CN115447012A - A hot-cut granulation equipment applied to the production of flame-retardant modified polyolefin - Google Patents
A hot-cut granulation equipment applied to the production of flame-retardant modified polyolefin Download PDFInfo
- Publication number
- CN115447012A CN115447012A CN202210980212.5A CN202210980212A CN115447012A CN 115447012 A CN115447012 A CN 115447012A CN 202210980212 A CN202210980212 A CN 202210980212A CN 115447012 A CN115447012 A CN 115447012A
- Authority
- CN
- China
- Prior art keywords
- fixedly connected
- cutting
- tooth block
- movably connected
- flame
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B9/00—Making granules
- B29B9/02—Making granules by dividing preformed material
- B29B9/06—Making granules by dividing preformed material in the form of filamentary material, e.g. combined with extrusion
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/08—Means for treating work or cutting member to facilitate cutting
- B26D7/088—Means for treating work or cutting member to facilitate cutting by cleaning or lubricating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2023/00—Use of polyalkenes or derivatives thereof as moulding material
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Forests & Forestry (AREA)
- Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
Abstract
本发明公开了一种应用于阻燃改性聚烯烃生产的热切造粒设备,属于塑料制品领域,一种应用于阻燃改性聚烯烃生产的热切造粒设备,包括机架,所述机架的上端固定连接有熔融挤出机构,且机架的上端位于熔融挤出机构的左侧固定连接有第一驱动机构,所述熔融挤出机构与第一驱动机构的上方分别固定连接有上料机构与第二驱动机构,所述熔融挤出机构与第一驱动机构之间及上料机构与第二驱动机构之间均活动连接有联轴器,所述熔融挤出机构的右侧活动连接有切粒机构;所述切粒机构包括活动连接于熔融挤出机构右侧的切割罩,可以实现对挤出料滑动切割,提高了切口的平整度,同时降低切割时出现的拉丝,蛇纹等切割瑕疵的发生几率,保障了造粒质量。
The invention discloses a hot-cut granulation equipment used in the production of flame-retardant modified polyolefin, which belongs to the field of plastic products. The hot-cut granulation equipment used in the production of flame-retardant modified polyolefin includes a frame. The upper end of the frame is fixedly connected with a melting extrusion mechanism, and the upper end of the frame is located on the left side of the melting extrusion mechanism and is fixedly connected with a first driving mechanism. Material mechanism and the second driving mechanism, there are couplings that are movably connected between the melting extrusion mechanism and the first driving mechanism and between the feeding mechanism and the second driving mechanism, and the right side of the melting extrusion mechanism is movable It is connected with a pelletizing mechanism; the pelletizing mechanism includes a cutting cover that is movably connected to the right side of the melting extrusion mechanism, which can realize sliding cutting of the extruded material, improve the flatness of the incision, and reduce wire drawing and snakes during cutting. The probability of occurrence of cutting defects such as grains is reduced, and the quality of granulation is guaranteed.
Description
技术领域technical field
本发明涉及塑料制品领域,更具体地说,涉及一种应用于阻燃改性聚烯烃生产的热切造粒设备。The invention relates to the field of plastic products, and more specifically relates to a hot-cut granulation equipment applied to the production of flame-retardant modified polyolefin.
背景技术Background technique
聚烯烃通常指由乙烯、丙烯、1-丁烯、1-戊烯、1-己烯、1-辛烯、4-甲基-1-戊烯等α-烯烃以及某些环烯烃单独聚合或共聚合而得到的一类热塑性树脂的总称;Polyolefins usually refer to the individual polymerization or A general term for a class of thermoplastic resins obtained by copolymerization;
聚烯烃的造粒工艺是将原材料熔融后挤成条状并通过切刀切成颗粒状,为了提高聚烯烃的阻燃性,通常会在原料中添加阻燃剂进行改性;The polyolefin granulation process is to melt the raw materials and extrude them into strips and cut them into granules by a cutter. In order to improve the flame retardancy of polyolefins, flame retardants are usually added to the raw materials for modification;
现有专利(公告号:CN208788836U)一种新型的塑料造粒机切料装置,包括:塑料造粒机外壳,塑料造粒机体,造粒出粒板,清刷喷水板结构,可调节切料刀结构,切刀电机,安装架,主动带轮,V带,导流罩结构,一级支腿,二级支腿,半圆柱状出水管,导流座,集水瓶,中心轴和出粒孔,所述的塑料造粒机外壳安装在塑料造粒机体的外部;所述的造粒出粒板螺栓安装在塑料造粒机体的正表面右部位置。