CN115446925A - A new energy battery cell buffer pad production device - Google Patents
A new energy battery cell buffer pad production device Download PDFInfo
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- CN115446925A CN115446925A CN202211213043.9A CN202211213043A CN115446925A CN 115446925 A CN115446925 A CN 115446925A CN 202211213043 A CN202211213043 A CN 202211213043A CN 115446925 A CN115446925 A CN 115446925A
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- 238000004519 manufacturing process Methods 0.000 title claims description 30
- 238000005520 cutting process Methods 0.000 claims abstract description 232
- 230000007246 mechanism Effects 0.000 claims abstract description 128
- 238000007731 hot pressing Methods 0.000 claims abstract description 61
- 239000003292 glue Substances 0.000 claims abstract description 27
- 230000001680 brushing effect Effects 0.000 claims abstract description 24
- 230000005540 biological transmission Effects 0.000 claims abstract description 20
- 229920001971 elastomer Polymers 0.000 claims description 34
- 238000003825 pressing Methods 0.000 claims description 32
- 238000007605 air drying Methods 0.000 claims description 27
- 238000005096 rolling process Methods 0.000 claims description 27
- 239000000463 material Substances 0.000 claims description 14
- 238000005192 partition Methods 0.000 claims description 13
- 238000012546 transfer Methods 0.000 claims description 12
- 238000003860 storage Methods 0.000 claims description 4
- 230000000712 assembly Effects 0.000 claims description 2
- 238000000429 assembly Methods 0.000 claims description 2
- 238000010586 diagram Methods 0.000 description 10
- 230000032258 transport Effects 0.000 description 10
- 229920002379 silicone rubber Polymers 0.000 description 9
- 239000004945 silicone rubber Substances 0.000 description 8
- 239000002994 raw material Substances 0.000 description 5
- 125000006850 spacer group Chemical group 0.000 description 4
- 239000002699 waste material Substances 0.000 description 4
- 230000033001 locomotion Effects 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- 238000000465 moulding Methods 0.000 description 3
- 210000001161 mammalian embryo Anatomy 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000012937 correction Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 210000002257 embryonic structure Anatomy 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26F—PERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
- B26F1/00—Perforating; Punching; Cutting-out; Stamping-out; Apparatus therefor
- B26F1/38—Cutting-out; Stamping-out
- B26F1/44—Cutters therefor; Dies therefor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/01—Means for holding or positioning work
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
- B29C43/02—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
- B65G47/902—Devices for picking-up and depositing articles or materials provided with drive systems incorporating rotary and rectilinear movements
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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Abstract
本发明属于新能源电池技术领域,具体涉及一种新能源电池电芯缓冲垫自动化,包括传送装置、第一模切机构、第一热压机构、第二模切机构、刷胶装置、贴膜机构、第二热压机构以及第三模切机构,第一模切机构、第一热压机构、第二模切机构、刷胶装置、贴膜机构、第二热压机构以及第三模切机构沿传送装置的传送方向依次设置,传送装置的外周设置有多个机械手。本发明设计巧妙,各装置、机构自动化程度高,并且通过设置传送装置以及机械手,能够在各个装置、机构之间运送,安全风险低,不需要过多人工操作,工作效率高。
The invention belongs to the technical field of new energy batteries, and specifically relates to an automation of new energy battery cell cushion pads, including a transmission device, a first die-cutting mechanism, a first hot-pressing mechanism, a second die-cutting mechanism, a glue brushing device, and a film sticking mechanism , the second hot-pressing mechanism and the third die-cutting mechanism, the first die-cutting mechanism, the first hot-pressing mechanism, the second die-cutting mechanism, the glue brushing device, the film sticking mechanism, the second hot-pressing mechanism and the third die-cutting mechanism The conveying direction of the conveying device is arranged in sequence, and a plurality of manipulators are arranged on the outer periphery of the conveying device. The present invention is ingeniously designed, and each device and mechanism has a high degree of automation, and can be transported between each device and mechanism by setting a transmission device and a manipulator, with low safety risks, no need for excessive manual operation, and high work efficiency.
Description
技术领域technical field
本发明属于新能源电池技术领域,具体涉及一种新能源电池电芯缓冲垫自动化。The invention belongs to the technical field of new energy batteries, and in particular relates to an automation of battery cell cushion pads of new energy batteries.
背景技术Background technique
新能源电池电芯缓冲垫生产目前主要分几个步骤:1、工人将片状生硅橡胶放入模具,利用高温高压机(热压机)热压成型,形成1出4垫胚;2、热压成型后,工人将垫胚拿到模切车间,将垫胚外内边模切成型;3、工人将外内边模切好的垫胚拿去给刷胶机刷胶、风干;4、工人将风干后的热胚两面贴膜,4、工人将贴膜后的产品拿到热压机热压成型,5、热压成型后的热胚拿去模切机构模切。上述每个步骤均需要用到工人进行搬运,生产效率低,安全风险高。The production of new energy battery cell cushion pads is currently divided into several steps: 1. The worker puts the sheet-shaped raw silicone rubber into the mold, and uses a high-temperature and high-pressure machine (hot press) to form hot-pressed molds to form 1 out of 4 cushion embryos; 2. After hot pressing, the worker takes the pad embryo to the die-cutting workshop, and die-cuts the outer and inner sides of the mat; 3. The worker takes the die-cut outer and inner edge of the mat to the glue brushing machine and air-dries it; 4. Workers apply film on both sides of the air-dried hot blank. 4. Workers take the product after filming to the hot press machine for hot pressing. 5. The hot blank after hot pressing is taken to the die-cutting mechanism for die-cutting. Each of the above steps requires the use of workers for handling, which leads to low production efficiency and high safety risks.
