rods and titanium-boron wires, use a degasser to feed nitrogen, the pressure is 0.75-1.5Mpa, and the holding time is 20-25 minutes. Stand still for 10 minutes after the end of ventilation, observe the gas condition after skimming, monitor the gas content, if the gas content exceeds the standard, carry out refining and degassing treatment again, perform surface skimming again, cover the insulation cover, and let it stand for 10 minutes until the gas content is qualified Finally, adjust the casting temperature to 730-760°C;
S5:浇筑试样,对待浇铸的铝液进行光谱分析,如果成分合格,且符合浇铸温度,将铝液盛入坩埚后进行浇铸,被浇铸的模具喷涂保温涂层剂并升温至300~360℃,同时在模具的冒口、浇道刷保温涂料,剩余铝液盖上保温盖,取出浇铸试样做好标记后送至光谱室进行成分光谱分析;S5: Pouring the sample, conduct spectral analysis on the molten aluminum to be cast, if the composition is qualified and meets the casting temperature, pour the molten aluminum into the crucible and then cast, spray the mold to be cast with thermal insulation coating agent and raise the temperature to 300-360°C , at the same time brush the thermal insulation paint on the riser and runner of the mold, cover the remaining aluminum liquid with a thermal insulation cover, take out the casting sample and mark it, then send it to the spectrum room for component spectrum analysis;
S6:热处理,光谱分析各元素成分合格后热处理:450℃~550℃温度下淬火6小时,150℃~200℃回火8小时,得到铝合金产品;S6: Heat treatment, heat treatment after spectral analysis of each element composition: quenching at 450°C-550°C for 6 hours, tempering at 150°C-200°C for 8 hours, to obtain aluminum alloy products;
S7:切割分段,将铝合金产品进行分段处理,进而便于储存运输。S7: Cutting into sections, and processing the aluminum alloy products into sections, so as to facilitate storage and transportation.
具体工作流程如下:The specific workflow is as follows:
工作时,该种高强度铝合金材料生产装置通过底座4顶部设置的动力源5驱动切割盘7开始工作,将待加工的铝合金材料固定在固定装置2,通过两个固定装置2配合使用可以将铝合金材料进行固定,且通过底座4内部对称设置的滑杆1可以控制固定装置2进行移动,且通过固定装置2内部均匀设置的接触板22可以对铝合金材料进行挤压固定,进而保证了固定装置2的适用范围,当固定装置2将铝合金材料固定后通过滑杆1将铝合金材料移动到切割盘7底部,进而便于切割,当切割盘7切割铝合金材料时可以通过遮挡装置8进行保护操作人员,通过遮挡装置8可以避免该种高强度铝合金材料生产装置在加工时产生的火花飞溅,进而大大提高了该种高强度铝合金材料生产装置的使用安全性。When working, this kind of high-strength aluminum alloy material production device drives the cutting disc 7 to start working through the
上面结合附图对本发明的实施例进行了描述,但是本发明并不局限于上述的具体实施方式,上述的具体实施方式仅仅是示意性的,而不是限制性的,本领域的普通技术人员在本发明的启示下,在不脱离本发明宗旨和权利要求所保护的范围情况下,还可做出很多形式,这些均属于本发明的保护之内。Embodiments of the present invention have been described above in conjunction with the accompanying drawings, but the present invention is not limited to the above-mentioned specific implementations, and the above-mentioned specific implementations are only illustrative, rather than restrictive. Those of ordinary skill in the art will Under the enlightenment of the present invention, many forms can also be made without departing from the gist of the present invention and the protection scope of the claims, and these all belong to the protection of the present invention.
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