CN115446541A - Pipe gripper used for aircraft conduit welding fixture, its use method and processing method - Google Patents

Pipe gripper used for aircraft conduit welding fixture, its use method and processing method Download PDF

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Publication number
CN115446541A
CN115446541A CN202211119636.9A CN202211119636A CN115446541A CN 115446541 A CN115446541 A CN 115446541A CN 202211119636 A CN202211119636 A CN 202211119636A CN 115446541 A CN115446541 A CN 115446541A
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China
Prior art keywords
aircraft
positioning support
connecting plate
hinged
conduit
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CN202211119636.9A
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Chinese (zh)
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郑蓉军
付颖
肖杨
徐东
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Chengdu Aircraft Industrial Group Co Ltd
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Chengdu Aircraft Industrial Group Co Ltd
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Priority to CN202211119636.9A priority Critical patent/CN115446541A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
    • B23K37/04Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass for holding or positioning work
    • B23K37/053Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass for holding or positioning work aligning cylindrical work; Clamping devices therefor

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  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Butt Welding And Welding Of Specific Article (AREA)

Abstract

The invention relates to the technical field of airplane assembly, in particular to a pipe clamp for an airplane conduit welding clamp, and a using method and a processing method thereof; a tube holder for an aircraft conduit welding fixture, comprising: the positioning support, the connecting plate and the two clamping plates; the positioning support is used for connecting the aircraft guide pipe welding clamp; the connecting plate is hinged to the positioning support through a hinged bolt; one clamping plate is detachably fixed on the connecting plate; the shape and the size of the splint are matched with those of the airplane conduit; one ends of the two clamping plates are connected through a hinge, and the two clamping plates can be respectively clamped or loosened on the airplane guide pipe by abutting or separating; the clamping plate is provided with the locking part, and each part of the pipe clamp for batch production is not limited by the design time of the airplane conduit clamp, and is not required to be designed and finished by a welding clamp, so that the requirement of airplane conduit production can be quickly responded, the production period of the welding clamp is shortened, the process structure of the pipe clamp is optimized, the pipe clamp is convenient to process and manufacture, the production time is shortened, and the production cost is reduced.

Description

用于飞机导管焊接夹具的夹管器及其使用方法、加工方法Pipe gripper used for aircraft conduit welding fixture, its use method and processing method

技术领域technical field

本发明涉及飞机装配技术领域,特别是一种用于飞机导管焊接夹具的夹管器及其使用方法、加工方法。The invention relates to the technical field of aircraft assembly, in particular to a pipe gripper used for welding fixtures of aircraft conduits, its use method and processing method.

背景技术Background technique

夹具是飞机装配过程中用来固定加工对象,使加工对象占有正确的位置,以接受施工或检测的装置,又称为卡具。从广义上说,在工艺过程的任何工序中用来迅速、方便、安全地安装工件的装置,都可称为夹具,例如焊接夹具、检验夹具、装配夹具等。在焊接飞机导管的过程中用于定位和固定飞机导管的夹具属于飞机导管焊接夹具,飞机导管夹具上需设置若干位置和高度跟随飞机导管走向而设定的夹管器,才能将飞机导管的各个节段夹紧定位和固定,使待焊接的飞机导管能够对中进行焊接。现有夹管器通常采用焊接结构,焊接后需进行时效热处理,再分别加工夹管器的外形、铰链槽口、销孔,导致夹管器的制造工序复杂、生产周期较长;并且,由于夹管器的角度、高度的设计需要符合飞机导管的走向设计,传统焊接结构夹管器由于是焊接结构,且通过焊接固定于飞机导管焊接夹具上,在生产制造后高度和角度在生产后不可变,而夹管器又需要固定于飞机导管夹具上,夹管器的高度和倾斜角度与飞机导管夹具的设计关联,需要在飞机导管焊接夹具的设计完成后,才能开始生产相匹配角度和高度的夹管器,导致夹管器的生产和安装滞后而不能满足飞机导管生产快速响应的需求。The fixture is a device used to fix the processing object in the aircraft assembly process so that the processing object occupies the correct position to accept construction or inspection, also known as a fixture. In a broad sense, the device used to quickly, conveniently and safely install the workpiece in any process of the process can be called a fixture, such as welding fixtures, inspection fixtures, assembly fixtures, etc. The fixture used to position and fix the aircraft conduit during the process of welding the aircraft conduit belongs to the aircraft conduit welding fixture. Several grippers whose positions and heights follow the direction of the aircraft conduit must be set on the aircraft conduit fixture in order to secure each part of the aircraft conduit. The segments are clamped in place and secured so that the aircraft duct to be welded can be centered for welding. Existing grippers usually adopt a welded structure. After welding, aging heat treatment is required, and then the shape of the gripper, the hinge notch, and the pin hole are processed separately, resulting in a complicated manufacturing process and a long production cycle for the gripper; and, due to The design of the angle and height of the gripper needs to conform to the direction design of the aircraft duct. The traditional welded structure gripper has a welded structure and is fixed on the welding fixture of the aircraft duct by welding. The height and angle cannot be adjusted after production. change, and the gripper needs to be fixed on the aircraft conduit fixture. The height and inclination angle of the pipe gripper are related to the design of the aircraft conduit fixture. It is necessary to start the production of matching angle and height after the design of the aircraft conduit welding fixture is completed. The grippers of the pipe grippers lead to a lag in the production and installation of the grippers and cannot meet the needs of rapid response in the production of aircraft ducts.

发明内容Contents of the invention

本发明的目的在于:针对现有技术中传统焊接结构夹管器由于是焊接结构,在生产制造后高度和角度在生产后不可变,导致工艺复杂、生产和安装滞后的问题,提供一种用于飞机导管焊接夹具的夹管器及其使用方法、加工方法。The object of the present invention is to provide a pipe gripper with a welded structure in the prior art for the problems that the height and angle cannot be changed after production due to the welded structure, resulting in complicated process and lagging production and installation. A pipe gripper used in aircraft conduit welding fixtures, its use method, and its processing method.

为了实现上述目的,本发明采用的技术方案为:In order to achieve the above object, the technical scheme adopted in the present invention is:

用于飞机导管焊接夹具的夹管器,包括:定位支座、连接板和两个夹板;所述定位支座用于连接飞机导管焊接夹具;所述连接板通过铰制螺栓铰接于所述定位支座;其中一个所述夹板可拆卸固定于所述连接板;所述夹板的形状和尺寸均与飞机导管相匹配;两个所述夹板的一端通过合页连接,两个所述夹板的抵紧或分离能够分别夹紧或松开于所述飞机导管;所述夹板设有锁紧件。The pipe clamp used for the welding fixture of the aircraft conduit includes: a positioning support, a connecting plate and two clamping plates; the positioning support is used to connect the welding fixture of the aircraft conduit; the connecting plate is hinged to the positioning Support; one of the splints is detachably fixed on the connecting plate; the shape and size of the splints are matched with the aircraft conduit; one end of the two splints is connected by a hinge, and the two splints are connected by a hinge. Tightening or separation can be respectively clamped or loosened on the aircraft conduit; the splint is provided with a locking member.

本方案通过设置能够连接飞机导管焊接夹具的定位支座,并设置与飞机导管形状相匹配的夹板,夹板通过可拆卸固定于连接板能够固定于定位支座,相比于传统的焊接结构夹具,使得定位支座、夹板和连接板分别被模块化的部件,能够批量生产不同尺寸的连接板、定位支座和夹板,不同尺寸的连接板与不同尺寸的定位支座组合能够得到高度不同的该夹管器,改变定位支座的固定位置或固定角度,即可调整该夹管器的角度,从而能够在不同高度或零部件布设不同的飞机导管夹具上调整使用高度不同的夹管器,以适应飞机导管的走向,使得夹管器的生产制造不依赖于飞机导管夹具的设计,从而不受飞机导管夹具设计时间的限制,能够在生产飞机导管夹具的同时或之前生产该夹管器的各个模块化部件,在统计飞机导管的常用规格后即可批量预投入生产,不需要等待焊接夹具设计完成,能够快速响应飞机导管生产的需求,缩短焊接夹具的生产周期,优化了夹管器的工艺结构,便于加工制造,缩短生产时间、降低生产成本。This solution sets the positioning support that can be connected to the welding fixture of the aircraft conduit, and sets the splint that matches the shape of the aircraft conduit. The splint can be fixed to the positioning support by being detachably fixed to the connecting plate. Compared with the traditional welding structure fixture, The components that make the positioning support, splint and connecting plate are modularized respectively can mass produce connecting plates, positioning supports and splints of different sizes, and the combination of connecting plates of different sizes and positioning supports of different sizes can obtain the different heights. Gripper, the angle of the gripper can be adjusted by changing the fixed position or fixed angle of the positioning support, so that the grippers with different heights can be adjusted and used on aircraft conduit fixtures with different heights or parts layout, so as to Adapt to the direction of the aircraft duct, so that the production of the clamp does not depend on the design of the aircraft duct clamp, so that it is not limited by the design time of the aircraft duct clamp, and can be produced at the same time or before the production of the aircraft duct clamp. Modular components can be put into batch pre-production after counting the common specifications of aircraft ducts, without waiting for the completion of welding jig design, can quickly respond to the needs of aircraft duct production, shorten the production cycle of welding jigs, and optimize the process of grippers structure, which is convenient for processing and manufacturing, shortens production time and reduces production costs.