发明内容Contents of the invention
本发明针对现有技术的问题提供一种新能源电池电芯缓冲垫生产装置,生产效率高,安全风险低。Aiming at the problems of the prior art, the present invention provides a new energy battery battery cell buffer pad production device, which has high production efficiency and low safety risk.
为了解决上述技术问题,本发明采用如下技术方案:In order to solve the above technical problems, the present invention adopts the following technical solutions:
一种新能源电池电芯缓冲垫生产装置,包括传送装置、第一模切机构、第一热压机构、第二模切机构、刷胶装置、贴膜机构、第二热压机构以及第三模切机构,所述第一模切机构、所述第一热压机构、所述第二模切机构、所述刷胶装置、所述贴膜机构、所述第二热压机构以及所述第三模切机构沿传送装置的传送方向依次设置,所述传送装置的外周设置有多个机械手。A new energy battery cell cushion production device, including a transmission device, a first die-cutting mechanism, a first hot-pressing mechanism, a second die-cutting mechanism, a glue brushing device, a film-sticking mechanism, a second hot-pressing mechanism and a third mold Cutting mechanism, the first die-cutting mechanism, the first hot-pressing mechanism, the second die-cutting mechanism, the glue brushing device, the film sticking mechanism, the second hot-pressing mechanism and the third The die-cutting mechanism is arranged in sequence along the conveying direction of the conveying device, and a plurality of manipulators are arranged on the outer periphery of the conveying device.
其中,所述第一模切机构包括第一模切支架、第一模切装置以及输送机构,所述第一模切装置设置在所述第一模切支架上,所述输送机构设置在所述第一模切装置的外周,所述输送机构包括料架、模切传送带、多个压辊以及电机轴,所述模切传送带设置于所述第一模切装置的底部,所述压辊均设置于所述模切传送带的上方,所述压辊的底部与所述模切传送带抵接,所述料架位于所述模切传送带的外侧,所述电机轴设置于所述模切传送带的顶部。Wherein, the first die-cutting mechanism includes a first die-cutting support, a first die-cutting device and a conveying mechanism, the first die-cutting device is set on the first die-cutting support, and the conveying mechanism is set on the The outer periphery of the first die-cutting device, the conveying mechanism includes a material rack, a die-cutting conveyor belt, a plurality of pressure rollers and a motor shaft, the die-cutting conveyor belt is arranged at the bottom of the first die-cutting device, and the pressure roller Both are arranged above the die-cutting conveyor belt, the bottom of the pressure roller is in contact with the die-cutting conveyor belt, the material rack is located outside the die-cutting conveyor belt, and the motor shaft is arranged on the die-cutting conveyor belt the top of.
其中,所述第一模切装置的底部设置有模切平台,所述模切传送带位于所述模切平台的底部,所述模切平台的底部设置有底座,所述第一模切装置的底部两端均设置有第一无杆气缸,所述第一无杆气缸的一端与所述第一模切装置连接,所述第一无杆气缸的另一端向外伸出所述第一模切装置,所述第一无杆气缸上均设置有第一滑块,所述底座的两侧分别与两个第一滑块对应连接;所述第一模切装置的顶部连接有驱动导轨,所述驱动导轨沿水平方向设置,所述驱动导轨上滑动设置有第二滑块,所述第二滑块的底部设置有拾取组件,所述拾取组件上设置有第一驱动电机,所述第一驱动电机驱动拾取组件上下移动。Wherein, the bottom of the first die-cutting device is provided with a die-cutting platform, the die-cutting conveyor belt is located at the bottom of the die-cutting platform, the bottom of the die-cutting platform is provided with a base, and the bottom of the die-cutting device Both ends of the bottom are provided with a first rodless cylinder, one end of the first rodless cylinder is connected to the first die-cutting device, and the other end of the first rodless cylinder protrudes outward from the first die. A cutting device, the first rodless cylinder is provided with a first slider, and the two sides of the base are respectively connected with two first sliders; the top of the first die-cutting device is connected with a driving guide rail, The drive guide rail is arranged along the horizontal direction, and a second slider is slidably arranged on the drive guide rail, and a pick-up assembly is arranged on the bottom of the second slide block, and a first drive motor is arranged on the pick-up assembly. A driving motor drives the pick-up assembly to move up and down.
