CN115453992A - Remote one-key automatic production transfer control system and method for high-speed toilet paper machine - Google Patents
Remote one-key automatic production transfer control system and method for high-speed toilet paper machine Download PDFInfo
- Publication number
- CN115453992A CN115453992A CN202211082277.4A CN202211082277A CN115453992A CN 115453992 A CN115453992 A CN 115453992A CN 202211082277 A CN202211082277 A CN 202211082277A CN 115453992 A CN115453992 A CN 115453992A
- Authority
- CN
- China
- Prior art keywords
- technical parameter
- paper machine
- control unit
- toilet paper
- remote
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 94
- 238000000034 method Methods 0.000 title claims abstract description 53
- 238000012546 transfer Methods 0.000 title abstract description 5
- 238000012544 monitoring process Methods 0.000 claims abstract description 40
- 230000002159 abnormal effect Effects 0.000 claims abstract description 28
- 230000008569 process Effects 0.000 claims abstract description 27
- 238000003745 diagnosis Methods 0.000 claims abstract description 24
- 238000006243 chemical reaction Methods 0.000 claims abstract description 11
- 238000004513 sizing Methods 0.000 claims description 30
- 238000004171 remote diagnosis Methods 0.000 claims description 7
- 238000013480 data collection Methods 0.000 claims description 3
- 238000004458 analytical method Methods 0.000 abstract description 4
- 230000008859 change Effects 0.000 description 14
- 238000004590 computer program Methods 0.000 description 7
- 230000008901 benefit Effects 0.000 description 5
- 230000001276 controlling effect Effects 0.000 description 4
- 238000010586 diagram Methods 0.000 description 4
- 238000003860 storage Methods 0.000 description 4
- 238000007405 data analysis Methods 0.000 description 3
- 230000006870 function Effects 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 230000004044 response Effects 0.000 description 2
- 230000005856 abnormality Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Images
Classifications
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
- G05B19/41835—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by programme execution
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
- G05B19/4185—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by the network communication
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
Landscapes
- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Quality & Reliability (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Automation & Control Theory (AREA)
- Paper (AREA)
Abstract
The invention relates to the technical field of toilet paper, in particular to a remote one-key automatic production transfer control system and method for a high-speed toilet paper machine. The system comprises an acquisition control unit, a control unit and a control unit, wherein the acquisition control unit is used for acquiring technical parameter signals of all parts in the production of the toilet paper machine at different speeds in real time and executing control and adjustment operations in the production conversion process; the programmable control unit is used for receiving the technical parameter signals acquired by the acquisition control unit, sending a diagnosis control instruction to the acquisition control unit based on a comparison result of the technical parameter signals and a technical parameter threshold value, and feeding back alarm information to the upper computer monitoring operation unit according to an abnormal comparison result; and the upper computer monitoring operation unit is used for receiving the alarm information provided by the programmable control unit, triggering an alarm based on the alarm information and monitoring the operation of the equipment in real time. The invention can realize the automatic production transfer function of the toilet paper machine quickly, accurately and safely by collecting various index data in the normal production process of the paper machine and carrying out comparison and analysis in real time.
Description
Technical Field
The invention relates to the technical field of toilet paper, in particular to a remote one-key automatic production switching control system and method for a high-speed toilet paper machine.
Background
With the rapid development of the modern toilet paper industry, the requirement frequency of more and more toilet paper factories for switching the sheet production gram weight is higher and higher. In order to adapt to market laws and meet sales requirements, production departments receive production requirements for switching different paper types of processes for several times every month or even every week, and adjustment and change of steam and sizing flow are involved in each switching process.
In the traditional switching process, an operator manually adjusts the required steam pressure and sizing flow according to empirical data so as to meet the requirements of paper type conversion under different production vehicle speeds. The manual operation process has human errors, the matching of the steam consumption and the sizing amount needs to be adjusted for many times, so that a large number of unqualified paper rolls which do not meet the process requirements can be produced in the process of transferring production, and the paper rolls need to be broken back to be copied, so that a large amount of manpower and material resources are wasted.
