CN115447105B - Cast strip head with double-cavity structure - Google Patents

Cast strip head with double-cavity structure Download PDF

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Publication number
CN115447105B
CN115447105B CN202210969862.XA CN202210969862A CN115447105B CN 115447105 B CN115447105 B CN 115447105B CN 202210969862 A CN202210969862 A CN 202210969862A CN 115447105 B CN115447105 B CN 115447105B
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China
Prior art keywords
casting belt
cavity
head
casting
heating medium
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CN202210969862.XA
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CN115447105A (en
Inventor
卞在昆
刘永红
张友贵
马金星
李少兵
李帅堂
张奋勇
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Cama Luoyang Electromechanic Co Ltd
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Cama Luoyang Electromechanic Co Ltd
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Priority to CN202210969862.XA priority Critical patent/CN115447105B/en
Publication of CN115447105A publication Critical patent/CN115447105A/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/36Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die
    • B29C48/50Details of extruders
    • B29C48/695Flow dividers, e.g. breaker plates
    • B29C48/70Flow dividers, e.g. breaker plates comprising means for dividing, distributing and recombining melt flows
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/27Cleaning; Purging; Avoiding contamination
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/78Thermal treatment of the extrusion moulding material or of preformed parts or layers, e.g. by heating or cooling
    • B29C48/80Thermal treatment of the extrusion moulding material or of preformed parts or layers, e.g. by heating or cooling at the plasticising zone, e.g. by heating cylinders
    • B29C48/802Heating

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Continuous Casting (AREA)

Abstract

The invention discloses a cast strip head with a double-cavity structure, which comprises a cast strip head main body, wherein the cast strip head main body comprises a cast strip head shell and a cast strip unit; the casting belt head shell is internally provided with a cavity, the cavity comprises an inner cavity for uniformly distributing a melt and an outer cavity for circulating a heating medium, the inner cavity is divided into two melt channels, and the melt enters the inner cavity through a melt pipe inlet and is distributed into the casting belt unit cavity through the two melt channels; the outer chamber is linked together with heating medium entry pipeline and heating medium outlet pipeline, and the intracavity level is provided with a plurality of guide plate, and guide plate one end all is connected with the outer chamber inner wall, is provided with the space between guide plate other end all and the outer chamber inner wall, and the space opposite in direction between the upper and lower adjacent sets up. The casting belt head has a double-cavity structure, so that the distribution of melt in the casting belt head is more uniform, and the preheating chamber and the guiding-out frame are respectively arranged at the two sides of the main body of the casting belt head, thereby facilitating the replacement of the casting belt unit or the casting belt plate.