其中,所述第一热压机构包括热压装置,所述传送装置包括热压传送组件,所述热压装置、所述热压传送组件设置有多个,所述热压传送组件均包括热压传送带,所述热压装置的数量与所述热压传送带的数量一致,所述热压装置沿所述热压传送组件的运输方向并列设置,所述机械手对应设置于所述热压装置的外周,所述热压传送带上下分布设置,每两个相邻的热压传送带之间设置有间隙,所述热压传送带的一端均设置有挡块。Wherein, the first heat-pressing mechanism includes a heat-pressing device, the conveying device includes a heat-pressing conveying assembly, and there are multiple heat-pressing devices and the heat-pressing conveying assembly, and the heat-pressing conveying Press the conveyor belt, the number of the hot-pressing device is consistent with the number of the hot-pressing conveyor belt, the hot-pressing device is arranged side by side along the transport direction of the hot-pressing transfer assembly, and the manipulator is correspondingly arranged on the side of the hot-pressing device On the outer periphery, the hot-pressing conveyor belts are distributed up and down, a gap is set between every two adjacent hot-pressing conveyor belts, and a stopper is set at one end of the hot-pressing conveyor belts.
其中,所述第二模切机构包括第二模切支架、CCD相机模组以及第二模切装置,所述传送装置包括模切传送组件,所述第一热压机构以及所述第二模切机构分别设置在所述模切传送组件的两端,所述第二模切装置设置在所述第二模切支架上,所述第二模切装置的底部设置有模切底座,所述第二模切装置的顶部设置有模切固定板,所述CCD相机模组包括上CCD相机模组以及下CCD相机模组,所述上CCD相机模组以及所述下CCD相机模组分别设置在所述模切固定板以及所述第二模切支架上,所述上CCD相机模组以及所述下CCD相机模组相对设置,所述机械手设置在所述第二模切支架的外周。Wherein, the second die-cutting mechanism includes a second die-cutting bracket, a CCD camera module and a second die-cutting device, the conveying device includes a die-cutting conveying assembly, the first heat-pressing mechanism and the second die-cutting device The cutting mechanism is respectively arranged at both ends of the die-cutting transmission assembly, the second die-cutting device is arranged on the second die-cutting support, the bottom of the second die-cutting device is provided with a die-cutting base, and the The top of the second die-cutting device is provided with a die-cutting fixing plate, and the CCD camera module includes an upper CCD camera module and a lower CCD camera module, and the upper CCD camera module and the lower CCD camera module are respectively arranged On the die-cutting fixing plate and the second die-cutting bracket, the upper CCD camera module and the lower CCD camera module are arranged oppositely, and the manipulator is arranged on the outer periphery of the second die-cutting bracket.
其中,所述刷胶装置包括滚胶组件以及风干组件,所述滚胶组件与所述风干组件并列设置,所述滚胶组件包括滚胶架体,所述滚胶架体的顶部设置有第一传送组件,所述第一传送组件靠近风干组件的一端设置有滚胶辊,所述滚胶辊的底部设置有储胶盒,所述风干组件包括风干通道,所述风干通道内设置有第二传送组件,所述第二传送组件上设置有多个挂载组件,所述挂载组件的外侧设置有挂钩,所述滚胶组件与所述第二模切机构之间设置有所述机械手。Wherein, the glue brushing device includes a rubber rolling assembly and an air-drying assembly, the rubber rolling assembly and the air-drying assembly are arranged side by side, the rubber rolling assembly includes a rubber rolling frame body, and the top of the rubber rolling frame body is provided with a first A transmission assembly, the first transmission assembly is provided with a rubber roller near one end of the air-drying assembly, the bottom of the rubber roller is provided with a rubber storage box, the air-drying assembly includes an air-drying channel, and the first air-drying channel is provided with a Two transmission components, the second transmission component is provided with a plurality of hanging components, the outside of the hanging components is provided with a hook, and the manipulator is provided between the rubber rolling component and the second die-cutting mechanism .
其中,所述贴膜机构包括包括贴膜工作台,贴膜支架、第一主动辊、第二主动辊、供料平台以及隔板,所述贴膜支架以及所述供料平台均设置在所述工作台上,所述第一主动辊以及所述第二主动辊均设置在所述贴膜支架上,所述隔板固定在所述供料平台的后端顶部,所述供料平台于所述隔板之间设置有间隙,所述贴膜支架上设置有第一从动辊,所述第一从动辊位于所述隔板的顶部,所述供料平台的顶部设置有导轨,所述导轨上滑动设置有切割刀,所述贴膜机构与所述刷胶装置之间设置有所述机械手。Wherein, the film sticking mechanism includes a film sticking workbench, a film sticking support, a first driving roller, a second driving roll, a feeding platform and a partition, and the film sticking support and the feeding platform are all arranged on the working table , the first driving roller and the second driving roller are both arranged on the film sticking support, the partition is fixed on the top of the rear end of the feeding platform, and the feeding platform is positioned between the partitions There is a gap between them, the first driven roller is arranged on the film sticking support, the first driven roller is located on the top of the partition, the top of the feeding platform is provided with a guide rail, and the guide rail is slidably set There is a cutting knife, and the manipulator is arranged between the film sticking mechanism and the glue brushing device.