Disclosure of Invention
In view of the above, the invention provides a remote one-key automatic production switching control system and method for a high-speed toilet paper machine, which can collect and analyze data of each key component of the paper machine in real time during quantitative production of different paper industries at different speeds to form a big data database. When receiving the switching task, the system can realize quick response and accurately complete the switching task. And the stable and high-precision action of each key part in the production transferring process can be realized.
In order to achieve the above purpose, the embodiment of the present invention provides the following technical solutions:
in a first aspect, in an embodiment provided by the present invention, there is provided a remote one-key automatic converting control system for a high-speed toilet paper machine, comprising:
the acquisition control unit is used for acquiring technical parameter signals of all parts in the production of the toilet paper machine at different speeds in real time and executing control and adjustment operations in the production conversion process;
the programmable control unit is used for receiving the technical parameter signals acquired by the acquisition control unit, sending a diagnosis control instruction to the acquisition control unit based on a comparison result of the technical parameter signals and a technical parameter threshold value, and feeding back alarm information to the upper computer monitoring operation unit according to an abnormal comparison result;
and the upper computer monitoring operation unit is used for receiving the alarm information provided by the programmable control unit, triggering an alarm based on the alarm information and monitoring the operation of the equipment in real time.
As a further scheme of the invention, the acquisition control unit comprises a steam control module unit and a sizing quantitative control module unit, and is used for data collection of the production process and regulation control of the production change.
As a further scheme of the invention, the steam control module unit is used for acquiring steam signal data in real time during production of the toilet paper machine at different speeds and controlling steam quantity adjustment in the production conversion process according to the received diagnosis control instruction.
As a further scheme of the invention, the sizing quantitative control module unit is used for collecting sizing flow signal data in real time during production of the toilet paper machine at different speeds and controlling sizing quantitative adjustment in the production process according to the received diagnosis control instruction.
As a further scheme of the present invention, the programmable control unit includes an operation parameter comparison module, the operation parameter comparison module is configured to call the technical parameter signal acquired by the acquisition control unit to compare with a preset technical parameter threshold, and if the acquired technical parameter signal exceeds the technical parameter threshold, the technical parameter signal acquired in real time is abnormal data; otherwise, the comparison operation of the technical parameter signals acquired by the acquisition control unit at the next moment is executed.
As a further scheme of the invention, the programmable control unit comprises a remote diagnosis output module and an alarm output module;
the remote diagnosis output module is used for generating a diagnosis control instruction to the acquisition control unit when the acquired technical parameter signal exceeds the technical parameter threshold range;
the alarm output module is used for generating alarm information when the acquired technical parameter signals exceed the technical parameter threshold range, so that the alarm information is fed back to the upper computer monitoring operation unit.
As a further scheme of the present invention, the programmable control unit includes an exception execution module, and the exception execution module is configured to determine that the technical parameter signal acquired in real time is an exception data when the acquired technical parameter signal exceeds a technical parameter threshold range, send a diagnosis control instruction to the acquisition control unit, and feed back alarm information to the upper computer monitoring operation unit according to an exception comparison result.
As a further aspect of the present invention, the programmable control unit further includes an I/O signal conversion module, where the I/O signal conversion module is configured to receive the technical parameter signal of the acquisition control unit, convert the technical parameter signal and store the converted technical parameter signal in a history database in the programmable control unit, so as to invoke the parameter comparison module.
As a further scheme of the present invention, the programmable control unit is a programmable controller, and the upper computer monitoring operation unit is an upper monitoring computer connected to the programmable controller.
In a second aspect, in another embodiment provided by the invention, a remote one-key automatic production switching control method of a high-speed toilet paper machine is provided, and the remote one-key automatic production switching control method of the high-speed toilet paper machine adopts the remote one-key automatic production switching control system of the high-speed toilet paper machine to execute automatic production switching control operation of the high-speed toilet paper machine; the remote one-key automatic production switching control method of the high-speed toilet paper machine comprises the following steps:
acquiring technical parameter signals collected in real time during production of the toilet paper machine at different speeds, wherein the technical parameter signals comprise steam signal data and sizing flow signal data;
comparing the acquired technical parameter signal with a preset technical parameter threshold value, and judging whether the technical parameter signal is abnormal or not;
if the collected technical parameter signals exceed the technical parameter threshold range, the technical parameter signals collected in real time are abnormal data, a diagnosis control instruction is sent to adjust and control the switch to the production, alarm information is fed back to an upper computer monitoring operation unit according to an abnormal comparison result, and an upper computer monitoring operation unit triggers an alarm based on the alarm information and monitors the operation of equipment in real time; otherwise, the comparison operation of the technical parameter signals acquired by the acquisition control unit at the next moment is executed.