Description

Cast strip head with double-cavity structure
Technical Field
The invention belongs to the technical field of belt casting heads, and particularly relates to a belt casting head with a double-cavity structure.
Background
The foreign casting belt heads are mainly cast parts, the roughness of the inner cavity is high, the process requirements are high, and the domestic technology is relatively deficient at present. However, the foreign cast strip head has relatively single function, can not meet the requirements of other aspects of customers, and aiming at the characteristics, a new cast strip head is developed.
Disclosure of Invention
The invention provides a casting belt head with a double-cavity structure, so that the distribution of melt in the casting belt head is more uniform, and a preheating chamber and a guiding-out frame are respectively arranged at two sides of a casting belt head main body, thereby facilitating the replacement of a casting belt unit or a casting belt plate.
The invention is realized by the following technical scheme:
the cast strip head with the double-cavity structure comprises a cast strip head main body, wherein the cast strip head main body comprises a cast strip head shell and a cast strip unit;
The casting belt head shell is internally provided with a cavity, the cavity comprises an inner cavity for uniformly distributing a melt and an outer cavity for circulating a heating medium, the inner cavity is divided into two melt channels, and the melt enters the inner cavity through a melt pipe inlet and is distributed into the casting belt unit cavity through the two melt channels;
The outer cavity is communicated with the heating medium inlet pipeline and the heating medium outlet pipeline, a plurality of guide plates are horizontally arranged in the outer cavity, one ends of the guide plates are connected with the inner wall of the outer cavity, gaps are formed between the other ends of the guide plates and the inner wall of the outer cavity, and the directions of the gaps between the upper adjacent guide plates and the lower adjacent guide plates are opposite.
Further, a preheating chamber for preheating a new casting belt unit is provided at the left side of the casting belt head main body, the heating medium inlet pipe is provided on the preheating chamber, and the heating medium outlet pipe is provided at the top of the outer cavity.
Further, the heating medium outlet pipe is located higher than the heating medium inlet pipe.
Further, the heating medium is a heating medium or heat conducting oil.
Further, a guide-out rack for placing the cast-strip units is provided on the right side of the cast-strip head main body.
Further, the number of the guide plates is 4.
Further, a heat-insulating tray is correspondingly arranged outside the cast strip head shell, and the heat-insulating tray is filled with heat-insulating materials.
Further, the cast strip unit comprises a distribution chamber, a distribution plate and a cast strip plate, wherein a cast strip hole at the bottom of the cast strip plate is provided with a hard alloy sleeve, and the hard alloy sleeve is welded with the cast strip hole through a tightening ring.
Further, a scraping device is further arranged on the casting belt head main body and comprises a scraping plate, the scraping plate scrapes materials of the casting belt plates of the casting belt unit through driving of an air cylinder, and the air cylinder is driven by an electromagnetic valve of the air circuit control box.
Furthermore, the inner cavity part of the cast strip head shell is welded into a whole after being processed and ground by a numerical control machine tool.
The invention has the beneficial effects that:
1. The inner cavity part of the cast strip head shell is mainly machined and ground by a numerical control machine tool and then welded into a whole, so that the machining is easy to realize, and the machining cost is low;
2. The invention designs the main body of the casting belt head into an integral shell consisting of an inner cavity and an outer cavity, wherein the inner cavity is a melt channel, the melt enters the melt channel in the inner cavity of the casting belt head shell through a melt pipe inlet, and then strands are formed through a distribution plate of the casting belt unit and a casting belt plate, the outer cavity and a preheating chamber are welded into a whole, when a heating medium is introduced, the heating medium is low in and high out, so that the inner cavity of the casting belt head has enough temperature, and the distribution of the melt in the casting belt head is more uniform by adopting a double-cavity structure design;
3. When the cast strip units need to be replaced, a new cast strip unit can be put into the preheating chamber in advance for preheating, the used cast strip units are dismounted and pushed out by the right side guide frame, and the preheated cast strip units are replaced, so that the replacement of the cast strip units is completed, the cast strip units (or cast strip plates) are replaced more safely, and the cost of purchasing a heating box by a user can be effectively saved; the replaced casting belt unit is placed on the guiding-out frame and taken down after being cooled, so that scalding to personnel can be avoided, and the replacement of the casting belt unit or the casting belt plate is safer;