其中,所述贴膜支架上设置有第二从动辊,所述贴膜工作台的底部设置有第一驱动电机,所述第一驱动电机的输出端设置有固定架,第一驱动电机驱动固定架上、下位移,所述第三固定架的中部转动设置有第三从动辊,所述第三从动辊设置在隔板的底部。Wherein, a second driven roller is arranged on the film sticking support, a first drive motor is set at the bottom of the film sticking workbench, and a fixed frame is set at the output end of the first drive motor, and the first drive motor drives the fixed frame Up and down displacement, the middle part of the third fixed frame rotates and is provided with a third driven roller, and the third driven roller is arranged at the bottom of the separator.
其中,所述传送装置包括贴膜传送带,所述贴膜传送带位于所述刷胶装置与所述贴膜机构之间。Wherein, the conveying device includes a film pasting conveyor belt, and the film pasting conveyor belt is located between the glue brushing device and the film pasting mechanism.
其中,所述第二模切机构与所述第三模切机构一致。Wherein, the second die-cutting mechanism is consistent with the third die-cutting mechanism.
本发明的有益效果:本发明结构新颖、设计巧妙,工作时,工人将片状生硅橡胶放入第一模切机构模切,模切后利用第一热压机构热压成型形成垫胚,随后垫胚送至第二模切机构,将外内边冲压成型,冲压好的垫胚运送至刷胶装置刷胶、风干,风干后贴膜机构对热胚两面贴膜,然后运送至第二热压机构进行热压成型,最后将成型好的垫胚运送至第三模切机构裁切成型,通过设置传送装置以及机械手,能够在各个装置、机构之间运送,安全风险低,不需要过多人工操作,工作效率高。Beneficial effects of the present invention: the present invention is novel in structure and ingenious in design. During work, the worker puts the sheet-shaped raw silicon rubber into the first die-cutting mechanism for die-cutting, and after die-cutting, utilizes the first hot-pressing mechanism to heat-press to form a cushion blank. Then the pad blank is sent to the second die-cutting mechanism, and the outer and inner edges are stamped and formed. The stamped blank blank is transported to the glue brushing device for brushing and air-drying. The mechanism performs hot-press molding, and finally transports the formed pad blank to the third die-cutting mechanism for cutting and molding. By setting the transmission device and the robot arm, it can be transported between various devices and mechanisms. The safety risk is low and does not require too much Manual operation, high work efficiency.
附图说明Description of drawings
图1为本发明的结构示意图。Fig. 1 is a structural schematic diagram of the present invention.
图2为本发明的第一模切机构的结构示意图一。Fig. 2 is a first structural schematic diagram of the first die-cutting mechanism of the present invention.
图3为本发明的第一模切机构的结构示意图二。Fig. 3 is a second structural schematic diagram of the first die-cutting mechanism of the present invention.
图4为本发明的第一模切机构的侧视图。Fig. 4 is a side view of the first die-cutting mechanism of the present invention.
图5为本发明的第一热压机构的俯视图。Fig. 5 is a top view of the first heat-pressing mechanism of the present invention.
图6为本发明的第一热压机构的结构示意图。Fig. 6 is a schematic structural diagram of the first heat-pressing mechanism of the present invention.
图7为本发明的第一热压机构的侧视图。Fig. 7 is a side view of the first heat-pressing mechanism of the present invention.
图8为本发明的第二模切机构的结构示意图一。FIG. 8 is a first structural schematic diagram of the second die-cutting mechanism of the present invention.
图9为本发明的第二模切机构的结构示意图二。FIG. 9 is a second structural schematic diagram of the second die-cutting mechanism of the present invention.
图10为本发明的第二模切装置的结构示意图。Fig. 10 is a schematic structural view of the second die-cutting device of the present invention.
图11为本发明的刷胶装置的结构示意图。Fig. 11 is a schematic structural view of the glue brushing device of the present invention.
图12为本发明的滚胶组件的结构示意图。Fig. 12 is a schematic structural view of the rubber rolling assembly of the present invention.
图13为本发明的滚胶组件的俯视图。Fig. 13 is a top view of the rubber rolling assembly of the present invention.
图14为本发明的风干组件的结构示意图。Fig. 14 is a schematic structural view of the air-drying assembly of the present invention.
图15为本发明的第二传送组件的结构示意图。Fig. 15 is a schematic structural diagram of the second conveying component of the present invention.
图16为本发明的贴膜机构的结构示意图一。FIG. 16 is a first structural schematic diagram of the film pasting mechanism of the present invention.
图17为本发明的贴膜机构的结构示意图二。Fig. 17 is a second structural schematic diagram of the film pasting mechanism of the present invention.
图18为本发明的贴膜机构的结构示意图三。Fig. 18 is a schematic diagram of the third structure of the film pasting mechanism of the present invention.