In a third aspect, in a further embodiment provided by the present invention, there is provided a computer apparatus comprising a memory storing a computer program and a processor implementing the steps of the high speed toilet paper machine remote one-touch automatic converting control method when the computer program is loaded and executed.
In a fourth aspect, in a further embodiment provided by the present invention, there is provided a storage medium storing a computer program which, when loaded and executed by a processor, implements the steps of the remote one-touch automatic changeover control method for a high-speed toilet paper machine.
The technical scheme provided by the invention has the following beneficial effects:
the remote one-key automatic production switching control system and method for the high-speed toilet paper machine, provided by the invention, have the advantages that various index data in the normal production process of the paper machine are collected through the programmable control unit, comparison and analysis are carried out in real time, and the function of automatic production switching of the toilet paper machine is realized quickly, accurately and safely. The historical data analysis alarm module arranged in the programmable controller can give an alarm prompt whether the system production change process is good or not in real time, so that the optimal control of automatic paper production change is realized, the reliability and the control precision of the system are improved to the maximum extent, the operating efficiency of the paper machine is optimized, and the economic benefit of a factory is improved.
These and other aspects of the invention are apparent from and will be elucidated with reference to the embodiments described hereinafter. It is to be understood that both the foregoing general description and the following detailed description are exemplary and explanatory only and are not restrictive of the invention, as claimed.
Drawings
In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention. In the drawings:
fig. 1 is a system block diagram of a remote one-key automatic production switching control system of a high-speed toilet paper machine according to an embodiment of the invention.
Fig. 2 is a block diagram of a remote one-key automatic production switching control system of a high-speed toilet paper machine according to an embodiment of the invention.
Fig. 3 is a flow chart of a remote one-key automatic production switching control method of a high-speed toilet paper machine according to an embodiment of the invention.
Fig. 4 is a schematic diagram of the operation of remote one-key automatic transfer control method of the high-speed toilet paper machine according to one embodiment of the invention.
Fig. 5 is a block diagram of a computer apparatus according to an embodiment of the present invention.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is described in further detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
The technical solutions in the exemplary embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the exemplary embodiments of the present invention, and it is apparent that the described exemplary embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Because the production requirements of different paper types are switched, the adjustment and the change of steam and sizing flow are involved in each switching process. In the traditional switching process, an operator manually adjusts the required steam pressure and sizing flow according to empirical data so as to meet the requirement of paper type switching under different production vehicle speeds. The manual operation process inevitably has human errors, the matching of the steam consumption and the sizing amount needs to be adjusted for many times, so that a large amount of unqualified paper rolls which do not meet the process requirements can be produced in the production transferring process, and the paper rolls need to be broken and copied back, thereby causing the waste of a large amount of manpower and material resources.
In view of the above, the control system and the method for remote one-key automatic production switching of the high-speed toilet paper machine provided by the invention can collect and analyze data of each key component of the paper machine in quantitative production of different paper industries at different speeds in real time to form a big data database. When receiving the switching task, the system can realize quick response and accurately complete the switching task. And the stable and high-precision action of each key part in the production transferring process can be realized.
Specifically, the embodiments of the present invention will be further explained below with reference to the drawings.
Referring to fig. 1, one embodiment of the invention provides a remote one-key automatic converting control system of a high-speed toilet paper machine, which comprises an acquisition control unit 10, a programmable control unit 20 and an upper computer monitoring operation unit 30.
