CN115451788A - Online detection tool and detection method for large optical platform - Google Patents
Online detection tool and detection method for large optical platform Download PDFInfo
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- 238000001514 detection method Methods 0.000 title claims abstract description 38
- 230000003287 optical effect Effects 0.000 title claims abstract description 20
- 239000004579 marble Substances 0.000 claims abstract description 15
- 238000000034 method Methods 0.000 claims description 7
- 238000007689 inspection Methods 0.000 claims description 6
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 238000005516 engineering process Methods 0.000 description 2
- 238000007790 scraping Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
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- 238000006467 substitution reaction Methods 0.000 description 1
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B5/00—Measuring arrangements characterised by the use of mechanical techniques
- G01B5/24—Measuring arrangements characterised by the use of mechanical techniques for measuring angles or tapers; for testing the alignment of axes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B1/00—Processes of grinding or polishing; Use of auxiliary equipment in connection with such processes
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B5/00—Measuring arrangements characterised by the use of mechanical techniques
- G01B5/0002—Arrangements for supporting, fixing or guiding the measuring instrument or the object to be measured
- G01B5/0004—Supports
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Abstract
本发明公开了一种针对大型光学平台的在线检测工装及检测方法,属于精密机械制造技术领域,所要解决的技术问题是大型光学平台平行度的在线检测。所述在线检测工装包括:悬臂调节组件(1),配重块(2),测表调节组件(3)。利用本发明的检测工装和0级精度的大理石平台配合使用,对1600mm×1700mm×180mm的大型光学平台平行度进行检测。工装结构稳定性好,检测回零精度高,可以解决大型光学平台平行度的在线检测问题,提高加工精度和效率。
The invention discloses an online detection tool and detection method for a large-scale optical platform, belongs to the technical field of precision machinery manufacturing, and the technical problem to be solved is the online detection of the parallelism of a large-scale optical platform. The online detection tool comprises: a cantilever adjustment assembly (1), a counterweight (2), and a gauge adjustment assembly (3). The detection tooling of the present invention is used in conjunction with a marble platform with 0-grade precision to detect the parallelism of a large optical platform of 1600mm x 1700mm x 180mm. The stability of the tooling structure is good, and the detection accuracy is high, which can solve the problem of online detection of the parallelism of large optical platforms and improve processing accuracy and efficiency.
Description
技术领域technical field
本发明属于精密机械制造技术领域,具体涉及一种针对大型光学平台的在线检测工装及检测方法。The invention belongs to the technical field of precision machinery manufacturing, and in particular relates to an online detection tool and a detection method for a large optical platform.
背景技术Background technique
大型光学平台具有尺寸大、精度高两个显著特点。对于1600mm×1700mm×180mm的光学平台,要求整体的平面度0.02mm,平行度0.02mm,单个安装平台的平面度0.01,平行度0.01,精度与0级精度的大理石平台接近。精加工采用高点刮研后局部研磨的方式进行,其中在线检测是一个难题。现有的测表悬臂最长400mm,而要实现大型光学平台的检测需要测表悬臂长900mm,所以需要设计制造测表悬臂架即能保证悬臂长度又能保证悬臂架的稳定性,保证检测过程中数据回零。本发明正好解决了在线检测的问题,利用本发明所述的检测工装配合0级精度的大理石平台使用,工装结构稳定性好,检测回零精度高,可以解决大型光学平台平行度的在线检测问题,提高加工精度和效率。The large optical table has two notable features of large size and high precision. For an optical platform of 1600mm×1700mm×180mm, the overall flatness is required to be 0.02mm, and the parallelism is 0.02mm. The flatness of a single installation platform is 0.01, and the parallelism is 0.01. The precision is close to that of a marble platform with 0-level precision. Finishing is carried out by local grinding after high-point scraping, and online detection is a difficult problem. The longest cantilever of the existing measuring instrument is 400mm, but to realize the detection of a large optical platform, the cantilever of the measuring instrument needs to be 900mm long, so it is necessary to design and manufacture the cantilever frame of the measuring instrument, which can ensure the length of the cantilever and the stability of the cantilever, and ensure the detection process The middle data returns to zero. The present invention just solves the problem of online detection. Using the detection tooling described in the present invention in conjunction with a 0-grade precision marble platform, the tooling structure is stable and the detection returns to zero with high precision, which can solve the problem of online detection of the parallelism of large optical platforms. , Improve machining accuracy and efficiency.