本实用新型固定滑块,调节滑轨,调节螺栓和切料刀本体的设置,有利于调节切料刀本体的位置,可保证切割均匀性;切料刀本体的设置,有利于保证切割效果,保证切割一致性;清理毛的设置,有利于清理切料刀本体,保证切割的准确性,防止切料刀本体切割后出现拉丝情况;Existing patent (notification number: CN208788836U) a new type of cutting device for plastic granulator, including: plastic granulator shell, plastic granulator body, granulation and granulation plate, cleaning brush and water spray plate structure, adjustable cutting Material knife structure, cutter motor, mounting frame, driving pulley, V-belt, shroud structure, first-level outrigger, second-level outrigger, semi-cylindrical outlet pipe, diversion seat, water collection bottle, central shaft and grain discharge hole, the plastic granulator shell is installed outside the plastic granulator body; the granulation plate bolt is installed on the right side of the front surface of the plastic granulator body. The utility model fixes the slide block, adjusts the slide rail, adjusts the setting of the bolt and the cutting knife body, is beneficial to adjust the position of the cutting knife body, and can ensure the uniformity of cutting; the setting of the cutting knife body is beneficial to ensure the cutting effect, Ensure the consistency of cutting; the setting of cleaning hair is beneficial to clean the cutter body, ensure the accuracy of cutting, and prevent the wire drawing of the cutter body after cutting;
上述专利虽通过调节切料刀本体的位置,保证切割均匀性,但是在热切工艺中,挤出的熔料时不被事先冷却的,是在挤出后切刀切割与水环冷却同步进行,因此在切割时,挤出料还是会具备一定的柔软性,使得在切刀触碰到挤出料时会使得切口变形导致切口扁平,从而影响切割质量。Although the above patents ensure the uniformity of cutting by adjusting the position of the cutter body, in the hot cutting process, the extruded melt is not cooled in advance, and the cutter cutting and water ring cooling are carried out synchronously after extrusion. Therefore, when cutting, the extruded material will still have a certain degree of flexibility, so that when the cutter touches the extruded material, the incision will be deformed and the incision will be flat, thereby affecting the cutting quality.
发明内容Contents of the invention
1.要解决的技术问题1. Technical problems to be solved
针对现有技术中存在的问题,本发明的目的在于提供一种应用于阻燃改性聚烯烃生产的热切造粒设备,可以实现对挤出料滑动切割,提高了切口的平整度,同时降低切割时出现的拉丝,蛇纹等切割瑕疵的发生几率,保障了造粒质量。In view of the problems existing in the prior art, the object of the present invention is to provide a hot-cut granulation equipment applied to the production of flame-retardant modified polyolefins, which can realize sliding cutting of extruded materials, improve the flatness of the cut, and reduce the The probability of cutting defects such as wire drawing and snake pattern during cutting ensures the quality of granulation.
2.技术方案2. Technical solution
为解决上述问题,本发明采用如下的技术方案。In order to solve the above problems, the present invention adopts the following technical solutions.
一种应用于阻燃改性聚烯烃生产的热切造粒设备,包括机架,所述机架的上端固定连接有熔融挤出机构,且机架的上端位于熔融挤出机构的左侧固定连接有第一驱动机构,所述熔融挤出机构与第一驱动机构的上方分别固定连接有上料机构与第二驱动机构,所述熔融挤出机构与第一驱动机构之间及上料机构与第二驱动机构之间均活动连接有联轴器,所述熔融挤出机构的右侧活动连接有切粒机构;A hot-cut granulation equipment applied to the production of flame-retardant modified polyolefin, including a frame, the upper end of the frame is fixedly connected with a melting extrusion mechanism, and the upper end of the frame is fixedly connected to the left side of the melting extrusion mechanism There is a first driving mechanism, and a feeding mechanism and a second driving mechanism are respectively fixedly connected above the melting extrusion mechanism and the first driving mechanism. Between the melting extrusion mechanism and the first driving mechanism and between the feeding mechanism and the A shaft coupling is movably connected between the second driving mechanisms, and a pelletizing mechanism is movably connected to the right side of the melting extrusion mechanism;
所述切粒机构包括活动连接于熔融挤出机构右侧的切割罩,且切割罩的右侧固定连接有旋转电机,所述切割罩的内壁中部固定连接有水环,所述切割罩的右侧内壁中部活动连接有转轴,且转轴的右侧贯穿切割罩与旋转电机的输出轴固定连接,所述转轴的左侧固定连接有固定盘,且固定盘的右侧前后两端均固定连接有刀盘,所述刀盘的环侧活动连接有刀条,所述刀条的右侧等距固定连接有第一齿块,所述切割罩的右侧内壁位于转轴的外部固定连接有套筒,且套筒的外壁左侧等距固定连接有第二齿块,所述第二齿块与第一齿块相啮合,所述切割罩的下端固定连接有排料管。The pelletizing mechanism includes a cutting cover that is movably connected to the right side of the melting extrusion mechanism, and the right side of the cutting cover is fixedly connected with a rotating motor, and the middle part of the inner wall of the cutting cover is fixedly connected with a water ring. The middle part of the side inner wall is movably connected with a rotating shaft, and the right side of the rotating shaft runs through the cutting cover and is fixedly connected with the output shaft of the rotating motor. The cutter head, the ring side of the cutter head is movably connected with a knife bar, the right side of the knife bar is equidistantly fixedly connected with the first tooth block, and the right inner wall of the cutting cover is located outside the rotating shaft and fixedly connected with a sleeve , and the left side of the outer wall of the sleeve is equidistantly fixedly connected with a second tooth block, the second tooth block meshes with the first tooth block, and the lower end of the cutting cover is fixedly connected with a discharge pipe.
