CN115446637B - A quick tool changing device for a graphite processing machine tool - Google Patents
A quick tool changing device for a graphite processing machine tool Download PDFInfo
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- CN115446637B CN115446637B CN202211117643.5A CN202211117643A CN115446637B CN 115446637 B CN115446637 B CN 115446637B CN 202211117643 A CN202211117643 A CN 202211117643A CN 115446637 B CN115446637 B CN 115446637B
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- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 title claims abstract description 19
- 229910002804 graphite Inorganic materials 0.000 title claims abstract description 19
- 239000010439 graphite Substances 0.000 title claims abstract description 19
- 238000009434 installation Methods 0.000 claims abstract description 40
- 230000001681 protective effect Effects 0.000 claims abstract description 34
- 239000000463 material Substances 0.000 claims description 7
- 230000005540 biological transmission Effects 0.000 claims description 2
- 238000010586 diagram Methods 0.000 description 18
- 238000001125 extrusion Methods 0.000 description 4
- 238000005266 casting Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- CWYNVVGOOAEACU-UHFFFAOYSA-N Fe2+ Chemical compound [Fe+2] CWYNVVGOOAEACU-UHFFFAOYSA-N 0.000 description 1
- 239000004020 conductor Substances 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000002783 friction material Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 239000012774 insulation material Substances 0.000 description 1
- 239000000314 lubricant Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 239000011819 refractory material Substances 0.000 description 1
- 239000003566 sealing material Substances 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q3/00—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
- B23Q3/155—Arrangements for automatic insertion or removal of tools, e.g. combined with manual handling
- B23Q3/1552—Arrangements for automatic insertion or removal of tools, e.g. combined with manual handling parts of devices for automatically inserting or removing tools
- B23Q3/15526—Storage devices; Drive mechanisms therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q3/00—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
- B23Q3/155—Arrangements for automatic insertion or removal of tools, e.g. combined with manual handling
- B23Q3/15506—Arrangements for automatic insertion or removal of tools, e.g. combined with manual handling the tool being inserted in a tool holder directly from a storage device (without transfer device)
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Sawing (AREA)
- Automatic Tool Replacement In Machine Tools (AREA)
Abstract
本发明公开了一种石墨加工机床的快速换刀装置,涉及石墨加工技术领域,包括存放组件,所述存放组件包括防护外壳,防护外壳上转动安装有转盘,转盘上活动安装有刀柄安装筒,根据需要在转盘的圆周处设置若干个刀柄安装筒,并且刀柄安装筒还通过扭簧与转盘弹性连接,用于复位刀柄安装筒的初始位置,扭簧中心与刀柄安装筒固定连接,扭簧的外圈与转盘固定连接,刀柄安装筒上固定安装有摆动杆,摆动杆也转动安装在转盘上。本发明通过设置存放组件,通过改变转盘的直径即可放置更多种类的刀具;通过设置夹持组件和旋转组件的配合,仅需控制旋转主动电机的转动启停角度,即可实现快速换刀;可自动将刀柄从刀柄安装筒更换到机床的主轴上。
The invention discloses a quick tool changing device for a graphite processing machine tool, which relates to the technical field of graphite processing, and includes a storage assembly, the storage assembly includes a protective shell, a turntable is mounted on the protective shell for rotation, and a knife handle installation cylinder is movably mounted on the turntable According to the needs, several handle installation cylinders are set at the circumference of the turntable, and the handle installation cylinders are also elastically connected to the turntable through a torsion spring, which is used to reset the initial position of the handle installation cylinder, and the center of the torsion spring is fixed with the handle installation cylinder Connected, the outer ring of the torsion spring is fixedly connected with the turntable, the handle of the knife is fixedly installed with a swing lever on the mounting cylinder, and the swing lever is also rotatably installed on the turntable. In the present invention, by setting the storage component and changing the diameter of the turntable, more kinds of tools can be placed; by setting the cooperation of the clamping component and the rotating component, it is only necessary to control the rotation start-stop angle of the rotating active motor to realize rapid tool change ;It can automatically change the tool holder from the tool holder installation cylinder to the spindle of the machine tool.