附图标记分别为:1、传送装置,2、第一模切机构,3、第一热压机构,4、第二模切机构,5、刷胶装置,6、贴膜机构,7、第二热压机构,8、第三模切机构,9、机械手;Reference signs are respectively: 1. Transmission device, 2. First die-cutting mechanism, 3. First heat-pressing mechanism, 4. Second die-cutting mechanism, 5. Glue brushing device, 6. Film sticking mechanism, 7. Second Hot pressing mechanism, 8, the third die-cutting mechanism, 9, manipulator;
201、第一模切支架,202、第一模切装置,203、输送机构,204、料架,205、模切传送带,206、压辊,207、电机轴,208、模切平台,209、底座,210、第一无杆气缸,211、第一滑块,212、驱动导轨,213、第二滑块,214、拾取组件,215、第一驱动电机,216、调节固定架,217、螺纹调节杆,218、定位块,219、定位孔;201, the first die-cutting bracket, 202, the first die-cutting device, 203, the conveying mechanism, 204, the material rack, 205, the die-cutting conveyor belt, 206, the pressure roller, 207, the motor shaft, 208, the die-cutting platform, 209, Base, 210, the first rodless cylinder, 211, the first slide block, 212, the driving guide rail, 213, the second slide block, 214, the pick-up assembly, 215, the first drive motor, 216, the adjustment fixing frame, 217, the thread Adjusting rod, 218, positioning block, 219, positioning hole;
301、热压装置,302、热压传送组件,303、热压传送带,304、挡块,305、隔块,306、外壳,307、热压机;301, hot pressing device, 302, hot pressing transfer assembly, 303, hot pressing conveyor belt, 304, block, 305, spacer, 306, shell, 307, hot pressing machine;
401、第二模切支架,402、CCD相机模组,403、第二模切装置,404、模切传送组件,405、模切底座,406、模切固定板,407、上CCD相机模组,408、下CCD相机模组,409、模切驱动装置,410、模切导向柱,411、导向板,412、模切刀座,413、刀模下底板,414、第二无杆气缸,415、刮料滑块,416、刮料板;401, the second die-cutting bracket, 402, the CCD camera module, 403, the second die-cutting device, 404, the die-cutting transmission assembly, 405, the die-cutting base, 406, the die-cutting fixing plate, 407, the upper CCD camera module , 408, the lower CCD camera module, 409, the die-cutting driving device, 410, the die-cutting guide column, 411, the guide plate, 412, the die-cutting knife seat, 413, the bottom plate under the die-cutting die, 414, the second rodless cylinder, 415, scraper slide block, 416, scraper plate;
501、滚胶组件,502、风干组件,503、滚胶架体,504、第一传送组件,505、滚胶辊,506、储胶盒,507、风干通道,508、第二传送组件,509、挂载组件,510、步进电机,511、第一固定架,512、第一辊轮,513、第二辊轮,514、圆皮带,515、第一辊轮槽,516、第二辊轮槽,517、第二固定架,518、第一转轴,519、链条,520、链轮,521、定位件,522、连接板,523、挂钩;501, rubber rolling assembly, 502, air drying assembly, 503, rubber rolling frame body, 504, first conveying assembly, 505, rubber rolling roller, 506, rubber storage box, 507, air drying channel, 508, second conveying assembly, 509 , mounting assembly, 510, stepper motor, 511, first fixed frame, 512, first roller, 513, second roller, 514, round belt, 515, first roller groove, 516, second roller Wheel groove, 517, the second fixed frame, 518, the first rotating shaft, 519, the chain, 520, the sprocket, 521, the spacer, 522, the connecting plate, 523, the hook;
601、贴膜工作台,602、贴膜支架,603、第一主动辊,604、第二主动辊,605、供料平台,606、隔板,607、第一从动辊,608、导轨,609、切割刀,610、第二从动辊,611、第二驱动电机,612、第三固定架,613、第三从动辊,614、贴膜传送带,615、电动辊,616、第四从动辊。601, film sticking table, 602, film sticking support, 603, first driving roller, 604, second driving roller, 605, feeding platform, 606, partition, 607, first driven roller, 608, guide rail, 609, Cutter, 610, second driven roller, 611, second driving motor, 612, third fixed frame, 613, third driven roller, 614, film-sticking conveyor belt, 615, electric roller, 616, fourth driven roller .
具体实施方式detailed description
为了便于本领域技术人员的理解,下面结合实施例与附图对本发明作进一步的说明,实施方式提及的内容并非对本发明的限定。以下结合附图对本发明进行详细的描述。In order to facilitate the understanding of those skilled in the art, the present invention will be further described below in conjunction with the embodiments and accompanying drawings, and the contents mentioned in the embodiments are not intended to limit the present invention. The present invention will be described in detail below in conjunction with the accompanying drawings.