4. the die scraping device is arranged on the casting belt head, so that the scraping effect is better, and the large-yield driving can be realized;
5. The cast strip holes on the cast strip plates have better wear resistance and longer service life.
Drawings
FIG. 1 is a schematic view of the structure of a casting belt head of the present invention;
FIG. 2 is a top view of the cast strip head of the present invention;
FIG. 3 is a schematic view of the internal structure of the cast strip head of the present invention;
FIG. 4 is a schematic view of the structure of the casting belt head with the insulating tray of the present invention;
FIG. 5 is a schematic view of the structure of the cast strip plate of the present invention;
Reference numerals: 1. the device comprises a casting belt head main body, 2, a preheating chamber, 3, a casting belt head shell, 301, an inner cavity, 302, an outer cavity, 4, a casting belt unit, 5, a guide plate, 6, a gap, 7, a guiding-out frame, 8, a heat preservation tray, 9, a casting belt plate, 901, a casting belt hole, 902, a hard alloy sleeve, 903, a tightening ring, 10, a scraping plate, 11 and an air path control box.
Detailed Description
The following description of the technical solutions in the embodiments of the present invention is made clearly and completely with reference to the accompanying drawings.
Example 1
As shown in the figure, a casting head having a dual-cavity structure comprises a casting head body 1, wherein the casting head body 1 mainly aims to uniformly distribute and extrude a melt added into a strand casting head into strands, and the casting head body 1 comprises a casting head shell 3 and a casting belt unit 4;
The casting head shell 3 is internally provided with a cavity, and in order to avoid the melt solidification or the melt performance change caused by the temperature drop of the melt when the melt passes through the casting head due to the higher temperature (about 300 degrees), the casting head body is designed into an integral shell consisting of an inner cavity and an outer cavity, namely the cavity comprises an inner cavity 301 for uniformly distributing the melt and an outer cavity 302 for circulating a heating medium, the inner cavity 301 is divided into two melt channels, the melt enters the inner cavity 301 through an inlet of a melt pipe 303 and is distributed to a distributing plate of a casting belt unit and a casting belt plate to form strands through the two melt channels; the outer cavity 302 is communicated with the heating medium inlet pipeline 201 and the heating medium outlet pipeline 202, the position of the heating medium outlet pipeline 202 is higher than that of the heating medium inlet pipeline 201, when the heating medium is introduced, the heating medium is low in and high out, the inner cavity of the casting belt head is guaranteed to have enough temperature, the heating medium is heating medium or heat conducting oil, and the whole shell formed by the inner cavity and the outer cavity is designed to be pre-distributed in the inner cavity before entering the casting belt unit for distribution, so that distribution is more uniform. Meanwhile, the processing of the double-cavity structure is easier to realize, the roughness can be higher, and the extrusion of the melt is facilitated.
Further, the larger the melt tube design, the slower the flow rate due to the higher melt viscosity, to ensure adequate production of the cast strip head.
Further, a preheating chamber 2 for preheating new casting belt units is arranged on the left side of the casting belt head main body 1, a supporting plate for placing the casting belt units is arranged in the preheating chamber, a sliding guide rail I is arranged on the supporting plate, a heating medium inlet pipeline 201 is arranged on the preheating chamber 2, and a heating medium outlet pipeline 202 is arranged at the top of the outer cavity 302;
The right side of the casting belt head main body 1 is also provided with a guiding-out frame 7 for placing the casting belt unit 4, the bottom end surface of the guiding-out frame 7 is provided with a sliding guide rail III, the bottom of the inner cavity of the casting belt head shell 3 can be also provided with a sliding guide rail II, the positions of the sliding guide rail I, the sliding guide rail II and the sliding guide rail III are sequentially lowered, and the casting belt unit 4 is conveniently pushed onto the sliding guide rail II from the sliding guide rail I in sequence and then pushed onto the sliding guide rail III;