发明内容Contents of the invention
本发明要解决的技术问题是:大型光学平台平行度的在线检测,属于比较检测范畴。具体为通过和0级精度大理石平台对比测量,检测零件平行度。The technical problem to be solved by the invention is: the online detection of the parallelism of a large optical platform belongs to the category of comparative detection. Specifically, the parallelism of the parts is detected by comparing with the 0-level precision marble platform.
为解决上述技术问题,本发明提出以下技术方案:In order to solve the problems of the technologies described above, the present invention proposes the following technical solutions:
一种针对大型光学平台的在线检测工装,所述在线检测工装包括:悬臂调节组件(1),配重块(2)和测表调节组件(3);所述的悬臂调节组件(1)包括:支撑架(11),滑块(12),悬臂架(13),锁紧螺钉(14),固定螺钉(15);An online detection tool for a large optical platform, the online detection tool includes: a cantilever adjustment assembly (1), a counterweight (2) and a gauge adjustment assembly (3); the cantilever adjustment assembly (1) includes : support frame (11), slide block (12), cantilever frame (13), locking screw (14), fixing screw (15);
所述支撑架(11)为三角结构,底面设有空刀,侧面设有燕尾槽;所述滑块(12)侧面设有燕尾槽,与所述支撑架(11)配合使用;所述悬臂架(13)为三角形结构,所述悬臂架(13)一端与滑块(12)固定,另一端设有缺口用于与测表调节组件(3)配合;所述悬臂架(13)可以通过所述燕尾槽在支撑架(11)上滑动,滑动到指定位置后可以通过锁紧螺钉(14)锁死。The support frame (11) is a triangular structure, the bottom surface is provided with an empty knife, and the side is provided with a dovetail groove; the side of the slider (12) is provided with a dovetail groove, which is used in conjunction with the support frame (11); the cantilever The frame (13) is a triangular structure, one end of the cantilever frame (13) is fixed to the slider (12), and the other end is provided with a gap for matching with the meter adjustment assembly (3); the cantilever frame (13) can be passed through The dovetail groove slides on the support frame (11), and can be locked by a locking screw (14) after sliding to a designated position.
进一步的,所述配重块(2)包括两块,该两块配重块中间通过螺栓和螺母固定连接。Further, the counterweight (2) includes two counterweights, and the middle of the two counterweights is fixedly connected by bolts and nuts.
进一步的,所述测表调节组件(3)包括:多个锁紧螺钉(31),测杆连接件(32),测表连杆(33),百分表(34),测杆滑块(35),滑块盖板(36),测表调整螺钉(38),圆柱销(39);Further, the meter adjustment assembly (3) includes: a plurality of locking screws (31), a measuring rod connector (32), a measuring rod connecting rod (33), a dial indicator (34), and a measuring rod slider (35), slider cover plate (36), gauge adjustment screw (38), cylindrical pin (39);
所述滑块盖板(36)通过螺钉与悬臂架(13)固定;测表调整螺钉(38)与滑块盖板(36)通过螺纹配合,通过旋转可以实现测表调整螺钉(38)的上下移动;测表调整螺钉(38)的底部设有一圈半圆形环槽,通过圆柱销(39)与测杆滑块(35)固定,旋转测表调整螺钉(38)可以实现测杆滑块(35)在悬臂架(13)的直槽内上下移动,移动到合适位置后可通过一锁紧螺钉(31)锁死;测杆连接件(32)通过弧形卡槽与测杆滑块(35)连接,并通过另一锁紧螺钉(31)锁死;测表连杆(33)通过直槽与测杆连接件(32)配合,中间以所述另一锁紧螺钉(31)作为轴,测表连杆(33)可以绕轴旋转调整角度并利用锁紧螺钉(31)锁死;百分表(34)插入测表连杆(33)的内孔,并利用锁紧螺钉(31)锁死。The slider cover (36) is fixed with the cantilever frame (13) by screws; the meter adjustment screw (38) is threadedly matched with the slider cover (36), and the adjustment of the meter adjustment screw (38) can be realized by rotation. Move up and down; the bottom of the meter adjusting screw (38) is provided with a semicircular ring groove, which is fixed with the measuring rod slider (35) by a cylindrical pin (39), and the measuring rod sliding can be realized by rotating the measuring meter adjusting screw (38). The block (35) moves up and down in the straight groove of the cantilever frame (13), and can be locked by a locking screw (31) after moving to a suitable position; Block (35) is connected and locked by another locking screw (31); the meter connecting rod (33) cooperates with the measuring rod connector (32) through a straight groove, and the other locking screw (31) ) as an axis, the connecting rod (33) can be rotated around the axis to adjust the angle and locked by the locking screw (31); the dial indicator (34) is inserted into the inner hole of the connecting rod (33) and locked by locking Screw (31) is locked.