进一步的,所述第二齿块的内部设有润滑机构,所述润滑机构包括活动连接于第二齿块与第一齿块接触面的压板,所述第二齿块的内部固定连接有渗流板,且渗流板与压板之间固定连接有第一弹簧,所述第二齿块与套筒之间固定连接有单向阀,所述第二齿块的左侧开设有喷油口,所述套筒的内部填充有润滑油。Further, a lubricating mechanism is provided inside the second tooth block, the lubricating mechanism includes a pressure plate that is movably connected to the contact surface of the second tooth block and the first tooth block, and the inside of the second tooth block is fixedly connected with a seepage plate, and a first spring is fixedly connected between the seepage plate and the pressure plate, a check valve is fixedly connected between the second tooth block and the sleeve, and an oil injection port is opened on the left side of the second tooth block, so The inside of the sleeve is filled with lubricating oil.
进一步的,所述第一弹簧的弹力大于压板与第二齿块之间的摩擦力,所述喷油口内部设有压力阀,且压力阀的压力小于压板压缩至第二齿块内部时产生的液压。Further, the elastic force of the first spring is greater than the frictional force between the pressure plate and the second tooth block, a pressure valve is provided inside the oil injection port, and the pressure of the pressure valve is lower than that generated when the pressure plate is compressed into the second tooth block. hydraulic pressure.
进一步的,所述润滑机构还包括开设于切割罩内壁左侧的凹槽,所述凹槽的左侧内壁固定连接有除胶棉,且除胶棉的内部设有气囊,且气囊表面开设有压力孔,所述切割罩的内部左侧为空心状。Further, the lubricating mechanism also includes a groove opened on the left side of the inner wall of the cutting hood, the inner wall on the left side of the groove is fixedly connected with a collodion remover, and an air bag is provided inside the collodion remover, and the surface of the air bag is provided with a The pressure hole, the inner left side of the cutting cover is hollow.
进一步的,所述切割罩的内部左侧滑动连接有稳压板,所述稳压板的左侧与切割罩的左侧内壁之间固定连接有第二弹簧。Further, a pressure stabilizing plate is slidably connected to the left side of the cutting hood, and a second spring is fixedly connected between the left side of the pressure stabilizing plate and the left inner wall of the cutting hood.
进一步的,所述除胶棉初始状态下右侧与凹槽的右侧内壁相贴合。Further, in the initial state, the right side of the de-collodion cotton fits the right inner wall of the groove.
进一步的,所述上料机构与熔融挤出机构之间相连通,所述第一驱动机构与第二驱动机构的驱动速度相同。Further, the feeding mechanism is connected to the melting extrusion mechanism, and the driving speed of the first driving mechanism is the same as that of the second driving mechanism.
进一步的,所述熔融挤出机构包括固定连接于机架上端的熔料仓,且熔料仓的内部活动连接有螺旋挤料辊,所述熔料仓的内部右侧活动连接有理料盘组,且熔料仓的右侧活动连接有分料盘;Further, the melting extrusion mechanism includes a melting bin fixedly connected to the upper end of the machine frame, and the inside of the melting bin is movably connected with a spiral extruding roller, and the inner right side of the melting bin is movably connected with a set of sorting trays , and the right side of the melting bin is movably connected with a distribution tray;
所述第一驱动机构包括固定连接于机架上端左侧前部的第一驱动电机,且第一驱动电机的左侧活动连接有第一皮带盘,所述第一皮带盘的右侧后部与螺旋挤料辊之间活动连接。The first driving mechanism includes a first driving motor fixedly connected to the left front part of the upper end of the frame, and the left side of the first driving motor is movably connected with a first belt pulley, and the right rear part of the first belt pulley is It is flexibly connected with the spiral extruding roller.
进一步的,所述理料盘组包括套接于螺旋挤料辊右部的切割叶片与切割盘,所述切割叶片与螺旋挤料辊固定连接,所述切割盘的内壁与螺旋挤料辊的外壁转动连接,且所述切割盘的外壁与熔料仓的内壁固定连接,相邻所述切割盘表面开设有不同形状的通孔。Further, the group of material management discs includes a cutting blade and a cutting disc sleeved on the right part of the spiral extruding roller, the cutting blade is fixedly connected with the spiral extruding roller, and the inner wall of the cutting disc is connected to the spiral extruding roller. The outer wall is rotatably connected, and the outer wall of the cutting disc is fixedly connected with the inner wall of the melting bin, and through holes of different shapes are opened adjacent to the surface of the cutting disc.