一种新能源电池电芯缓冲垫生产装置,如图1-图18所示,包括传送装置1、第一模切机构2、第一热压机构3、第二模切机构4、刷胶装置5、贴膜机构6、第二热压机构7以及第三模切机构8,所述第一模切机构2、所述第一热压机构3、所述第二模切机构4、所述刷胶装置5、所述贴膜机构6、所述第二热压机构7以及所述第三模切机构8沿传送装置1的传送方向依次设置,所述传送装置1的外周设置有多个机械手9。具体地,工作时,工人将片状生硅橡胶放入第一模切机构2模切,模切后利用第一热压机构3热压成型形成垫胚,随后垫胚送至第二模切机构4,将外内边冲压成型,冲压好的垫胚运送至刷胶装置5刷胶、风干,风干后贴膜机构6对热胚两面贴膜,然后运送至第二热压机构7进行热压成型,最后将成型好的垫胚运送至第三模切机构8裁切成型,通过设置传送装置1以及机械手9,能够在各个装置、机构之间运送,安全风险低,不需要过多人工操作,工作效率高。A new energy battery cell cushion production device, as shown in Figure 1-Figure 18, including a transmission device 1, a first die-cutting
本实例所述的一种新能源电池电芯缓冲垫生产装置,所述第一模切机构2包括第一模切支架201、第一模切装置202以及输送机构203,所述第一模切装置202设置在所述第一模切支架201上,所述输送机构203设置在所述第一模切装置202的外周,所述输送机构203包括料架204、模切传送带205、多个压辊206以及电机轴207,所述模切传送带205设置于所述第一模切装置202的底部,所述压辊206均设置于所述模切传送带205的上方,所述压辊206的底部与所述模切传送带205抵接,所述料架204位于所述模切传送带205的外侧,所述电机轴207设置于所述模切传送带205的顶部。具体地,将卷式硅橡胶原料可转动放置在料架204上,硅橡胶原料沿模切传送带205设置,压辊206将待模切的物料稳定在模切传送带205上,硅橡胶原料经过模切传送带205的上表面后导入至第一模切装置202内,模切后的废料导入电机轴207,电机轴207转动使得废料同样以卷式回收,每次模切完成之后,模切传送带205运动以带动物料移动,此时电机轴207同时转动,使得物料能够同时移动,本发明实现自动上料模切、回收废料不需要人工过多操作,加工效率高、安全风险低。A new energy battery cell cushion production device described in this example, the first die-cutting
本实例所述的一种新能源电池电芯缓冲垫生产装置,所述第一模切装置202的底部设置有模切平台208,所述模切传送带205位于所述模切平台208的底部,所述模切平台208的底部设置有底座209,所述第一模切装置202的底部两端均设置有第一无杆气缸210,所述第一无杆气缸210的一端与所述第一模切装置202连接,所述第一无杆气缸210的另一端向外伸出所述第一模切装置202,所述第一无杆气缸210上均设置有第一滑块211,所述底座209的两侧分别与两个第一滑块211对应连接;所述第一模切装置202的顶部连接有驱动导轨212,所述驱动导轨212沿水平方向设置,所述驱动导轨212上滑动设置有第二滑块213,所述第二滑块213的底部设置有拾取组件214,所述拾取组件214上设置有第一驱动电机215,所述第一驱动电机215驱动拾取组件214上下移动。具体地,第一模切装置202直接在模切平台208进行模切,上述设置使得模切平台208能够在模切完成之后沿第一无杆气缸210运动,模切平台208能够将模切完成的硅橡胶输出至第一模切装置202的外部,当模切平台208将模切后的产品运输至第一模切装置202的外侧之后,拾取组件214沿驱动导轨212移动至模切平台208处,拾取组件214将模切好的产品拾取至传送装置1上。A new energy battery cell cushion production device described in this example, the bottom of the first die-cutting
本实例所述的一种新能源电池电芯缓冲垫生产装置,所述模切架体201的顶部设置有多个调节固定架216,所述压辊206的两端均设置有螺纹调节杆217,所述螺纹调节杆217均与所述调节固定架216螺接。具体地,使用时先将卷料沿模切传送带205展开,再通过调节螺纹调节杆217,使得压辊206向下位移,将硅橡胶原料压在模切传送带205上,需要更换硅橡胶原料时,在通过调节螺纹调节杆217,使得压辊206向上位移。A new energy battery battery cell cushion production device described in this example, the top of the die-cutting
本实例所述的一种自动化模切设备,所述料架4的顶部两侧均设置有定位块218,所述定位块218上均设置有定位孔219。具体地,使用时,卷料两侧与定位孔219转动连接。In the automatic die-cutting equipment described in this example, positioning blocks 218 are provided on both sides of the top of the material rack 4 , and
本实例所述的一种新能源电池电芯缓冲垫生产装置,所述第一热压机构3包括热压装置301,所述传送装置1包括热压传送组件302,所述热压装置301、所述热压传送组件302设置有多个,所述热压传送组件302均包括热压传送带303,所述热压装置301的数量与所述热压传送带303的数量一致,所述热压装置301沿所述热压传送组件302的运输方向并列设置,所述机械手9对应设置于所述热压装置301的外周,所述热压传送带303上下分布设置,每两个相邻的热压传送带303之间设置有间隙,所述热压传送带303的一端均设置有挡块304。具体地,使用时将待加工的产品放在各个热压传送带303上,每两个相邻热压传送带303之间设置有间隙,使得待加工的产品都能够顺畅运输,每个热压传送带303将待加工的产品运输至挡块304处,此时待加工的产品不再移动,机械手9将热压传送带303上待加工的产品运输至热压装置301的模具上进行热压,热压后又采用机械手9将热压完成后的产品取出下料,工作效率高、安全性高。A new energy battery cell cushion production device described in this example, the first heat-pressing mechanism 3 includes a heat-pressing