进一步的,所述支撑架(11)和所述悬臂架(13)上设有圆形减重腔。Further, the support frame (11) and the cantilever frame (13) are provided with circular lightening chambers.
本发明还提供了另一技术方案:The present invention also provides another technical scheme:
一种基于所述的在线检测工装的检测方法,该方法包括以下步骤:A detection method based on the online detection tool, the method comprises the following steps:
1)清理0级精度大理石平台和零件基准面,将零件吊装上所述大理石平台;1) Clean the 0-level precision marble platform and the reference surface of the parts, and hoist the parts on the marble platform;
2)零件稳定后,将在线检测工装放置在大理石平台上,利用悬臂调节组件(1)调整悬臂架(13)的高度位置,并用螺钉锁死;2) After the parts are stabilized, place the online inspection tool on the marble platform, use the cantilever adjustment component (1) to adjust the height of the cantilever frame (13), and lock it with screws;
3)将百分表(34)与测表连杆(33)连接并锁死;拧动测表调整螺钉(38)对百分表(34)的高度位置进行调整,调整到合适位置后锁死;旋转测表连杆(33),调整百分表(34)的角度,调整到合适位置后锁死并将百分表(34)的读数清零。3) Connect and lock the dial gauge (34) with the gauge connecting rod (33); turn the gauge adjustment screw (38) to adjust the height position of the dial gauge (34), and lock it after adjusting to a proper position Dead; Rotate meter connecting rod (33), adjust the angle of dial indicator (34), be locked after being adjusted to suitable position and the reading of dial indicator (34) is cleared.
4)推动在线检测工装,检测零件平面的高点,并对高点进行局部刮研或研磨,直到零件的平行度满足设计要求。4) Push the online inspection tool to detect the high point of the part plane, and perform local scraping or grinding on the high point until the parallelism of the part meets the design requirements.
本发明具有以下有益效果:The present invention has the following beneficial effects:
利用本发明的检测工装和0级精度大理石检测平台配合使用,检测过程回零精度高,可以实现大型光学平台平行度在线检测问题,提高加工精度和效率。Using the detection tooling of the present invention in conjunction with the 0-grade precision marble detection platform, the detection process has high precision in returning to zero, and can realize the problem of online detection of the parallelism of a large optical platform, thereby improving processing accuracy and efficiency.
附图说明Description of drawings
图1是本发明的在线检测工装的主视图;Fig. 1 is the front view of the online detection tool of the present invention;
图2a、图2b和图2c分别是本发明的悬臂调节组件的主视图、俯视图和左视图;Figure 2a, Figure 2b and Figure 2c are the front view, top view and left side view of the cantilever adjustment assembly of the present invention, respectively;
图3a、图3b、图3c和图3d分别是本发明的测表组件的主视图、俯视图、左视图和剖视图;Fig. 3a, Fig. 3b, Fig. 3c and Fig. 3d are respectively the front view, top view, left view and cross-sectional view of the meter assembly of the present invention;
图4是本发明工作过程的示意图;Fig. 4 is the schematic diagram of working process of the present invention;
图中各标号表示:Each label in the figure means:
1、悬臂调节组件,2、配重块,3、测表调节组件,11、支撑架,12、滑块,13、悬臂架,14、锁紧螺钉,15、固定螺钉,31、锁紧螺钉,32、测杆连接件,33、测表连杆,34、百分表,35、测杆滑块,36、滑块盖板,37、螺钉,38、测表调整螺钉,39、圆柱销,41、在线检测工装,42、大型光学平台,43、0级精度大理石平台。1. Cantilever adjustment assembly, 2. Counterweight, 3. Meter adjustment assembly, 11. Support frame, 12. Slider, 13. Cantilever frame, 14. Locking screw, 15. Fixing screw, 31. Locking screw , 32, measuring rod connector, 33, measuring meter connecting rod, 34, dial indicator, 35, measuring rod slider, 36, slider cover, 37, screw, 38, measuring meter adjusting screw, 39, straight pin , 41. On-line detection tooling, 42. Large optical platform, 43. Grade 0 precision marble platform.