进一步的,所述上料机构包括固定连接于熔融挤出机构上方的送料仓,所述送料仓的内部活动连接有螺旋送料辊,且送料仓的上端右侧固定连接有进料仓;Further, the feeding mechanism includes a feeding bin fixedly connected above the melt extrusion mechanism, a spiral feeding roller is movably connected inside the feeding bin, and a feeding bin is fixedly connected to the right side of the upper end of the feeding bin;
所述第二驱动机构包括活动连接于螺旋送料辊左侧的第二皮带盘,且第二皮带盘的右侧前部活动连接有第二驱动电机。The second drive mechanism includes a second belt pulley movably connected to the left side of the screw feeding roller, and a second drive motor is movably connected to the right front of the second pulley.
3.有益效果3. Beneficial effect
相比于现有技术,本发明的优点在于:Compared with the prior art, the present invention has the advantages of:
(1)本方案在刀条对物料进行切割时,随着刀盘的转动,刀条上的第一齿块与套筒上的第二齿块啮合转动,从而驱动刀条沿刀盘外侧转动,使得刀条在对物料切割时发生位移,在原本压力切割的基础上进行滑动切割,从而降低了刀条对物料的作用力,使得刀条更轻松的切开物料,避免物料受力变形,保障了物料切粒时刀口的平整度。(1) In this solution, when the knife bar cuts the material, as the cutter head rotates, the first tooth block on the knife bar meshes with the second tooth block on the sleeve to rotate, thereby driving the knife bar to rotate along the outside of the knife head , so that the blade shifts when cutting the material, and the sliding cutting is performed on the basis of the original pressure cutting, thereby reducing the force of the blade on the material, making it easier for the blade to cut the material, and avoiding the deformation of the material. The flatness of the knife edge is guaranteed when the material is granulated.
(2)本方案通过压力将第二齿块内部的润滑油通过喷油口挤出喷洒在刀条表面,实现了对刀条表面的润滑,降低了刀条与物料之间的粘附力,从而减少了拉丝现象的产生。(2) In this scheme, the lubricating oil inside the second tooth block is extruded and sprayed on the surface of the blade through the oil injection port through the pressure, which realizes the lubrication of the surface of the blade and reduces the adhesion between the blade and the material. Thereby reducing the generation of drawing phenomenon.
(3)本方案通过第一齿块与第二齿块分离,在第一弹簧的作用下推动压板复位,压板复位时产生吸力,从而将套筒内部的润滑油吸入第二齿块的内部,实现了对第二齿块内部自动补料的功能,需要说明的是,由于第二齿块与套筒之间通过单向阀连接,因此第二齿块内的润滑油不会回流至套筒内部。(3) In this solution, the first tooth block is separated from the second tooth block, and the pressure plate is pushed back under the action of the first spring. When the pressure plate is reset, suction is generated, thereby sucking the lubricating oil inside the sleeve into the second tooth block. The function of automatic feeding of the second tooth block is realized. It should be noted that since the second tooth block and the sleeve are connected through a one-way valve, the lubricating oil in the second tooth block will not flow back to the sleeve internal.
附图说明Description of drawings
图1为本发明整体结构示意图;Fig. 1 is a schematic diagram of the overall structure of the present invention;
图2为本发明的剖视结构示意图;Fig. 2 is the sectional structure schematic diagram of the present invention;
图3为本发明的切粒机构结构示意图;Fig. 3 is a schematic structural view of the pelletizing mechanism of the present invention;
图4为本发明的刀盘与刀条相结合结构示意图;Fig. 4 is the combined structure schematic diagram of cutterhead and blade of the present invention;
图5为本发明的第二齿块内部结构示意图;Fig. 5 is a schematic diagram of the internal structure of the second tooth block of the present invention;
图6为本发明的除胶棉与切割罩相结合局部结构示意图;Fig. 6 is the combined partial structural schematic diagram of collodion cotton and cutting cover of the present invention;
图7为本发明的切割罩局部剖视示意图;Fig. 7 is a schematic partial sectional view of the cutting cover of the present invention;
图8为本发明的理料盘组爆炸示意图。Fig. 8 is a schematic diagram of the explosion of the material management tray group of the present invention.
图中标号说明:Explanation of symbols in the figure:
1、机架;2、熔融挤出机构;21、熔料仓;22、螺旋挤料辊;23、理料盘组;231、切割盘;232、切割叶片;24、分料盘;3、第一驱动机构;31、第一驱动电机;32、第一皮带盘;4、联轴器;5、上料机构;51、送料仓;52、螺旋送料辊;53、进料仓;6、第二驱动机构;61、第二驱动电机;62、第二皮带盘;7、切粒机构;71、切割罩;72、水环;73、转轴;74、固定盘;75、刀盘;76、刀条;77、第一齿块;78、第二齿块;79、套筒;710、排料管;8、润滑机构;81、压板;82、渗流板;83、第一弹簧;84、单向阀;85、喷油口;86、凹槽;87、除胶棉;88、稳压板;89、第二弹簧。1. Rack; 2. Melting extrusion mechanism; 21. Melting bin; 22. Spiral extruding roller; 23. Material handling disc group; 231. Cutting disc; 232. Cutting blade; 24. Distributing disc; 3. 31. The first driving motor; 32. The first belt pulley; 4. Coupling; 5. Feeding mechanism; 51. Feeding bin; 52. Spiral feeding roller; 53. Feeding bin; 6. The second driving mechanism; 61, the second driving motor; 62, the second belt pulley; 7, the pelletizing mechanism; 71, the cutting cover; 72, the water ring; 73, the rotating shaft; 74, the fixed disc; , blade; 77, the first tooth block; 78, the second tooth block; 79, sleeve; 710, discharge pipe; 8, lubricating mechanism; 81, pressure plate; 82, seepage plate; 83, first spring; 84 , one-way valve; 85, fuel injection port; 86, groove; 87, remove collodion; 88, voltage stabilizing plate; 89, second spring.
