CN115449171B - Preparation method of high-strength high-toughness starch-based pH response type intelligent indication film - Google Patents
Preparation method of high-strength high-toughness starch-based pH response type intelligent indication film Download PDFInfo
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- GETQZCLCWQTVFV-UHFFFAOYSA-N trimethylamine Chemical compound CN(C)C GETQZCLCWQTVFV-UHFFFAOYSA-N 0.000 description 2
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- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 1
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J5/00—Manufacture of articles or shaped materials containing macromolecular substances
- C08J5/18—Manufacture of films or sheets
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- G—PHYSICS
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- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
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- G01N21/78—Systems in which material is subjected to a chemical reaction, the progress or the result of the reaction being investigated by observing the effect on a chemical indicator producing a change of colour
- G01N21/80—Indicating pH value
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- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2329/00—Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by an alcohol, ether, aldehydo, ketonic, acetal, or ketal radical; Hydrolysed polymers of esters of unsaturated alcohols with saturated carboxylic acids; Derivatives of such polymer
- C08J2329/02—Homopolymers or copolymers of unsaturated alcohols
- C08J2329/04—Polyvinyl alcohol; Partially hydrolysed homopolymers or copolymers of esters of unsaturated alcohols with saturated carboxylic acids
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- C08J2401/00—Characterised by the use of cellulose, modified cellulose or cellulose derivatives
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- C08J2403/00—Characterised by the use of starch, amylose or amylopectin or of their derivatives or degradation products
- C08J2403/02—Starch; Degradation products thereof, e.g. dextrin
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Abstract
Description
技术领域Technical Field
本发明涉及智能包装及食品品质检测技术领域,具体涉及一种高强度高韧性淀粉基pH响应型智能指示膜的制备方法。The present invention relates to the technical field of intelligent packaging and food quality detection, and in particular to a method for preparing a high-strength and high-toughness starch-based pH-responsive intelligent indicator film.
背景技术Background technique
在《食品安全国家标准鲜(冻)畜、禽产品》(GB 2707~2016)标准中,新鲜度成为肉类食品质量的一个重要评判指标。然而,为提高其保质期,大型超市对肉类食品通常密封储存在包装中,难以通过感官直接判断其新鲜程度,甚至由于储存、运输等原因可能会导致部分肉类包装食品在保质期前变质。因此,对密封包装内肉类食品的新鲜度进行快速无损检测具有重要实用价值。In the National Food Safety Standard for Fresh (Frozen) Livestock and Poultry Products (GB 2707-2016), freshness has become an important indicator for judging the quality of meat products. However, in order to extend the shelf life, large supermarkets usually store meat products in sealed packages, making it difficult to directly judge their freshness through sensory perception. Some packaged meat products may even deteriorate before the shelf life due to storage and transportation. Therefore, rapid non-destructive testing of the freshness of meat products in sealed packages has important practical value.
肉类食品富含蛋白质,在细菌的分解作用下,含氮氨基酸发生脱羧或脱氨反应产生氨/胺,即挥发性盐基总氮(TVB~N)。现有的TVB~N测试方法主要按照化学滴定法(GB/T5009.44~2003)进行,需专业技术人员操作,流程复杂且耗时长,无法满足实时检测的需求。新鲜度指示膜具有体积小、可降解、强度高及可视化等优点,它能与肉类食品中的氨/胺发生反应,引起指示膜的颜色变化,从而指示食品的新鲜度。Meat products are rich in protein. Under the decomposition of bacteria, nitrogen-containing amino acids undergo decarboxylation or deamination reactions to produce ammonia/amines, namely volatile basic total nitrogen (TVB-N). The existing TVB-N test method is mainly carried out according to the chemical titration method (GB/T5009.44-2003), which requires professional technicians to operate. The process is complicated and time-consuming, and cannot meet the needs of real-time detection. The freshness indicator film has the advantages of small size, degradability, high strength and visualization. It can react with ammonia/amines in meat products, causing the color of the indicator film to change, thereby indicating the freshness of the food.
然而,现有的智能指示膜存在以下的问题:However, the existing intelligent indicator films have the following problems:
(1)天然花青素在与其他物质复合时,可能存在稳定性较差、容易受光作用降解、容易被氧气氧化等问题,限制其推广应用。(1) When natural anthocyanins are combined with other substances, they may have problems such as poor stability, easy degradation by light, and easy oxidation by oxygen, which limits their promotion and application.
(2)智能指示膜的力学性能、降解性、稳定性较差,综合性能有待进一步提高。(2) The mechanical properties, degradability and stability of the smart indicator film are poor, and its comprehensive performance needs to be further improved.
(3)目前常用的溴甲酚绿、甲基红、溴甲酚紫等化学合成的新鲜度指示剂含有一定毒性,存在安全隐患。(3) Currently, the chemically synthesized freshness indicators commonly used, such as bromocresol green, methyl red, and bromocresol purple, are toxic and pose safety risks.
发明内容Summary of the invention
本发明的主要目的在于提供一种高强度高韧性的淀粉基pH响应型智能指示膜的制备方法,以解决现有技术中淀粉基智能指示膜强度较低、易发霉,以及制备步骤较为繁琐的问题,同时还能解决常用的溴甲酚绿、甲基红、溴甲酚紫等化学合成的新鲜度指示剂的环保和安全问题。The main purpose of the present invention is to provide a method for preparing a high-strength and high-toughness starch-based pH-responsive smart indicator film, so as to solve the problems of low strength, easy moldiness, and complicated preparation steps of the starch-based smart indicator film in the prior art, and at the same time solve the environmental protection and safety problems of commonly used chemically synthesized freshness indicators such as bromocresol green, methyl red, and bromocresol purple.
本发明解决其技术问题所采用的技术方案是:The technical solution adopted by the present invention to solve the technical problem is:
一种高强度高韧性的淀粉基pH响应型智能指示膜的制备方法,具体包括以下步骤:A method for preparing a high-strength and high-toughness starch-based pH-responsive intelligent indicator film specifically comprises the following steps:
(1)将淀粉、聚乙烯醇置于加热容器中,加入甘油,倒入蒸馏水混合均匀,制备淀粉-聚乙烯醇溶液;所述甘油为淀粉和聚乙烯醇质量之和的20%,定容后,所述淀粉-聚乙烯醇溶液中淀粉-聚乙烯醇的质量分数为10%。(1) Starch and polyvinyl alcohol are placed in a heating container, glycerol is added, and distilled water is poured in and mixed uniformly to prepare a starch-polyvinyl alcohol solution; the glycerol is 20% of the sum of the mass of the starch and the polyvinyl alcohol. After constant volume, the mass fraction of the starch-polyvinyl alcohol in the starch-polyvinyl alcohol solution is 10%.
淀粉作为多羟基天然高分子材料,资源丰富、价格低廉、具有良好的生物相容性和生物降解性。选用聚乙烯醇与淀粉共混制膜的原因是,PVA作为合成的水溶性高分子材料,为单一的C-C主链和多羟基强氢键分子结构,具有良好的韧性、生物相容性和机械性能。甘油的作用是使淀粉基膜阻气性能增强,透明度提高,且当其加入量为淀粉-聚乙烯醇总质量的20%时,透明度最高。采用的淀粉为可溶性淀粉,PVA规格为1788型,可溶度为88%。Starch is a natural polyhydroxy polymer material with abundant resources, low price, good biocompatibility and biodegradability. The reason for choosing polyvinyl alcohol and starch to make the film is that PVA, as a synthetic water-soluble polymer material, has a single C-C main chain and a polyhydroxy strong hydrogen bond molecular structure, and has good toughness, biocompatibility and mechanical properties. The role of glycerol is to enhance the gas barrier properties of the starch-based film and improve its transparency. When its addition amount is 20% of the total mass of starch-polyvinyl alcohol, the transparency is the highest. The starch used is soluble starch, the PVA specification is 1788, and the solubility is 88%.
(2)在水浴锅中糊化,然后加入CNC,继续加热搅拌至溶液呈半透明,停止加热;优选地,在95℃水浴锅中糊化1h。(2) Gelatinize in a water bath, then add CNC, continue heating and stirring until the solution becomes translucent, and stop heating; preferably, gelatinize in a water bath at 95° C. for 1 h.
CNC可作为增强剂来增强复合材料的强度,可有效改善淀粉膜的性能,降低吸水率。采用数显加热恒温水浴锅进行加热,采用集热式磁力搅拌器进行搅拌。CNC can be used as a reinforcing agent to enhance the strength of composite materials, which can effectively improve the performance of starch film and reduce water absorption. A digital display constant temperature water bath is used for heating, and a heat collecting magnetic stirrer is used for stirring.
(3)待冷却至室温后向上述混合溶液中加入紫甘蓝色素,并用100W超声波清洗机进行超声分散。(3) After cooling to room temperature, purple cabbage pigment is added to the mixed solution, and ultrasonic dispersion is performed using a 100W ultrasonic cleaning machine.
紫甘蓝色素的主要成分是花青素,其相比其他来源,其中所含酰基化花青素比例高,稳定性高于其他来源,它也是一种无毒无害的天然色素,且会随着pH值的变化呈现出不同的颜色。采用超声波清洗机进行震荡。The main component of purple cabbage pigment is anthocyanin. Compared with other sources, it contains a higher proportion of acylated anthocyanin and is more stable than other sources. It is also a non-toxic and harmless natural pigment, and it will show different colors as the pH value changes. Use an ultrasonic cleaner for shaking.
(4)取25mL混合溶液B倒入塑料培养皿成膜,在恒温干燥箱中进行干燥后揭膜,保存备用。(4) Pour 25 mL of mixed solution B into a plastic culture dish to form a film, dry it in a constant temperature drying oven, then remove the film and store it for later use.
上述的一种高强度高韧性的淀粉基pH响应型智能指示膜的制备方法,所述塑料培养皿为正方形,边长为13cm。In the above-mentioned method for preparing a high-strength and high-toughness starch-based pH-responsive intelligent indicator film, the plastic culture dish is square with a side length of 13 cm.
上述的一种高强度高韧性的淀粉基pH响应型智能指示膜的制备方法,所述淀粉为可溶性淀粉,PVA规格为1788型,可溶度在88%。The above-mentioned method for preparing a high-strength and high-toughness starch-based pH-responsive intelligent indicator film, the starch is soluble starch, the PVA specification is 1788 type, and the solubility is 88%.
上述的一种高强度高韧性的淀粉基pH响应型智能指示膜的制备方法,在步骤(1)中,淀粉和聚乙烯醇比为4:6,聚乙烯醇有利于增强指示膜的机械性能;甘油作为增塑剂,具有良好的增塑效果,使得材料具有较优的综合性能。In the above-mentioned method for preparing a high-strength and high-toughness starch-based pH-responsive intelligent indicator film, in step (1), the ratio of starch to polyvinyl alcohol is 4:6, and polyvinyl alcohol is beneficial to enhancing the mechanical properties of the indicator film; glycerol is used as a plasticizer and has a good plasticizing effect, so that the material has better comprehensive properties.
上述的一种高强度高韧性的淀粉基pH响应型智能指示膜的制备方法,在步骤(2)中,纤维素纳米晶的含量为淀粉和聚乙烯醇质量之和的6%,有利于提高指示膜的物理性能和加快其降解速度。In the above-mentioned method for preparing a high-strength and high-toughness starch-based pH-responsive intelligent indicator film, in step (2), the content of cellulose nanocrystals is 6% of the sum of the mass of starch and polyvinyl alcohol, which is beneficial to improving the physical properties of the indicator film and accelerating its degradation rate.
上述的一种高强度高韧性的淀粉基pH响应型智能指示膜的制备方法,在步骤(3)中,紫甘蓝色素的含量为淀粉和聚乙烯醇质量之和的5%。In the above-mentioned method for preparing a high-strength and high-toughness starch-based pH-responsive intelligent indicator film, in step (3), the content of purple cabbage pigment is 5% of the sum of the mass of starch and polyvinyl alcohol.
上述的一种高强度高韧性的淀粉基pH响应型智能指示膜的制备方法,在步骤(4)中,烘箱温度为50℃,干燥时间为24h。In the above-mentioned method for preparing a high-strength and high-toughness starch-based pH-responsive intelligent indicator film, in step (4), the oven temperature is 50° C. and the drying time is 24 hours.
上述任一项所述的制备方法制得的高强度高韧性淀粉基pH响应型智能指示膜。A high-strength and high-toughness starch-based pH-responsive intelligent indicator film prepared by any of the preparation methods described above.
上述任一项所述的制备方法制得的高强度高韧性淀粉基pH响应型智能指示膜,当pH值为3时,指示膜材料颜色是深粉色;当pH值为5时,指示膜材料颜色逐渐变成浅红色;pH值为7时,指示膜材料颜色为蓝紫色;pH值为9~11时,指示膜材料颜色逐渐变成绿色;pH值为13时,指示膜呈现浅黄色。The high-strength and high-toughness starch-based pH-responsive intelligent indicator film prepared by the preparation method described in any of the above items has a dark pink color when the pH value is 3; a light red color when the pH value is 5; a blue-purple color when the pH value is 7; a green color when the pH value is 9-11; and a light yellow color when the pH value is 13.
上述任一项所述的制备方法制得的高强度高韧性淀粉基pH响应型智能指示膜,在相对湿度为50%的环境下,在100天内指示膜不发霉、无斑点。The high-strength and high-toughness starch-based pH-responsive intelligent indicator film prepared by any of the above preparation methods will not be moldy or spotty within 100 days in an environment with a relative humidity of 50%.
上述任一项所述的制备方法制得的高强度高韧性淀粉基pH响应型智能指示膜,紫甘蓝色素含量为淀粉和聚乙烯醇质量之和3~7%时,其拉伸强度为142~156Mpa,断裂伸长率为7.57~10.27%;纤维素纳米晶CNC含量为淀粉和聚乙烯醇质量之和4~6%时,其拉伸强度为112~148Mpa,断裂伸长率为10.25~16.75%。The high-strength and high-toughness starch-based pH-responsive intelligent indicator film prepared by the preparation method described in any of the above items has a tensile strength of 142-156 MPa and an elongation at break of 7.57-10.27% when the purple cabbage pigment content is 3-7% of the sum of the mass of starch and polyvinyl alcohol; and a tensile strength of 112-148 MPa and an elongation at break of 10.25-16.75% when the cellulose nanocrystal CNC content is 4-6% of the sum of the mass of starch and polyvinyl alcohol.
上述的高强度高韧性淀粉基pH响应型智能指示膜用于指示肉类食品的新鲜度,指示膜颜色变为紫色时,说明肉类开始变质。The high-strength and high-toughness starch-based pH-responsive intelligent indicator film is used to indicate the freshness of meat products. When the color of the indicator film changes to purple, it indicates that the meat begins to deteriorate.
紫甘蓝色素作为指示剂的机理是肉类在腐败过程中,蛋白质分解会产生大量挥发性有机胺类如三甲胺等,造成包装空间内pH值上升,花青素是一种无毒无害的天然色素,且会随着pH值的变化呈现出不同的颜色。紫甘蓝是一种草本植物,由多种花色苷组成,花色苷类色素的主要成分中天竺葵素类色素含量较高,含有黄酮类物质,可以作为肉类新鲜度的显色剂。The mechanism of purple cabbage pigment as an indicator is that during the spoilage process of meat, protein decomposition will produce a large amount of volatile organic amines such as trimethylamine, causing the pH value in the packaging space to rise. Anthocyanin is a non-toxic and harmless natural pigment, and it will show different colors as the pH value changes. Purple cabbage is a herbaceous plant composed of a variety of anthocyanins. The main component of anthocyanin pigments is pelargonium pigments. It contains flavonoids and can be used as a color developer for the freshness of meat.