The method comprises the following steps: when the cast strip units 4 need to be replaced, new cast strip units 4 can be placed in the preheating chamber 2 in advance for preheating, the used cast strip units 4 are removed and pushed out by the right guiding-out frame 7, the preheated cast strip units are replaced, and the cast strip units 4 are pushed into the sliding guide rails II from the sliding guide rails I of the preheating chamber, so that the replacement of the cast strip units is completed. The preheating chamber 2 and the guiding-out frame 7 are integrated on the casting belt head to mainly meet the requirements of customers for reducing cost and increasing safety, because the casting belt head needs to be heated by a heating medium, a preheating cavity is welded beside the cavity of the casting belt head, the cost is relatively low, and when the casting belt unit is replaced, the operation distance is short, and the operation is more convenient and safe. Otherwise the customer purchases the oven. The purpose of the lead-out rack 7 is then for the customer to place the replaced cast strip unit on the lead-out rack first and take it off after it has cooled. Thus avoiding scalding personnel.
A plurality of guide plates 5 are horizontally arranged in the outer cavity 302, one ends of the guide plates 5 are connected with the inner wall of the outer cavity 302, gaps 6 are arranged between the other ends of the guide plates 5 and the inner wall of the outer cavity 302, and the directions of the gaps 6 between the upper adjacent and the lower adjacent guide plates are opposite. The number of the guide plates 5 is 4, and the guide plates 5 are arranged to prolong the flow of the heating medium, so that the melt is heated fully and uniformly in the cavity.
Further, in order not to cause heat dissipation, a thermal insulation tray 8 is correspondingly arranged outside the cast strip head shell 3, and the thermal insulation tray 8 is filled with a thermal insulation material, such as thermal insulation mud for thermal insulation.
Further, the belt casting unit 4 comprises a distribution chamber, a distribution plate and a belt casting plate 9,
Because the melt has certain hardness, the pore diameter of the cast strip hole is continuously worn in the extrusion process, and the pore diameter becomes larger after the time is longer, so that the particle becomes thicker. So in order to extend the life of the cast strip, the cast strip hole 901 in the bottom of the cast strip 9 is provided with a cemented carbide sleeve 902, said cemented carbide sleeve 902 being welded to the cast strip hole 901 by means of a tightening ring 903, the cast strip aperture being designed as a cemented carbide inlaid structure in order to increase its wear resistance.
Further, a scraping device is further arranged on the casting belt head main body 1, the scraping device comprises a scraping plate 10, the scraping plate 10 scrapes the casting belt plate 9 of the casting belt unit through cylinder driving, the scraping device is designed into an automatic transmission mechanism, and the scraping device mainly acts on the cylinder through an electromagnetic valve of the air path control box 11, so that the scraping plate 10 moves at a high speed to scrape the casting belt plate. At the same time, the scraper blade 10 is arranged on the casting belt head, and the gap between the scraper blade 10 and the casting belt plate 9 is not changed due to the expansion of the casting belt head, so that a better scraping effect can be achieved. The die scraping device is designed to be interlocked with the granulator, and the die scraping device scrapes the cast strip plate every few seconds (can be arranged) before material receiving is needed, so that the cast strip head discharging and guide groove material receiving can be guaranteed to reach a better state, melt can not be accumulated on the starting head due to too early scraping, and scraping can not be caused to collide with the starting head due to too late scraping. When the large-yield die is driven, the die is better to scrape, so that the grain cutting cannot be influenced. The granulating equipment without the die scraping device can only be started in low yield, and the yield is improved after the granulating equipment is stabilized, so that the productivity of customers is affected, and the performances of materials are possibly affected due to the fact that the time of a melt in a polymerization kettle is too long.
Furthermore, the inner cavity parts of the cast strip head shell 3 are welded into a whole after being processed and ground by a numerical control machine tool, so that the processing is easy to realize, and the processing cost is low.
While the basic principles, principal features and advantages of the present invention have been shown and described, it will be understood by those skilled in the art that the present invention is not limited by the foregoing embodiments, which are described in the foregoing description merely illustrate the principles of the invention, and various changes and modifications may be made therein without departing from the spirit and scope of the invention as defined in the appended claims and their equivalents.