具体实施方式detailed description
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述;显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例,基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings in the embodiments of the present invention; obviously, the described embodiments are only part of the embodiments of the present invention, not all embodiments, based on The embodiments of the present invention and all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
在本发明的描述中,需要说明的是,术语“上”、“下”、“内”、“外”、“顶/底端”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性。In the description of the present invention, it should be noted that the orientations or positional relationships indicated by the terms "upper", "lower", "inner", "outer", "top/bottom" etc. are based on the orientations shown in the drawings Or positional relationship is only for the convenience of describing the present invention and simplifying the description, but does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as limiting the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only, and should not be understood as indicating or implying relative importance.
在本发明的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“设置有”、“套设/接”、“连接”等,应做广义理解,例如“连接”,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should be noted that, unless otherwise specified and limited, the terms "installed", "set with", "sleeved/connected", "connected", etc. should be understood in a broad sense, such as " Connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediary, and it can be an internal connection between two components. connectivity. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention in specific situations.
实施例一:Embodiment one:
请参阅图1-图4及图8,一种应用于阻燃改性聚烯烃生产的热切造粒设备,包括机架1,所述机架1的上端固定连接有熔融挤出机构2,且机架1的上端位于熔融挤出机构2的左侧固定连接有第一驱动机构3,所述熔融挤出机构2与第一驱动机构3的上方分别固定连接有上料机构5与第二驱动机构6,所述熔融挤出机构2与第一驱动机构3之间及上料机构5与第二驱动机构6之间均活动连接有联轴器4,所述熔融挤出机构2的右侧活动连接有切粒机构7;Please refer to Fig. 1-Fig. 4 and Fig. 8, a kind of hot-cut granulation equipment applied to the production of flame-retardant modified polyolefin includes a
所述切粒机构7包括活动连接于熔融挤出机构2右侧的切割罩71,且切割罩71的右侧固定连接有旋转电机,所述切割罩71的内壁中部固定连接有水环72,所述切割罩71的右侧内壁中部活动连接有转轴73,且转轴73的右侧贯穿切割罩71与旋转电机的输出轴固定连接,所述转轴73的左侧固定连接有固定盘74,且固定盘74的右侧前后两端均固定连接有刀盘75,所述刀盘75的环侧活动连接有刀条76,所述刀条76的右侧等距固定连接有第一齿块77,所述切割罩71的右侧内壁位于转轴73的外部固定连接有套筒79,且套筒79的外壁左侧等距固定连接有第二齿块78,所述第二齿块78与第一齿块77相啮合,所述切割罩71的下端固定连接有排料管710;The pelletizing mechanism 7 includes a cutting