In this embodiment, the acquisition control unit 10 is configured to acquire technical parameter signals of each component in real time during production of the toilet paper machine at different speeds, and is further configured to perform control and adjustment operations in a production change process.
In some embodiments, the collection control unit 10 includes a steam control module unit 101 and a sizing control module unit 102 for data collection of the production process and for regulatory control of the conversion.
The steam control module unit 101 is used for collecting steam signal data in real time during production of the toilet paper machine at different speeds, and is also used for controlling steam quantity adjustment in the production process according to the received diagnosis control instruction.
The sizing quantitative control module unit 102 is configured to collect sizing flow signal data in real time during production of the toilet paper machine at different speeds, and is further configured to control sizing quantitative adjustment in the production process according to the received diagnosis control instruction.
In this embodiment, referring to fig. 2, the steam control module unit 101 may be a steam signal acquisition device, the sizing quantitative control module unit 102 may be a sizing flow signal acquisition device, and both the steam signal acquisition device and the sizing flow signal acquisition device perform signal acquisition through corresponding sensors.
Therefore, the steam control module unit 101 and the sizing quantitative control module unit 102 of the acquisition control unit 10 are not only important execution units participating in the production change control, but also important acquisition units for collecting technical parameter big data in the normal production process of the high-speed toilet paper machine.
In this embodiment, the programmable control unit 20 is configured to receive technical parameter signals acquired by the acquisition control unit 10, send a diagnosis control instruction to the acquisition control unit 10 based on a comparison result between the technical parameter signals and a technical parameter threshold, and feed back alarm information to the upper computer monitoring operation unit 30 according to an abnormal comparison result.
And the upper computer monitoring operation unit 30 is used for receiving the alarm information provided by the programmable control unit 20, triggering an alarm based on the alarm information and monitoring the operation of the equipment in real time.
In some embodiments, the programmable control unit 20 includes an operation parameter comparison module 201, where the operation parameter comparison module 201 is configured to call the technical parameter signal acquired by the acquisition control unit 10 to compare with a preset technical parameter threshold, and if the acquired technical parameter signal exceeds the technical parameter threshold, the technical parameter signal acquired in real time is abnormal data; otherwise, the comparison operation of the technical parameter signals acquired by the acquisition control unit 10 at the next moment is performed.
In some embodiments, the programmable control unit 20 includes a remote diagnostic output module 202 and an alarm output module 203;
the remote diagnosis output module 202 is used for generating a diagnosis control instruction to the acquisition control unit 10 when the acquired technical parameter signal exceeds the technical parameter threshold range;
the alarm output module 203 is configured to generate alarm information when the acquired technical parameter signal exceeds a technical parameter threshold range, so as to feed the alarm information back to the upper computer monitoring operation unit 30.
In some embodiments, the programmable control unit 20 includes an exception execution module 204, and the exception execution module 204 is configured to determine that the technical parameter signal acquired in real time is exception data when the acquired technical parameter signal exceeds the technical parameter threshold range, send a diagnosis control instruction to the acquisition control unit 10, and feed back alarm information to the upper computer monitoring operation unit 30 according to an exception comparison result.
In some embodiments, the programmable control unit 20 further includes an I/O signal conversion module 201, where the I/O signal conversion module 201 is configured to receive the technical parameter signal of the acquisition control unit 10, and store the technical parameter signal after conversion in a history database in the programmable control unit 20, so as to be used for invoking the parameter comparison module 201.
In this embodiment, the collected data received by the programmable control unit 20 are collected in the programmable control unit 20 to form a history database that can be called by the system. If the data execution is more abnormal in the process of executing the system production change every time, an operator can quickly realize human intervention through the alarm information provided by the upper computer monitoring operation unit 30, and unnecessary loss is avoided.
In some embodiments, the programmable control unit 20 is a programmable controller, and the upper monitoring operation unit 30 is an upper monitoring computer connected to the programmable controller.