具体实施方式detailed description
以下结合附图对本发明具体实施方式进行说明。The specific embodiments of the present invention will be described below in conjunction with the accompanying drawings.
结合图1-图4,本发明公开了一种针对大型光学平台的在线检测工装,工装包括:悬臂调节组件1,配重块2,测表调节组件3;所述的悬臂调节组件1包括:支撑架11,滑块12,悬臂架13,锁紧螺钉14,固定螺钉15,通过燕尾槽的配合滑动,可以实现悬臂架13的上下移动并在指定位置锁死;所述的测表调节组件3包括:锁紧螺钉31,测杆连接件32,测表连杆33,百分表34,测杆滑块35,滑块盖板36,螺钉37,测表调整螺钉38,圆柱销39。1-4, the present invention discloses an online detection tool for large optical platforms, the tool includes: a
其中,所述滑块盖板36通过螺钉与悬臂架13固定;测表调整螺钉38与滑块盖板36通过螺纹配合,通过旋转可以实现测表调整螺钉38的上下移动;测表调整螺钉38的底部设有一圈半圆形环槽,通过圆柱销39与测杆滑块35固定,旋转测表调整螺钉38可以实现测杆滑块35在悬臂架13的直槽内上下移动,移动到合适位置后可通过一锁紧螺钉31锁死;测杆连接件32通过弧形卡槽与测杆滑块35连接,并通过另一锁紧螺钉31锁死;测表连杆33通过直槽与测杆连接件32配合,中间以所述另一锁紧螺钉31作为轴,测表连杆33可以绕轴旋转调整角度并利用锁紧螺钉31锁死;百分表34插入测表连杆33的内孔,并利用锁紧螺钉31锁死。Wherein, the
进一步的,所述支撑架11和所述悬臂架13上设有圆形减重腔。Further, the
其中,可通过拧动测表调整螺钉38可以实现测表的上下移动,通过旋转测表连杆33可以实现测表角度的调整,调整好测表位置后可通过锁紧螺钉31锁死。Wherein, the up and down movement of the meter can be realized by turning the
如图4所示,本发明的使用方式或工作过程如下:As shown in Figure 4, the use mode or work process of the present invention are as follows:
1)清理0级精度大理石平台43和零件基准面,将零件吊装上大理石平台;所述零件参见附图4中的大型光学平台42;1) Clean up the
2)零件稳定后,将在线检测工装41放置在大理石平台上,利用悬臂调节组件1调整悬臂架13的高度位置,并用螺钉锁死;2) After the parts are stabilized, place the
3)将百分表34与测表连杆33连接并锁死;拧动测表调整螺钉38对百分表34的高度位置进行调整,调整到合适位置后锁死;旋转测表连杆33,调整百分表34的角度,调整到合适位置后锁死并将百分表34的读数清零;3) Connect and lock the
4)推动检测工装,检测零件平面的高点,并对高点进行局部刮研或研磨,直到零件的平行度满足设计要求。4) Push the detection tool to detect the high point of the part plane, and locally scrape or grind the high point until the parallelism of the part meets the design requirements.
本发明未详细阐述部分属于本领域公知技术。Parts not described in detail in the present invention belong to the well-known technology in the art.
以上所述,仅为本发明部分具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本领域的人员在本发明揭露的技术范围内,可轻易想到的变化或替换,都应涵盖在本发明的保护范围之内。The above are only some specific implementations of the present invention, but the protection scope of the present invention is not limited thereto. Any changes or substitutions that can be easily conceived by those skilled in the art within the technical scope disclosed in the present invention should be covered within the protection scope of the present invention.
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| CN114001632A (en) * | 2021-11-02 | 2022-02-01 | 中国科学院光电技术研究所 | Flatness detection device and detection method for large ultra-precise annular plane |
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