所述上料机构5与熔融挤出机构2之间相连通,所述第一驱动机构3与第二驱动机构6的驱动速度相同;The
所述熔融挤出机构2包括固定连接于机架1上端的熔料仓21,且熔料仓21的内部活动连接有螺旋挤料辊22,所述熔料仓21的内部右侧活动连接有理料盘组23,且熔料仓21的右侧活动连接有分料盘24;The
所述第一驱动机构3包括固定连接于机架1上端左侧前部的第一驱动电机31,且第一驱动电机31的左侧活动连接有第一皮带盘32,所述第一皮带盘32的右侧后部与螺旋挤料辊22之间活动连接;The
所述理料盘组23包括套接于螺旋挤料辊22右部的切割叶片232与切割盘231,所述切割叶片232与螺旋挤料辊22固定连接,所述切割盘231的内壁与螺旋挤料辊22的外壁转动连接,且所述切割盘231的外壁与熔料仓21的内壁固定连接,相邻所述切割盘231表面开设有不同形状的通孔;The material
所述上料机构5包括固定连接于熔融挤出机构2上方的送料仓51,所述送料仓51的内部活动连接有螺旋送料辊52,且送料仓51的上端右侧固定连接有进料仓53;The
所述第二驱动机构6包括活动连接于螺旋送料辊52左侧的第二皮带盘62,且第二皮带盘62的右侧前部活动连接有第二驱动电机61。The second drive mechanism 6 includes a
具体地,首先将原料通过进料仓53投入至送料仓51的内部,然后通过第二驱动电机61利用第二皮带盘62驱动螺旋送料辊52转动,通过螺旋送料辊52将送料仓51内的原料输送至熔料仓21的内部,通过熔料仓21将原料熔化,接着通过第一驱动电机31利用第一皮带盘32驱动螺旋挤料辊22转动,通过螺旋挤料辊22将熔化后的远离输送至理料盘组23处进行理料,之后通过分料盘24挤出,最后通过切粒机构7对挤出物料进行切粒;Specifically, at first the raw material is put into the inside of the
在物料到达理料盘组23处时,通过螺旋挤料辊22带动切割叶片232同步转动,利用切割叶片232将物料挤压至所对应的切割盘231上的通孔之中,从而利用切割叶片232将物料中所含气泡打碎,避免物料中含有气泡导致切割出的颗粒出现畸形,保障了切割的完整度;When the material arrives at the material
而当物料由分料盘24挤出时,旋转电机带动转轴73转动,转轴73转动带动固定盘74、刀盘75及刀条76同步转动,从而利用刀条76将挤出的物料切断形成颗粒,与此同时,水环72喷出冷却水对物料进行降温,帮助物料快速冷却凝固;And when the material is extruded by the
在刀条76对物料进行切割时,随着刀盘75的转动,刀条76上的第一齿块77与套筒79上的第二齿块78啮合转动,从而驱动刀条76沿刀盘75外侧转动,使得刀条76在对物料切割时发生位移,在原本压力切割的基础上进行滑动切割,从而降低了刀条76对物料的作用力,使得刀条76更轻松的切开物料,避免物料受力变形,保障了物料切粒时刀口的平整度,最后切割下的物料颗粒在水环72喷出水流的作用下由排料管710排出。When the
请参照图4与图5,所述第二齿块78的内部设有润滑机构8,所述润滑机构8包括活动连接于第二齿块78与第一齿块77接触面的压板81,所述第二齿块78的内部固定连接有渗流板82,且渗流板82与压板81之间固定连接有第一弹簧83,所述第二齿块78与套筒79之间固定连接有单向阀84,所述第二齿块78的左侧开设有喷油口85,所述套筒79的内部填充有润滑油;Please refer to Fig. 4 and Fig. 5, the inside of the
所述第一弹簧83的弹力大于压板81与第二齿块78之间的摩擦力,所述喷油口85内部设有压力阀,且压力阀的压力小于压板81压缩至第二齿块78内部时产生的液压。The elastic force of the
具体地,当第一齿块77与第二齿块78接触时,第一齿块77与第二齿块78会相互挤压产生作用力,而第二齿块78上的压板81在受到第一齿块77的挤压后向第二齿块78内部收缩,从而使得第二齿块78内部容积缩小,进而增加了第二齿块78内部压力,通过压力将第二齿块78内部的润滑油通过喷油口85挤出喷洒在刀条76表面,实现了对刀条76表面的润滑,降低了刀条76与物料之间的粘附力,从而减少了拉丝现象的产生,之后当第一齿块77与第二齿块78分离,在第一弹簧83的作用下推动压板81复位,压板81复位时产生吸力,从而将套筒79内部的润滑油吸入第二齿块78的内部,实现了对第二齿块78内部自动补料的功能,需要说明的是,由于第二齿块78与套筒79之间通过单向阀84连接,因此第二齿块78内的润滑油不会回流至套筒79内部。Specifically, when the
实施例二:Embodiment two:
请参照图3、图6与图7,所述润滑机构8还包括开设于切割罩71内壁左侧的凹槽86,所述凹槽86的左侧内壁固定连接有除胶棉87,且除胶棉87的内部设有气囊,且气囊表面开设有压力孔,所述切割罩71的内部左侧为空心状;Please refer to Fig. 3, Fig. 6 and Fig. 7, described lubricating mechanism 8 also comprises the