The remote one-key automatic production switching control system of the high-speed toilet paper machine is used as an optimized high-level management system of the high-speed toilet paper machine, can quickly and stably meet the production requirement of pulp switching of the high-speed toilet paper machine, the programmable control unit 20 receives sensor signals of all control units in the acquisition control unit 10, sends a diagnosis control instruction to the acquisition control unit 10 through the remote diagnosis output module 202, and synchronously adjusts the steam control module unit 101 and the sizing quantitative control module unit 102, so that the production process of gram weight production of the paper machine is quickly switched, the required production process switching is completed, the operation information of equipment can be monitored in real time through the upper computer monitoring operation unit 30, and the automatic production switching control system can timely intervene manually when abnormality occurs and prevent unnecessary accidents from occurring in the production switching process.
Referring to fig. 3, an embodiment of the present invention further provides a remote one-touch automatic converting control method for a high-speed toilet paper machine, which includes:
s1, acquiring technical parameter signals collected in real time during production of toilet paper machines at different speeds, wherein the technical parameter signals comprise steam signal data and sizing flow signal data;
s2, comparing the acquired technical parameter signal with a preset technical parameter threshold value, and judging whether the technical parameter signal is abnormal or not;
step S201, if the collected technical parameter signal exceeds the technical parameter threshold range, the technical parameter signal collected in real time is abnormal data, a diagnosis control instruction is sent to adjust and control the switch to the production, alarm information is fed back to the upper computer monitoring operation unit 30 according to an abnormal comparison result, and an upper computer monitoring operation sheet triggers an alarm based on the alarm information and monitors the operation of equipment in real time;
step S202, otherwise, comparing the technical parameter signals acquired by the acquisition control unit 10 at the next time.
In this embodiment, the remote one-key automatic production switching control method for the high-speed toilet paper machine collects various index data in the normal production process of the paper machine through the programmable control unit 20, performs comparison and analysis in real time, and quickly, accurately and safely realizes the automatic production switching function of the toilet paper machine. The historical data analysis alarm module arranged in the programmable controller can give an alarm prompt whether the system production change process is good or not in real time, so that the optimal control of automatic paper production change is realized, the reliability and the control precision of the system are improved to the maximum extent, the operating efficiency of the paper machine is optimized, and the economic benefit of a factory is improved.
Illustratively, referring to fig. 4, the method for controlling the remote one-key automatic converting of the high-speed toilet paper machine comprises the following steps:
the remote one-key automatic production switching control system of the high-speed toilet paper machine receives a paper type switching instruction;
the remote one-key automatic production switching control system of the high-speed toilet paper machine collects various initial data of the paper machine operation;
a historical data comparison module is adopted to start working and compare and analyze in real time;
the upper monitoring system provides initial diagnosis information of the running state of the paper machine;
the steam control module unit and the sizing quantitative control module unit adjust and change the steam and sizing flow;
after the change, judging whether the running state of the paper machine is abnormal, if so, giving reasonable treatment suggestions to the abnormal running state of the paper machine by the system, judging whether the abnormal running state of the paper machine needs to be output by the alarm module, if so, giving an abnormal alarm, outputting the abnormal alarm, sending diagnosis information to an upper manager by the remote module, finishing the judgment of the running state of the paper machine, and continuing normal running of the system; if the running state of the paper machine is normal or the alarm module does not need to output, the judgment of the running state of the paper machine is directly finished, and the system continues to run normally.
The historical data comparison module is an operation parameter comparison module 201, the upper monitoring system is an upper computer monitoring operation unit 30, the alarm module is an alarm output module 203, and the remote module is a remote diagnosis output module 202.
It should be noted that, the remote one-key automatic converting control method of the high-speed toilet paper machine is based on the above-mentioned remote one-key automatic converting control system of the high-speed toilet paper machine to execute the above-mentioned steps, and therefore, the composition of the remote one-key automatic converting control system of the high-speed toilet paper machine in this embodiment is not described in detail.