进一步地,每两个相邻热压传送带303之间的边沿处均设置有隔块305。具体地,隔块305将两个相邻热压传送带303间隔开,形成间隙以供产品通过。Further, a
进一步地,所述热压装置301包括外壳306以及两个热压机307,所述两个热压机307均设置于所述外壳306内,两个热压机307并列设置。具体地,上述设置使得热压装置301具有双工位,其中一台热压机307工作时,另一台热压机307完成取放产品的步骤,大大提高工作效率。Further, the heat-pressing
本实例所述的一种新能源电池电芯缓冲垫生产装置,所述第二模切机构4包括第二模切支架401、CCD相机模组402以及第二模切装置403,所述传送装置1包括模切传送组件404,所述第一热压机构3以及所述第二模切机构4分别设置在所述模切传送组件404的两端,所述第二模切装置403设置在所述第二模切支架401上,所述第二模切装置403的底部设置有模切底座405,所述第二模切装置403的顶部设置有模切固定板406,所述CCD相机模组402包括上CCD相机模组407以及下CCD相机模组408,所述上CCD相机模组407以及所述下CCD相机模组408分别设置在所述模切固定板406以及所述第二模切支架401上,所述上CCD相机模组407以及所述下CCD相机模组408相对设置,所述机械手9设置在所述第二模切支架401的外周。具体地,使用时,通过机械手9将待模切的胚料抓取放至CCD相机模组402拍照对位校正,然后放入第二模切装置403当中,将垫胚外形模切成型,解决了人工上下料的安全风险,由于没有人工的操作,空间利用率得到提高,并且加入了CCD相机模组402对位校正,使得产品精度得到保证。进一步地,通过CCD相机模组402拍照定位的方案属于现有技术,在此不一一赘述。A new energy battery cell cushion production device described in this example, the second die-cutting mechanism 4 includes a second die-cutting
进一步地,所述第二模切装置403包括导向板411以及模切驱动装置409,所述模切底座405的边沿处设置有多个模切导向柱410,所述模切固定板406设置在所述模切导向柱410的顶部,所述模切驱动装置409设置在所述模切固定板406上,所述模切驱动装置409的输出端穿设于所述模切固定板406,并与所述导向板411的顶部连接所述导向板411的边沿处设置有多个导向孔,所述模切导向柱410一一穿设于所述导向孔,所述导向板411的底部设置有模切刀座412,所述模切底座405上设置有刀模下底板413。具体地,机械手9将待模切的产品搬运至刀模下底板413上,模切驱动装置409工作,使得导向板411沿模切导向柱410下压将产品模切,模切完成后,模切驱动装置409工作,将导向板411抬起,即可实现模切。Further, the second die-cutting
本实例所述的一种新能源电池电芯缓冲垫生产装置,所述刀模下底板413的后端设置有第二无杆气缸414,所述第二无杆气缸414上设置有刮料滑块415,所述刮料滑块415上设置有刮料板416,所述刮料板416的一端向刀模下底板413延伸。具体地,刮料滑块415沿第二无杆气缸414移动,刮料板416将刀模下底板413上模切后的废料刮走,不影响后续产品的模切。A new energy battery battery cell cushion production device described in this example, the rear end of the
本实例所述的一种新能源电池电芯缓冲垫生产装置,所述刷胶装置5包括滚胶组件501以及风干组件502,所述滚胶组件501与所述风干组件502并列设置,所述滚胶组件501包括滚胶架体503,所述滚胶架体503的顶部设置有第一传送组件504,所述第一传送组件504靠近风干组件502的一端设置有滚胶辊505,所述滚胶辊505的底部设置有储胶盒506,所述风干组件502包括风干通道507,所述风干通道507内设置有第二传送组件508,所述第二传送组件508上设置有多个挂载组件509,所述挂载组件509的外侧设置有挂钩523,所述滚胶组件501与所述第二模切机构4之间设置有所述机械手9。具体地,使用时先将待刷胶的产品放置在第一传送组件504上,第一传送组件504将待刷胶的产品运输至滚胶辊505的顶部,滚胶辊505将胶水涂覆至产品上,并通过第一传送组件504产品的一端伸出,挂钩523沿第二传送组件508运动,产品具有通槽,挂钩523伸入通槽中,将刷胶完成后的产品勾起,继续通过第二传送组件508在风干通道507内运动,实现风干,通过工作人员或下料装置将风干后的产品取下,本发明的自动化程度高,刷胶质量稳定,提高了加工效率。A new energy battery cell buffer pad production device described in this example, the glue brushing device 5 includes a
本实例所述的一种新能源电池电芯缓冲垫生产装置,所述第一传送组件504包括步进电机510、第一固定架511、第一辊轮512、第二辊轮513以及圆皮带514,所述第一辊轮512以及所述第二辊轮513分别设置所述第一固定架511的两端,所述第一辊轮512以及所述第二辊轮513上分别设置有第一辊轮槽515以及第二辊轮槽516,所述圆皮带514、所述第一辊轮槽515以及所述第二辊轮槽516均设置有多个,所述圆皮带514与所述第一辊轮槽515以及第二辊轮槽516一一卡接,所述步进电机510与所述第一辊轮512传动连接。具体地,上述设置传送稳定,设置步进电机510使得刷胶后的产品伸出第一传送组件504后静止,挂钩510勾住刷胶完成的产品后,步进电机510再启动工作。A new energy battery cell cushion production device described in this example, the
本实例所述的一种新能源电池电芯缓冲垫生产装置,所述第二传送组件508包括第二固定架517、第一转轴518、第二转轴(未图示)以及链条519,所述第一转轴518的两侧以及所述第二转轴的两侧均设置有链轮520,所述第一转轴518以及所述第二转轴均与所述第二固定架517可转动连接,所述链条519设置有两条,两条链条519分别与两侧的链轮520传动连接,所述挂载组件509与所述链条519连接,所述第一转轴518连接有第一驱动电机215。A new energy battery cell cushion production device described in this example, the