所述切割罩71的内部左侧滑动连接有稳压板88,所述稳压板88的左侧与切割罩71的左侧内壁之间固定连接有第二弹簧89;所述除胶棉87初始状态下右侧与凹槽86的右侧内壁相贴合。The inner left side of the cutting
具体地,通过在切割罩71的内壁开设凹槽86,且刀条76的末端伸入凹槽86的内部,由于在初始状态下除胶棉87右侧与凹槽86的右侧内壁相贴合,因此除胶棉87对刀条76形成夹紧包裹,使得刀条76在转动时与除胶棉87相摩擦,从而利用除胶棉87将刀条76表面粘附的物料刮下,避免刀条76受物料包裹而导致锋利度下降,同时,凹槽86被除胶棉87所填充,可防止切割的颗粒落入凹槽86中阻碍刀条76的旋转;Specifically, by opening the
在此基础上,当刀条76旋转经过凹槽86时,通过刀条76挤压接触位置的除胶棉87,使得除胶棉87受到挤压收缩,使得切割罩71内部左侧空心的容积缩小,进而使得空心处压力增大,利用压力将空心内的润滑油挤出,润滑油挤出后被除胶棉87所吸附,配合刀条76的旋转,利用除胶棉87可将润滑油均匀的涂抹在刀条76表面,实现了对刀条76表面的润滑,降低了刀条76与物料之间的粘附力,从而减少了拉丝现象的产生,同时当空心中润滑油减少后,在第二弹簧89的作用下推动稳压板88向除胶棉87方向移动,从而使得稳压板88与除胶棉87之间的润滑油始终处于饱满状态,确保了空心内部装填润滑油的那部分压力恒定,使得除胶棉87受到挤压后润滑油能够稳定喷出。On this basis, when the
工作原理working principle
首先将原料通过进料仓53投入至送料仓51的内部,然后通过第二驱动电机61利用第二皮带盘62驱动螺旋送料辊52转动,通过螺旋送料辊52将送料仓51内的原料输送至熔料仓21的内部,通过熔料仓21将原料熔化,接着通过第一驱动电机31利用第一皮带盘32驱动螺旋挤料辊22转动,通过螺旋挤料辊22将熔化后的远离输送至理料盘组23处进行理料,之后通过分料盘24挤出,最后通过切粒机构7对挤出物料进行切粒;First, the raw material is dropped into the inside of the
在物料到达理料盘组23处时,通过螺旋挤料辊22带动切割叶片232同步转动,利用切割叶片232将物料挤压至所对应的切割盘231上的通孔之中,从而利用切割叶片232将物料中所含气泡打碎,避免物料中含有气泡导致切割出的颗粒出现畸形,保障了切割的完整度;When the material arrives at the material
而当物料由分料盘24挤出时,旋转电机带动转轴73转动,转轴73转动带动固定盘74、刀盘75及刀条76同步转动,从而利用刀条76将挤出的物料切断形成颗粒,与此同时,水环72喷出冷却水对物料进行降温,帮助物料快速冷却凝固;And when the material is extruded by the
在刀条76对物料进行切割时,随着刀盘75的转动,刀条76上的第一齿块77与套筒79上的第二齿块78啮合转动,从而驱动刀条76沿刀盘75外侧转动,使得刀条76在对物料切割时发生位移,在原本压力切割的基础上进行滑动切割,从而降低了刀条76对物料的作用力,使得刀条76更轻松的切开物料,避免物料受力变形,保障了物料切粒时刀口的平整度,最后切割下的物料颗粒在水环72喷出水流的作用下由排料管710排出;When the
当第一齿块77与第二齿块78接触时,第一齿块77与第二齿块78会相互挤压产生作用力,而第二齿块78上的压板81在受到第一齿块77的挤压后向第二齿块78内部收缩,从而使得第二齿块78内部容积缩小,进而增加了第二齿块78内部压力,通过压力将第二齿块78内部的润滑油通过喷油口85挤出喷洒在刀条76表面,实现了对刀条76表面的润滑,降低了刀条76与物料之间的粘附力,从而减少了拉丝现象的产生,之后当第一齿块77与第二齿块78分离,在第一弹簧83的作用下推动压板81复位,压板81复位时产生吸力,从而将套筒79内部的润滑油吸入第二齿块78的内部,实现了对第二齿块78内部自动补料的功能,需要说明的是,由于第二齿块78与套筒79之间通过单向阀84连接,因此第二齿块78内的润滑油不会回流至套筒79内部。When the
以上所述,仅为本发明较佳的具体实施方式;但本发明的保护范围并不局限于此。任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,根据本发明的技术方案及其改进构思加以等同替换或改变,都应涵盖在本发明的保护范围内。The above description is only a preferred embodiment of the present invention; however, the scope of protection of the present invention is not limited thereto. Anyone familiar with the technical field within the technical scope disclosed in the present invention, according to the technical solution of the present invention and its improved concept to make equivalent replacements or changes shall fall within the scope of protection of the present invention.