作为本发明的优选方案,所述夹板呈半圆环状。本优选方案,通过将夹板设置为呈半圆环状,两个夹板抵紧后合页和抵紧处能够位于飞机导管的中部,使飞机导管受力更均匀,固定更稳定;并且,将夹板设置为呈半圆环状,在生产制造用于夹持不同外径的飞机导管的不同夹板,仅需要改变夹板的半径即可生产符合要求的不同夹板,进一步提高结构制造的便捷性。As a preferred solution of the present invention, the splint is in the shape of a semicircle. In this preferred solution, by setting the splint in a semi-circular shape, the hinge and the abutment can be located in the middle of the aircraft duct after the two splints are pressed against each other, so that the force on the aircraft duct is more uniform and the fixation is more stable; and, the splint is set In order to be in the shape of a semi-circle, when manufacturing different splints for clamping aircraft ducts with different outer diameters, it is only necessary to change the radius of the splints to produce different splints that meet the requirements, further improving the convenience of structural manufacturing.

作为本发明的优选方案,所述定位支座为L型支撑板;所述定位支座的底边设有用于连接飞机导管焊接夹具的连接孔;所述连接板平行于所述定位支座的竖边,所述铰制螺栓穿过所述铰制孔螺栓连接于所述连接板。As a preferred solution of the present invention, the positioning support is an L-shaped support plate; the bottom edge of the positioning support is provided with a connecting hole for connecting the welding fixture of the aircraft conduit; the connecting plate is parallel to the On the vertical side, the hinged bolts pass through the hinged holes and are bolted to the connecting plate.

本优选方案通过将定位支座设为L型支撑板,使定位支座形成直角的底边和竖边,在底边设置连接孔,即可通过连接孔将底边固定于飞机导管焊接夹具,连接板平行于竖边,且通过铰制螺栓连接于竖边,使得连接板安装于定位支座即可实现垂直于飞机导管焊接夹具,使安装的夹管器不会横向偏向,有利于两个夹管器分别夹持的两个待焊接飞机导管对中,减少调试工序,使该夹管器用于飞机导管焊接夹持更方便,提高工作效率In this preferred solution, the positioning support is set as an L-shaped support plate, so that the positioning support forms a right-angled bottom edge and a vertical edge, and a connecting hole is set on the bottom edge, so that the bottom edge can be fixed to the aircraft conduit welding fixture through the connecting hole. The connecting plate is parallel to the vertical side and connected to the vertical side by hinged bolts, so that the connecting plate can be installed on the positioning support to realize the welding fixture perpendicular to the aircraft duct, so that the installed pipe gripper will not be laterally deflected, which is beneficial to both The two aircraft pipes to be welded by the pipe gripper are centered, reducing the debugging process, making it more convenient for the pipe gripper to be used for aircraft pipe welding and clamping, and improving work efficiency

作为本发明的优选方案,所述铰制孔设有若干组,每组所述铰制孔包括呈三角布置三个。本优选方案,通过将铰制孔设置若干组,每组铰制孔设置呈三角布置的三个,使连接板能够通过三个铰制螺栓三点固定于定位支座,三角形具有稳定性,降低因支撑飞机导管而发生连接板相对于定位支座转动或滑移的概率,从而保持飞机导管在焊接中的稳定性,提高该夹管器夹持的稳定性,有利于提高飞机导管焊接的对中精度;也可通过设置若干组铰制孔使得连接板能够连接于不同的方位,改变连接板的连接位置以适应夹板调整夹持飞机导管的位置或角度。As a preferred solution of the present invention, several groups of hinged holes are provided, and each group of hinged holes includes three arranged in a triangle. In this preferred solution, several groups of hinged holes are provided, and each group of hinged holes is provided with three triangles, so that the connecting plate can be fixed to the positioning support at three points through three hinged bolts. The triangle has stability and reduces The probability that the connecting plate rotates or slips relative to the positioning support due to the support of the aircraft conduit, thereby maintaining the stability of the aircraft conduit during welding, improving the stability of the clamping device, is conducive to improving the stability of the aircraft conduit welding Medium precision; it is also possible to set several groups of hinged holes so that the connecting plate can be connected in different orientations, and change the connecting position of the connecting plate to adapt to the splint to adjust the position or angle of clamping the aircraft conduit.

作为本发明的优选方案,所述铰制孔设有多组,多组所述铰制孔以其中一个铰制孔为中心旋转排列。本优选方案,通过设置多组铰制孔,并且使多组铰制孔以三角外接圆的圆心为中心旋转排列,使得连接板通过铰制螺栓固定于定位底座的位置能够以其中一个铰制孔为中心旋转不同角度,在夹板由于平行于定位支座竖边而不会侧向偏向的情况下,使得夹板能够被安装处于不同倾斜角度的位置,使得该夹管器能够根据实际飞机导管走向调整倾斜角度,进一步增强了该夹管器使用的灵活度,增强了用于飞机导管焊接的适用性。As a preferred solution of the present invention, multiple sets of hinged holes are provided, and the multiple sets of hinged holes are arranged in rotation around one of the hinged holes. In this preferred solution, by setting multiple sets of hinged holes, and making multiple sets of hinged holes rotate around the center of the circumscribed circle of the triangle, the position of the connecting plate fixed on the positioning base by hinged bolts can be fixed with one of the hinged holes Rotating different angles for the center, in the case that the splint is parallel to the vertical side of the positioning support and will not be laterally deflected, the splint can be installed at different angles of inclination, so that the clamp can be adjusted according to the actual direction of the aircraft conduit The angle of inclination further enhances the flexibility of the pipe gripper, and enhances the applicability for welding of aircraft conduits.

作为本发明的优选方案,所述连接板用于连接所述夹板的一端设有凸台;所述凸台凸出于所述定位支座的竖边,进而能够抵接并支撑于所述定位支座的竖边。本优选方案,通过在连接板设置凸台,使凸台凸出于定位支座的竖边,使得凸台通过抵接于定位支座而支撑在定位支座,使得连接板具有支撑和承重的作用,而不仅仅依赖于铰制螺栓进行支撑,降低了铰制螺栓和铰制孔的损坏率,延长该夹管器使用寿命,并且增强了夹管器的承重性能,进一步节约成本,提升经济效益。As a preferred solution of the present invention, one end of the connecting plate used for connecting the clamping plate is provided with a boss; The vertical side of the support. In this preferred solution, the boss is provided on the connecting plate so that the boss protrudes from the vertical edge of the positioning support, so that the boss is supported on the positioning support by abutting against the positioning support, so that the connecting plate has a supporting and load-bearing function. function instead of only relying on hinged bolts for support, which reduces the damage rate of hinged bolts and hinged holes, prolongs the service life of the pipe gripper, and enhances the load-bearing performance of the pipe gripper, further saving costs and improving economy benefit.

作为本发明的优选方案,所述定位支座的竖边设有沿着飞机导管轴向倾斜的斜面。本优选方案,通过将定位支座的竖边设置为沿飞机导管轴向倾斜的斜面,使得夹板相对定位支座沿飞机导管轴向倾斜调整后,还能使凸台抵接于倾斜面,保持连接板的承载性能。As a preferred solution of the present invention, the vertical side of the positioning support is provided with a slope inclined along the axial direction of the aircraft duct. In this preferred solution, by setting the vertical side of the positioning support as an inclined plane inclined along the axial direction of the aircraft duct, after the splint is adjusted to tilt relative to the positioning support along the axial direction of the aircraft duct, the boss can also be abutted against the inclined surface, maintaining The load-bearing performance of the connecting plate.

作为本发明的优选方案,所述锁紧件包括:U型钢丝、偏心锁紧杆;所述U型钢丝的开放端通过连接销转动连接于所述偏心锁紧杆,所述U型钢丝的封闭端铰接于其中一个所述夹板;所述偏心锁紧杆的端头能够抵紧于另一个所述夹板,进而能够锁紧两个所述夹板。As a preferred solution of the present invention, the locking member includes: a U-shaped steel wire and an eccentric locking rod; the open end of the U-shaped steel wire is rotatably connected to the eccentric locking rod through a connecting pin, and the U-shaped steel wire The closed end is hinged to one of the splints; the end of the eccentric locking rod can be pressed against the other splint, thereby locking the two splints.

本优选方案,通过将锁紧件设置为包括U型钢丝、偏心锁紧杆结构,U型钢丝兼具柔性和刚性,U型钢丝铰接于一个夹板,使得U型钢丝能够承受偏心锁紧杆拉力,而配合偏心锁紧杆抵紧于另外一个夹板,偏心锁紧杆即能够实现紧固两个夹板,又能够通过手握杆体而实现两个夹板的开合,即方便操作,又省力,使该用于飞机导管焊接夹具的夹管器使用更方便。In this preferred solution, by setting the locking member to include a U-shaped steel wire and an eccentric locking rod structure, the U-shaped steel wire has both flexibility and rigidity, and the U-shaped steel wire is hinged to a splint, so that the U-shaped steel wire can bear the tension of the eccentric locking rod , and cooperate with the eccentric locking rod to press against the other splint, the eccentric locking rod can not only realize the fastening of the two splints, but also realize the opening and closing of the two splints by holding the rod body, which is convenient to operate and saves labor. The pipe gripper used for the welding fixture of the aircraft conduit is more convenient to use.

作为本发明的优选方案,所述夹板通过膨胀销固定于所述连接板。本优选方案通过使用膨胀销将夹板固定于连接板,增强了夹板的固定牢固性,还方便拆装和拆换夹板。As a preferred solution of the present invention, the clamping plate is fixed to the connecting plate through expansion pins. In this preferred solution, the expansion pin is used to fix the splint to the connecting plate, which enhances the fixing firmness of the splint and facilitates disassembly and replacement of the splint.

为实现上述目的,本发明还提供了一种用于飞机导管焊接夹具的夹管器的使用方法,使用所述用于飞机导管焊接夹具的夹管器,包括以下步骤:In order to achieve the above object, the present invention also provides a method for using a pipe gripper for an aircraft conduit welding fixture, using the pipe gripper for an aircraft conduit welding fixture, comprising the following steps:

步骤一:根据飞机导管的所需夹持位置,固定第一定位支座于所述飞机导管焊接夹具;所述第一定位支座开设有供所述铰制螺栓连接的若干组铰制孔;每组所述铰制孔包括呈三角布置的三个;根据所述飞机导管的高度,选择匹配尺寸的第一连接板,连接所述第一连接板于所述第一定位支座;固定所述夹板于所述第一连接板;Step 1: According to the required clamping position of the aircraft conduit, fix the first positioning support on the welding fixture of the aircraft conduit; the first positioning support is provided with several groups of hinged holes for the hinged bolts to connect; Each set of hinged holes includes three triangular arrangements; according to the height of the aircraft duct, select the first connecting plate of matching size, and connect the first connecting plate to the first positioning support; The splint is on the first connecting plate;

步骤二:打开两个所述夹板,放置所述飞机导管于两个所述夹板之间,锁紧所述锁紧件,使两个所述夹板夹紧于所述飞机导管;Step 2: Open the two splints, place the aircraft conduit between the two splints, and lock the locking member so that the two splints are clamped to the aircraft conduit;

步骤三:根据飞机导管的倾斜角度,选取铰制孔开设位置与所述第一定位支座不同的第二定位支座,固定所述第二定位支座于所述飞机导管焊接夹具;根据所述飞机导管的高度选择匹配尺寸的第二连接板;连接所述第二连接板于所述第一定位支座;固定所述夹板于所述第二连接板;重复上述步骤二至三直至完成对飞机导管的夹紧定位。Step 3: According to the inclination angle of the aircraft conduit, select a second positioning support with a hinged hole opening position different from that of the first positioning support, and fix the second positioning support on the welding fixture of the aircraft conduit; The height of the aircraft duct is selected to match the size of the second connecting plate; connect the second connecting plate to the first positioning support; fix the splint to the second connecting plate; repeat the above steps two to three until complete Clamp positioning for aircraft ducts.

本方案上述使用方法,根据飞机导管所需夹持位置固定第一定位支座于飞机导管焊接夹具,能够根据飞机导管的高度选择尺寸匹配的第一连接板,使第一支座和第一连接板的配合组合能够满足适应飞机导管高度进行夹持固定,或者根据飞机导管所需夹持位置调整第一定位支座的位置,使得该用于飞机导管焊接夹具的夹管器能够根据飞机导管所需夹持位置和高度而灵活选取和固定,使用更便捷而灵活;通过根据飞机导管的倾斜角度,选取铰制孔开设位置与第一支座不同的第二支座,从而使第二支座与第二连接板组合能够得到形成倾斜角度与第一连接板不同的另外一个夹管器,从而使该用于飞机导管焊接夹具的夹管器能够根据飞机导管的倾斜角度不同而匹配组装,在飞机导管焊接夹具中使用灵活度高,使用方便快捷,使用率高。The above-mentioned method of use of this program fixes the first positioning support on the aircraft conduit welding fixture according to the required clamping position of the aircraft conduit, and can select the first connecting plate with a matching size according to the height of the aircraft conduit, so that the first support and the first connection The matching combination of plates can meet the requirements of clamping and fixing according to the height of the aircraft conduit, or adjust the position of the first positioning support according to the clamping position required by the aircraft conduit, so that the clamper used for the welding fixture of the aircraft conduit can be used according to the aircraft conduit. It needs to be flexibly selected and fixed according to the clamping position and height, and the use is more convenient and flexible; by selecting the second support with a hinged hole opening position different from that of the first support according to the inclination angle of the aircraft duct, the second support Combined with the second connecting plate, another clamper with a different inclination angle from the first connecting plate can be obtained, so that the clamper used for the welding fixture of the aircraft duct can be matched and assembled according to the different inclination angles of the aircraft duct. The aircraft conduit welding jig has high flexibility in use, is convenient and quick to use, and has a high utilization rate.

为实现上述目的,本发明还提供了一种用于飞机导管焊接夹具的夹管器的加工方法,用于加工上述用于飞机导管焊接夹具的夹管器,包括以下步骤:In order to achieve the above object, the present invention also provides a processing method for the pipe gripper of the aircraft conduit welding fixture, which is used to process the above-mentioned pipe gripper for the aircraft conduit welding fixture, comprising the following steps:

步骤S1:车削整体材料为圆环,使所述圆环的内径与所述飞机导管的外径相匹配;将所述圆环剖分为尺寸相等的两个半圆环分别作为两个所述夹板;批量加工尺寸标准化的多个所述连接板、所述定位支座;Step S1: turning the overall material into a ring, so that the inner diameter of the ring matches the outer diameter of the aircraft duct; the ring is divided into two semi-circular rings of equal size as the two splint; a plurality of the connection plates and the positioning support with standardized dimensions processed in batches;

步骤S2:多个所述定位支座分别开设若干组供所述铰制螺栓连接的铰制孔,每组所述铰制孔包括呈三角布置的三个;多组所述铰制孔为以其中一个铰制孔为中心旋转不同角度。Step S2: several sets of hinged holes for connecting the hinged bolts are opened in multiple positioning supports, and each set of hinged holes includes three in a triangular arrangement; the multiple sets of hinged holes are as follows: One of the hinged holes is rotated different angles as the center.

本方案通过车削整体材料为圆环,只要使圆环的内径与飞机导管的外径匹配而能够夹紧于飞机导管的外壁,再将圆环剖分为尺寸相等的两个半圆环,即可加工得到模块化的两个夹板,若生产不同内径的夹板,则通过改变车削的半径一个参数即可实现批量加工不同内径的夹板,而连接板和定位支座能够根据标准化的设计要求进行加工得到,加工方式通过车削或切割即可完成,加工工艺简单、可靠而快捷;通过在定位支座开设铰制孔,即可实现对连接板通过铰制螺栓的连接位置或倾斜角度进行加工控制,提高了夹板角度和倾斜度定位的精确性,相比于传统的焊接固定结构,还能够通过改变铰制孔的位置而调整连接板的固定位置和倾斜角度,减少部件的生产数量,节省材料,降低成本;通过在多个定位支座分别开设以其中一个铰制孔为中心旋转不同角度的一组铰制孔,多个定位支座能够分别具有不同旋转角度的一组铰制孔,使得不同的定位支座与夹板组装形成夹板倾斜角度不同的夹管器,能够根据实际飞机导管走向需要选择相适应的夹管器;或者通过在每个定位支座开设以其中一个铰制孔为中心旋转不同角度的多组铰制孔,将连接板连接于不同旋转角度的铰制孔组即可实现连接板所连接的夹板处于不同的倾斜角度,使得该用于飞机导管焊接夹具的夹管器能够实际飞机导管走向调整夹板的倾斜角度,从而能够通过加工的工艺增强该用于飞机导管焊接夹具的夹管器的适用性,使该夹管器使用灵活性更高。In this scheme, the overall material is turned into a ring by turning. As long as the inner diameter of the ring matches the outer diameter of the aircraft duct, it can be clamped to the outer wall of the aircraft duct, and then the ring is divided into two semi-circular rings of equal size, namely Two modular splints can be processed. If splints with different inner diameters are produced, batch processing of splints with different inner diameters can be realized by changing one parameter of the turning radius, and the connecting plate and positioning support can be processed according to standardized design requirements. It is obtained that the processing method can be completed by turning or cutting, and the processing technology is simple, reliable and fast; by opening hinged holes in the positioning support, the connection position or inclination angle of the connecting plate through hinged bolts can be processed and controlled. The accuracy of the angle and inclination positioning of the splint is improved. Compared with the traditional welding fixing structure, the fixing position and inclination angle of the connecting plate can be adjusted by changing the position of the hinged hole, reducing the number of parts produced and saving materials. Reduce cost; by opening a set of hinged holes at different angles around one of the hinged holes on multiple positioning supports, multiple positioning supports can have a set of hinged holes with different rotation angles, so that different The positioning support and the splint are assembled to form clamps with different inclination angles of the splint, and the appropriate clamp can be selected according to the actual direction of the aircraft conduit; or by setting one of the hinged holes on each positioning support to rotate around the center Multiple groups of hinged holes with different angles, connecting the connecting plate to the hinged hole groups with different rotation angles can realize the splints connected to the connecting plate at different angles of inclination, so that the pipe gripper used for aircraft conduit welding fixture can The actual aircraft conduit direction adjusts the inclination angle of the splint, so that the applicability of the pipe gripper used for the aircraft conduit welding fixture can be enhanced through the processing technology, and the use flexibility of the pipe gripper is higher.

综上所述,由于采用了上述技术方案,本发明的有益效果是:In summary, owing to adopting above-mentioned technical scheme, the beneficial effect of the present invention is:

1、相比于传统的焊接结构夹具,定位支座、夹板和连接板分别被模块化的部件,能够批量生产不同尺寸的连接板、定位支座和夹板,不同尺寸的连接板与不同尺寸的定位支座组合能够得到高度不同的该夹管器,改变定位支座的固定位置或固定角度,即可调整该夹管器的角度,从而不受飞机导管夹具设计时间的限制,能够在生产飞机导管夹具的同时或之前生产该夹管器的各个模块化部件,在统计飞机导管的常用规格后即可批量预投入生产,不需要等待焊接夹具设计完成,能够快速响应飞机导管生产的需求,缩短焊接夹具的生产周期,优化了夹管器的工艺结构,便于加工制造,缩短生产时间、降低生产成本;1. Compared with the traditional welding structure fixture, the positioning support, splint and connecting plate are modularized parts, which can mass produce different sizes of connecting plates, positioning supports and splints, different sizes of connecting plates and different sizes of The combination of positioning support can obtain the pipe gripper with different heights, and the angle of the pipe gripper can be adjusted by changing the fixed position or fixed angle of the positioning support, so that it is not limited by the design time of the aircraft conduit fixture, and can be used in the production of aircraft At the same time as or before the conduit clamp, each modular component of the clamp can be produced in batches after the common specifications of the aircraft conduit are counted. There is no need to wait for the welding fixture design to be completed, and it can quickly respond to the needs of aircraft conduit production and shorten The production cycle of the welding fixture optimizes the process structure of the gripper, facilitates processing and manufacturing, shortens production time and reduces production costs;

2、所述用于飞机导管焊接夹具的夹管器的使用方法,使第一支座和第一连接板的配合组合能够满足适应飞机导管高度进行夹持固定,或者根据飞机导管所需夹持位置调整第一定位支座的位置,使得该用于飞机导管焊接夹具的夹管器能够根据飞机导管所需夹持位置和高度而灵活选取和固定,使用更便捷而灵活;通过根据飞机导管的倾斜角度,选取铰制孔开设位置与第一支座不同的第二支座,能够使该用于飞机导管焊接夹具的夹管器能够根据飞机导管的倾斜角度不同而匹配组装,在飞机导管焊接夹具中使用灵活度高,使用方便快捷,使用率高。2. The method of using the pipe gripper used for the welding fixture of the aircraft conduit, so that the combination of the first support and the first connecting plate can be clamped and fixed according to the height of the aircraft conduit, or clamped according to the requirements of the aircraft conduit Adjust the position of the first positioning support, so that the gripper used for the welding fixture of the aircraft duct can be flexibly selected and fixed according to the clamping position and height required by the aircraft duct, and the use is more convenient and flexible; Angle of inclination, select the second support with the opening position of the hinged hole different from that of the first support, so that the clamp used for the welding fixture of the aircraft duct can be matched and assembled according to the inclination angle of the aircraft duct. The use of the fixture is highly flexible, convenient and quick to use, and has a high utilization rate.

3、通过车削整体材料为圆环,若生产不同内径的夹板,则通过改变车削的半径一个参数即可实现批量加工不同内径的夹板,而连接板和定位支座能够根据标准化的设计要求进行加工得到,加工方式通过车削或切割即可完成,加工工艺简单、可靠而快捷;3. By turning the overall material into a ring, if producing splints with different inner diameters, batch processing of splints with different inner diameters can be realized by changing one parameter of the turning radius, and the connecting plate and positioning support can be processed according to standardized design requirements Obtained, the processing method can be completed by turning or cutting, and the processing technology is simple, reliable and fast;

4、通过在多个定位支座分别开设以其中一个铰制孔为中心旋转不同角度的一组铰制孔,多个定位支座能够分别具有不同旋转角度的一组铰制孔,能够根据实际飞机导管走向需要选择相适应的夹管器,或者通过在每个定位支座开设以三角的中心为圆心旋转不同角度的多组铰制孔,使得该用于飞机导管焊接夹具的夹管器能够实际飞机导管走向调整夹板的倾斜角度,从而能够通过加工工艺增强该用于飞机导管焊接夹具的夹管器的适用性,使该夹管器使用灵活性更高。4. By setting a group of hinged holes at different angles around one of the hinged holes in multiple positioning supports, multiple positioning supports can have a set of hinged holes with different rotation angles, which can be adjusted according to the actual situation. It is necessary to select a suitable clamp for the direction of the aircraft conduit, or to open multiple sets of reamed holes at different angles with the center of the triangle as the center of each positioning support, so that the clamp used for the welding fixture of the aircraft conduit can The actual aircraft conduit direction adjusts the inclination angle of the splint, so that the applicability of the pipe gripper used for the aircraft conduit welding fixture can be enhanced through processing technology, and the use flexibility of the pipe gripper is higher.

附图说明Description of drawings

图1是本发明所述用于飞机导管焊接夹具的模块夹管器的结构示意图a;Fig. 1 is the structural representation a of the module gripper of the present invention that is used for aircraft conduit welding fixture;

图2是图1中沿A-A线的剖视图;Fig. 2 is a sectional view along line A-A in Fig. 1;

图3是本发明所述用于飞机导管焊接夹具的夹管器的结构示意图b;Fig. 3 is a schematic structural view b of a pipe gripper for an aircraft conduit welding fixture according to the present invention;

图4是本发明所述用于飞机导管焊接夹具的夹管器的结构示意图c;Fig. 4 is a schematic structural view c of a pipe gripper for an aircraft conduit welding fixture according to the present invention;

图5是图4所示用于飞机导管焊接夹具的夹管器安装有铰制螺栓的结构示意图;Fig. 5 is the structure schematic diagram that the clamper that is used for the welding fixture of aircraft duct as shown in Fig. 4 is installed with hinged bolt;

图6是本发明所述用于飞机导管焊接夹具的夹管器的结构示意图d;Fig. 6 is a schematic structural view d of a pipe gripper for an aircraft conduit welding fixture according to the present invention;

图7是图6所示用于飞机导管焊接夹具的夹管器安装有铰制螺栓的结构示意图;Fig. 7 is a schematic structural view of the pipe gripper shown in Fig. 6 being installed with hinged bolts for the welding fixture of the aircraft conduit;

图8是本发明所述连接板结构示意图a;Fig. 8 is a schematic diagram a of the connecting plate structure of the present invention;

图9是本发明所述连接板结构示意图b;Fig. 9 is a schematic structural diagram b of the connecting plate of the present invention;

图10是本发明所述偏心锁紧杆结构示意图a;Fig. 10 is a schematic diagram a of the structure of the eccentric locking rod of the present invention;

图11是本发明所述偏心锁紧杆结构示意图b;Fig. 11 is a schematic diagram b of the structure of the eccentric locking rod of the present invention;

图12是本发明所述连接销结构示意图;Fig. 12 is a structural schematic diagram of the connecting pin of the present invention;

图13是本发明所述U型钢丝结构示意图;Fig. 13 is a schematic diagram of the U-shaped steel wire structure of the present invention;

图标:1-定位支座;11-连接孔;12-铰制孔;13-斜面;2-连接板;21-铰制螺栓;22-合页;23-凸台;24-第二铰制孔;3-夹板;31-膨胀销;4-锁紧件;41-U型钢丝;42-偏心锁紧杆;43-连接销;431-螺钉。Icons: 1-locating support; 11-connecting hole; 12-hinging hole; 13-slope; 2-connecting plate; 21-hinging bolt; 22-hinge; 23-boss; 24-second hinged Hole; 3-splint; 31-expansion pin; 4-locking piece; 41-U-shaped steel wire; 42-eccentric locking rod; 43-connecting pin; 431-screw.

具体实施方式detailed description

下面结合附图,对本发明作详细的说明。Below in conjunction with accompanying drawing, the present invention is described in detail.

为了使本发明的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅用以解释本发明,并不用于限定本发明。In order to make the object, technical solution and advantages of the present invention clearer, the present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the present invention, not to limit the present invention.

实施例1Example 1

本发明提供的一种用于飞机导管焊接夹具的夹管器,如图1或图2、图3所示,包括:定位支座1、连接板2和两个夹板3;定位支座1用于连接飞机导管焊接夹具;连接板2通过铰制螺栓21铰接于定位支座1;其中一个夹板3可拆卸固定于连接板2;夹板3的形状和尺寸均与飞机导管相匹配;两个夹板3的一端通过合页22连接,两个夹板3的抵紧或分离能够分别夹紧或松开于飞机导管;夹板3设有锁紧件4。A pipe gripper used for welding fixtures of aircraft conduits provided by the present invention, as shown in Fig. 1 or Fig. 2 and Fig. 3, comprises: a positioning support 1, a connecting plate 2 and two splints 3; It is used to connect the welding fixture of the aircraft conduit; the connecting plate 2 is hinged to the positioning support 1 through the hinge bolt 21; one of the splints 3 is detachably fixed on the connecting plate 2; the shape and size of the splint 3 are matched with the aircraft conduit; the two splints One end of 3 is connected by hinge 22, and the tightness or separation of the two splints 3 can respectively clamp or loosen the aircraft conduit; the splint 3 is provided with a locking member 4.

工作原理:松开锁紧件4,由于两块夹板3的一端通过合页22连接,使得两块夹板3的另一端分离而能够张开,飞机导管放置于两块夹板3之间后,将两块夹板3的另一端抵紧,并通过锁紧件4将两块夹板3锁紧,实现夹持并固定飞机导管的目的。Working principle: Loosen the locking part 4, because one end of the two splints 3 is connected by the hinge 22, so that the other ends of the two splints 3 are separated and can be opened. After the aircraft conduit is placed between the two splints 3, the The other ends of the two splints 3 are pressed against each other, and the two splints 3 are locked by the locking member 4, so as to achieve the purpose of clamping and fixing the aircraft conduit.

连接板2能够设置与铰制孔12匹配的第二铰制孔24。The connecting plate 2 can be provided with a second hinged hole 24 matching the hinged hole 12 .

需要说明的是,夹板3的形状和尺寸均与飞机导管相匹配,理解为;夹板3的用于夹持的一侧与飞机导管外壁的形状匹配能够贴合抵接于飞机导管的外壁,夹板3的尺寸与飞机导管相匹配理解为夹板3内部的空间大小能够容纳飞机导管;飞机导管通常为圆形管,本发明优选的,夹板3呈半圆环状,如图1所示,两个半圆形环状夹板3对接即可实现一个圆形环,两个夹板3夹紧即可实现箍紧于飞机导管的外壁。It should be noted that the shape and size of the splint 3 are matched with the aircraft duct, which is understood as; one side of the splint 3 for clamping matches the shape of the outer wall of the aircraft duct and can fit and abut against the outer wall of the aircraft duct. The size of 3 is matched with the aircraft duct and understood that the space inside the splint 3 can accommodate the aircraft duct; the aircraft duct is usually a circular tube, preferably in the present invention, the splint 3 is in the shape of a semicircle, as shown in Figure 1, two and a half A circular ring can be realized by docking the circular ring splints 3 , and the clamping of the two splints 3 can realize tightening on the outer wall of the aircraft duct.

需要说明的是,“可拆卸固定”可理解为夹板3能够固定于连接板2,并能够拆卸,优选的,如图1或图2所示,夹板3能够通过膨胀销31固定于连接板2,本发明还可以优选的,如图1所示,使夹板3的下表面抵紧于连接板2的上表面,膨胀销31从夹板3的表面打入夹板3,不但能够固定夹板3,并且能够保持夹板3受膨胀销31的竖向固定作用不易晃动,用于飞机导管焊接中有利于使焊接更能够保持对中。It should be noted that "detachable fixation" can be understood as the splint 3 can be fixed to the connection plate 2 and can be disassembled. Preferably, as shown in FIG. 1 or FIG. 2, the splint 3 can be fixed to the connection plate 2 through the expansion pin 31 , the present invention can also be preferably, as shown in Figure 1, make the lower surface of splint 3 press against the upper surface of connecting plate 2, and expansion pin 31 is driven into splint 3 from the surface of splint 3, not only can fix splint 3, and It can keep the splint 3 from being easily shaken by the vertical fixing effect of the expansion pin 31, and it is beneficial to keep the welding centered when used in the welding of aircraft conduits.

合页22优选的使用不修改小合页22,上夹板3可绕不锈钢小合页22转动180°便于放置导管。The hinge 22 is preferably used without modifying the small hinge 22, and the upper splint 3 can rotate 180° around the stainless steel hinge 22 to facilitate placement of the catheter.

需要说明的是铰制螺栓21理解为连接板2能够通过一个该铰制螺栓21铰接于定位支座1,通过多个铰制螺栓21能够定位固定于定位支座1,优选的,参考图1和3所示,图3为图1的另一个视角的视图,通过在定位支座1开设铰制孔12,铰制螺栓21通过铰制孔12而能够使连接板2与定位支座1可拆卸紧固连接,为了能够使连接板2固定于不同的倾斜角度,本发明优选的,参考图4和图6所示,铰制孔12设有若干组,每组铰制孔12包括呈三角布置三个,铰制孔12设有多组,多组铰制孔12以其中一个铰制孔12为中心旋转排列,例如图3中,设置两组铰制孔12能够使连接板2处于两个倾斜角度,从而使连接板2所连接的夹板3处于不同的倾斜角度。It should be noted that the hinge bolt 21 is understood to mean that the connecting plate 2 can be hinged to the positioning support 1 through one hinge bolt 21, and can be positioned and fixed to the positioning support 1 through a plurality of hinge bolts 21. Preferably, refer to FIG. 1 As shown in and 3, Fig. 3 is a view from another angle of view of Fig. 1, by opening the hinged hole 12 in the positioning support 1, the hinged bolt 21 can make the connecting plate 2 and the positioning support 1 can be connected through the hinged hole 12 Disassemble the fastening connection, in order to be able to fix the connecting plate 2 at different angles of inclination, the present invention is preferred, as shown in Figure 4 and Figure 6, the hinged holes 12 are provided with several groups, and each group of hinged holes 12 includes triangular Three are arranged, and the hinged holes 12 are provided with multiple groups, and the multiple groups of hinged holes 12 are rotated around one of the hinged holes 12. For example, in Fig. An inclination angle, so that the splint 3 connected by the connecting plate 2 is at different inclination angles.

具体的,如图4和图6所示,为了便于理解铰制孔12的设置,图4和图6均为图1所示的本发明所述夹管器的另一侧视图未安装铰制螺栓21的示意图,图4中铰制孔12为一种实施方式,使得图4中的铰制孔12的位置可为一个定位支座1,而图6中所述铰制孔12开设位置为另一个定位支座1,而两图所示铰制孔12开设的不同在于:铰制孔12以其中一个铰制孔12为中心旋转排列,此处优选的,如图6所示,图6中所述的三个铰制孔12的位置为图4中三个铰制孔12的位置以较低的一个铰制孔12为中心旋转得到,需要说明的是,也可以是如图4所示多组铰制孔12均开设在一个定位支座1,如图4所示,另一组铰制孔12以三个铰制孔12的位置交底的恶一个铰制孔12为中心旋转得到。在实际加工中,只要定位支座1的板面大小尺寸设计一定,通过设计或标记开孔位置很容易实现以其中一个铰制孔12为中心旋转得到另外一种开孔位置。Specifically, as shown in Figure 4 and Figure 6, in order to facilitate the understanding of the setting of the hinged hole 12, Figure 4 and Figure 6 are the other side view of the pipe gripper of the present invention shown in Figure 1 without hinged The schematic diagram of the bolt 21, the hinged hole 12 in Fig. 4 is an embodiment, so that the position of the hinged hole 12 in Fig. 4 can be a positioning support 1, and the position of the hinged hole 12 in Fig. 6 is Another positioning support 1, and the difference that the hinged holes 12 shown in the two figures are provided is: the hinged holes 12 are arranged around one of the hinged holes 12 as the center, which is preferred here, as shown in Figure 6, Figure 6 The positions of the three hinged holes 12 described in FIG. 4 are obtained by rotating the positions of the three hinged holes 12 with the lower hinged hole 12 as the center. It should be noted that it can also be as shown in FIG. 4 It is shown that multiple groups of hinged holes 12 are all opened on one positioning support 1, as shown in Figure 4, another group of hinged holes 12 is obtained by rotating around the bottom of the three hinged holes 12 and one hinged hole 12. . In actual processing, as long as the size of the plate surface of the positioning support 1 is designed to be certain, it is easy to achieve another opening position by rotating around one of the hinged holes 12 by designing or marking the opening position.

本发明优选的,定位支座1为L型支撑板;定位支座1的底边设有用于连接飞机导管焊接夹具的连接孔11;定位支座1的竖边设有铰制孔12;连接板2平行于定位支座1的竖边,铰制螺栓21穿过铰制孔12螺栓连接于连接板2;能够理解L型支撑板的两边相互垂直,如图1所示,两块夹板3竖向放置,则该用于飞机导管焊接夹具的夹管器的定位支座1的底边能够固定于飞机导管焊接夹具(可以理解飞机导管焊接夹具为包括至少两个飞机导管夹管器的飞机焊接固定平台);Preferably in the present invention, the positioning support 1 is an L-shaped support plate; the bottom edge of the positioning support 1 is provided with a connecting hole 11 for connecting the welding fixture of the aircraft conduit; the vertical side of the positioning support 1 is provided with a hinged hole 12; The plate 2 is parallel to the vertical edge of the positioning support 1, and the hinged bolt 21 passes through the hinged hole 12 and is bolted to the connecting plate 2; it can be understood that the two sides of the L-shaped support plate are perpendicular to each other, as shown in Figure 1, two splints 3 If placed vertically, the bottom edge of the positioning support 1 of the clamp for the aircraft conduit welding fixture can be fixed to the aircraft conduit welding fixture (it can be understood that the aircraft conduit welding fixture is an aircraft that includes at least two aircraft conduit clamps. welding fixed platform);

本发明优选的,定位支座1的L型底边水平放置,则定位支座1的L型竖边竖向放置,通过将连接板2页竖向放置,则能够实现连接板2平行于定位支座1的竖边设置,在飞机导管焊接中,飞机导管焊接夹具不但要能够固定飞机导管,而且要使待对接的两个飞机导管保持对接端稳定不动的情况下进行焊接,就需要减小夹管器的自由度,从而能够使夹管器能够更容易调整至准确位置,通过将连接板2平行于定位支座1,需要调整夹板3的倾斜角度的时候,使得连接板2能够以定位支座1的竖边作为参照,仅调整夹板3的倾斜角度,而不调整夹板3的旋转角度,实现方式可优选的,夹板3优选为半圆环状夹板3,则如图1所示,圆环状夹板3的轴向平行于连接板2和定位支座1的竖边,使得夹板3夹持的飞机导管的轴向与连接板2和定位支座1的竖边位于同一平面,则飞机导管的走向包括横向转角或竖向升高或降低,当定位支座1的底边固定后,夹管器的横向转角固定;而飞机导管走向升高或降低,则而使夹板3和连接板2一起相对于定位支座1竖向转动,则能够调整夹板3的轴向倾斜度,从而根据飞机导管走向升高或降低来夹紧飞机导管,实现变换该夹管器的夹持高度,适应于飞机导管的走向。Preferably, the L-shaped bottom edge of the positioning support 1 is placed horizontally, and the L-shaped vertical side of the positioning support 1 is placed vertically. By placing the connecting plate 2 vertically, the connecting plate 2 can be parallel to the positioning The vertical side of the support 1 is set. In the welding of the aircraft duct, the aircraft duct welding fixture must not only be able to fix the aircraft duct, but also make the two aircraft ducts to be connected keep the docking end stable for welding. The degree of freedom of the clamper is small, so that the clamper can be adjusted to an accurate position more easily. By placing the connecting plate 2 parallel to the positioning support 1, when it is necessary to adjust the inclination angle of the clamping plate 3, the connecting plate 2 can be adjusted by The vertical edge of the positioning support 1 is used as a reference, only adjusts the angle of inclination of the clamping plate 3, but does not adjust the angle of rotation of the clamping plate 3, the implementation can be preferred, the clamping plate 3 is preferably a semicircular clamping plate 3, as shown in Figure 1, The axial direction of the annular splint 3 is parallel to the vertical edge of the connecting plate 2 and the positioning support 1, so that the axial direction of the aircraft duct clamped by the splint 3 is on the same plane as the vertical edge of the connecting plate 2 and the positioning support 1. The direction of the aircraft conduit includes horizontal corners or vertical rise or fall. When the bottom edge of the positioning support 1 is fixed, the lateral corner of the gripper is fixed; When the plate 2 rotates vertically relative to the positioning support 1, the axial inclination of the splint 3 can be adjusted, so as to clamp the aircraft conduit according to the direction of the aircraft conduit, and realize the change of the clamping height of the clamp. Adapt to the direction of the aircraft duct.

本发明优选的,如图1、图2、图8和图9所示,图9为图8的另一个视角的视图,连接板2用于连接夹板3的一端设有凸台23;凸台23凸出于定位支座1的竖边,进而能够抵接并支撑于定位支座1的竖边。凸台23理解为连接板2位于定位支座1上方的部分的厚度大于连接板2用于连接定位支座1的部分的厚度,并在与定位支座1竖边的上表面连接处形成凸台23,使得凸台23能够支撑于定位支座1竖边的上表面。Preferably in the present invention, as shown in Fig. 1, Fig. 2, Fig. 8 and Fig. 9, Fig. 9 is a view from another angle of view of Fig. 8, one end of the connecting plate 2 for connecting the splint 3 is provided with a boss 23; the boss 23 protrudes from the vertical side of the positioning support 1 , and can abut against and support the vertical side of the positioning support 1 . The boss 23 is understood as the thickness of the part of the connecting plate 2 located above the positioning support 1 is greater than the thickness of the part of the connecting plate 2 used to connect the positioning support 1, and forms a convex at the connection with the upper surface of the vertical edge of the positioning support 1 platform 23, so that the boss 23 can be supported on the upper surface of the vertical side of the positioning support 1.

本发明优选的,如图6和图7所示,配合使连接板2能够相对于定位支座1竖向转动而倾斜固定,在定位支座1的竖边设有沿着飞机导管轴向倾斜的斜面13,使凸台23能够在定位支座1竖向转动而倾斜后依然能够抵接于定位支座1竖边的上表面。Preferably in the present invention, as shown in Fig. 6 and Fig. 7, cooperate to enable the connecting plate 2 to rotate vertically relative to the positioning support 1 and fix it obliquely. The inclined surface 13 makes the boss 23 able to abut against the upper surface of the vertical side of the positioning support 1 after the positioning support 1 is rotated vertically and tilted.

本发明优选的,如图1所示,锁紧件4包括:U型钢丝41、偏心锁紧杆42;U型钢丝41的开放端通过连接销43转动连接于偏心锁紧杆42,U型钢丝41的封闭端铰接于其中一个夹板3;偏心锁紧杆42的端头能够抵紧于另一个夹板3,进而能够锁紧两个夹板3。Preferably in the present invention, as shown in Figure 1, the locking member 4 includes: a U-shaped steel wire 41, an eccentric locking rod 42; The closed end of the steel wire 41 is hinged to one of the splints 3 ; the end of the eccentric locking rod 42 can be pressed against the other splint 3 , thereby locking the two splints 3 .

具体优选的,如图1、图10-12所示,图11中所示偏心锁紧杆42为图10另一个视角的视图,连接销43能够销轴连接于偏心锁紧杆42,再如图12所示,连接销43的两端分别设有螺钉431,螺钉431将U型钢丝41的两端固定于连接销43;使得U型钢丝41能够通过连接销43的转动而相对于偏心锁紧杆42转动,实现转动连接。Specifically preferably, as shown in Figure 1 and Figures 10-12, the eccentric locking lever 42 shown in Figure 11 is a view from another perspective in Figure 10, and the connecting pin 43 can be pivotally connected to the eccentric locking lever 42, as As shown in Figure 12, the two ends of connecting pin 43 are provided with screw 431 respectively, and screw 431 fixes the two ends of U-shaped steel wire 41 to connecting pin 43; The tight rod 42 rotates to realize the rotational connection.

U型钢丝41优选的如图13所示,U型钢丝41的开放端能够铰接于夹板3即可实现另一端转动连接于夹板3,使得转动偏心锁紧杆42的手柄,带动U型钢丝41铰链传动,从而带动两个夹板3相互抵接或分离,能够实现夹管器的快速夹紧、松开。The U-shaped steel wire 41 is preferably as shown in Figure 13, the open end of the U-shaped steel wire 41 can be hinged to the splint 3 to realize that the other end is rotatably connected to the splint 3, so that the handle of the eccentric locking lever 42 is rotated to drive the U-shaped steel wire 41 The hinge drive drives the two splints 3 to abut against or separate from each other, which can realize fast clamping and loosening of the pipe gripper.

需要说明的是,模块化理解为相对于焊接结构,本发明用于飞机导管焊接夹具的夹管器的各个部件为拆分的部件,部件的规格能够通过设计标准设计或者根据需求设计,设计好的各个部件能够通过组装,而不是焊接形成夹管器结构,因而相比于焊接能够灵活组装和灵活变换部件的尺寸,特别是采用简单开孔工业就能够组装不同高度和倾斜角度的夹管器。It should be noted that modularization is understood as relative to the welding structure, each component of the pipe gripper used in the aircraft conduit welding fixture of the present invention is a disassembled component, and the specifications of the components can be designed through design standards or according to requirements. The various parts can be assembled instead of welded to form the gripper structure, so compared with welding, it can be flexibly assembled and the size of the parts can be flexibly changed, especially the pipe grippers with different heights and inclination angles can be assembled by simple opening industry .

实施例2Example 2

在实施例1的基础上,本发明还提供一种用于飞机导管焊接夹具的夹管器的使用方法,使用如实施例1的用于飞机导管焊接夹具的夹管器,包括以下步骤:On the basis of embodiment 1, the present invention also provides a kind of use method of the pipe gripper that is used for aircraft conduit welding fixture, uses the pipe gripper that is used for aircraft conduit welding fixture as embodiment 1, comprises the following steps:

步骤一:根据飞机导管的所需夹持位置,固定第一定位支座于飞机导管焊接夹具;第一定位支座开设有供铰制螺栓21连接的若干组铰制孔;每组铰制孔包括呈三角布置的三个;根据飞机导管的高度,选择匹配尺寸的第一连接板,连接第一连接板于第一定位支座;固定夹板3于第一连接板;Step 1: According to the required clamping position of the aircraft conduit, fix the first positioning support on the welding fixture of the aircraft conduit; the first positioning support is provided with several groups of hinged holes connected by hinged bolts 21; each group of hinged holes Including three in a triangular arrangement; according to the height of the aircraft duct, select the first connecting plate of matching size, connect the first connecting plate to the first positioning support; fix the splint 3 on the first connecting plate;

步骤二:打开两个夹板3,放置飞机导管于两个夹板3之间,锁紧锁紧件4,使两个夹板3夹紧于飞机导管;Step 2: Open the two splints 3, place the aircraft duct between the two splints 3, and lock the locking member 4, so that the two splints 3 are clamped to the aircraft duct;

步骤三:根据飞机导管的倾斜角度,选取铰制孔12开设位置与第一定位支座不同的第二定位支座,铰制孔12固定第二定位支座于飞机导管焊接夹具;根据飞机导管的高度选择匹配尺寸的第二连接板;连接第二连接板于第一定位支座;固定夹板3于第二连接板;重复上述步骤二至三直至完成对飞机导管的夹紧定位。Step 3: According to the angle of inclination of the aircraft conduit, select the second positioning support with a position different from that of the first positioning support for the reaming hole 12, and fix the second positioning support on the aircraft conduit welding fixture with the reaming hole 12; according to the aircraft conduit Select the second connecting plate of matching size; connect the second connecting plate to the first positioning support; fix the splint 3 on the second connecting plate; repeat the above steps two to three until the clamping and positioning of the aircraft conduit is completed.

需要说明的是,上述第一定位支座和第二定位支座形状和结构相似,但铰制孔12开设的位置不同,具体的,如图4和图6所示,第二定位支座的铰制孔12可以为第一定位支座的铰制孔12以其中一个铰制孔12为圆心旋转夹角得到,夹角的大小代表第二定位支座固定位置的飞机导管节段与第一定位支座固定位置的导管节段的倾斜角度。例如图3所示,第二定位支座的一组铰制孔12为第一定位支座的一组铰制孔12以位置较低的一个铰制孔12为圆心逆时针旋转了15°从而使第二连接板通过铰制螺栓21连接于铰制孔12位置变化而相对于第一连接板倾斜了15°,具体使用中根据飞机导管的走向选择旋转角度不同的定位支座1进行固定,从而实现根据飞机导管走向使用相适应倾斜角度的夹管器的目的。It should be noted that the above-mentioned first positioning support and the second positioning support are similar in shape and structure, but the positions of the hinged holes 12 are different. Specifically, as shown in Figure 4 and Figure 6, the second positioning support The reaming hole 12 can be the reaming hole 12 of the first positioning support with one of the reaming holes 12 as the center of the circle to obtain the rotation angle. The angle of inclination of the conduit segment that locates the fixed position of the pedestal. For example, as shown in FIG. 3 , a group of hinged holes 12 of the second positioning support is a group of hinged holes 12 of the first positioning support, which is rotated counterclockwise by 15° with the hinged hole 12 at a lower position as the center of the circle. The second connecting plate is connected to the hinged hole 12 through the hinged bolt 21. The position changes and is inclined by 15° relative to the first connecting plate. In specific use, the positioning support 1 with different rotation angles is selected according to the direction of the aircraft duct for fixing. In this way, the purpose of using a pipe gripper with a suitable inclination angle according to the direction of the aircraft conduit is achieved.

实施例3Example 3

在实施例1的基础上,本发明提供的一种用于飞机导管焊接夹具的夹管器的加工方法,能够用于加工如实施例1的用于飞机导管焊接夹具的夹管器,包括以下步骤:On the basis of embodiment 1, a kind of processing method of the pipe gripper for aircraft conduit welding fixture provided by the present invention can be used for processing the pipe gripper for aircraft conduit welding fixture as in embodiment 1, comprising the following step:

步骤S1:车削整体材料为圆环,使圆环的内径与飞机导管的外径相匹配;将圆环剖分为尺寸相等的两个半圆环分别作为两个夹板3;批量加工尺寸标准化的多个连接板2、定位支座1;Step S1: turning the overall material into a ring, so that the inner diameter of the ring matches the outer diameter of the aircraft duct; the ring is divided into two half-rings of equal size as two splints 3; batch processing of standardized A plurality of connecting plates 2, a positioning support 1;

需要说明的是,批量加工尺寸标准化的多个连接板2和定位支座1中的标准化理解为经过长期使用比较配合飞机导管焊接夹具使用的设计尺寸作为标准,按照此标准加工的连接板2和定位支座1可为标准化的部件,标准尺寸可以是一个范围,也可以是某几个尺寸型号,例如宽度为70mm的定位支座1,连接板2的宽度为50mm,连接板2的高度为56mm,连接板2的下部厚度为8mm,连接板2上部厚度为16mm。It should be noted that the standardization in batch processing of multiple connecting plates 2 and positioning supports 1 with standardized dimensions is understood as the design dimensions used in conjunction with aircraft conduit welding fixtures after long-term use and comparison as a standard, and the connecting plates 2 and locating supports processed according to this standard The positioning support 1 can be a standardized part, and the standard size can be a range, or it can be a certain size model, for example, the positioning support 1 with a width of 70mm, the width of the connecting plate 2 is 50mm, and the height of the connecting plate 2 is 56mm, the thickness of the lower part of the connecting plate 2 is 8mm, and the thickness of the upper part of the connecting plate 2 is 16mm.

步骤S2:多个定位支座1分别开设若干组供铰制螺栓21连接的铰制孔12,每组铰制孔12包括呈三角布置的三个;多组铰制孔12为以其中一个铰制孔12为中心旋转不同角度。Step S2: Several sets of hinged holes 12 for connecting hinged bolts 21 are opened in multiple positioning supports 1, and each set of hinged holes 12 includes three in a triangular arrangement; The hole 12 is rotated at different angles around the center.

此处需要说明的是,若干组铰制孔12可理解为在多个定位支座1分别开设一组铰制孔12,即一个定位支座1开设一组铰制孔12,每个定位支座1上的每组铰制孔12以其中一个铰制孔12为中心旋转不同角度,实现每个定位支座1上的铰制孔12位置不同且具有规律;还可以如图3所示,是一个定位支座1开设多组铰制孔12,一个定位支座1上的多组铰制孔12以其中一个铰制孔12为中心旋转不同角度。It should be noted here that several groups of reaming holes 12 can be understood as opening a group of reaming holes 12 in a plurality of positioning supports 1, that is, one positioning support 1 provides a group of reaming holes 12, each positioning support Each group of hinged holes 12 on the seat 1 rotates at different angles around one of the hinged holes 12 to realize that the positions of the hinged holes 12 on each positioning support 1 are different and regular; it can also be shown in Figure 3, One positioning support 1 is provided with multiple sets of hinged holes 12, and the multiple sets of hinged holes 12 on one positioning support 1 rotate at different angles around one of the hinged holes 12.

以上仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明的保护范围之内。The above are only preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention. Inside.