As shown in fig. 5, in an embodiment of the present invention, a computer device 1000 is provided, the computer device 1000 comprising a memory 1001 and a processor 1002, a computer program being stored in the memory 1001, the processor 1002 being configured for executing the computer program stored in the memory 1001. The memory 1001 is used for storing one or more computer instructions, wherein the one or more computer instructions are executed by the processor 1002 to implement the steps of the above method embodiments:
acquiring technical parameter signals acquired in real time during production of the toilet paper machine at different speeds, wherein the technical parameter signals comprise steam signal data and sizing flow signal data;
comparing the acquired technical parameter signal with a preset technical parameter threshold value, and judging whether the technical parameter signal is abnormal or not;
if the collected technical parameter signals exceed the technical parameter threshold range, the technical parameter signals collected in real time are abnormal data, a diagnosis control instruction is sent to adjust and control the switch to the production, alarm information is fed back to the upper computer monitoring operation unit 30 according to an abnormal comparison result, and an upper computer monitoring operation unit triggers an alarm based on the alarm information and monitors the operation of equipment in real time; otherwise, the comparison operation of the technical parameter signals acquired by the acquisition control unit 10 at the next moment is performed.
In an embodiment of the present invention, there is further provided a storage medium having a computer program stored thereon, which when executed by a processor, performs the steps in the above-mentioned method embodiments:
acquiring technical parameter signals collected in real time during production of the toilet paper machine at different speeds, wherein the technical parameter signals comprise steam signal data and sizing flow signal data;
comparing the obtained technical parameter signal with a preset technical parameter threshold value, and judging whether the technical parameter signal is abnormal or not;
if the collected technical parameter signals exceed the technical parameter threshold range, the technical parameter signals collected in real time are abnormal data, a diagnosis control instruction is sent to adjust and control the switch to the production, alarm information is fed back to the upper computer monitoring operation unit 30 according to an abnormal comparison result, and an upper computer monitoring operation unit triggers an alarm based on the alarm information and monitors the operation of equipment in real time; otherwise, the comparison operation of the technical parameter signals acquired by the acquisition control unit 10 at the next moment is performed.
It will be understood by those skilled in the art that all or part of the processes of the methods of the embodiments described above can be implemented by hardware instructions of a computer program, which can be stored in a non-volatile computer-readable storage medium, and when executed, can include the processes of the embodiments of the methods described above. Any reference to memory, storage, database or other medium used in embodiments provided herein may include at least one of non-volatile and volatile memory.
In summary, the remote one-key automatic production switching control system and method for the high-speed toilet paper machine provided by the invention collect various index data in the normal production process of the paper machine through the programmable control unit 20, perform comparison and analysis in real time, and realize the function of automatic production switching of the toilet paper machine quickly, accurately and safely. The historical data analysis alarm module arranged in the programmable controller can give an alarm prompt whether the system production change process is good or not in real time, so that the optimal control of automatic paper production change is realized, the reliability and the control precision of the system are improved to the maximum extent, the operating efficiency of the paper machine is optimized, and the economic benefit of a factory is improved.
The above description is intended to be illustrative of the preferred embodiment of the present invention and should not be taken as limiting the invention, but rather, the intention is to cover all modifications, equivalents, and alternatives falling within the spirit and scope of the invention.
Claims (10)
1. A remote one-key automatic production switching control system of a high-speed toilet paper machine is characterized by comprising:
the acquisition control unit is used for acquiring technical parameter signals of all parts in the production of the toilet paper machine at different speeds in real time and executing control and adjustment operations in the production conversion process;
the programmable control unit is used for receiving the technical parameter signals acquired by the acquisition control unit, sending a diagnosis control instruction to the acquisition control unit based on a comparison result of the technical parameter signals and a technical parameter threshold value, and feeding back alarm information to the upper computer monitoring operation unit according to an abnormal comparison result;
and the upper computer monitoring operation unit is used for receiving the alarm information provided by the programmable control unit, triggering an alarm based on the alarm information and monitoring the operation of the equipment in real time.
2. The remote one-touch automatic converting control system of the high-speed toilet paper machine according to claim 1, characterized in that the collecting control unit comprises a steam control module unit and a sizing quantitative control module unit for data collection of the production process and for adjustment control of converting.
3. The remote one-key automatic converting control system of the high-speed toilet paper machine according to claim 2, wherein the steam control module unit is used for collecting steam signal data in real time during production of the toilet paper machine at different speeds and controlling steam quantity adjustment in the converting process according to the received diagnosis control instruction.
4. The remote one-key automatic production-switching control system of the high-speed toilet paper machine according to claim 2, wherein the sizing quantitative control module unit is used for collecting sizing flow signal data in real time during production of the toilet paper machine at different speeds and controlling sizing quantitative adjustment in the production switching process according to the received diagnosis control instruction.
5. The remote one-key automatic production-switching control system of the high-speed toilet paper machine according to claim 1, wherein the programmable control unit comprises an operating parameter comparison module, the operating parameter comparison module is used for calling technical parameter signals collected by the collection control unit to be compared with a preset technical parameter threshold value, and if the collected technical parameter signals exceed the technical parameter threshold value range, the technical parameter signals collected in real time are abnormal data; otherwise, the comparison operation of the technical parameter signals acquired by the acquisition control unit at the next moment is executed.
6. The remote one-key automatic converting control system of the high-speed toilet paper machine according to claim 5, characterized in that the programmable control unit comprises a remote diagnosis output module and an alarm output module;
the remote diagnosis output module is used for generating a diagnosis control instruction to the acquisition control unit when the acquired technical parameter signal exceeds the technical parameter threshold range;
and the alarm output module is used for generating alarm information when the acquired technical parameter signal exceeds the technical parameter threshold range so as to feed the alarm information back to the monitoring operation unit of the upper computer.
7. The remote one-key automatic production-switching control system of the high-speed toilet paper machine according to claim 6, wherein the programmable control unit comprises an exception execution module, and the exception execution module is used for judging the technical parameter signals collected in real time as exception data when the collected technical parameter signals exceed the technical parameter threshold range, sending a diagnosis control instruction to the collection control unit, and feeding back alarm information to the upper computer monitoring operation unit according to an exception comparison result.
8. The remote one-touch automatic converting control system of the high-speed toilet paper machine according to claim 7, wherein the programmable control unit further comprises an I/O signal converting module, the I/O signal converting module is used for receiving the technical parameter signals of the acquisition control unit, and the technical parameter signals are converted and stored in a historical database in the programmable control unit for calling the operation parameter comparing module.
9. The remote one-key automatic converting control system for the high-speed toilet paper machine according to claim 8, wherein the programmable control unit is a programmable controller, and the upper computer monitoring operation unit is an upper monitoring computer connected with the programmable controller.
10. A remote one-key automatic production switching control method of a high-speed toilet paper machine, which is characterized in that the remote one-key automatic production switching control method of the high-speed toilet paper machine adopts the remote one-key automatic production switching control system of the high-speed toilet paper machine in any one of claims 1 to 9 to execute the automatic production switching control operation of the high-speed toilet paper machine; the remote one-key automatic production switching control method of the high-speed toilet paper machine comprises the following steps:
acquiring technical parameter signals collected in real time during production of the toilet paper machine at different speeds, wherein the technical parameter signals comprise steam signal data and sizing flow signal data;
comparing the obtained technical parameter signal with a preset technical parameter threshold value, and judging whether the technical parameter signal is abnormal or not;
if the collected technical parameter signals exceed the technical parameter threshold range, the technical parameter signals collected in real time are abnormal data, a diagnosis control instruction is sent to adjust and control the switch to the production, alarm information is fed back to an upper computer monitoring operation unit according to an abnormal comparison result, and an upper computer monitoring operation unit triggers an alarm based on the alarm information and monitors the operation of equipment in real time; otherwise, the comparison operation of the technical parameter signals acquired by the acquisition control unit at the next moment is executed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211082277.4A CN115453992A (en) | 2022-09-06 | 2022-09-06 | Remote one-key automatic production transfer control system and method for high-speed toilet paper machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211082277.4A CN115453992A (en) | 2022-09-06 | 2022-09-06 | Remote one-key automatic production transfer control system and method for high-speed toilet paper machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN115453992A true CN115453992A (en) | 2022-12-09 |