本发明的有益效果是:相比葡萄皮等来源的花青素,采用酰基化花青素含量较高的紫甘蓝色素,比葡萄皮花青素更稳定;添加聚乙烯醇,能提高指示膜的韧性;添加纤维素纳米晶(CNC)能提高膜的强度和抗菌性,解决了普通淀粉膜容易发霉的问题,同时还能提高膜的降解速度;同时本发明的制备方法更简单,对设备无特殊要求,能极大程度降低指示膜的成本,便于大量推广使用;紫甘蓝色素、淀粉、聚乙烯醇与纤维素纳米晶联合使用,提高膜不同成分之间的相容性,进而提高膜的平整度。The beneficial effects of the present invention are as follows: compared with anthocyanins from sources such as grape skin, purple cabbage pigment with a higher acylated anthocyanin content is more stable than grape skin anthocyanins; adding polyvinyl alcohol can improve the toughness of the indicator film; adding cellulose nanocrystals (CNC) can improve the strength and antibacterial property of the film, solve the problem that ordinary starch films are prone to mold, and at the same time can also increase the degradation rate of the film; at the same time, the preparation method of the present invention is simpler, has no special requirements on equipment, can greatly reduce the cost of the indicator film, and is convenient for large-scale promotion and use; purple cabbage pigment, starch, polyvinyl alcohol and cellulose nanocrystals are used in combination to improve the compatibility between different components of the film, thereby improving the flatness of the film.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本发明一种高强度高韧性的淀粉基pH响应型智能指示膜的不同pH条件下指示膜的颜色变化响应结果图。FIG1 is a diagram showing the color change response results of a high-strength and high-toughness starch-based pH-responsive intelligent indicator membrane under different pH conditions of the present invention.
图2为本发明一种高强度高韧性的淀粉基pH响应型智能指示膜的表面扫描电子显微镜图。FIG2 is a surface scanning electron microscope image of a high-strength and high-toughness starch-based pH-responsive intelligent indicator film of the present invention.
图3为本发明一种高强度高韧性的淀粉基pH响应型智能指示膜的生物降解性的结果图。FIG3 is a graph showing the biodegradability of a high-strength and high-toughness starch-based pH-responsive intelligent indicator film according to the present invention.
图4为不同的紫甘蓝色素添加比例制得的高强度高韧性的淀粉基pH响应型智能指示膜的力学性能测试结果图。FIG. 4 is a graph showing the mechanical properties test results of high-strength and high-toughness starch-based pH-responsive intelligent indicator films prepared with different purple cabbage pigment addition ratios.
图5为不同的CNC添加比例制得的高强度高韧性的淀粉基pH响应型智能指示膜的力学性能测试结果图。FIG5 is a graph showing the mechanical properties test results of high-strength and high-toughness starch-based pH-responsive intelligent indicator films made with different CNC addition ratios.
图6为本发明一种高强度高韧性的淀粉基pH响应型智能指示膜的稳定性分析结果图。FIG6 is a graph showing the stability analysis results of a high-strength and high-toughness starch-based pH-responsive intelligent indicator film of the present invention.
具体实施方式Detailed ways
本发明的PSCA指示膜中,P:PVA;S:淀粉;C:纤维素纳米晶;A:紫甘蓝色素。In the PSCA indicator film of the present invention, P: PVA; S: starch; C: cellulose nanocrystal; A: purple cabbage pigment.
实施例1Example 1
一种高强度高韧性的淀粉基pH响应型智能指示膜的制备方法:A method for preparing a high-strength and high-toughness starch-based pH-responsive intelligent indicator film:
(1)将淀粉、聚乙烯醇按一定质量比置于加热容器中,具体是淀粉和聚乙烯醇比为4:6,然后加入淀粉和聚乙烯醇质量之和20%的甘油,倒入蒸馏水混合均匀,定容,制备10%(g/g)的淀粉-聚乙烯醇溶液。(1) Starch and polyvinyl alcohol are placed in a heating container at a certain mass ratio, specifically, the ratio of starch to polyvinyl alcohol is 4:6, and then glycerol is added in an amount of 20% of the total mass of starch and polyvinyl alcohol, and distilled water is poured in to mix evenly, and the volume is fixed to prepare a 10% (g/g) starch-polyvinyl alcohol solution.
(2)在95℃水浴锅中加热搅拌,糊化1h,然后加入一定量的CNC,具体是纤维素纳米晶的质量分数为淀粉和聚乙烯醇质量之和的6%。继续加热搅拌至溶液呈半透明,停止加热,得混合溶液A。(2) Heat and stir in a 95°C water bath for 1 hour of gelatinization, then add a certain amount of CNC, specifically, the mass fraction of cellulose nanocrystals is 6% of the sum of the mass of starch and polyvinyl alcohol. Continue heating and stirring until the solution becomes translucent, stop heating, and obtain mixed solution A.
(3)待冷却至室温后向上述混合溶液中加入一定量的紫甘蓝色素,具体是紫甘蓝色素的质量分数为淀粉和聚乙烯醇质量之和的5%。并用超声波清洗机进行超声震荡分散,得混合溶液B。(3) After cooling to room temperature, a certain amount of purple cabbage pigment is added to the mixed solution, specifically, the mass fraction of purple cabbage pigment is 5% of the sum of the mass of starch and polyvinyl alcohol, and ultrasonic vibration dispersion is performed using an ultrasonic cleaning machine to obtain a mixed solution B.
(4)取25mL混合溶液B倒入塑料培养皿成膜,在恒温干燥箱中进行干燥后揭膜,保存备用。在本实施例中,发明人采用烘箱烘干溶剂,所设置的烘箱温度为50℃,干燥时间为24h,超声时间为30min。需要说明的是,为了规范指示膜的大小和形状,在本实施例中,塑料培养皿为方形,边长为13cm。(4) Pour 25 mL of mixed solution B into a plastic culture dish to form a film, dry it in a constant temperature drying oven, then remove the film and store it for later use. In this embodiment, the inventor uses an oven to dry the solvent, the oven temperature is set to 50° C., the drying time is 24 hours, and the ultrasonic time is 30 minutes. It should be noted that in order to standardize the size and shape of the indicator film, in this embodiment, the plastic culture dish is square with a side length of 13 cm.
实施例2Example 2
一种高强度高韧性的淀粉基pH响应型智能指示膜的制备方法:A method for preparing a high-strength and high-toughness starch-based pH-responsive intelligent indicator film:
(1)将淀粉、聚乙烯醇按一定质量比置于烧杯中,具体是淀粉和聚乙烯醇比为2:6,然后加入淀粉和聚乙烯醇质量之和15%的甘油,倒入蒸馏水混合均匀,制备质量分数7%的淀粉-聚乙烯醇溶液。(1) Starch and polyvinyl alcohol are placed in a beaker at a certain mass ratio, specifically, the ratio of starch to polyvinyl alcohol is 2:6, and then glycerol is added at 15% of the total mass of starch and polyvinyl alcohol, and distilled water is poured into the mixture to mix evenly to prepare a starch-polyvinyl alcohol solution with a mass fraction of 7%.
(2)在95℃水浴锅中加热搅拌,糊化1h,然后加入一定量的CNC,具体是纤维素纳米晶的质量分数为淀粉和聚乙烯醇质量之和的4%。继续加热搅拌至溶液呈半透明,停止加热,得混合溶液A。(2) Heat and stir in a 95°C water bath for 1 hour of gelatinization, then add a certain amount of CNC, specifically, the mass fraction of cellulose nanocrystals is 4% of the sum of the mass of starch and polyvinyl alcohol. Continue heating and stirring until the solution becomes translucent, stop heating, and obtain mixed solution A.
(3)待冷却至室温后向上述混合溶液中加入一定量的紫甘蓝色素(加入量为淀粉-聚乙烯醇质量比),具体是紫甘蓝色素的质量分数为淀粉和聚乙烯醇质量之和的3%。并用超声波清洗机进行超声震荡分散,得混合溶液B。(3) After cooling to room temperature, a certain amount of purple cabbage pigment is added to the mixed solution (the amount added is the mass ratio of starch to polyvinyl alcohol), specifically, the mass fraction of purple cabbage pigment is 3% of the sum of the mass of starch and polyvinyl alcohol. Ultrasonic vibration dispersion is performed using an ultrasonic cleaning machine to obtain a mixed solution B.
(4)取25mL混合溶液B倒入塑料培养皿成膜,在恒温干燥箱中进行干燥后揭膜,保存备用。在本实施例中,发明人采用烘箱烘干溶剂,所设置的烘箱温度为50℃,干燥时间为24h,超声时间为30min。需要说明的是,为了规范指示膜的大小和形状,在本实施例中,塑料培养皿为方形,边长为13cm。(4) Pour 25 mL of mixed solution B into a plastic culture dish to form a film, dry it in a constant temperature drying oven, then remove the film and store it for later use. In this embodiment, the inventor uses an oven to dry the solvent, the oven temperature is set to 50° C., the drying time is 24 hours, and the ultrasonic time is 30 minutes. It should be noted that in order to standardize the size and shape of the indicator film, in this embodiment, the plastic culture dish is square with a side length of 13 cm.
实施例3Example 3
一种高强度高韧性的淀粉基pH响应型智能指示膜的制备方法:A method for preparing a high-strength and high-toughness starch-based pH-responsive intelligent indicator film:
(1)将淀粉、聚乙烯醇按一定质量比置于烧杯中,具体是淀粉和聚乙烯醇比为3:6,然后加入淀粉和聚乙烯醇质量之和25%的甘油,倒入蒸馏水混合均匀,制备质量分数13%的淀粉-聚乙烯醇溶液。(1) Starch and polyvinyl alcohol are placed in a beaker in a certain mass ratio, specifically, the ratio of starch to polyvinyl alcohol is 3:6, and then glycerol is added which is 25% of the total mass of starch and polyvinyl alcohol, and distilled water is poured in and mixed evenly to prepare a starch-polyvinyl alcohol solution with a mass fraction of 13%.
(2)在95℃水浴锅中加热搅拌,糊化1h,然后加入一定量的CNC,具体是纤维素纳米晶的质量分数为淀粉和聚乙烯醇质量之和的5%。继续加热搅拌至溶液呈半透明,停止加热,得混合溶液A。(2) Heat and stir in a 95°C water bath for 1 hour of gelatinization, then add a certain amount of CNC, specifically, the mass fraction of cellulose nanocrystals is 5% of the sum of the mass of starch and polyvinyl alcohol. Continue heating and stirring until the solution becomes translucent, stop heating, and obtain mixed solution A.