本实例所述的一种滚胶风干装置,所述挂载组件509包括两个定位件521以及连接板522,两个定位件521分别设置在两个链条519的内侧,所述连接板522的两端与两个定位件521对应连接,所述挂钩510设置在所述连接板522上。In a rubber rolling air-drying device described in this example, the mounting
具体地,上述设置稳定性高,挂钩510呈环形运动,勾产品时由上至下伸进产品的通槽当中,勾起产品后沿圆环状轨迹回到水平面上运动,在风干通道507内风干。Specifically, the above-mentioned setting has high stability, and the
本实例所述的一种新能源电池电芯缓冲垫生产装置,所述贴膜机构6包括包括贴膜工作台601,贴膜支架602、第一主动辊603、第二主动辊604、供料平台605以及隔板606,所述贴膜支架602以及所述供料平台605均设置在所述工作台上,所述第一主动辊603以及所述第二主动辊604均设置在所述贴膜支架602上,所述隔板606固定在所述供料平台605的后端顶部,所述供料平台605于所述隔板606之间设置有间隙,所述贴膜支架602上设置有第一从动辊607,所述第一从动辊607位于所述隔板606的顶部,所述供料平台605的顶部设置有导轨608,所述导轨608上滑动设置有切割刀609,所述贴膜机构6与所述刷胶装置5之间设置有所述机械手9。具体地,第一主动辊603放置卷料,第二主动辊604回收离型纸,卷料与离型纸在隔板606的后端剥离开,离型纸绕第一从动辊607后收卷至第二主动辊604,剥离的膜沿间隙运输至供料平台605,切割刀609沿滑轨运动,将剥离的膜切割,第二主动辊604转动使得离型纸被回收并且离型纸往第一从动辊607移动时,因为第一从动辊607位于所述隔板606的顶部,离型纸运动时能够带动剥离的膜继续向供料平台605移动,机械手9将待贴膜的加热垫运输至供料平台605贴膜,本发明不需要过多人工操作,工作效率高。A new energy battery battery cell buffer pad production device described in this example, the film pasting mechanism 6 includes a
本实例所述的一种新能源电池电芯缓冲垫生产装置,所述贴膜支架602上设置有第二从动辊610,所述贴膜工作台601的底部设置有第二驱动电机611,所述第二驱动电机611的输出端设置有第三固定架612,第二驱动电机611驱动第三固定架612上、下位移,所述第三固定架612的中部转动设置有第三从动辊613,所述第三从动辊613设置在隔板606的底部。具体地,上述设置能够使得剥离的膜能够贴紧隔板606的底部,使剥离的膜能够稳定地从间隙运输至供料平台605上。A new energy battery cell buffer pad production device described in this example, a second driven
本实例所述的一种新能源电池电芯缓冲垫生产装置,所述传送装置1包括贴膜传送带614,所述贴膜传送带614位于所述刷胶装置5与所述贴膜机构6之间。具体地,上述设置方便将刷胶风干完成的热胚运送至贴膜机构6的外周。In the new energy battery cell cushion production device described in this example, the conveying device 1 includes a film-attaching
进一步地,所述贴膜支架602上设置有电动辊615以及第四从动辊616,所述电动辊615与所述第四从动辊616上、下并列设置,所述电动辊615以及所述第四从动辊616均位于所述第二主动辊604的下方。具体地,离型纸从电动辊615以及第四从动辊616之间穿过后,通过第二主动辊604回收。Further, the
本实例所述的一种新能源电池电芯缓冲垫生产装置,所述第二模切机构4与所述第三模切机构8一致。In the new energy battery cell cushion production device described in this example, the second die-cutting mechanism 4 is consistent with the third die-cutting
以上所述,仅是本发明较佳实施例而已,并非对本发明作任何形式上的限制,虽然本发明以较佳实施例公开如上,然而并非用以限定本发明,任何熟悉本专业的技术人员,在不脱离本发明技术方案范围内,当利用上述揭示的技术内容作出些许变更或修饰为等同变化的等效实施例,但凡是未脱离本发明技术方案内容,依据本发明技术是指对以上实施例所作的任何简单修改、等同变化与修饰,均属于本发明技术方案的范围内。The above is only a preferred embodiment of the present invention, and does not limit the present invention in any form. Although the present invention is disclosed as above with preferred embodiments, it is not intended to limit the present invention. Anyone familiar with this field , without departing from the scope of the technical solution of the present invention, when using the technical content disclosed above to make some changes or modifications to equivalent embodiments with equivalent changes, but as long as it does not depart from the technical solution of the present invention, the technology of the present invention refers to the above Any simple modifications, equivalent changes and modifications made in the embodiments all belong to the scope of the technical solution of the present invention.
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