Claims (10)

1. A casting belt head with a double-cavity structure, characterized in that: comprises a casting head main body (1), wherein the casting head main body (1) comprises a casting head shell (3) and a casting belt unit (4);
The casting belt head shell (3) is internally provided with a cavity, the cavity comprises an inner cavity (301) for uniformly distributing a melt and an outer cavity (302) for circulating a heating medium, the inner cavity (301) is divided into two melt channels, and the melt enters the inner cavity (301) through an inlet of a melt pipe (303) and is distributed into the casting belt unit cavity through the two melt channels;
The outer cavity (302) is communicated with the heating medium inlet pipeline (201) and the heating medium outlet pipeline (202), a plurality of guide plates (5) are horizontally arranged in the outer cavity (302), one ends of the guide plates (5) are connected with the inner wall of the outer cavity (302), gaps (6) are formed between the other ends of the guide plates (5) and the inner wall of the outer cavity (302), and the directions of the gaps (6) between the upper adjacent and the lower adjacent of the gaps are opposite.
2. A casting belt head having a dual cavity structure as claimed in claim 1, wherein: a preheating chamber (2) for preheating new casting belt units is arranged on the left side of the casting belt head main body (1), the heating medium inlet pipeline (201) is arranged on the preheating chamber (2), and the heating medium outlet pipeline (202) is arranged at the top of the outer cavity (302).
3. A casting belt head having a dual cavity structure according to claim 1 or 2, characterized in that: the heating medium outlet pipe (202) is located higher than the heating medium inlet pipe (201).
4. A casting belt head having a dual cavity structure as claimed in claim 1, wherein: the heating medium is heating medium or heat conducting oil.
5. A casting belt head having a dual cavity structure according to claim 1 or 2, characterized in that: a guide-out rack (7) for placing the casting belt unit is arranged on the right side of the casting belt head main body (1).
6. A casting belt head having a dual cavity structure as claimed in claim 1, wherein: the number of the guide plates (5) is 4.
7. A casting belt head having a dual cavity structure as claimed in claim 1, wherein: the outside of the cast strip head shell (3) is correspondingly provided with a heat preservation tray (8), and the heat preservation tray (8) is filled with heat insulation materials.
8. A casting belt head having a dual cavity structure as claimed in claim 1, wherein: the casting belt unit (4) comprises a distribution chamber, a distribution plate and a casting belt plate (9), wherein a casting belt hole (901) at the bottom of the casting belt plate (9) is provided with a hard alloy sleeve (902), and the hard alloy sleeve (902) is welded with the casting belt hole (901) through a tightening ring (903).
9. A casting belt head having a dual cavity structure as claimed in claim 1, wherein: the casting belt head is characterized in that a scraping device is further arranged on the casting belt head main body (1), the scraping device comprises a scraping plate (10), the scraping plate (10) scrapes a casting belt plate (9) of the casting belt unit through driving of an air cylinder, and the air cylinder is driven by an electromagnetic valve of an air path control box (11).
10. A casting belt head having a dual cavity structure as claimed in claim 1, wherein: and the inner cavity part of the cast strip head shell (3) is processed and ground by adopting a numerical control machine tool and then welded into a whole.
CN202210969862.XA 2022-08-12 2022-08-12 Cast strip head with double-cavity structure Active CN115447105B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202210969862.XA CN115447105B (en) 2022-08-12 2022-08-12 Cast strip head with double-cavity structure

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202210969862.XA CN115447105B (en) 2022-08-12 2022-08-12 Cast strip head with double-cavity structure

Publications (2)

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CN115447105A CN115447105A (en) 2022-12-09
CN115447105B true CN115447105B (en) 2024-09-20

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Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1839026A (en) * 2003-08-13 2006-09-27 英戈·鲁贝尔克 Nozzle tips for extruders
CN107199686A (en) * 2017-06-16 2017-09-26 苏州金纬管道科技有限公司 The humidity control system of plastic extruder

Family Cites Families (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4362482A (en) * 1980-01-09 1982-12-07 Cosden Technology, Inc. Apparatus for extruding thermoplastic compositions
GB0211478D0 (en) * 2002-05-18 2002-06-26 Nelson David E Method and apparatus for the extrusion of material

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1839026A (en) * 2003-08-13 2006-09-27 英戈·鲁贝尔克 Nozzle tips for extruders
CN107199686A (en) * 2017-06-16 2017-09-26 苏州金纬管道科技有限公司 The humidity control system of plastic extruder

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