Description
技术领域technical field
本发明涉及石墨加工技术领域,具体为一种石墨加工机床的快速换刀装置。The invention relates to the technical field of graphite processing, in particular to a quick tool changing device for a graphite processing machine tool.
背景技术Background technique
石墨可用于生产耐火材料、导电材料、耐磨材料、润滑剂、耐高温密封材料、耐腐蚀材料、隔热材料、吸附材料、摩擦材料和防辐射材料等,由于石墨的热膨胀系数小,而且能耐急冷急热的变化,可作为玻璃器的铸模,使用石墨后黑色金属得到铸件尺寸精确,表面光洁成品率高,不经加工或稍作加工就可使用,因而节省了大量金属,使用石墨制作铸模需要进行切削加工,根据铸模形状的不同可能需要多种不同规格的刀具进行切削。Graphite can be used to produce refractory materials, conductive materials, wear-resistant materials, lubricants, high-temperature resistant sealing materials, corrosion-resistant materials, heat insulation materials, adsorption materials, friction materials and radiation protection materials, etc. The change of rapid cooling and rapid heating can be used as a casting mold for glassware. After using graphite, the ferrous metal can be used to obtain castings with precise dimensions, smooth surface and high yield. It can be used without processing or a little processing, thus saving a lot of metal. Using graphite to make casting molds Cutting is required, and cutting tools of various specifications may be required depending on the shape of the mold.
为了提高不同刀具之间的更换速度,现有技术公开号为CN106181460B的专利技术公开了一种快速换刀装置,包括固定刀座组件、活动刀架组件和刀片,所述固定刀座组件包括固定刀座和夹紧块,夹紧块可调节地固定在固定刀座上,所述活动刀架组件包括活动刀架和夹紧槽,夹紧槽固定设置在活动刀架上,所述固定刀座组件和活动刀架组件通过夹紧块和夹紧槽的卡接固定连接,所述刀片固定在活动刀架上,所述固定刀座设有第一安装孔和第二安装孔,夹紧本体安装在第一安装孔内,第二安装孔内安装旋转夹紧杆,但是该现有技术仅能更换种类少的刀具,并且更换需要人工介入,尤其在应用于石墨加工的场景,其石墨加工的粉末会危害人的健康。In order to increase the replacement speed between different knives, the patent technology with the prior art publication number CN106181460B discloses a quick tool change device, which includes a fixed tool holder assembly, a movable knife holder assembly and blades, and the fixed tool holder assembly includes a fixed A knife seat and a clamping block, the clamping block is adjustably fixed on the fixed knife seat, the movable knife rest assembly includes a movable knife rest and a clamping groove, the clamping groove is fixedly arranged on the movable knife rest, and the fixed knife The seat assembly and the movable knife rest assembly are fixedly connected by clamping blocks and clamping slots, the blade is fixed on the movable knife rest, and the fixed knife rest is provided with a first mounting hole and a second mounting hole, and the clamping The main body is installed in the first installation hole, and the rotating clamping rod is installed in the second installation hole, but this prior art can only replace a few types of tools, and the replacement requires manual intervention, especially in the scene of graphite processing. Processed powder can endanger human health.
发明内容Contents of the invention
针对现有技术的不足,本发明提供了一种石墨加工机床的快速换刀装置,包括存放组件,所述存放组件包括防护外壳,防护外壳上转动安装有转盘,转盘上活动安装有刀柄安装筒,根据需要在转盘的圆周处设置若干个刀柄安装筒,并且刀柄安装筒还通过扭簧与转盘弹性连接,用于复位刀柄安装筒的初始位置,扭簧中心与刀柄安装筒固定连接,扭簧的外圈与转盘固定连接,刀柄安装筒上固定安装有摆动杆,摆动杆也转动安装在转盘上,转盘上开设有可以让摆动杆自由活动的凹槽,并且转盘上固定安装有限制摆动杆转动角度摆动杆限位块,摆动杆上搭接有推块,推块通过推块滑杆滑动安装在转盘上,推块搭接在推动气缸的伸缩杆端部;夹持组件,所述夹持组件包括夹持板,夹持板的两端均开设有用于摆放刀柄的U型槽,夹持板内部开设有液压通道,液压通道的内壁滑动安装有用于夹持刀柄的夹持推杆,所述液压通道远离夹持推杆的一端设置有压力桶,压力桶固定安装在夹持板上,压力桶的内壁滑动安装有压力活塞,压力活塞上固定安装有被动齿条,被动齿条通过中间齿轮齿轮啮合有主动齿条,主动齿条的底端固定安装有复位弹簧;旋转组件,所述旋转组件包括旋转桶,旋转桶上转动安装有拉动复位簧支架,拉动复位簧支架仅沿着旋转桶的轴线转动,不会沿着旋转桶的轴线移动,旋转桶的内壁活动安装有升降波浪桶,旋转桶的内壁上转动安装有限位滑轮,限位滑轮搭接在升降波浪桶边缘的上表面,所述升降波浪桶上固定安装有承接块,承接块上固定安装有六棱柱,并且拉动复位簧支架和承接块之间转动安装有拉动复位簧。Aiming at the deficiencies in the prior art, the present invention provides a quick tool change device for graphite processing machine tools, including a storage assembly, the storage assembly includes a protective shell, a turntable is mounted on the protective shell, and a knife handle is movably mounted on the turntable. According to the needs, several handle installation cylinders are arranged at the circumference of the turntable, and the handle installation cylinders are also elastically connected to the turntable through a torsion spring, which is used to reset the initial position of the handle installation cylinder. The center of the torsion spring and the handle installation cylinder Fixed connection, the outer ring of the torsion spring is fixedly connected with the turntable, a swing rod is fixedly installed on the knife handle installation cylinder, and the swing rod is also rotated and installed on the turntable. The swing rod limit block is fixedly installed to limit the rotation angle of the swing rod, and a push block is overlapped on the swing rod, and the push block is slid and installed on the turntable through the push block slide bar, and the push block is lapped on the end of the telescopic rod that pushes the cylinder; The clamping assembly includes a clamping plate. Both ends of the clamping plate are provided with U-shaped grooves for placing the handle. There is a hydraulic channel inside the clamping plate. The inner wall of the hydraulic channel is slidingly installed with a The clamping push rod holding the knife handle, the end of the hydraulic channel away from the clamping push rod is provided with a pressure barrel, the pressure barrel is fixedly installed on the clamping plate, the inner wall of the pressure barrel is slidingly installed with a pressure piston, and the pressure piston is fixedly installed There is a passive rack, the passive rack meshes with the active rack through the intermediate gear, and the bottom end of the active rack is fixedly installed with a return spring; the rotating assembly, the rotating assembly includes a rotating barrel, and a pulling return spring is installed on the rotating barrel Bracket, pulling the return spring The bracket only rotates along the axis of the rotating barrel, and will not move along the axis of the rotating barrel. The inner wall of the rotating barrel is equipped with a lifting wave barrel, and the inner wall of the rotating barrel is rotated and installed with a limit pulley, a limit pulley Lap on the upper surface of the edge of the lifting wave bucket, the lifting wave bucket is fixedly installed with a receiving block, the receiving block is fixedly equipped with a hexagonal prism, and a pulling return spring is installed between the pulling return spring bracket and the receiving block.
优选地,所述防护外壳上固定安装有防护罩,防护罩与推动气缸固定连接,所述的存放组件还包括固定安装在转盘上的带轮环,所述防护外壳上还固定安装有驱动电机,驱动电机的输出轴上固定安装有带轮,带轮与带轮环通过皮带传动连接。Preferably, a protective cover is fixedly installed on the protective shell, and the protective cover is fixedly connected with the push cylinder. The storage assembly also includes a pulley ring fixedly installed on the turntable, and a drive motor is also fixedly installed on the protective shell. A pulley is fixedly installed on the output shaft of the driving motor, and the pulley and the pulley ring are connected through a belt drive.
优选地,所述带轮侧方设置有用于挤压皮带的第一挤压轮,所述皮带在带轮环切点的任一位置设置有用于挤压皮带的第二挤压轮,所述第一挤压轮和第二挤压轮转动安装在不同的挤压轮支架上,两个挤压轮支架均通过挤压轮支架滑动杆滑动安装在防护罩上。Preferably, a first squeezing wheel for squeezing the belt is arranged on the side of the pulley, and a second squeezing wheel for squeezing the belt is arranged at any position of the tangent point of the belt pulley, and the The first squeeze wheel and the second squeeze wheel are rotatably mounted on different squeeze wheel brackets, and the two squeeze wheel brackets are all slidably installed on the protective cover through the squeeze wheel bracket slide bar.
优选地,所述复位弹簧的顶端与主动齿条固定连接,复位弹簧的底端与夹持板固定连接,所述被动齿条与中间齿轮齿轮啮合,中间齿轮与主动齿条齿轮啮合,并且中间齿轮通过齿条支架转动安装在夹持板上,中间齿轮和主动齿条滑动安装在齿条支架上。Preferably, the top end of the return spring is fixedly connected to the driving rack, the bottom end of the return spring is fixedly connected to the clamping plate, the passive rack is engaged with the intermediate gear, the intermediate gear is engaged with the active rack, and the middle The gear is installed on the clamping plate through the rotation of the rack bracket, and the intermediate gear and the driving rack are slidingly installed on the rack bracket.
优选地,所述承接块的内部设置有凹槽,凹槽内壁滑动安装有摩擦板,摩擦板上固定安装有用于提供压力的摩擦增压簧。Preferably, a groove is provided inside the receiving block, a friction plate is slidably installed on the inner wall of the groove, and a friction booster spring for providing pressure is fixedly installed on the friction plate.
优选地,所述承接块与夹持板安装轴的顶端转动连接,并且夹持板安装轴的端面与摩擦板的端面摩擦连接。Preferably, the receiving block is rotatably connected to the top end of the mounting shaft of the clamping plate, and the end surface of the mounting shaft of the clamping plate is frictionally connected to the end surface of the friction plate.
优选地,所述六棱柱上滑动安装有旋转被动齿轮,旋转被动齿轮转动安装在防护罩上,防护罩上固定安装有旋转主动电机,旋转主动电机的输出轴固定安装有旋转主动齿轮,旋转主动齿轮与旋转被动齿轮齿轮啮合。Preferably, a rotating passive gear is slidably installed on the hexagonal prism, and the rotating passive gear is rotatably installed on the protective cover, a rotating active motor is fixedly installed on the protective cover, and a rotating active gear is fixedly installed on the output shaft of the rotating active motor. The gear meshes with the rotating passive gear.
优选地,所述刀柄安装筒的内部设置有卡接刀柄的凸块,并且刀柄安装筒的内壁为橡胶材质。Preferably, the inside of the knife handle installation cylinder is provided with a protrusion for clamping the knife handle, and the inner wall of the knife handle installation cylinder is made of rubber material.
优选地,所述夹持板固定安装在夹持板安装轴上,夹持板安装轴上套接有夹持板限位架,夹持板限位架固定安装在防护罩上。Preferably, the clamping plate is fixedly installed on the clamping plate installation shaft, the clamping plate limiting frame is sleeved on the clamping plate mounting shaft, and the clamping plate limiting frame is fixedly installed on the protective cover.
优选地,所述复位弹簧在压缩状态下主动齿条与夹持板限位架的下表面接触。Preferably, the active rack of the return spring is in contact with the lower surface of the limiting frame of the clamping plate in a compressed state.
有益效果:Beneficial effect:
与现有技术相比,本发明提供了一种石墨加工机床的快速换刀装置,具备以下有益效果:(1)、本发明通过设置存放组件,通过改变转盘的直径即可放置更多种类的刀具;(2)、本发明通过设置夹持组件和旋转组件的配合,仅需控制旋转主动电机的转动启停角度,即可实现快速换刀;(3)、本发明可自动将刀柄从刀柄安装筒更换到机床的主轴上。Compared with the prior art, the present invention provides a quick tool change device for graphite processing machine tools, which has the following beneficial effects: (1), the present invention can place more kinds of tools by setting storage components and changing the diameter of the turntable Tool; (2), the present invention, by setting the cooperation of the clamping assembly and the rotating assembly, only needs to control the rotation start-stop angle of the rotating active motor to realize rapid tool change; (3), the present invention can automatically move the handle from The toolholder mounting cylinder is replaced on the spindle of the machine tool.
附图说明Description of drawings
图1为本发明结构示意图Ⅰ;Fig. 1 is the structural representation I of the present invention;
图2为本发明结构示意图Ⅱ;Fig. 2 is the structural representation II of the present invention;
图3为本发明存放组件结构示意图Ⅰ;Fig. 3 is a schematic structural diagram I of the storage assembly of the present invention;
图4为本发明存放组件结构示意图Ⅱ;Fig. 4 is a schematic diagram II of the structure of the storage assembly of the present invention;
图5为本发明存放组件结构示意图Ⅲ;Fig. 5 is a structural schematic diagram III of the storage assembly of the present invention;
图6为本发明存放组件结构示意图Ⅳ;Fig. 6 is a schematic view IV of the structure of the storage assembly of the present invention;
图7为本发明存放组件结构示意图Ⅴ;Fig. 7 is a structural schematic diagram V of the storage assembly of the present invention;
图8为本发明结构示意图Ⅲ;Fig. 8 is a structural schematic diagram III of the present invention;
图9为本发明图8中A处结构示意图;Fig. 9 is a schematic diagram of the structure at A in Fig. 8 of the present invention;
图10为本发明结构示意图Ⅳ;Fig. 10 is a structural schematic diagram IV of the present invention;
图11为本发明夹持组件结构示意图Ⅰ;Fig. 11 is a schematic diagram of the structure of the clamping assembly I of the present invention;
图12为本发明图11中B处结构示意图;Fig. 12 is a schematic diagram of the structure at B in Fig. 11 of the present invention;
图13为本发明夹持组件结构示意图Ⅱ;Fig. 13 is a schematic diagram II of the structure of the clamping assembly of the present invention;
图14为本发明图13中C处结构示意图;Fig. 14 is a schematic diagram of the structure at C in Fig. 13 of the present invention;
图15为本发明夹持组件结构示意图Ⅲ;Fig. 15 is a schematic structural diagram III of the clamping assembly of the present invention;
图16为本发明图15中D处结构示意图;Fig. 16 is a schematic diagram of the structure at D in Fig. 15 of the present invention;
图17为本发明旋转组件结构示意图Ⅰ;Fig. 17 is a schematic diagram of the structure of the rotating assembly I of the present invention;
图18为本发明旋转组件结构示意图Ⅱ;Fig. 18 is a structural schematic diagram II of the rotating assembly of the present invention;
图19为本发明旋转组件结构示意图Ⅲ;Fig. 19 is a structural schematic diagram III of the rotating assembly of the present invention;
图20为本发明夹持组件结构示意图Ⅳ;Figure 20 is a schematic view IV of the structure of the clamping assembly of the present invention;
图21为本发明图20中E处结构示意图;Fig. 21 is a schematic diagram of the structure at E in Fig. 20 of the present invention;
图22为本发明图20中F处结构示意图;Fig. 22 is a schematic diagram of the structure at F in Fig. 20 of the present invention;
图23为本发明刀柄安装筒剖视图;Fig. 23 is a cross-sectional view of the handle mounting cylinder of the present invention;
图中:101-防护外壳;102-转盘;103-防护罩;104-驱动电机;105-第一挤压轮;106-带轮;107-挤压轮支架;108-挤压轮支架滑动杆;109-挤压簧;110-皮带;111-第二挤压轮;112-推块滑杆;113-推块;114-推动气缸;115-带轮环;116-刀柄安装筒;117-扭簧;118-摆动杆;119-摆动杆限位块;201-夹持板;202-液压通道;203-夹持推杆;204-压力桶;205-压力活塞;206-被动齿条;207-中间齿轮;208-主动齿条;209-齿条支架;210-复位弹簧;211-夹持板限位架;301-旋转桶;302-升降波浪桶;303-夹持板安装轴;304-摩擦增压簧;305-拉动复位簧支架;306-旋转主动齿轮;307-旋转主动电机;308-旋转被动齿轮;309-限位滑轮;310-拉动复位簧;311-六棱柱;312-承接块;313-摩擦板;4-刀柄。Among the figure: 101-protective shell; 102-turntable; 103-protective cover; 104-drive motor; 105-first extrusion wheel; 106-belt wheel; 107-extrusion wheel bracket; ; 109-extrusion spring; 110-belt; 111-the second extrusion wheel; 112-push block slide bar; -torsion spring; 118-swing rod; 119-limiting block of swing rod; 201-clamping plate; 202-hydraulic channel; 203-clamping push rod; 204-pressure barrel; 205-pressure piston; ;207-intermediate gear; 208-driving rack; 209-rack bracket; 210-return spring; 211-clamping plate limit frame; 301-rotating barrel; ; 304-friction booster spring; 305-pull return spring bracket; 306-rotate driving gear; 307-rotate active motor; 308-rotate passive gear; 309-limit pulley; 310-pull return spring; 312-receiving block; 313-friction plate; 4-knife handle.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
如图1-图7所示,本发明提供一种技术方案:包括存放组件,存放组件包括防护外壳101,防护外壳101上转动安装有转盘102,转盘102上活动安装有刀柄安装筒116,根据需要在转盘102的圆周处设置若干个刀柄安装筒116,并且刀柄安装筒116还通过扭簧117与转盘102弹性连接,用于复位刀柄安装筒116的初始位置,扭簧117中心与刀柄安装筒116固定连接,扭簧117的外圈与转盘102固定连接,刀柄安装筒116上固定安装有摆动杆118,摆动杆118也转动安装在转盘102上,需要说明的是,转盘102上开设有可以让摆动杆118自由活动的凹槽,并且转盘102上固定安装有限制摆动杆118转动角度的摆动杆限位块119,摆动杆118上搭接有推块113,推块113通过推块滑杆112滑动安装在转盘102上,推块113搭接在推动气缸114的伸缩杆端部,防护外壳101上固定安装有防护罩103,防护罩103与推动气缸114固定连接,存放组件还包括固定安装在转盘102上的带轮环115,防护外壳101上还固定安装有驱动电机104,驱动电机104的输出轴上固定安装有带轮106,带轮106与带轮环115通过皮带110传动连接,带轮106侧方设置有用于挤压皮带110的第一挤压轮105,皮带110在带轮环115切点的任一位置设置有用于挤压皮带110的第二挤压轮111,第一挤压轮105和第二挤压轮111转动安装在不同的挤压轮支架107上,两个挤压轮支架107均通过挤压轮支架滑动杆108滑动安装在防护罩103上,挤压轮支架滑动杆108上环绕有挤压簧109,用于给第一挤压轮105和第二挤压轮111施加一个指向带轮环115圆心方向的力,如图23所示,刀柄安装筒116的内部设置有卡接刀柄4的凸块,并且刀柄安装筒116的内壁为橡胶材质,防止刀柄4在刀柄安装筒116上产生相对滑动。As shown in Figures 1 to 7, the present invention provides a technical solution: including a storage assembly, the storage assembly includes a
如图8-图16和图20、图21所示,夹持组件包括夹持板201,夹持板201的两端均开设有用于摆放刀柄4的U型槽,夹持板201内部开设有液压通道202,液压通道202的内壁滑动安装有用于夹持刀柄4的夹持推杆203,液压通道202远离夹持推杆203的一端设置有压力桶204,压力桶204固定安装在夹持板201上,压力桶204的内壁滑动安装有压力活塞205,压力活塞205上固定安装有被动齿条206,被动齿条206通过中间齿轮207齿轮啮合有主动齿条208,主动齿条208的底端固定安装有复位弹簧210,复位弹簧210的顶端与主动齿条208固定连接,复位弹簧210的底端与夹持板201固定连接,被动齿条206与中间齿轮207齿轮啮合,中间齿轮207与主动齿条208齿轮啮合,并且中间齿轮207通过齿条支架209转动安装在夹持板201上,中间齿轮207和主动齿条208滑动安装在齿条支架209上,夹持板201固定安装在夹持板安装轴303上,夹持板安装轴303上套接有夹持板限位架211,夹持板限位架211固定安装在防护罩103上,需要说明的是,夹持板安装轴303与夹持板限位架211之间滑动连接或不连接,复位弹簧210在压缩状态下主动齿条208与夹持板限位架211的下表面接触。As shown in Figures 8-16 and Figures 20 and 21, the clamping assembly includes a
如图17、图18、图19和图22所示,旋转组件包括旋转桶301,旋转桶301上转动安装有拉动复位簧支架305,需要说明的是,拉动复位簧支架305仅沿着旋转桶301的轴线转动,不会沿着旋转桶301的轴线移动,旋转桶301的内壁活动安装有升降波浪桶302,旋转桶301的内壁上转动安装有限位滑轮309,限位滑轮309搭接在升降波浪桶302边缘的上表面,升降波浪桶302上固定安装有承接块312,承接块312上固定安装有六棱柱311,并且拉动复位簧支架305和承接块312之间转动安装有拉动复位簧310,需要说明的是,拉动复位簧310的两端与拉动复位簧支架305和承接块312均是沿着旋转桶301的轴线转动,而不会沿着旋转桶301的轴线移动,承接块312的内部设置有凹槽,凹槽内壁滑动安装有摩擦板313,摩擦板313上固定安装有用于提供压力的摩擦增压簧304,需要说明的是,摩擦板313只会沿着承接块312的轴线移动,不会沿着承接块312的轴线转动,承接块312与夹持板安装轴303的顶端转动连接,并且夹持板安装轴303的端面与摩擦板313的端面摩擦连接,六棱柱311上滑动安装有旋转被动齿轮308,旋转被动齿轮308转动安装在防护罩103上,防护罩103上固定安装有旋转主动电机307,旋转主动电机307的输出轴固定安装有旋转主动齿轮306,旋转主动齿轮306与旋转被动齿轮308齿轮啮合。As shown in Fig. 17, Fig. 18, Fig. 19 and Fig. 22, the rotating assembly includes a
在使用前需要将装置安装在机床的不干扰主轴运动的位置,在使用的时候,使用者首先在刀柄4上安装好所需的刀具,然后将刀柄4卡接在刀柄安装筒116上,此时刀柄4的方向与防护外壳101的轴线平行,根据需要控制驱动电机104的转动,驱动电机104转动就会带动带轮106转动,带轮106转动就会通过皮带110带动带轮环115转动,带轮环115转动就会带动转盘102转动,转盘102转动就会带动所有的刀柄安装筒116转动,如图1所示,直至将所需的刀柄4转动到防护外壳101最低端的开口处,如图7所示,此时启动推动气缸114,推动气缸114的伸缩杆会带动推块113沿着推块滑杆112的表面移动,同时推块113会带动摆动杆118摆动,因为摆动杆118与刀柄安装筒116固定连接,所以刀柄安装筒116会跟随摆动杆118同步转动,直至将刀柄安装筒116转动到如图9所示的垂直状态。Before use, the device needs to be installed on the position of the machine tool that does not interfere with the movement of the spindle. When in use, the user first installs the required tool on the
通过控制旋转主动电机307,使夹持板201摆动到如图8所示位置接住刀柄4,与此同时,旋转主动电机307的输出轴会带动旋转主动齿轮306转动,旋转主动齿轮306转动会带动旋转被动齿轮308转动,旋转被动齿轮308转动会带动六棱柱311转动,六棱柱311转动会带动承接块312转动,承接块312转动会带动摩擦板313转动,摩擦板313转动会带动与承接块312转动连接有夹持板安装轴303跟着一起转动,此时六棱柱311与夹持板安装轴303同步转动,此时因为夹持板201被夹持板限位架211限制无法继续转动,因此摩擦板313与夹持板安装轴303之间发生相对转动,承接块312则继续转动,承接块312转动则带动升降波浪桶302转动,升降波浪桶302转动则会在限位滑轮309的限制下从如图17所示位置转动到如图19所示位置,并且沿着旋转桶301的轴线发生移动,此时夹持板安装轴303也会跟随沿着旋转桶301的轴线移动,因此夹持板201会同步移动,当夹持板201移动到可以脱离夹持板限位架211的限制的时候,夹持板201继续转动,同时承接块312会被拉动复位簧310拉回到初始高度,同时夹持板安装轴303和夹持板201也会做出相同的移动,将刀柄4转动到机床主轴的位置,需要注意的是,机床的主轴需要移动到高度与如图8所示刀柄安装筒116的高度水平的位置,此时若继续使六棱柱311转动,夹持板201则会继续转动,因此在六棱柱311旋转一圈的一个旋转周期中,夹持板201会有四分之一的时间在垂直移动而不会发生转动,在此期间内夹持板201的最高位置,如图16和图21所示,主动齿条208会与夹持板限位架211接触,因此主动齿条208会在夹持板限位架211的限制下向下移动,主动齿条208向下移动则会带动中间齿轮207转动,中间齿轮207转动则会带动被动齿条206向上移动,被动齿条206向上移动则会带动压力活塞205向上移动,压力活塞205向上移动,压力桶204内部的压力降低,因此液压通道202内部的压力降低,此时夹持推杆203就会收缩进液压通道202中,当主动齿条208脱离夹持板限位架211时,在复位弹簧210的作用下,夹持推杆203则会又重新被挤压出来,具体的如图12和图14所示,因此只有在主动齿条208被夹持板限位架211限制的时候,也就是如图16所示位置的时候,夹持推杆203是收缩进液压通道202内部的,其他位置夹持推杆203均会伸出来夹住刀柄4,防止刀柄4从夹持板201上掉落。By controlling the
当皮带110长时间工作后,可能会出现松弛的问题,因为设置的第一挤压轮105和第二挤压轮111会挤压皮带110分别在带轮106和带轮环115上的接触受力点,如图4所示,因此皮带110的右边始终处于绷紧状态,从而防止皮带110与带轮106和带轮环115之间出现打滑的现象发生。After the
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those skilled in the art can understand that various changes, modifications and substitutions can be made to these embodiments without departing from the principle and spirit of the present invention. and modifications, the scope of the invention is defined by the appended claims and their equivalents.
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Denomination of invention: A fast tool changing device for graphite processing machine tools Granted publication date: 20230630 Pledgee: Industrial Bank Co.,Ltd. Shaxian sub branch Pledgor: China National Machinery Institute Group Haixi (Fujian) branch Co.,Ltd. Registration number: Y2024980029687 |