Family
ID=84303558
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202211082277.4A Pending CN115453992A (en) | 2022-09-06 | 2022-09-06 | Remote one-key automatic production transfer control system and method for high-speed toilet paper machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN115453992A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116088451A (en) * | 2023-02-15 | 2023-05-09 | 陕西西微测控工程有限公司 | A method for switching cardboard types by using module clusters |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104155958A (en) * | 2014-08-25 | 2014-11-19 | 理程自动化技术（天津）有限公司 | Optimal control system for chemimechanical pulp technology |
| CN206515682U (en) * | 2017-03-06 | 2017-09-22 | 浙江华章科技有限公司 | The big motor temperature centralized management system of toilet paper machine based on PLC system |
| CN114265377A (en) * | 2021-12-15 | 2022-04-01 | 浙江华章科技有限公司 | Integrated optimization system of paper machine papermaking system |
| CN114326573A (en) * | 2021-12-24 | 2022-04-12 | 浙江华章科技有限公司 | Continuous slurry preparation method and system based on PLC system |
-
2022
- 2022-09-06 CN CN202211082277.4A patent/CN115453992A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104155958A (en) * | 2014-08-25 | 2014-11-19 | 理程自动化技术（天津）有限公司 | Optimal control system for chemimechanical pulp technology |
| CN206515682U (en) * | 2017-03-06 | 2017-09-22 | 浙江华章科技有限公司 | The big motor temperature centralized management system of toilet paper machine based on PLC system |
| CN114265377A (en) * | 2021-12-15 | 2022-04-01 | 浙江华章科技有限公司 | Integrated optimization system of paper machine papermaking system |
| CN114326573A (en) * | 2021-12-24 | 2022-04-12 | 浙江华章科技有限公司 | Continuous slurry preparation method and system based on PLC system |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116088451A (en) * | 2023-02-15 | 2023-05-09 | 陕西西微测控工程有限公司 | A method for switching cardboard types by using module clusters |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN202306251U (en) | Apparatus for controlling machine tool to restart automatic operation | |
| DE102015002571A1 (en) | Robot controller for controlling a robot that feeds and removes a workpiece | |
| CN115453992A (en) | Remote one-key automatic production transfer control system and method for high-speed toilet paper machine | |
| DE102012104195A1 (en) | Control for a machine tool for cutting threads | |
| DE102011009361A1 (en) | Data collection device and data collection system with this | |
| CN112357179A (en) | Control method and system of bar packer | |
| CN112404692A (en) | Welding data acquisition method, welding quality detection method, and medium | |
| DE102015010637A1 (en) | Robot control of a robot used with a machine tool and processing system | |
| DE102017007909A1 (en) | Production control equipped with a function for identifying the cause after an operation stop of a production facility comprising manufacturing facilities | |
| CN115421447B (en) | Method, system and device for evaluating and controlling time-energy efficiency of numerical control machine tool | |
| DE102020003177A1 (en) | Control device and method for determining a wire connection | |
| JPH09218707A (en) | Method for monitoring abnormal state of equipment and its device | |
| AU2007308270A1 (en) | Method for carrying out online program changes on an automation system | |
| US7347144B2 (en) | Method for carrying out a production change on a printing press with automated change of a printing plate | |
| CN115586747A (en) | Efficiency control method and system of numerical control cutting equipment | |
| CN213780738U (en) | Full-automatic control system for process water flushing of ultralow discharge system | |
| CN116972945A (en) | Automatic weighing device and method for yarn feeding of knitted socks | |
| CN106168776B (en) | Smoke-gas wet desulfurization is ultra-clean to be discharged from start-up and shut-down control method and system | |
| EP2791747B1 (en) | Method for switching between work piece processing operating modes of a processing machine which are different in respect of operator intervention requirements | |
| TWM573464U (en) | Smart factory utilization rate analysis system | |
| CN116638017B (en) | Remote control method and system based on automatic forging stamping die | |
| CN112947393A (en) | Diagnosis method of PLC system | |
| CN116274564A (en) | Stamping production method and system with multiple process formulas adaptively adjusted | |
| CN114971395B (en) | Monitoring system and method for statistical multiple load change processes based on machine learning calculation | |
| CN113283747B (en) | Production information control method and device based on MES |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20221209 |