Claims (10)

1.用于飞机导管焊接夹具的夹管器,其特征在于,包括:定位支座(1)、连接板(2)和两个夹板(3);所述定位支座(1)用于连接飞机导管焊接夹具;所述连接板(2)通过铰制螺栓(21)铰接于所述定位支座(1);其中一个所述夹板(3)可拆卸固定于所述连接板(2);所述夹板(3)的形状和尺寸均与飞机导管相匹配;两个所述夹板(3)的一端通过合页(22)连接,两个所述夹板(3)的抵紧或分离能够分别夹紧或松开于所述飞机导管;所述夹板(3)设有锁紧件(4)。1. The pipe gripper for the welding fixture of aircraft conduit, it is characterized in that, comprises: positioning support (1), connecting plate (2) and two splints (3); Described positioning support (1) is used for connecting An aircraft conduit welding fixture; the connecting plate (2) is hinged to the positioning support (1) through hinged bolts (21); one of the splints (3) is detachably fixed to the connecting plate (2); The shape and size of the splint (3) are all matched with the aircraft conduit; one end of the two splints (3) is connected by a hinge (22), and the two splints (3) can be pressed against or separated respectively. It is clamped or loosened on the aircraft conduit; the splint (3) is provided with a locking piece (4). 2.根据权利要求1所述的用于飞机导管焊接夹具的夹管器,其特征在于,所述夹板(3)呈半圆环状。2. The pipe gripper for welding fixtures of aircraft conduits according to claim 1, characterized in that, the splint (3) is in the shape of a semicircle. 3.根据权利要求1所述的用于飞机导管焊接夹具的夹管器,其特征在于,所述定位支座(1)为L型支撑板;所述定位支座(1)的底边设有用于连接飞机导管焊接夹具的连接孔(11);所述定位支座(1)的竖边设有铰制孔(12);所述连接板(2)平行于所述定位支座(1)的竖边,所述铰制螺栓(21)穿过所述铰制孔(12)螺栓连接于所述连接板(2)。3. The pipe gripper for aircraft conduit welding fixture according to claim 1, characterized in that, the positioning support (1) is an L-shaped support plate; the bottom edge of the positioning support (1) is set There are connecting holes (11) for connecting the aircraft conduit welding fixture; the vertical side of the positioning support (1) is provided with a hinged hole (12); the connecting plate (2) is parallel to the positioning support (1 ), the hinged bolt (21) passes through the hinged hole (12) and is bolted to the connecting plate (2). 4.根据权利要求3所述的用于飞机导管焊接夹具的夹管器,其特征在于,所述铰制孔(12)设有若干组,每组所述铰制孔(12)包括呈三角布置的三个。4. The pipe gripper for aircraft conduit welding fixtures according to claim 3, characterized in that, the reaming holes (12) are provided with several groups, and each group of reaming holes (12) includes triangular Arrangement of three. 5.根据权利要求4所述的用于飞机导管焊接夹具的夹管器,其特征在于,所述铰制孔(12)设有多组,多组所述铰制孔(12)以其中一个铰制孔为中心旋转排列。5. The pipe gripper for aircraft conduit welding fixture according to claim 4, characterized in that, the reaming holes (12) are provided with multiple groups, and one of the multiple groups of the reaming holes (12) is The reaming holes are rotated around the center. 6.根据权利要求3所述的用于飞机导管焊接夹具的夹管器,其特征在于,所述连接板(2)用于连接所述夹板(3)的一端设有凸台(23);所述凸台(23)凸出于所述定位支座(1)的竖边,进而能够抵接并支撑于所述定位支座(1)的竖边。6. The pipe gripper for the aircraft conduit welding fixture according to claim 3, characterized in that, one end of the connecting plate (2) for connecting the splint (3) is provided with a boss (23); The boss (23) protrudes from the vertical side of the positioning support (1), and can abut against and support the vertical side of the positioning support (1). 7.根据权利要求1-6任意一项所述的用于飞机导管焊接夹具的夹管器,其特征在于,所述锁紧件(4)包括:U型钢丝(41)、偏心锁紧杆(42);所述U型钢丝(41)的开放端通过连接销(43)转动连接于所述偏心锁紧杆(42),所述U型钢丝(41)的封闭端铰接于其中一个所述夹板(3);所述偏心锁紧杆(42)的端头能够抵紧于另一个所述夹板(3),进而能够锁紧两个所述夹板(3)。7. The pipe gripper for welding fixtures of aircraft conduits according to any one of claims 1-6, characterized in that, the locking member (4) comprises: a U-shaped steel wire (41), an eccentric locking rod (42); the open end of the U-shaped steel wire (41) is rotatably connected to the eccentric locking lever (42) through the connecting pin (43), and the closed end of the U-shaped steel wire (41) is hinged to one of the The splint (3); the end of the eccentric locking rod (42) can be pressed against the other splint (3), and then the two splints (3) can be locked. 8.根据权利要求1-6任意一项所述的用于飞机导管焊接夹具的夹管器,其特征在于,所述夹板(3)通过膨胀销(31)固定于所述连接板(2)。8. The pipe gripper for aircraft conduit welding fixture according to any one of claims 1-6, characterized in that, the splint (3) is fixed to the connecting plate (2) by an expansion pin (31) . 9.一种用于飞机导管焊接夹具的夹管器的使用方法,其特征在于,使用如权利要求1-8任意一项所述的用于飞机导管焊接夹具的夹管器,包括以下步骤:9. A method for using a pipe gripper for an aircraft conduit welding fixture, characterized in that, using the pipe gripper for an aircraft conduit welding fixture as described in any one of claims 1-8, comprising the following steps: 步骤一:根据飞机导管的所需夹持位置,固定第一定位支座于所述飞机导管焊接夹具;所述第一定位支座开设有供所述铰制螺栓(21)连接的若干组所述铰制孔(12);每组所述铰制孔(12)包括呈三角布置的三个;根据所述飞机导管的高度,选择匹配尺寸的第一连接板,连接所述第一连接板于所述第一定位支座;固定所述夹板(3)于所述第一连接板;Step 1: According to the required clamping position of the aircraft conduit, fix the first positioning support on the welding fixture of the aircraft conduit; the first positioning support is provided with several groups of clamping bolts (21) connected to each other. Described reaming hole (12); Each group of described reaming hole (12) comprises three that are arranged in a triangle; According to the height of described aircraft conduit, select the first connecting plate of matching size, connect described first connecting plate on the first positioning support; fixing the splint (3) on the first connecting plate; 步骤二:打开两个所述夹板(3),放置所述飞机导管于两个所述夹板(3)之间,锁紧所述锁紧件(4),使两个所述夹板(3)夹紧于所述飞机导管;Step 2: Open the two splints (3), place the aircraft conduit between the two splints (3), and lock the locking member (4), so that the two splints (3) clamped to the aircraft conduit; 步骤三:根据飞机导管的倾斜角度,选取所述铰制孔(12)开设位置与所述第一定位支座不同的第二定位支座,固定所述第二定位支座于所述飞机导管焊接夹具;根据所述飞机导管的高度选择匹配尺寸的第二连接板;连接所述第二连接板于所述第一定位支座;固定所述夹板于所述第二连接板;Step 3: According to the inclination angle of the aircraft duct, select a second positioning support whose opening position of the hinged hole (12) is different from that of the first positioning support, and fix the second positioning support on the aircraft duct Welding jig; select a second connecting plate of matching size according to the height of the aircraft duct; connect the second connecting plate to the first positioning support; fix the splint to the second connecting plate; 重复上述步骤二至三直至完成对所述飞机导管的夹紧定位。Repeat the above steps two to three until the clamping and positioning of the aircraft duct is completed. 10.一种用于飞机导管焊接夹具的夹管器的加工方法,其特征在于,用于加工如权利要求1-8任意一项所述的用于飞机导管焊接夹具的夹管器,包括以下步骤:10. A processing method for a pipe gripper of an aircraft conduit welding fixture, characterized in that, for processing the pipe gripper for an aircraft conduit welding fixture as described in any one of claims 1-8, comprising the following step: 步骤S1:车削整体材料为圆环,使所述圆环的内径与所述飞机导管的外径相匹配;将所述圆环剖分为尺寸相等的两个半圆环分别作为两个所述夹板(3);批量加工尺寸标准化的多个所述连接板(2)、所述定位支座(1);Step S1: turning the overall material into a ring, so that the inner diameter of the ring matches the outer diameter of the aircraft duct; the ring is divided into two semi-circular rings of equal size as the two splint (3); batch processing of a plurality of the connecting plates (2) and the positioning support (1) with standardized dimensions; 步骤S2:多个所述定位支座(1)分别开设若干组供所述铰制螺栓(21)连接的铰制孔(12),每组所述铰制孔(12)包括呈三角布置的三个;多组所述铰制孔(12)为以其中一个所述铰制孔(12)为中心旋转不同角度。Step S2: Several sets of hinged holes (12) for connecting the hinged bolts (21) are opened in multiple positioning supports (1), and each set of hinged holes (12) includes triangularly arranged hinged holes (12). Three; multiple groups of the hinged holes (12) rotate at different angles with one of the hinged holes (12) as the center.
CN202211119636.9A 2022-09-14 2022-09-14 Pipe gripper used for aircraft conduit welding fixture, its use method and processing method Pending CN115446541A (en)

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