(3)待冷却至室温后向上述混合溶液中加入一定量的紫甘蓝色素(加入量为淀粉-聚乙烯醇质量比),具体是紫甘蓝色素的质量分数为淀粉和聚乙烯醇质量之和的7%。并用超声波清洗机进行超声震荡分散,得混合溶液B。(3) After cooling to room temperature, a certain amount of purple cabbage pigment is added to the mixed solution (the amount added is the mass ratio of starch to polyvinyl alcohol), specifically, the mass fraction of purple cabbage pigment is 7% of the sum of the mass of starch and polyvinyl alcohol. Ultrasonic vibration dispersion is performed using an ultrasonic cleaning machine to obtain a mixed solution B.
(4)取25mL混合溶液B倒入塑料培养皿成膜,在恒温干燥箱中进行干燥后揭膜,保存备用。在本实施例中,发明人采用烘箱烘干溶剂,所设置的烘箱温度为50℃,干燥时间为24h,超声时间为30min。需要说明的是,为了规范指示膜的大小和形状,在本实施例中,塑料培养皿为方形,边长为13cm。(4) Pour 25 mL of mixed solution B into a plastic culture dish to form a film, dry it in a constant temperature drying oven, then remove the film and store it for later use. In this embodiment, the inventor uses an oven to dry the solvent, the oven temperature is set to 50° C., the drying time is 24 hours, and the ultrasonic time is 30 minutes. It should be noted that in order to standardize the size and shape of the indicator film, in this embodiment, the plastic culture dish is square with a side length of 13 cm.
实施例4Example 4
(1)PSCA指示膜的pH值响应性分析(1) Analysis of pH responsiveness of PSCA indicator membrane
将实施例1制得的PSCA指示膜按1cm×3cm的尺寸进行裁切,分别浸泡在pH为3、5、7、9、11、13的pH缓冲溶液中浸泡1min,拍照记录,结果如图1所示。从图1可以得知,该指示膜材料在不同pH值下呈现不同的颜色,这说明了该指示膜材料对pH值具有较好的响应特性。当pH值为3时,指示膜材料颜色是深粉色;当pH值为5时,指示膜材料颜色逐渐变成浅红色;pH值为7时,指示膜材料颜色为蓝紫色;pH值为9~11时,指示膜材料颜色逐渐变成绿色;pH值为13时,指示膜呈现浅黄色,当指示膜变为紫色或绿色时,说明肉类变质,当指示膜变为浅黄色时,肉类不再能食用。The PSCA indicator film prepared in Example 1 was cut into a size of 1 cm × 3 cm, and immersed in pH buffer solutions of pH 3, 5, 7, 9, 11, and 13 for 1 min, and photographed and recorded. The results are shown in Figure 1. As can be seen from Figure 1, the indicator film material presents different colors at different pH values, which shows that the indicator film material has good response characteristics to pH value. When the pH value is 3, the color of the indicator film material is dark pink; when the pH value is 5, the color of the indicator film material gradually turns light red; when the pH value is 7, the color of the indicator film material is blue-purple; when the pH value is 9-11, the color of the indicator film material gradually turns green; when the pH value is 13, the indicator film presents light yellow. When the indicator film turns purple or green, it means that the meat is spoiled. When the indicator film turns light yellow, the meat is no longer edible.
(2)PSCA指示膜及对比膜的性能测试(2) Performance test of PSCA indicator membrane and comparison membrane
根据实施例1的制备方法,其它条件不变,分别加入聚乙烯醇、淀粉;聚乙烯醇、淀粉、紫甘蓝色素;聚乙烯醇、淀粉、纤维素纳米晶;聚乙烯醇、淀粉、纤维素纳米晶、紫甘蓝色素;分别制得PS、PSA、PSC、PSCA四种膜,将制备好的样品膜按需求裁切。According to the preparation method of Example 1, other conditions remain unchanged, and polyvinyl alcohol and starch; polyvinyl alcohol, starch, purple cabbage pigment; polyvinyl alcohol, starch, cellulose nanocrystals; polyvinyl alcohol, starch, cellulose nanocrystals, purple cabbage pigment are added respectively; four kinds of membranes, PS, PSA, PSC, and PSCA, are prepared respectively, and the prepared sample membranes are cut as required.
1.样品膜的SEM扫描电镜分析1. SEM analysis of sample membrane
对裁切后的样品膜采用扫描电子显微镜进行表面微观结构的观察并拍照,具体为:将1cm×1cm样品膜烘干后,在其表面进行喷金处理,加速电压为2KV,放大倍数为10K,结果如图2所示。SEM图像主要反映复合体系的界面形态和微观结构,一般而言,如果物质间的化学相容性高,其表面就比较平整,反之就呈现比较粗糙的小颗粒状物质。从图2可以看出,PSCA指示膜表面更为平整,说明紫甘蓝色素加入后对淀粉、聚乙烯醇与纤维素纳米晶间的相容性有一定的提高效果。The surface microstructure of the cut sample film was observed and photographed using a scanning electron microscope. Specifically, after drying the 1cm×1cm sample film, the surface was sprayed with gold, the acceleration voltage was 2KV, and the magnification was 10K. The results are shown in Figure 2. The SEM image mainly reflects the interface morphology and microstructure of the composite system. Generally speaking, if the chemical compatibility between substances is high, the surface is relatively flat, otherwise it will present a relatively rough small granular substance. As can be seen from Figure 2, the surface of the PSCA indicator film is smoother, indicating that the addition of purple cabbage pigment has a certain effect on improving the compatibility between starch, polyvinyl alcohol and cellulose nanocrystals.
2.样品膜生物降解性的测定及分析2. Determination and analysis of sample membrane biodegradability
将四种样品膜裁剪为约5cm×5cm,在恒温干燥箱中烘干至恒重后分别埋入土中。每隔3d取出,清除尘土并烘干称重,按公式(1)计算失重率W%,代表材料的生物降解性能:The four sample films were cut into pieces of about 5 cm × 5 cm, dried in a constant temperature drying oven until constant weight, and then buried in the soil. They were taken out every 3 days, dust was removed, and they were dried and weighed. The weight loss rate W% was calculated according to formula (1), which represents the biodegradability of the material:
W%=(W0-W1)/W0 × 100% (1)W%=(W 0 -W 1 )/W 0 × 100% (1)
式中,W0为降解前样品质量,单位g;W1为降解后样品质量,单位g。Wherein, W0 is the mass of the sample before degradation, in g; W1 is the mass of the sample after degradation, in g.
四种类型样品膜在第7day和27day的失重率数据见表1所示,同时PSCA指示膜在第1天、7天、17天及27天时的实物图片如图3所示。随着土埋天数的增加,指示膜降解程度越来越高,在第27天,几乎降解了2/3。The weight loss data of the four types of sample membranes on the 7th and 27th days are shown in Table 1, and the actual pictures of the PSCA indicator membrane on the 1st, 7th, 17th and 27th days are shown in Figure 3. As the number of days buried in the soil increases, the degradation degree of the indicator membrane increases, and on the 27th day, it is almost degraded by 2/3.
(3)PSCA指示膜的力学性能分析(3) Mechanical properties analysis of PSCA indicator membrane
1.紫甘蓝色素含量对指示膜力学性能的影响1. Effect of purple cabbage pigment content on the mechanical properties of indicator membrane
根据实施例1的制备方法,其它条件不变,分别加入质量分数为0、3%、5%、7%、9%的紫甘蓝色素,制得不同紫甘蓝色素含量的PSCA指示膜。采用电脑拉力仪测定指示膜的拉伸力学性能,即拉伸强度(TS)和断裂伸长率(EB)。测试样品尺寸为130mm×15mm,标称距离90mm,拉伸速度300mm/min,测试方法参考国标GB/T1040.3-2006,测试结果如图4和表2所示。According to the preparation method of Example 1, other conditions remain unchanged, and purple cabbage pigment with mass fractions of 0, 3%, 5%, 7%, and 9% is added respectively to prepare PSCA indicator films with different purple cabbage pigment contents. The tensile mechanical properties of the indicator film, namely tensile strength (TS) and elongation at break (EB), were measured using a computer tensile tester. The test sample size was 130 mm × 15 mm, the nominal distance was 90 mm, the tensile speed was 300 mm/min, and the test method was based on the national standard GB/T1040.3-2006. The test results are shown in Figure 4 and Table 2.
拉伸强度TS:从结果可以看到,当紫甘蓝色素含量为0~7%时,随着紫甘蓝色素添加量的增加,拉伸强度逐渐提升,添加量高于7%时,由于部分色素小分子析出导致薄膜表面出现微孔等瑕疵增加,拉伸强度急速下降。TS的显著变化,很可能和膜的结晶形成以及原子之间作用力有关。Tensile strength TS: From the results, we can see that when the purple cabbage pigment content is 0-7%, the tensile strength gradually increases with the increase of purple cabbage pigment addition. When the addition amount is higher than 7%, due to the precipitation of some small pigment molecules, micropores and other defects appear on the film surface, and the tensile strength drops rapidly. The significant change of TS is likely related to the crystallization formation of the film and the interaction between atoms.
断裂伸长率EB:对于断裂伸长率,当紫甘蓝色素添加量不高于7%时,EB随色素添加量增加而增大。EB的数量明显增加,可能由于紫甘蓝色素降低了与成膜基质的分子间作用力,而流动的聚合物链数也随之增加。色素添加量继续增加时,EB略有下降。Elongation at break EB: For elongation at break, when the amount of purple cabbage pigment added is not higher than 7%, EB increases with the increase of pigment addition. The number of EB increases significantly, probably because purple cabbage pigment reduces the intermolecular force with the film-forming matrix, and the number of mobile polymer chains also increases. When the amount of pigment added continues to increase, EB decreases slightly.
2.纤维素纳米晶CNC含量对指示膜力学性能的影响2. Effect of CNC content on the mechanical properties of indicator membranes
根据实施例1的制备方法,其它条件不变,分别加入质量分数为0、2%、4%、6%、8%的纤维素纳米晶CNC,制得不同CNC含量的PSCA指示膜。采用电脑拉力仪测定指示膜的拉伸力学性能,即拉伸强度(TS)和断裂伸长率(EB)。测试样品尺寸为130mm×15mm,标称距离90mm,拉伸速度300mm/min,测试方法参考国标GB/T1040.3-2006,测试结果如图5和表3所示。According to the preparation method of Example 1, other conditions remain unchanged, and cellulose nanocrystal CNC with mass fractions of 0, 2%, 4%, 6%, and 8% are added respectively to prepare PSCA indicator films with different CNC contents. The tensile mechanical properties of the indicator film, namely tensile strength (TS) and elongation at break (EB), were measured using a computer tensile tester. The test sample size was 130 mm × 15 mm, the nominal distance was 90 mm, the tensile speed was 300 mm/min, and the test method was based on the national standard GB/T1040.3-2006. The test results are shown in Figure 5 and Table 3.
拉伸强度TS:从图中可以看出,当CNC含量为0~6%时,随着CNC含量的提高,指示膜拉伸强度缓慢增大,CNC含量为6%时拉伸强度大幅提高。这是因为CNC表面羟基数含量多,通过与淀粉分子相互作用,形成刚性网络结构,进而提升了材料的强度。当CNC添加量为6~8%时,指示膜材料的拉伸强度则随CNC含量增加而明显降低,一般是因为当CNC剂量过多时,其在淀粉基体中的分配不均,更易于产生团聚,从而使指示膜材料的拉伸强度显著降低。Tensile strength TS: As can be seen from the figure, when the CNC content is 0-6%, the tensile strength of the indicator film increases slowly with the increase of CNC content, and the tensile strength increases significantly when the CNC content is 6%. This is because the CNC surface has a large number of hydroxyl groups, which interact with starch molecules to form a rigid network structure, thereby improving the strength of the material. When the CNC addition amount is 6-8%, the tensile strength of the indicator film material decreases significantly with the increase of CNC content. This is generally because when the CNC dosage is too much, its distribution in the starch matrix is uneven, and it is easier to agglomerate, which significantly reduces the tensile strength of the indicator film material.
断裂伸长率EB:从图中可以看出,当CNC含量为淀粉和聚乙烯醇质量之和的0~6%时,随着CNC含量的提高,指示膜断裂伸长率缓慢增大,CNC含量为6%时断裂伸长率大幅提高。当CNC添加量为淀粉和聚乙烯醇质量之和的6~8%时,指示膜材料的断裂伸长率则随CNC含量增加而明显降低。Elongation at break EB: As can be seen from the figure, when the CNC content is 0-6% of the sum of the mass of starch and polyvinyl alcohol, the elongation at break of the indicator film increases slowly with the increase of CNC content, and the elongation at break increases significantly when the CNC content is 6%. When the CNC addition amount is 6-8% of the sum of the mass of starch and polyvinyl alcohol, the elongation at break of the indicator film material decreases significantly with the increase of CNC content.
综上可知,本实验中,当紫甘蓝色素含量为淀粉和聚乙烯醇质量之和的5%,当CNC含量为6%时,材料表现出高强度高韧性的力学性能。In summary, in this experiment, when the content of purple cabbage pigment is 5% of the sum of the mass of starch and polyvinyl alcohol, and when the content of CNC is 6%, the material exhibits high strength and high toughness mechanical properties.
(4)PSCA指示膜稳定性的测定及分析(4) Determination and analysis of PSCA indicator membrane stability
为了考察PSCA指示膜的稳定性,将实施例1制备的指示膜置于相对湿度为50%的干燥器,在第50天和第100天后取出拍照观察,其实物图如图6所示,指示膜表面未出现发霉、斑点等迹象。In order to investigate the stability of the PSCA indicator film, the indicator film prepared in Example 1 was placed in a dryer at a relative humidity of 50%, and was taken out and photographed after the 50th and 100th days. The actual picture is shown in FIG6 , and no signs of mold, spots, etc. were found on the surface of the indicator film.
本发明公开一种高强度高韧性淀粉基pH响应型智能指示膜的制备方法,本发明以淀粉/PVA为基质,甘油为增塑剂,以CNC为增强剂,紫甘蓝色素为指示剂,采用流延成膜法制备淀粉/PVA/CNC/紫甘蓝色素指示膜。这种利用紫甘蓝色素制得的可视化智能指示膜,对环境中的酸碱度变化响应灵敏,能够准确地反馈肉类食品的新鲜程度信息,这种智能指示膜有望应用于肉质食品新鲜度实时监测,同时较单一成材的淀粉基薄膜来说,该智能指示膜具有高强度高韧性的机械性能,具有降解性且无毒无危害,具有广阔的应用前景。The present invention discloses a method for preparing a high-strength and high-toughness starch-based pH-responsive intelligent indicator film. The present invention uses starch/PVA as a matrix, glycerol as a plasticizer, CNC as a reinforcing agent, and purple cabbage pigment as an indicator, and adopts a cast film method to prepare the starch/PVA/CNC/purple cabbage pigment indicator film. This visual intelligent indicator film made with purple cabbage pigment is sensitive to changes in pH in the environment and can accurately feedback information on the freshness of meat products. This intelligent indicator film is expected to be used in real-time monitoring of the freshness of meat products. At the same time, compared with a single-material starch-based film, this intelligent indicator film has high-strength and high-toughness mechanical properties, is degradable, non-toxic and harmless, and has broad application prospects.
以上所述仅为本发明的较佳实施例,并不用以限制本发明,凡在本发明的精神和原则之内所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
表1样品膜的失重率Table 1 Weight loss rate of sample films
表2紫甘蓝色素含量对指示膜力学性能的影响Table 2 Effect of purple cabbage pigment content on the mechanical properties of indicator membrane
表3纤维素纳米晶CNC含量对指示膜力学性能的影响Table 3 Effect of cellulose nanocrystal CNC content on the mechanical properties of indicator membrane
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