Claims (10)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210980212.5A CN115447012B (en) | 2022-08-16 | 2022-08-16 | Be applied to hot-cut granulation equipment of fire-retardant modified polyolefin production |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210980212.5A CN115447012B (en) | 2022-08-16 | 2022-08-16 | Be applied to hot-cut granulation equipment of fire-retardant modified polyolefin production |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN115447012A true CN115447012A (en) | 2022-12-09 |
| CN115447012B CN115447012B (en) | 2025-11-07 |
Family
ID=84299819
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202210980212.5A Active CN115447012B (en) | 2022-08-16 | 2022-08-16 | Be applied to hot-cut granulation equipment of fire-retardant modified polyolefin production |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN115447012B (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116901291A (en) * | 2023-09-13 | 2023-10-20 | 山东华鹏高分子材料有限公司 | Processing equipment and processing technology of flame-retardant toughened polyvinyl chloride master batch |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20050046069A1 (en) * | 2003-09-01 | 2005-03-03 | Masazumi Sasabe | Process for production of hydrogel particles and process for cutting of high-concentration hydrogel sheet |
| CN101138870A (en) * | 2007-07-18 | 2008-03-12 | 成都中孚高分子工程有限公司 | Machine for cutting material into granules for the strip-lashing and granulating of the plastic extrusion machine |
| CN104044223A (en) * | 2014-05-06 | 2014-09-17 | 瑞安市欧力机械有限公司 | Energy-saving efficient plastic granulator |
| CN110936512A (en) * | 2019-12-06 | 2020-03-31 | 含山县领创新材料科技有限公司 | Granulating device for producing different plastic particles |
| CN214818859U (en) * | 2021-05-13 | 2021-11-23 | 重庆泰山高分子材料有限责任公司 | Cooling and pelletizing device for processing high polymer material |
| CN114750329A (en) * | 2022-04-09 | 2022-07-15 | 费维梅 | Small-size plastics masterbatch granulator of matching colors |
| WO2022166078A1 (en) * | 2021-02-03 | 2022-08-11 | 柏建国 | Feedstock melting mechanism of pelletizer |
-
2022
- 2022-08-16 CN CN202210980212.5A patent/CN115447012B/en active Active
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20050046069A1 (en) * | 2003-09-01 | 2005-03-03 | Masazumi Sasabe | Process for production of hydrogel particles and process for cutting of high-concentration hydrogel sheet |
| CN101138870A (en) * | 2007-07-18 | 2008-03-12 | 成都中孚高分子工程有限公司 | Machine for cutting material into granules for the strip-lashing and granulating of the plastic extrusion machine |
| CN104044223A (en) * | 2014-05-06 | 2014-09-17 | 瑞安市欧力机械有限公司 | Energy-saving efficient plastic granulator |
| CN110936512A (en) * | 2019-12-06 | 2020-03-31 | 含山县领创新材料科技有限公司 | Granulating device for producing different plastic particles |
| WO2022166078A1 (en) * | 2021-02-03 | 2022-08-11 | 柏建国 | Feedstock melting mechanism of pelletizer |
| CN214818859U (en) * | 2021-05-13 | 2021-11-23 | 重庆泰山高分子材料有限责任公司 | Cooling and pelletizing device for processing high polymer material |
| CN114750329A (en) * | 2022-04-09 | 2022-07-15 | 费维梅 | Small-size plastics masterbatch granulator of matching colors |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116901291A (en) * | 2023-09-13 | 2023-10-20 | 山东华鹏高分子材料有限公司 | Processing equipment and processing technology of flame-retardant toughened polyvinyl chloride master batch |
| CN116901291B (en) * | 2023-09-13 | 2023-12-05 | 山东华鹏高分子材料有限公司 | Processing equipment and processing technology of flame-retardant toughened polyvinyl chloride master batch |
Also Published As
| Publication number | Publication date |
|---|---|
| CN115447012B (en) | 2025-11-07 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN110696222B (en) | Sponge crushing treatment device for waste recycling | |
| CN221436865U (en) | Extrusion granulating device | |
| CN118721531A (en) | Granulating device and method for recycling waste plastics | |
| CN115122565B (en) | Injection molding machine capable of preventing cavity from occurring | |
| CN116945402A (en) | Environment-friendly and efficient plastic particle processing device and plastic particle processing technology | |
| CN211562856U (en) | Fertilizer granulator | |
| CN115447012A (en) | A hot-cut granulation equipment applied to the production of flame-retardant modified polyolefin | |
| CN215472928U (en) | Extruder of plastic products processing usefulness | |
| CN210308545U (en) | All-in-one granulator | |
| CN112048136A (en) | Processing technology of antioxidant cold-resistant environment-friendly garbage can | |
| CN217098420U (en) | Grain device is cut with cutting to plastic granules production | |
| CN213500186U (en) | EVA polyethylene material prilling granulator | |
| CN115672183A (en) | An activated carbon automatic extrusion molding system and activated carbon automatic extrusion molding process | |
| CN213140663U (en) | Anti-blocking type feeding device for rice flour production | |
| CN209955063U (en) | A non-stick knife cutting device for plastic processing | |
| CN116572422A (en) | Powder granulator capable of collecting waste materials | |
| CN209955064U (en) | High-speed cooling and cutting device for plastic processing | |
| CN115771213A (en) | Rubbing crusher with dustproof function is used in plastic production | |
| CN209533938U (en) | A crushing device for crushing plastic | |
| CN222855332U (en) | A chicken bouillon granulator with easy replacement of blade heads | |
| CN223266025U (en) | A closed feeding device for a granulator | |
| CN223730669U (en) | Gel candy granulating device | |
| CN223790796U (en) | A waste plastic film recycling and granulation equipment | |
| CN120038866B (en) | Granulator for rubber processing | |
| CN217670421U (en) | LCP Nylon Plastic Particle Uniformity Pelletizing Equipment |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| TA01 | Transfer of patent application right |
Effective date of registration: 20251002 Address after: Shuangtang Xiang Liu Zhuang Cun, Xiong County, Baoding City, Hebei Province Applicant after: Hebei Runfeng plastic products Co.,Ltd. Country or region after: China Address before: 264200 329-8, South Qingdao Road, Weihai Economic and Technological Development Zone, Shandong Province Applicant before: Weihai Haima Kechuang Fiber Co.,Ltd. Country or region before: China |
|
| TA01 | Transfer of patent application right | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |
